Cleveland SGL-40-TR User Manual

SE95033 Rev. 5
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com
Operators Manual
Installation, Operation & Service
Skillets
Enodis
BULLET FOOT (FRONT) 078160-1 FLANGED FOOT (BACK) 078161-1
SK004141 (long SGL) SK004142 (Short SGM)
SIDE PANEL SK2336800; SEL/SGLTR SK2336801; SGM/SEMTR
SK2457196-40 GAL SK2457197-30 GAL
SK2355200 HINGE WELDED SK2355201 HINGE BOLTED
SK234000230 GAL SK234000340 GAL
KE003605 (BACKGUARD ASSEMBLY) for 40TR KE0036051 (BACKGUARD ASSEMBLY) for 30TR
Vent cap SSK00054
SK2335499
OPEN BASE & MODULAR GAS SKILLETS -
MODELS
SGL-30-TR SGM-30-TR
SGL-40-TR SGM-40-TR
Clev elan
FOR THE USER
IMPORTANT
Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.
Keep appliance area free and clear from combustibles.
Do not obstruct the flow of combustion and ventilation air.
All service must be performed by a qualified cleveland range technician.
For unit equipped with casters, the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 or Connectors for Moveable Gas Appliances, CAMCGA-6.16, and a quick-disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel, ANSI Z21.41, or Quick Disconnect Devices for Use with Gas Fue4 CANT-6.9. Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement. A restraint can be attached to the rear leg next to the gas connection.
For Australia, the equipment must be installed by an authorized person in accordance with AS 5601, local authority, gas, electricity, any applicable statutory regulations and manufacturer requirements.
RETAIN THIS MANUAL FOR YOUR REFERENCE.
WARNING: Improper installation,
adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the
Installation and Operating
instructions thoroughly before
installing or servicing this
equipment.
FOR YOUR SAFETY
DO NOT STORE OR USE
GASOLINE OR ANY OTHER
FLAMMABLE LIQUIDS AND
VAPOURS IN THE VICINITY
OF THIS OR ANY OTHER
APPLIANCE.
For your safety
DANGER
Keep hands and utensils away from moving parts and pinch points.
IMPORTANT
Inspect unit daily for proper operation.
CAUTION
Do not lean on or place objects on skillet lip.
1
2
Wear protective equipment when discharging hot product.
Lift lid before tilting skillet.
Surfaces may be extremely hot! Use protective equipment.
SERVICING
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
GAS APPLIANCES
Do not attempt to operate this appliance during a power failure.
Stand clear of product discharge path when discharging hot product.
Shut off power at main fuse disconnect prior to servicing.
Keep appliance and area free and clear of combustibles.
Ensure skillet is at room temperature prior to servicing.
GENERAL
Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of unit could cause injury or damage.
This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.
The rating plate is located directly behind the upper front panel (left side). For easy access, remove the two screws securing the upper front panel and hinge the lower front panel downwards. Gas type, burner ratings and electrical requirements are stated on the plate.
Observe all clearance requirements to provide proper make-up air flow. Do not obstruct the flow of combustion and ventilation air. Check rating plate to ensure that unit has been equipped to operate with the type of gas available at the installation.
All units are protected with fuses which are located inside the service box. For easy access, hinge front panel downwards.
A pressure tap is supplied with each unit and is installed on the manifold. The gas pressure must be checked when unit is installed, to ensure unit gas pressure is the same as specified on the rating plate. For access to the pressure tap, remove front panel, turn power switch to the 'OFF' position as a precaution and hinge front panel downwards. The pressure tap is located behind the front shield. If necessary, pressure adjustments can be made at the pressure regulator which is installed on the manifold. For easy access to the pressure regulator, view along left side of unit from underneath. Once pressure test is completed, turn power switch and thermostat to the 'OFF' position. Raise lower front panel back into position.
Make certain that new piping, joints and connections have been made in a clean manner and have been purged, so that piping compound, chips, etc., will not clog valves and/ or controls. Use pipe joint sealant that is approved for use with liquefied petroleum gas.
Have a qualified gas technician check the gas pressure to make certain that existing gas facilities (meter, piping; etc.) will deliver the BTU's of gas required at the unit with no more than 1/2" water column pressure drop. When checking pressure, be certain that all the equipment on the same gas line is turned to the 'ON' position.
WARNING: Always check gas connections for leaks using soap solution or similar means. DO NOT CHECK WITH AN OPEN FLAME.
INSPECTION
Before unpacking visually inspect the unit for evidence of damage during shipping.
If damage is noticed, do not unpack the unit, follow shipping damage instructions.
SHIPPING DAMAGE INSTRUCTIONS
If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.
1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.
2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.
3. Arrange for the carrier's representative to examine the damage.
4. Fill out all carrier claims forms and have the examining carrier sign and date each form.
CLEARANCE REQUIREMENTS/ DRAIN LOCATIONS
This unit must be installed in accordance with the clearances shown on the rating label which is adhered to the unit.
FOR YOUR SAFETY. Keep the appliance area free and clear of combustible materials.
VENTILATION
These units must be installed under an adequate ventilation system.
INSTALLATION
INSTALLATION
KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS.
1. Carefully remove unit from carton or crate. Remove any packing material from unit.
2. A protective material has been applied to the stainless steel panels.
NOTE: This material must be removed immediately after installation, as heat will melt the material and make it difficult to remove.
3. Position the unit in it's permanent location.
4. Level skillet by means of adjustable stainless steel
feet. Use a spirit level and level unit four ways; across front and back and down left and right edges.
5. Once positioned and leveled, permanently secure the unit's flanged feet to the floor using 5/16" lag bolts
and floor anchors (supplied by the installer). Three bolts are required to secure each of the flanged feet
.
6. Seal joints of flanged feet with a silicone sealant.
GAS
ENSURE THE GAS SUPPLY MATCHES THE SKILLET'S REQUIREMENTS AS STATED ON THE RATING PLATE.
A 3/4" NPT gas connection is required along the left side of the unit.
It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressure exceeds 14" water column, a pressure regulator must be installed, to provide a maximum of 14" water column gas pressure to the gas control valve.
Connect the gas supply piping. Location and pressure data are shown on the specification sheet.
Installation must be in accordance with local codes and/or the National Fuel Gas Code ANSI Z233.1-latest edition (USA) or Installation Codes for Gas Burning Appliances and Equipment CAN/CGA-B 149.1 and B
149.2 (Canada). Use a gas pipe joint compound which is resistant to L.P gas. Test all pipe joints for leaks with soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate.
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).
VENTILATION
A gas skillet must be installed in a location in which the facilities for ventilation permit satisfactory combustion of gas and proper venting. Proper ventilation is imperative for good operation of the appliance. The ideal method of ventilating a gas skillet is the use of a properly designed ventilating canopy, which should extend at least 6" (152mm) beyond all sides of the appliance (except against a wall, if the canopy is a wall installation). This is usually part of a mechanical exhaust system.
Further information can be obtained by referring to the U.S.A. National Fire Protection Association's NFPA96 regulations. These standards have also been adopted by the National Building Code in Canada.
AIR SUPPLY
Unit shall be located so as not to interfere with proper circulation of air within the confined space. All gas burners require sufficient air to operate.
Large objects should not be placed in front of the unit which might obstruct the air flow through the front. Do not obstruct the flow of combustion and ventilation air.
Do not permit fans to blow directly at the unit and wherever possible avoid open windows adjacent to the appliance sides and back; also wall type fans which create air crosscurrents within the room.
ELECTRICAL
A cord and plug is supplied on each unit, 120 volts, single phase, 1.0 amps.
WARNING: Electrical Grounding Instructions:
This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle. Do not cut or remove the grounding prong from this plug.
A separate 15 amp service must be provided. For 120V usage, each skillet is electrically equipped with a cord set with a three prong plug which fits any standard 120 volt three prong grounded receptacle.
When a unit is ordered and built for 208/240 volt, the supply line must be connected to the wiring terminations located inside the terminal box. For ease in attaching the supply line, there is a removable cover on the terminal box. A wiring diagram is attached to the rear panel of each unit.
IMPORTANT: This appliance must be electrically grounded in full accordance with local codes, or in the absence of local codes, with the Canadian Electrical Code C22.1 or with the National Electrical Code, ANSI/NFPA No. 70-latest edition (whichever is applicable).
7/16"Ø, 3 HOLES ON 3 1/8" (80mm) B.C.D.
FLANGED FOOT DETAIL
(REAR LEGS ONLY)
120 120
4 7/8" (124mm)
CONTROL PANEL
OPERATING INSTRUCTIONS
ITEM # DESCRIPTION FUNCTION
1. On-Off Switch Main power switch for unit.
2. Power Indicator Light (Red) Indicates power is on.
3. Heat Indicator Light (Yellow) Turns ON when system is calling for heat and
OFF when system is satisfied.
4. Temperature Dial Regulates the surface temperature of the pan.
5. Power Tilt Switch Used for tilting the pan up or down.
Some models have a Hand Tilt Wheel.
6. Manual Tilt Override Used on units with Power Tilt for tilting the pan up or down in case of power or mechanical failure.
7. Flue
8. Gas Shut Off Valve Allows you to shut the gas off to the appliance if required.
9. Tangent Draw-Off Valve Option - Used for draining product or wash water from kettle.
(not shown)
10. Faucet Option - hot and/or cold faucet mounts to skillet for
(not shown) convenient filling of the pan.
xttwulql
3
2
1
4 5
7
8
6
WATER CONNECTIONS (OPTIONAL)
A 3/8" NPT cold water line and a 3/8" NPT hot water line are required for the fill faucet.
CLEANING
After installation the unit must be thoroughly cleaned and sanitized prior to cooking.
START UP PROCEDURE
This appliance has been factory tested and adjusted under ideal conditions but, rough handling, low gas pressure, altitude or variations in gas characteristics may require fine adjustment.
All units are equipped with fixed orifices and do not require primary air adjustment.
LIGHTING INSTRUCTIONS
NOTE: This appliance is equipped with a direct spark ignition system. Ensure gas and electrical supply to the appliance, are in the 'ON' position.
1. Turn the main manual gas shut-off valve to the 'ON'
position.
2. Turn power switch to the 'ON' position.
3. Set thermostat to desired temperature.
4. If ignition fails and/or the control system goes into
lockout, set power switch to the 'OFF" position.
5. Wait 5 minutes then repeat steps 1 through 3. If the
problem persists, have a qualified serviceman check the system.
6. To shutdown system, turn power switch and main
manual gas valve to the 'OFF' position.
OPERATING INSTRUCTIONS
1. Ensure gas and electrical supply to the appliance
are in the 'ON' position.
2. Turn power switch to the 'ON' position. The green
pilot light will indicate power is on. Wait one minute to allow flame sensor to heat up.
3. TILTING OPTIONS
Note: Before tilting the pan make sure the lid is
open.
PowerTilt
Cleveland skillets are equipped with an electric power tilt mechanism for raising and lowering the frypan. To raise frypan, raise the cover and press up on the tilt switch. To lower frypan, press down on the tilt switch.
Manual Tilt
Cleveland skillets can also be equipped with the optional manual tilt mechanism for raising and lowering the frypan. To raise frypan, raise the cover and turn the wheel clockwise. To lower frypan, push in on the lever located behind the wheel.
4. FOR YOUR SAFETY, this skillet is also equipped
with a power interrupter which automatically shuts off the gas supply to the burners whenever the skillet is raised more than 1/2" (13mm).
5. Turn power switch to the 'OFF' position when skillet is not in use.
6. During an electrical power interruption, turn power switch to the 'Off position. This unit cannot be made to operate without electrical power or gas supply.
OPERATING SUGGESTIONS
IMPORTANT: Always raise the spring assist cover before activating the tilt mechanism. Before commencing to cook, ensure frypan is in the lowered position by pressing down on the tilt switch.
1. To preheat, set thermostat to desired cooking temperature. The amber pilot light will cycle on and off with the thermostat.
2. Allow skillet to preheat for approximately 15-30 minutes.
3. Once preheated, insert product in skillet and adjust thermostat to required cooking temperature.
4. If desired, once product has cooked, it can be held prior to serving at a lower temperature setting.
5. When cooking is completed, set thermostat and power switch to the 'OFF' position.
6. The best time to clean the skillet is immediately after use, once skillet has cooled down.
CARE AND CLEANING
Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).
WARNINGS
Do not use detergents or
cleansers that are chloride based or contain quaternary salt.
Do not use a metal bristle
brush or scraper.
Steel wool should never be
used for cleaning the stainless steel.
Unit should never be cleaned
with a high pressure spray hose.
Do not leave water sitting in unit when not in use.
Stagnant
Water
High Pressure
Spray Hose
Chloride Cleaners
Steel Pads
Wire Brush &
CLEANING INSTRUCTIONS
CAUTION
SURFACES MAY
BE EXTREMELY HOT!
CLEANING INSTRUCTIONS
1. Turn unit off.
2. Remove drain screen (if applicable). Thoroughly
wash and rinse the screen either in a sink or a dishwasher.
3. Prepare a warm water and mild detergent solution in the unit.
4. Remove food soil using a nylon brush.
5. Loosen food which is stuck by allowing it to soak at
a low temperature setting.
6. Drain unit.
7. Rinse interior thoroughly.
8. If the unit is equipped with a Tangent Draw-Off
Valve, clean as follows:
a) Disassemble the draw-off valve first by turning
the valve knob counter-clockwise, then turning the large hex nut counter-clockwise until the valve stem is free of the valve body.
b) In a sink, wash and rinse the inside of the valve
body using a nylon brush.
c)
Use a nylon brush to clean tangent draw-off tube.
d) Rinse with fresh water.
e) Reassemble the draw-off valve by reversing the
procedure for disassembly. The valve's hex nut should be hand tight only.
9. Using mild soapy water and a damp sponge, wash the exterior, rinse, and dry.
NOTES
For more difficult cleaning applications one of the
following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.
Leave the cover off when the kettle is not in use.
For more detailed instructions refer to the Nafem
Stainless Steel Equipment Care and Cleaning manual (supplied with unit).
STAINLESS STEEL EQUIPMENT CARE AND CLEANING
(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)
Contrary to popular belief, stainless steels ARE susceptible to rusting.
Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “active” because they actively corrode in a natural environment when their atoms combine with oxygen to form rust.
Stainless steels are passive metals because they contain other metals, like chromium, nickel and manganese that stabilize the atoms. 400 series stainless steels are called ferritic, contain chromium, and are magnetic; 300 series stainless steels are called austenitic, contain chromium and nickel; and 200 series stainless, also austenitic, contains manganese, nitrogen and carbon. Austenitic types of stainless are not magnetic, and generally provide greater resistance to corrosion than ferritic types.
With 12-30 percent chromium, an invisible passive film covers the steel’s surface acting as a shield against corrosion. As long as the film is intact and not broken or contaminated, the metal is passive and stain-less. If the passive film of stainless steel has been broken, equipment starts to corrode. At its end, it rusts.
Enemies of Stainless Steel
There are three basic things which can break down stainless steel’s passivity layer and allow corrosion to occur.
1. Mechanical abrasion
2. Deposits and water
3. Chlorides
Mechanical abrasion means those things that will scratch a steel surface. Steel pads, wire brushes and scrapers are prime examples.
Water comes out of the faucet in varying degrees of hardness. Depending on what part of the country you live in, you may have hard or soft water. Hard water may leave spots, and when heated leave deposits behind that if left to sit, will break down the passive layer and rust stainless steel. Other deposits from food preparation and service must be properly removed.
Chlorides are found nearly everywhere. They are in water, food and table salt. One of the worst chloride perpetrators can come from household and industrial cleaners.
So what does all this mean? Don’t Despair!
Here are a few steps that can help prevent stainless steel rust.
1.
Use the proper tools.
When cleaning stainless steel products, use non-abrasive tools. Soft cloths and plastic scouring pads will not harm steel’s passive layer. Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers’ polishing marks.
2.
Clean with the polish lines.
Some stainless steel comes with visible polishing lines or “grain.” When visible lines are present, always scrub in a motion parallel to the lines. When the grain cannot be seen, play it safe and use a soft cloth or plastic scouring pad.
3.
Use alkaline, alkaline chlorinated or non-chloride containing cleaners.
While many traditional cleaners are loaded with chlorides, the industry is providing an ever-increasing choice of non-chloride cleaners. If you are not sure of chloride content in the cleaner used, contact your cleaner supplier. If your present cleaner contains chlorides, ask your supplier if they have an alternative. Avoid cleaners containing quaternary salts; it also can attack stainless steel and cause pitting and rusting.
4.
Treat your water.
Though this is not always practical, softening hard water can do much to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a treatment specialist.
5.
Keep your food equipment clean.
Use alkaline, alkaline chlorinated or non-chloride cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. If you boil water in stainless steel equipment, remember the single most likely cause of damage is chlorides in the water. Heating cleaners that contain chlorides have a similar effect.
6.
Rinse, rinse, rinse.
If chlorinated cleaners are used, rinse and wipe equipment and supplies dry immediately. The sooner you wipe off standing water, especially when it contains cleaning agents, the better. After wiping equipment down, allow it to air dry; oxygen helps maintain the stainless steel’s passivity film.
7.
Never use hydrochloric acid (muriatic acid) on stainless steel.
8.
Regularly restore/passivate stainless steel.
Recommended cleaners for specific situations
Job Cleaning Agent Comments
Routine cleaning Soap, ammonia, Apply with cloth or sponge
detergent, Medallion
Fingerprints & smears Arcal 20, Lac-O-Nu Provides barrier film
Ecoshine
Stubborn stains & Cameo, Talc, Zud, Rub in direction of polish lines discoloration First Impression
Grease & fatty acids, Easy-off, De-Grease Excellent removal on all finishes blood, burnt-on-foods It Oven Aid
Grease & oil Any good Apply with sponge or cloth
commercial detergent
Restoration/Passivation Benefit, Super Sheen
Review
1. Stainless steels rust when passivity (film-shield) breaks down as a result of scrapes, scratches, deposits and chlorides.
2. Stainless steel rust starts with pits and cracks.
3. Use the proper tools. Do not use steel pads, wire brushes or scrapers
to clean stainless steel.
4. Use non-chlorinated cleaners at recommended concentrations. Use only chloride- free cleaners.
5. Soften your water. Use filters and softeners whenever possible.
6. Wipe off cleaning agent(s) and standing water as soon as possible.
Prolonged contact causes eventual problems.
To learn more about chloride-stress corrosion and how to prevent it, contact the equipment manufacturer or cleaning materials supplier.
Developed by Packer Engineering, Naperville, Ill., an independent testing laboratory.
Loading...
+ 20 hidden pages