Cleveland SD-1200-K612 Installation Manual
SE95008 Rev. 6
Operators Manual
Table-Top Direct
Steam Kettles
MODELS: KDT- 1- T
KDT- 3- T
KDT- 6- T
KDT-12- T
KDT-20- T
SD Stands
MODELS: SD- 450
SD- 650
SD- 760
SD-1050
SD-1200
SD-1600
SD-1800
Kettles on
SD Stands
MODELS: SD-450 - K 6
SD-650 - K12
SD-760 - K12
SD-760 - K20
SD-1050- K 6 6
SD-1200- K 6 12
SD-1600- K 6 20
SD-1600- K 12 12
SD-1600- K 12 20
SD-1600- K 20 20
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
d
Enodis
For a complete Service Manual
refer to www.clevelandrange.com
Direct Steam Table Top Kettles
Installation & Operation
™
Clev elan
For your safety
DANGER
Keep clear of pressure
relief discharge.
IMPORTANT
Inspect unit daily for
proper operation.
CAUTION
Surfaces may be
extremely hot! Use
protective equipment.
Keep hands away from
moving parts and pinch points.
Do not fill kettle above
recommended level
marked on outside of kettle.
Wear protective equipment
when discharging hot product.
Do not lean on or place
objects on kettle lip.
SERVICING
Shut off power at main
fuse disconnect prior
to servicing.
GAS APPLIANCES
Do not attempt to operate
this appliance during a
power failure.
Stand clear of product
discharge path when
discharging hot product.
Ensure kettle is at room
0
temperature and pressure
gauge is showing zero or less
prior to removing any fittings.
Keep appliance and area free
and clear of combustibles.
GENERAL
Installation of the unit must be accomplished by
qualified installation personnel working to all
applicable local and national codes. Improper
installation of product could cause injury or damage.
This unit is built to comply with applicable
standards for manufacturers. Included among
those approval agencies are: UL, NSF,
ASME/Ntl.Bd., CSA, ETL, CE, and others. Many
local codes exist, and it is the responsibility of the
owner/installer to comply with these codes.
INSPECTION
Before uncrating, visually inspect the unit for
evidence of damage during shipping. If damage
is noticed, do not unpack the unit, follow shipping
damage instructions.
SHIPPING DAMAGE
INSTRUCTIONS
If shipping damage to the unit is discovered or
suspected, observe the following guidelines in
preparing a shipping damage claim.
1. Write down a description of the damage or the
reason for suspecting damage as soon as it is
discovered. This will help in filling out the claim
forms later. If possible, take a polaroid picture.
2. As soon as damage is discovered or suspected,
notify the carrier that delivered the shipment.
3. Arrange for the carrier's representative to
examine the damage.
4. Fill out all carrier claims forms and have the
examining carrier sign and date each form.
CLEARANCE REQUIREMENTS
The first installation step is to refer to the
SPECIFICATION DRAWINGS at the back of this manual
in order to determine the exact location of the kettle.
CLEARANCE REQUIREMENTS TO
COMBUSTIBLE AND NONCOMBUSTIBLE
SURFACES:
RIGHT LEFT BACK
KDT-1-T 4" 0" 0"
KDT-3-T & KDT-6-T 4" 4" 1"
KDT-12-T & KDT-20-T 4" 4" 1.75"
Note: For SD Stands (with or without kettles) zero
clearance is required on the sides and back.
KETTLES
Table-top models must be positioned on a firm stand
or existing counter top and secured in place. An
optional modular cabinet base (SD Stand), with
level-adjustable legs is available .
1. Make two 1" holes for
the kettle legs.
2. Remove the leg mounting
locknuts and washers from
the kettle's legs.
3. Install the legs into the two
1" holes.
4. Position washers as
illustrated and secure
the kettle to its' base by
refastening the locknut
from underneath the
cabinet or countertop.
5. Once the kettle is secure,
screw the tilt handle into
the mounting block welded
to the side of the kettle.
6. Install service requirements
as required.
KETTLES c/w SD STAND
1. Place unit in desired location.
2. Place a carpenter's level on the kettle rim and
level the stand using the level adjustable feet.
3. Install service requirements as required.
INSTALLATION
A
KDT-1-T 8 1/8"
KDT-3-T 10"
KDT-6-T 12"
KDT-12-T 19 1/2"
KDT-20-T 23 3/4"
DRILL TWO
1" HOLES
A
COUNTERTOP
STEAM
All steam plumbing to and from the kettle and
steam boiler should be thoroughly cleaned and
inspected for dirt and debris before final
connection to the kettle are made.
Generally, kettles require 1/2" i.p.s. pipe, 10-45 psi
steam pressure. If the steam supply pressure
exceeds 45 psi, a pressure reducing valve is
required. The steam inlet is at the right side of the
kettle, as n from the front.
A pressure reducing valve is required on the
incoming line as shown below. The relief valve
should have a capacity of 300 lb/hr (136 kg/hr).
CONDENSATE (Kettles without SD Stands)
Maximum pressure rating on table-top kettles is
50psi. It is highly recommended that a pressure relief
valve equal to or less than this pressure be installed
on the incoming steam line close to the kettle.
A steam condensate trap must be plumbed to a drain,
using minimum 1/2" NPT plumbing. The condensate line
is limited to a maximum rise of 10 feet in order for the
steam pressure to adequately force the condensate
through the plumbing. Any higher rise requires a pump.
If the steam boiler to which this kettle is installed has a
condensate return (closed loop system), a 1/2" steam
strainer, a 1/2" steam trap, and a 1/2" check valve must
be installed on the output (condensate) side of the kettle.
CONDENSATE (Kettles c/w SD Stands)
The stand comes factory plumbed so the condensate
is connected to the stands drain manifold.
POTABLE WATER
The water faucet (optional on kettles purchased
without SD stands) with swing spout, requires 1/2
inch O.D. copper tube plumbing for hot or cold water
supplies to the faucet (SPK - cold water connection
only, DPK - hot and cold water connection).
FINAL INSTALLATION CHECK
1. Partially fill the kettle with water.
2. Slowly turn the steam supply valve's knob to
the open position.
3. Release the safety valve, ensuring that the
steam escapes freely. Stay clear of steam
exhaust when releasing the safety valve.
4.
Observe that the water in the kettle comes to a boil.
5. Close the steam supply valve.
6. Drain off the water by tilting the kettle.
KETTLES
RECOMMENDED PIPING
SCHEMATICS
(all service connections shown supplied by others)
KETTLES c/w
SD STANDS
TO DRAIN OR BOILER
CONDENSATE LINE
RELIEF
VALVE
STRAINER
TO DRAIN (CONDENSATE RETURN PLUMBED TO 1 1/2" DRAIN MANIFOLD)
CONDENSATE RETURN
UNION
CHECK
PRESSURE
REDUCING
VALVE
UNION
VALVE
STEAM
TRAP
SHUT OFF
VALVE
STRAINER
STEAM
MANUAL
STEAM
VALVE
STRAINER
RELIEF
VALVE
IN
PRESSURE
REDUCING
VALVE
UNION
STEAM
SHUT OFF
VALVE
IN
Loading...