Cleveland MKGL-80-T Service Manual

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Page 1

Operators Manual

Installation, Operation & Service

Gas Floor Model Vertical Mixer Kettles

MODELS:

MKGL-40-T MKGL-60-T MKGL-80-T MKGL-100-T

MKGL-40-T

SE55362 Rev. 5

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com

Enodis

For units built prior to July 2010

™

Clev elan

Page 2

FOR THE USER

WARNING: Improper installation,

adjustment, alteration, service or maintenance can cause property

damage, injury or death. Read the

installation and operating

instructions thoroughly before

installing or servicing this

equipment.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE

OR ANY OTHER

FLAMMABLE LIQUIDS AND

VAPOURS IN THE VICINITY

OF THIS OR ANY OTHER

APPLIANCE.

IMPORTANT!

ENSURE KETTLE IS AT ROOM TEMPERATURE AND

PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE

PRIOR TO REMOVING ANY FITTINGS.

IMPORTANT

The following points are to insure the safe installation and operation of this equipment:

• Insure all gas and electrical supplies match rating plate and electrical stickers.

• Observe all clearance requirements.

• Disconnect the electrical power supply to the appliance before cleaning or servicing unit.

• All service must be performed by a qualified Cleveland Range Technician.

• Do not obstruct the flow of combustion and ventilation air.

The installation and connection must comply with current local codes, or in the absence of local codes, with CAN/CGA-B149.1 and .2 installation code or with the national fuel gas code, ANSI Z223.1-L988.

Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. (3.45 kpa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kpa).

RETAIN THIS MANUAL FOR YOUR REFERENCE.

Page 3

For your safety

DANGER

Keep clear of pressure relief discharge.

IMPORTANT

Inspect unit daily for proper operation.

CAUTION

Surfaces may be extremely hot! Use protective equipment.

Keep hands away from moving parts and pinch points.

Do not fill kettle above recommended level marked on outside of kettle.

Wear protective equipment when discharging hot product.

Do not lean on or place objects on kettle lip.

SERVICING

Shut off power at main fuse disconnect prior to servicing.

GAS APPLIANCES

Do not attempt to operate this appliance during a power failure.

Stand clear of product discharge path when discharging hot product.

Ensure kettle is at room

temperature and pressure gauge is showing zero or less prior to removing any fittings.

Keep appliance and area free and clear of combustibles.

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INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow shipping damage instructions.

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3. Arrange for the carrier's representative to examine the damage.

4. Fill out all carrier claims forms and have the examining carrier sign and date each form.

GENERAL

Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Observe all clearance requirements to provide proper make-up air flow. Do not obstruct the flow of combustion and ventilation air. Check rating plate to ensure that kettle has been equipped to operate with the type of gas available at the installation.

VENTILATION

Gas fired kettles are only to be installed under a ventilation hood in a room which has provisions for adequate make up air. Further information can be obtained by referring to the U.S.A. National Fire Protection Associations NFPA96 regulations. These standards have also been adopted by the National Building Code in Canada.

CLEARANCE REQUIREMENTS

This unit must be installed in accordance with the clearances shown on the rating label which is adhered to the unit.

FOR YOUR SAFETY. Keep the appliance area free and clear of combustible materials.

GAS

ENSURE THE GAS SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING PLATE.

It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressure exceeds 14” water column, a pressure regulator must be installed, to provide a maximum of 14” water column gas pressure to the gas control valve.

Connect the gas line to the manual valve located at the rear of the control box.

Installation must be in accordance with local codes and/or the National Fuel Gas Code ANSI Z223.1 Latest Edition (USA) or the latest Installation Codes for Gas Burning Appliances and Equipment CAN/ CGA B149.1 and CAN/ CGA B149.2 (Canada). Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe joints for leaks with soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate.

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).

WATER

The sealed jacket of the gas-fired kettle is precharged with the correct amount of a water-based formula, and therefore, no water connection is required to the kettle jacket. The kettle can be equipped with optional hot and cold water taps, the taps require 1/2" copper tubing as supply lines.

CLEANING

After installation the kettle must be thoroughly cleaned and sanitized prior to cooking.

INSTALLATION

Page 5

MOVING UNIT

1. While still on skid, move unit as close to final

installation position as possible.

2. Prepare unit for lifting as shown in diagram.

3. Lift gently with a forklift or jacks and remove skid.

4. Lower gently to ground and remove forklift and

blocking.

5. If unit has to be re-positioned, slide gently. Do not twist or push one side of unit excessively and cause binding on trunnions.

Shim as required to make

level with

center

console

(front

and back)

4"x4" or larger

(front and back)

Forklift tongsSkid

Flanged feet

Jack

LEVELING

Recommended Leveling Procedure

1. With straight-edge, line the backs of the consoles up with each other (dotted line A)

Level and straight-edge backs of consoles

(dotted line

. Adjustments are made by turning flanges on back

feet only.

Level consoles individually from front to back (dotted lines C). Adjustments are made by turning flanges on front feet only.

4. Re-check that the back is level (dotted line B) and then the front (dotted line D). Adjust if necessary.

5. Check that mixer bridge is level and guide pins lock smoothly without binding. If not repeat steps 1 through 4.

Guide Pins

NOTE: See Operating Instructions before operating unit.

6. Make electrical connections (see electrical service

connections) and test mixer bridge as follows:

⇒ A/ Raise mixer bridge.

⇒ B/ Swing bridge out over centre console.

B A

Recommended Installation Procedure

Note: Instructions reflect a more complicated twin mixer kettle - process for single mixer kettles is the same.

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⇒ C/ Swing bridge to the left as far as possible.

⇒ D/ Lower bridge.

⇒ E/ Bridge pins should enter pin hole on kettle

perfectly, If not return to step 1 and repeat leveling steps.

⇒ F/ Raise bridge and swing to far right (for twin

mixers only).

⇒ G/ Repeat

steps D and E (for twin mixers only).

Once positioned and leveled, permanently secure the kettle's flanged feet to the floor using 5/16 inch stainless steel lag bolts and floor anchors (supplied by the installer). Secure each of the flanged feet with one bolt in each hole. Seal joints of flanged feet with a silicone sealant.

ELECTRICAL SERVICE CONNECTIONS

ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL.

Install in accordance with local codes and/or the National Electric Code ANSI/NFPA No 70-1981 (USA) or the Canadian Electric Code CSA Standard C22.1 (Canada). A separate fused disconnect switch must be supplied and installed. The kettle must be electrically grounded by the installer.

The electric supply must match the power requirements specified on the kettle's rating plate. The copper wiring must be adequate to carry the required current at the rated voltage.

1. Ensure main power is turned off before connecting wires.

2. Remove the screws at the rear of the mixer console cover, and remove the cover. A wiring diagram is affixed to the underside of the console cover.

3. Feed permanent copper wiring 18" through the cutout in the bottom of the console. Connect

wiring in

junction box in the bottom of the console.

4. Turn main power back on.

5. Check for correct rotation of electric motor (access

by removing top front cover on center console). If rotation is incorrect, disconnect main power and reverse any two of the three live lines.

6. Replace the console cover and secure it with screws.

COMPRESSED AIR CONNECTION

Mixer Kettles with an air activated discharge valve require a minimum of 90 PSI to operate correctly.

If the unit is also supplying air to a Metering Filling Station then a pressure of 100 PSI at a minimum volume of 25 CFM is required.

The air supplied to the mixer should be clean and dry. No oil should be added to the supply air. We recommend the compressed air system be equipped with a drier, filter, and automatic water dump on the air compressor receiver tank. If the distance between the tank and the unit is less than 100 feet then a minimum line size of 3/4" is required. A distance of 100 to 300 feet requires a minimum 1" line.

7/16"Ø, 3 HOLES ON 3 1/8" (80mm) B.C.D.

FLANGED FOOT DETAIL

(REAR LEGS ONLY)

120 120

4 7/8" (124mm)

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INSTALLATION

1. Visual Examine unit for scratches, dents, or other defects.

2. Visual Check flanged feet all have bolts holding them.

3. General Check all accessible wiring, mechanical and plumbing connections by hand for secure,

tight and satisfactory assembly. Remove all paper.

4. Level Check unit has been leveled and squared correctly.

KETTLE

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed.

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.

1. Before turning the kettle on, read the vacuum/pressure gauge. The gauge's needle should be in the green zone.

If the needle is in the "VENT AIR" zone, follow air venting procedure.

2. Supply power to the kettle by placing the fused disconnect switch to the "ON" position.

3. Turn on main gas supply to unit. Open the kettle's shut-off valve (located at back of console).

4. Turn the temperature control knob to "1`" (Min.). The green LED light should remain lit, indicating the burner is lit, until the

set temperature is reached. Then the green light will cycle on and off, indicating the burner is cycling on and off to maintain temperature.

5. Tilt the kettle forward. After a few seconds the red "LOW WATER" light should be lit when the kettle is in a tilted

position. This light indicates that the burner has automatically been shut off by the kettle's safety circuit. This is a normal condition when the kettle is in a tilted position.

6. Raise the kettle to the upright position. The red "LOW WATER" light should go out when the kettle is upright.

7. Turn the temperature control knob to "10" (Max.) and allow the kettle to preheat. The green light should remain on

until the set temperature is reached. Then the green light will cycle ON and OFF, indicating the burner is cycling ON and OFF to maintain temperature

MIXER

1. Raise Bridge If bridge does not raise then check motor rotation. Bridge should not raise until speed control

is turned to minimum and then adjusted back up.

2. Swing Bridge Bridge when fully raised should swing without hitting any object, i.e. control housing,

kettle lip. Check that hydraulic hoses are not being pinched by stops on swivel assembly.

3. Tilt Kettle Kettle tilts smoothly both down and back up. If power tilt, check that micro switches are

adjusted properly (kettle is level in upright position and drains fully when tilted) and are not being crushed by gear.

4. Lower Bridge Raise bridge. Switch to mix. Turn speed control to zero to reset micro switch then set

speed control to number four. Check that unit does not begin to mix until bridge has lowered part way into the kettle. Check that mixer bridge pin lowers into pin hole correctly

5. Speed Control - Main agitator arm not rotating when set at "0" but will start to move slowly on

Main "1" . Speed control makes positive contact with micro switch.

6. Speed Control - Set main speed control to five. Adjust secondary control from

Secondary minimum to maximum. Look for considerable speed variance.

7. Water Faucets Turn on hot water faucet. Turn off and check for leaks in piping and drips from

faucet spout. Repeat above with cold water faucet.

8. Product Discharge Add water to kettle. Check for leaks from valve. Open and close valve a few times

Valve and check for leaks again.

QUALITY ASSURANCE CHECKS

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OPERATING INSTRUCTIONS

ITEM # DESCRIPTION FUNCTION

1. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water and will not operate

in this condition. This will also light when the kettle is tilted.

2. On-Off Switch/ Turns kettle ON/OFF and allows the operator to adjust the kettle

Solid State temperature in increments from 1 (Min.) to 10 (Max.). Temperature Control

3. Heat Indicator Light (Green) When lit, indicates that the kettle's burner is on.

Cycles ON-OFF with burner.

4. Ignition Failure Indicator Light Indicates failure of heating system to ignite.

(Amber) (Used prior to July 2004)

5. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as

vacuum in inches of mercury.

6. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is

(not shown) an excess steam build-up in the jacket, this valve opens

automatically to relieve this pressure.

7. Water Level Sight Glass Displays water level in steam jacket.

8. Tilt Wheel Used for tilting the kettle on hand tilt models. In power tilt models

there is a toggle switch in same location.

9. Butterfly Valve Used for draining product or wash water from kettle.

10. Mixer Speed Control Controls speed of agitators and mixer bridge lift mode.

11. Emergency Stop Stops hydraulic system.

12. Main Power Switch Power switch for unit.

13. Mix/Lift Switch Sets hydraulics to mix or lift mode.

14. Up/Down Switch When unit is in lift mode, bridge can be raised or lowered with this switch.

15. Faucet Spout Delivers water to the kettle.

16. Cold Water Valve Turns on cold water.

17. Hot Water Valve Turns on hot water.

18. Mixer Bridge Encloses agitator motors.

19. Main Agitator Arm Provides most of the product movement.

20. Secondary Arm Provides reverse agitation and product lift in kettle.

21. Scraper Blades Scrapes the side of the kettle and moves product away.

22. Secondary Speed Control Controls speed of secondary agitator arm.

23. Temperature Probe Probe holds temperature sensors for controller.

Operating Controls & Indicators

Page 9

OPERATING THE KETTLE

Do not attempt to operate this appliance during a power failure.

Keep appliance and area free and clear of combustibles.

Do not lean on or place objects on kettle lip. Serious injury could result if kettle tipped over, spilling hot contents.

If you are cooking an egg or milk product, do not pre-heat kettle.

Cooking

1. Before turning kettle on, read the Vacuum/Pressure

Gauge (5). The gauges needle should be in the green zone. Once heated, the kettle's normal maximum operating pressure is approximately 1012 psi while cooking a water base product.

2. Ensure that the electrical service to the kettle is turned on at the fused disconnect switch.

Temperature Range Chart

3. Preheat the kettle by turning the ON/OFF Switch/Solid State Temperature Control (2) to the desired temperature setting (see above "Temperature Range Chart"). The Heat Indicator Light (Green) (3) will remain lit, indicating the burner is on, until the temperature setting is reached. When the green light goes off, the burners are off, and preheating is complete.

NOTE: When cooking egg and milk products, the kettle should not be preheated, as products of this nature adhere to hot cooking surfaces. These types of food should be placed in the kettle before heating is begun.

4. Place food product into the kettle. The green Heat Indicator Light (3) will cycle on and off indicating the burners are cycling on and off to maintain the set temperature.

NOTE: Do not fill kettle above recommended level marked on outside of kettle.

NOTE: The red Low Water Indicator Light (1) should not be lit when the kettle is in the upright position during kettle operation. This light indicates that the burners have been automatically shut off by the kettle's safety circuit. It is, however, normal for the red light to come on when the kettle is in a tilted position.

5. When cooking is completed turn On/Off Switch/Solid State Temperature Control (2) to the "OFF' position.

NOTE: A five minute complete shut-of period is required before relighting.

6. Pour the contents of the kettle into an appropriate container by tilting the kettle forward. Care should be taken to pour slowly enough to avoid splashing off the product.

NOTE: As with cleaning food soil from any cookware, an important part of kettle cleaning is to prevent food from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed.

Approximate Boiling Times

The accompanying chart shows approximate times required for gas kettles of various capacities to boil water with the lid open. The ON/OFF Switch/Solid State Temperature Control (2) must be set at “10” throughout the heat-up period. Water will boil about 1/3 faster if the kettle is filled only to the outer steam jacket’s welded seam resulting in a kettle filled to 2/3 capacity.

Approximate Boiling Times

Kettle Capacity Minutes

40 gallon 35

60 gallon 47

80 gallon 60

100 gallon 75

Temperature Approximate

Control Product Temperature Setting °F °C

1. 120 49

2. 135 57

3. 150 66

4. 165 74

5. 180 82

6. 195 91

7. 210 99

8. 225 107

9. 245 118

10. 265 130

NOTE: Certain combinations of ingredients will result in temperature variations.

Page 10

Discharge Valve

2. Push handle in and pull

upwards to open.

MIX LIFT

OFF

Mixing

1. Turn MIX/LIFT SWITCH (14) to

"MIX".

2. Turn MIXER SPEED CONTROL (10) to "MIN" and slowly adjust to desired speed.

3. Adjust SECONDARY SPEED CONTROL (22) to desired speed.

UP DOWN

OFF

MIX LIFT

OFF

Lifting & Lowering Bridge

WARNING- Insure FAUCET

SPOUT (15) is out of way before raising or lowering bridge.

1. Turn MIX/LIFT SWITCH (13) to "LIFT".

2. Turn MIXER SPEED CONTROL (10) to "MIN"

and

back up to #5.

3. Turn and hold UP/DOWN SWITCH (14) "UP" to raise or "DOWN" to lower.

Adding Water Manually

1. Locate FAUCET SPOUT (15)

over desired kettle.

2. Turn on HOT or COLD WATER VALVES (16 or 17).

OFF ON

General Operation

1. Turn MAIN POWER SWITCH

(12) to "ON".

OPERATING SUGGESTIONS

Cleveland Range Mixer Kettles are simple and safe to operate. The following tips will allow you to maximize the use of your new mixer.

Allow unit to preheat before addition of product to kettle. However when cooking egg and milk products, the kettle should NOT be preheated, as products of this nature adhere to hot cooking surfaces. These types of foods should be placed in the kettle before heating is begun.

2. An important part of kettle cleaning is to prevent foods from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed.

3. If a mixer bridge is equipped with a temperature probe for a controller or thermometer, the probe must be submerged a minimum of three inches

in the product for

accurate readings.

Safety

1. Close BUTTERFLY VALVE (9) before filling the

kettle.

2. When raising or lowering MIXER BRIDGE (18), insure FAUCET SPOUT (15) is not in the way of MAIN AGITATOR ARM (19) or damage to spout will result.

As a safety precaution the MIXER SPEED CONTROL (10) must first be turned to zero before unit will start to mix.

4. Always remember, like a cooking pot the kettles become very hot when cooking. Avoid contact with bare skin.

Tilting Kettle

1. Raise MIXER BRIDGE (18)

and swing to side.

2. For

manual tilt:

turn TILT

WHEEL (8).

3. For

power tilt:

turn switch

" " to raise, or " " to tilt.

WARNING- Do not tilt kettle when mixer agitators are in kettle bowl.

Page 11

CARE AND CLEANING

Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).

WARNINGS

➩ Do not use detergents or

cleansers that are chloride based or contain quaternary salt.

➩ Do not use a metal bristle

brush or scraper.

➩ Steel wool should never be

used for cleaning the stainless steel.

➩ Unit should never be cleaned

with a high pressure spray hose.

➩

Do not leave water sitting in unit when not in use.

Stagnant

Water

High Pressure

Spray Hose

Chloride Cleaners

Steel Pads

Wire Brush &

CLEANING INSTRUCTIONS

CAUTION

SURFACES MAY

BE EXTREMELY HOT!

CLEANING INSTRUCTIONS

1. Turn unit off.

2. Remove drain screen (if applicable). Thoroughly

wash and rinse the screen either in a sink or a dishwasher.

3. Prepare a warm water and mild detergent solution in the unit.

4. Remove food soil using a nylon brush.

5. Loosen food which is stuck by allowing it to soak at

a low temperature setting.

6. Drain unit.

7. Rinse interior thoroughly.

8. If the unit is equipped with a Tangent Draw-Off

Valve, clean as follows:

a) Disassemble the draw-off valve first by turning

the valve knob counter-clockwise, then turning the large hex nut counter-clockwise until the valve stem is free of the valve body.

b) In a sink, wash and rinse the inside of the valve

body using a nylon brush.

Use a nylon brush to clean tangent draw-off tube.

d) Rinse with fresh water.

e) Reassemble the draw-off valve by reversing the

procedure for disassembly. The valve's hex nut should be hand tight only.

9. If the unit is equipped with a Butterfly Valve, clean as follows:

a) Place valve in open position.

b) Wash using a warm water and mild detergent

solution.

c) Remove food deposits using a nylon brush.

d) Rinse with fresh water.

e) Leave valve open when unit is not in use.

10 . Using mild soapy water and a damp sponge, wash

the exterior, rinse, and dry.

NOTES

➩ For more difficult cleaning applications one of the

following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.

➩ Leave the cover off when the kettle is not in use.

➩ For more detailed instructions refer to the Nafem

Stainless Steel Equipment Care and Cleaning manual (supplied with unit).

Page 12

STAINLESS STEEL EQUIPMENT CARE AND CLEANING

(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)

Contrary to popular belief, stainless steels ARE susceptible to rusting.

Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “active” because they actively corrode in a natural environment when their atoms combine with oxygen to form rust.

Stainless steels are passive metals because they contain other metals, like chromium, nickel and manganese that stabilize the atoms. 400 series stainless steels are called ferritic, contain chromium, and are magnetic; 300 series stainless steels are called austenitic, contain chromium and nickel; and 200 series stainless, also austenitic, contains manganese, nitrogen and carbon. Austenitic types of stainless are not magnetic, and generally provide greater resistance to corrosion than ferritic types.

With 12-30 percent chromium, an invisible passive film covers the steel’s surface acting as a shield against corrosion. As long as the film is intact and not broken or contaminated, the metal is passive and stain-less. If the passive film of stainless steel has been broken, equipment starts to corrode. At its end, it rusts.

Enemies of Stainless Steel

There are three basic things which can break down stainless steel’s passivity layer and allow corrosion to occur.

1. Mechanical abrasion

2. Deposits and water

3. Chlorides

Mechanical abrasion means those things that will scratch a steel surface. Steel pads, wire brushes and scrapers are prime examples.

Water comes out of the faucet in varying degrees of hardness. Depending on what part of the country you live in, you may have hard or soft water. Hard water may leave spots, and when heated leave deposits behind that if left to sit, will break down the passive layer and rust stainless steel. Other deposits from food preparation and service must be properly removed.

Chlorides are found nearly everywhere. They are in water, food and table salt. One of the worst chloride perpetrators can come from household and industrial cleaners.

So what does all this mean? Don’t Despair!

Here are a few steps that can help prevent stainless steel rust.

Use the proper tools.

When cleaning stainless steel products, use non-abrasive tools. Soft cloths and plastic scouring pads will not harm steel’s passive layer. Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers’ polishing marks.

Clean with the polish lines.

Some stainless steel comes with visible polishing lines or “grain.” When visible lines are present, always scrub in a motion parallel to the lines. When the grain cannot be seen, play it safe and use a soft cloth or plastic scouring pad.

Use alkaline, alkaline chlorinated or non-chloride containing cleaners.

While many traditional cleaners are loaded with chlorides, the industry is providing an ever-increasing choice of non-chloride cleaners. If you are not sure of chloride content in the cleaner used, contact your cleaner supplier. If your present cleaner contains chlorides, ask your supplier if they have an alternative. Avoid cleaners containing quaternary salts; it also can attack stainless steel and cause pitting and rusting.

Treat your water.

Though this is not always practical, softening hard water can do much

to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a treatment specialist.

Keep your food equipment clean.

Use alkaline, alkaline chlorinated or non-chloride cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. If you boil water in stainless steel equipment, remember the single most likely cause of damage is chlorides in the water. Heating cleaners that contain chlorides have a similar effect.

Rinse, rinse, rinse.

If chlorinated cleaners are used, rinse and wipe equipment and supplies dry immediately. The sooner you wipe off standing water, especially when it contains cleaning agents, the better. After wiping equipment down, allow it to air dry; oxygen helps maintain the stainless steel’s passivity film.

Never use hydrochloric acid (muriatic acid) on stainless steel.

Regularly restore/passivate stainless steel.

Recommended cleaners for specific situations

Job Cleaning Agent Comments

Routine cleaning Soap, ammonia, Apply with cloth or sponge

detergent, Medallion

Fingerprints & smears Arcal 20, Lac-O-Nu Provides barrier film

Ecoshine

Stubborn stains & Cameo, Talc, Zud, Rub in direction of polish lines discoloration First Impression

Grease & fatty acids, Easy-off, De-Grease Excellent removal on all finishes blood, burnt-on-foods It Oven Aid

Grease & oil Any good Apply with sponge or cloth

commercial detergent

Restoration/Passivation Benefit, Super Sheen

Review

1. Stainless steels rust when passivity (film-shield) breaks down as a result of scrapes, scratches, deposits and chlorides.

2. Stainless steel rust starts with pits and cracks.

3. Use the proper tools. Do not use steel pads, wire brushes or scrapers

to clean stainless steel.

4. Use non-chlorinated cleaners at recommended concentrations. Use only chloride- free cleaners.

5. Soften your water. Use filters and softeners whenever possible.

6. Wipe off cleaning agent(s) and standing water as soon as possible.

Prolonged contact causes eventual problems.

To learn more about chloride-stress corrosion and how to prevent it, contact the equipment manufacturer or cleaning materials supplier.

Developed by Packer Engineering, Naperville, Ill., an independent testing laboratory.

Page 13

WRAP COVERS

KETTLE TOP FRONT LEFT SIDE RIGHT SIDE BACK

KGL-40 KE01479-X KE53483-4 KE54253-X KE01432-X KE02186-1

KGL-60 KE01479-1 KE53483-5 KE54253-1 KE01432-1 KE02186-2

KGL-80 KE01479-2 KE53483-6 KE54253-2 KE01432-2 KE02186-3

KGL-100 KE01479-3 KE53483-7 KE54253-3 KE01432-3 KE02186-4

KGL-40-T KE01479-X KE53483-X KE54253-X KE01432-X KE02186-1

KGL-60-T KE01479-1

KE53483-1 KE54253-1 KE01432-1 KE02186-2

KGL-80-T KE01479-2 KE53483-2 KE54253-2 KE01432-2 KE02186-3

KGL-40-SH KE01479-4 KE53483-6 KE54253-2 KE01432-2 KE02186-3

KGL-60-SH KE01479-5 KE53483-7 KE54253-3 KE01432-3 KE02186-4

KGL-40-TSH KE01479-4 KE53483-2 KE54253-2 KE01432-2 KE02186-3

WARRANTY

Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment

In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

SERVICE PARTS

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LEFT SIDE

FRONT

RIGHT SIDE

TRANSFORMER COVER & GASKET

Page 14

PRESSURE RELIEF ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

PRESSURE RELIEF VALVE ASSEMBLIES

1. KE01450 FOR ASME KETTLES (INCLUDES #2-6) 1

KE01450-1 FOR CE KETTLES (INCLUDES #2-6) 1

2. FA05049 MALE CONNECTOR, 1/2" PIPE - 1/4" TUBE 1

3. FI00151 STREET ELBOW, 90°, 1/2", BRASS 2

4. FI00178 TEE, 1/2" FPT, BRASS 1

SAFETY VALVES

5. KE54941-5 SAFETY VALVE, 50 PSI, 1/2" (NORTH AMERICA) 1

KE54941-31 SAFETY VALVE, 50 PSI, 1/2", (EUROPE) 1

6. KE54223 BLOW DOWN TUBE 1

7. KE54864 ACCESS PANEL 1

8. FA11518-4 THUMB SCREW, 10-32 X 1/2" L 1

Page 15

NOTE: For Hydraulic Hoses order Part No. RT00505 and specify length required

Cooling Fan:

Fan . . . . . . . . KE54860

Fan Cover . . . KE601236 Fan Guard . . . KE54861

KETTLE SIZE

GALLONS QUANTITY

40 22

60 26

80 30

100 34

125 38

150 38

Scraper Blades:

HYDRAULIC COMPONENTS

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE51607 Flow Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2. KE54834-10 Solenoid Valve, 2 Way, 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50224 Coil Only 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE51608 Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE54834-11 Solenoid Valve, 3 Way, 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50224 Coil Only 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE51848 Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50241 Rod Gland Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50242 Piston Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE52124 Jack Upper Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE51846 Hydraulic Motor, Scraper Arm, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51938 Hydraulic Motor, Scraper Arm, 60-150 gal.

KE53004 Hydraulic Motor, Scraper Arm, 200-250 gal.

8. FA95006 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE51845 Hydraulic Motor, Secondary Agitator, 40-150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53005 Hydraulic Motor, Secondary Agitator, 200-250 gal.

10. KE51715 Main Coupling, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE51716 Secondary Coupling, Agitator Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE52114 Coupling Washer, Primary S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13A. FA11286 Socket Head Screw, 1/4 X 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

13B. FA11346 Socket Head Screw, 5/16 X 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. KE52115 Coupling Washer, Secondary S. S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. CT50097 R.T.D Probe Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. KE53962 Blade Stop Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

13B

13A

22 23

Page 16

18. KE51834 Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as required

19. KE51875-3 Electric Motor, 3 hp., 208-230/460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51875-4 Electric Motor, 3 hp., 220/380/440V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51875-5 Electric Motor, 3 hp., 575V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. KE51889 Filter, Tank Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. KE52222 Gear, 3/4" I.D. Pump, prior to 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. KE52222-1 Gear, 3/4" I.D. Pump, after 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. KE52223 Gear, 7/8" I.D. Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. KE52224 Nylon Coupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. KE52190 Speed Control Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE52171 Gasket, Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. KE51844 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. FI05060 Swivel adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

28. SE50280 Hydraulic Hose, Per Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

29. FI05061 Swivel Elbow. 90 Degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

30. SE50094 Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

31. KE51874 Pressure Relief Valve, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32. KE52382 Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

33. KE00860 Speed Control Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

34. KE51622 Bridge Tilt Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

35. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

36. KE51623 Clevis Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

37. SE50353 Clevis Pin c/w Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

38. KE51624 Knuckle Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

39. KE50295 Mounting Bracket, Mercury Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

40. KE50294 Mercury Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

41. FA95055-3 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

42. T40527 Housing, probe, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40528 Housing, probe, 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40529 Housing, probe, 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40530 Housing, probe, 100 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40531 Housing, probe, 125 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40532 Housing, probe, 150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T405321 Housing, probe, 200 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T405322 Housing, probe, 250 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

43. KE51921 Pin, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

44. KE51925 Pin, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

46. FA19506 Set Screw, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

47. FA19507 Set Screw, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

48. KE00935 Secondary Agitator, 40 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00936 Secondary Agitator, 60 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00937 Secondary Agitator, 80 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00938 Secondary Agitator, 100 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00939 Secondary Agitator, 125 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00940 Secondary Agitator, 150 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE009401 Secondary Agitator, 200 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE009402 Secondary Agitator, 250 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

49. KE00947 Primary Agitator, 40 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00948 Primary Agitator, 60 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00949 Primary Agitator, 80 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00950 Primary Agitator, 100 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

KE00951 Primary Agitator, 125 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

KE00952 Primary Agitator, 150 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

KE009521 Primary Agitator, 200 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

KE009522 Primary Agitator, 250 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

KE00947-1 Primary Agitator, 40 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1

KE00948-1 Primary Agitator, 60 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1

KE00949-1 Primary Agitator, 80 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1

KE00950-1 Primary Agitator, 100 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00951-1 Primary Agitator, 125 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00952-1 Primary Agitator, 150 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE009521-1 Primary Agitator, 200 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE009522-1 Primary Agitator, 250 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

50. KE52687 Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

51. RT00505 Hydraulic Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

specify length

52. KE00715 Bridge Swivel Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Page 17

GAS CONTROL ASSEMBLY

3931 32 33 34

Stationary Models

Tilting

Models

Air Blower Primary

Air Orifice

Secondary

Air

Orifice

Gas Orifice

Ignitor

Burner

Gas Valve

Shut-Off Valve

40 41

(for units built prior to March 2005)

Page 18

GAS CONTROL ASSEMBLY

ITEM ON. PART NO. DESCRIPTION QTY.

1. KE53441 BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53441-1 BLOWER, 220V, 50 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE54420 AIR INTAKE WASHER (NATURAL GAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE54420-1 AIR INTAKE WASHER (PROPANE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE54239 CAPACITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE01426-4 MIXING CHAMBER, 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE01426-1 MIXING CHAMBER, 60 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE01426-2 MIXING CHAMBER, 80 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE01426-3 MIXING CHAMBER, 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE53582 TUBING 1/4 INCH SILICONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FI05156 HOSE FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE53402 AIR ORIFICE, 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53402-1 AIR ORIFICE, 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53402-2 AIR ORIFICE, 40 GALLON KETTLES (50 HZ BLOWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53402-3 AIR ORIFICE, 60 - 100 GALLON KETTLES (50 HZ BLOWER ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE01449 BLOWER MOUNTING PIPE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE53618 SIGHT GLASS GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE53617 SIGHT GLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. KE53619 SIGHT GLASS RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE00515 THERMISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE50556-2 WATER LEVEL PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE53437-3 IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. KE53570 GASKET FOR IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. FI05257 SHUT-OFF COCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. FI05213 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. KE53422 SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18. FA05002-4 “O” RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

19. GAS ORIFICES:

KE53403-8 NATURAL GAS - SEA LEVEL UP TO 2000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53403-5 PROPANE GAS - SEA LEVEL UP TO 2000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53403-6 NATURAL GAS - SEA LEVEL UP TO 2000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53403-7 PROPANE GAS - SEA LEVEL UP TO 2000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53403-8 NATURAL GAS - 2000' UP TO 4000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53403-9 PROPANE GAS - 2000' UP TO 4000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53403-10 NATURAL GAS - 2000' UP TO 4000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53403-11 PROPANE GAS - 2000' TO 4000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53403-12 NATURAL GAS - 4000' UP TO 6000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53403-13 PROPANE GAS - 4000' UP TO 6000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53403-10 NATURAL GAS - 4000' UP TO 6000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53403-14 PROPANE GAS - 4000' UP TO 6000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. FA05002-29 “O” RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. FI05226-4 NIPPLE, 1/2" NPT, 5 5/16" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. FI00073 UNION, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. FI00133 ELBOW, 1/2", STREET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. KE93909 STRIP, TO HOLD BLOWER DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. FI00040-1 ELBOW, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. FI00579 NIPPLE, 1/2" NPT, 4" LONG, KGL-60-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FI05226-2 NIPPLE, 1/2" NPT, 4" LONG, KGL-80-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. KE55004-3 RETAINING PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

28. FI00573 NIPPLE, 1/2" NPT, 1 1/8" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

29. FI05231 BUSHING, 3/4 - 1/2" NPT FLUSH, BLACK IRON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

30.

F01518-1 GAS SHUT-OFF VALVE, 3/4" (NOT FOR FRENCH CE KETTLES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

31. FI05226 NIPPLE, 1/2" NPT, 8" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32. FI05222 SWIVEL ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

33. FI05223 SPECIAL NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

34. KE02053 GAS VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

35. KE53390 BRACKET FOR GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

36. FI00607 NIPPLE, 3/4" NPT, 1 1/2" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

37. KE01500-5 BURNER, 40 GALLON KETTLES, 140,000 BTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE01500-1 BURNER, 60-100 GALLON KETTLES, 190,000 BTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

38. KE53397 GASKET, BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

39. FI05231 ADAPTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

40. KE601085 COVER FOR GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

41. RB018151 GASKET FOR COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

42. KE601081 BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Page 19

GAS CONTROL ASSEMBLY

(for units built after February 2005)

1. FI00040-1 ELBOW, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. FI05226 NIPPLE, 1/2" NPT, 8" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. FI05231 ADAPTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. FI05222 SWIVEL ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. FI05223 SPECIAL NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE55240R GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. F015 GAS SHUT-OFF VALVE, 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE000960 NIPPLE PLATE WELDMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. FA30505-1 WASHER, 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

10. FA11256 HEX BOLT, 1/4-20 X 1/2, 18-8 SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Tilting

Models

Page 20

GEARBOX ASSEMBLY

26 27 28

16 19 20

242324

Page 21

GEARBOX ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE54644 TILT SHAFT, MANUAL TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52836-2 TILT SHAFT, POWER TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE50315 WORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. FA95005 TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE52193-1 THRUST BEARING SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

5. KE52192 THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

6. KE52191 ROLLER BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

7. FA30088 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

8. FA95008 JAM NUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

9. KE55057-4 LID FOR GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. FA95062 PAN HD. PHILLIPS SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

11. KE00508 HANDWHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. FA19505 HANDWHEEL ALLEN SCREW, HEX SOCKET . . . . . . . . . . . . . . . . . . . . . . .1

13. KE51730 TILT SHAFT BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. FA19177 HEX SOCKET SET SCREW 5/16-24 X 1" . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. FA20047 JAM NUT 5/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. KE003209-11 Complete Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-4 Momentary Switch Activator*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-7 Contact Section Holder, Latch*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-9 Contact Block*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

***NOTE: for units built prior to Dec. 2006 order Complete Switch KE003209-11

19. KE50580 WATER RESISTANT BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. FA05002-34 "O" RING, CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. KE50579-1 CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. KE51007 MICRO SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

FA10139 MACHINE SCREW #6-32 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

KE50498 MICRO SWITCH INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

FA32004 TOOTH LOCK WASHER #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

23. KE50582 CPLG. ONTARIO BELTING #G-100 5/8 BORE . . . . . . . . . . . . . . . . . . . . . . .2

24. FA95055-6 SQUARE KEY 3/16 X 3/16 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE50583 RUBBER INSERT, ONTARIO BELTING "BUNA N" . . . . . . . . . . . . . . . . . . . .1

26. KE52832-1 MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. FA10487 HEX HD SCREW 1/4-20 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

28. FA31008 SPLIT LOCKWASHER 1/4" DIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

29. FA20026 HEX NUT 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

30. KE517112 LEFT HAND BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

31. KE517111 RIGHT HAND BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32. KE51712 GREASE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

33. KE01889 MICRO SWITCH TRIGGER/SEGMENT GEAR WELDMENT . . . . . . . . . . . . .1

34. FA10772 SOCKET HD. CAP SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

35. FA20048 JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

36. FA95007-4 RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

37. FA95055-1 SQUARE KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

38. FA19201 HEX SOCKET SET SCREW 3/8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

39. KE50581 BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

40. KE54535 EDGE CONNECTOR (11 PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

41. KE50753-10 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

42. KE50473 GROUND LUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Page 22

BUTTERFLY VALVE

ITEM NO. PART NO. DESCRIPTION QTY.

1. - 7. KE51603 Butterfly Valve, 2" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52286 Butterfly Valve, 3" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1. FA11224 Bolt, 5/16-18 x1" S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2. FA21024 Nut, 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3. SE50433 Seat, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50433-1 Seat, 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. SE50434 Stem, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50434-1 Stem, 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. SE50435 Locking Spider, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50435-1 Locking Spider, 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. SE50436 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. SE50437 Allen Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Rev 1

Page 23

FLUSH PISTON VALVE

(USED PRIOR TO 2003)

ITEM NO. PART NO. DESCRIPTION QTY.

T40430 Valve Assembly (includes parts 1 - 16) . . . . . . . . . . . . . . . . . . . . . . . . .1

1. FA05000 "O" Ring, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE52345 Piston Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE52346 Air seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE52347 Sani-Clamp Seal, 4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE52344 Sani-Clamp, 4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. FA05002-22 "O" Ring, Cylinder Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

7. FA05002-21 "O" Ring, Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

8. KE52315 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE52335 Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10.-13. SE00040 Supply Hose Assembly, Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. KE52341 Hose Barb, 1/8” x 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

11. KE52340 Supply Hose, 8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE52342 Hose Barb, 1/4” x 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE52338 Quick Connect Male End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. KE52327 Piston Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. KE52328 Piston Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. KE52314 Bottom Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Page 24

FLUSH PISTON AIR SYSTEM, 10" CONSOLE

(USED PRIOR TO 2003)

ITEM NO. PART NO. DESCRIPTION QTY.

1. FA30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. FA32500 Tooth lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE52697 Locking nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE52931 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. FI00266 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. FI00595-17 Nipple 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

7. FI00178 Tee 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

8. FI00595-12 Nipple 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. FI05047 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. KE52342 Hose Barb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

11. FI05167 Hose Barb 90 Degree Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

12. KE52815 Airline Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE52895 Air Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. KE52339 Female End Quick Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. KE52932 Bracket For Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. FA32006 Toothlock Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

17. FA21006 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

18. FA11091 Machine Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

19. KE53209 Quick Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. KE53210 Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. KE52031 Air Line Filter c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. KE53251 Air Line Filter Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. FA11144 Bindinghead Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

24. FI05166 Quick connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE54280 Slide valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. KE53215 1/4" Air Hose, 65" Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Page 25

FLUSH PISTON LUBRICATOR

(USED PRIOR TO 2003)

ITEM NO. PART NO. DESCRIPTION QTY.

1. FA30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.-5 KE52815 Lubricator c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1. SE50418 Sight Dome Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. SE50419 Filler Cap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. SE50420 Needle Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. SE50422 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. SE50423 Bowl/Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FLUSH PISTON FILTER

(USED PRIOR TO 2003)

ITEM NO. PART NO. DESCRIPTION QTY.

1.-5 KE52031 Filter c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1. SE50425 Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. SE50426 Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. SE50427 Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. SE50428 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. SE50429 Bowl/Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Page 26

ITEM ON. PART NO. DESCRIPTION QTY.

1. KE55210 WELD RING, KETTLE BOTTOM OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. FI05144-3 SANI CLAMP, 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3. KE52154-4 GASKET, SANI CLAMP, 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4. KE02291 COMPLETE ACTUATOR AND DISCHARGE VALVE ASSEMBLY . . . . . . . . . . . . 1

INCLUDES PARTS 5. - 13.

5. KE55248 BUNA-N O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE55249 REPLACEABLE S.S. PLUNGER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE55250 BUNA-N O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE55251 1/8 NPT S.S. HYDRAULIC CLOSE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

9. KE55252 MALE S.S. QUICK DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. KE55253 AIR OPERATED CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE55254 FEMALE S.S. QUICK DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE55255 BUNA-N O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

13. KE55256 BODY, DISCHARGE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AIR VALVE

ASSEMBLY

FPVA-3

FLUSH PISTON VALVE

(USED AFTER TO 2003)

Page 27

ITEM NO. PART NO. DESCRIPTION QTY.

I KE601603 QUICK CONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I

2 KE601601 SLIDE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3 FA30512 SPACER WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i

4 FA32500 TOOTH LOCK WASHER 7/8 DIA, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5 KE52697 NUT 1/2 NIPS BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .~~

6 KE601602 AIR FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I

7 KE600814-1 TEE 1/2 NPT (FIP x FIP x FIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I

8 FI00351 BUSHING 1/2 MIP x 1/4 FIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9 FI05318 HOSE BARB 90' ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

11 FA30090 WASHER 15/16 IDxl 3/4 ODxl/8 THK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13 KE02369 FILTER-REGULATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14 FI05220-1 GEAR CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

15 FA21002 #6-32 HEX NUT SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

16 KE532176 PNEUMATIC HOSE (1/4 I.D.xl2 1/2 LG.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FLUSH PISTON AIR SYSTEM, 10" CONSOLE

(USED AFTER TO 2003)

Page 28

FLUSH PISTON AIR SYSTEM, 10" CONSOLE

(USED AFTER TO 2003)

17 KE532177 PNEUMATIC HOSE, (1/4 I.D.x 31 LG.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18 FA32004 TOOTH LOCK WASHER, #6 ZINC PLATED . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

19 SEE FOLLOWING PAGE: FLUSH PISTON - AIR SOLENOID VALVE (Used after to 2003)

20 KE50555-3 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

21 KE01812-1 SWITCH ON/OFF/ON (MAINT/MAINT/MOM) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24 KE95481-5 LABEL, PRODUCT DISCHARGE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25 KE55232 WIRING DIAGRAM FOR AIR VALVE (NOT SHOWN) . . . . . . . . . . . . . . . . . . . . .1

POWER TILT OPTION

30 KE02185 COMPONENT PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32 FA21007 #10-32 HEX NUT SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

33 FA40000-6 TOOTH LOCK WASHER, #10 ZINC PLATED . . . . . . . . . . . . . . . . . . . . . . . . . . .2

NIPPLES

for MKDL-40CC

N1 FI00595-17 NIPPLE, 1/2 NPT x 11 1/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

N2 FI0059 5-12 NIPPLE, 1/2 NPT x 10 1/2LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

for MKDL-60CC

N1 FI00595-17 NIPPLE, 1/2 NPT x 11 1/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

N2 FI00595-13 NIPPLE, 1/2 NPT x B 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

for MKDL-80CC

N1 FI00595-17 NIPPLE, 1/2 NPT x 11 1/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

N2 FI00595-14 NIPPLE, 1/2 NPT x 8 1/2 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

for MKDL-100CC

N1 FI00595-12 NIPPLE, 1/2 NPT x 10 1/2 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

N2 FI00595-15 NIPPLE, 1/2 NPT x 6 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

for MKDL-125CC

N1 FI00595-19 NIPPLE, 1/2 NPT x 13 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

N2 FI00595-16 NIPPLE, 1/2 NPT x 7 5/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

for MKDL-150CC

N1 FI00595-12 NIPPLE, 1/2 NPT x 10 1/2 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

N2 FI00595-7 NIPPLE, 1/2 NPT x 4 LG.BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

for MKDL-200CC

N1 FI00595-19 NIPPLE, 1/2 NPT x 13 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

N2 FI00595-11 NIPPLE, 1/2 NPT x 6 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

for MKDL-250CC

N1 FI00595-19 NIPPLE, 1/2 NPT x 13 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

N2 FI00595-7 NIPPLE, 1/2 NPT x 4 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Page 29

ITEM ON. PART NO. DESCRIPTION QTY.

5. KE55257 MALE QUICK PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. FI05317-1 HOSE BARB, 1/8' NPT MALE TO 1/4” HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . .2

7. KE55259-1 1/4” ID X 6 FT LONG HOSE, 250 #W,P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

8. FI05317-2 HOSE BARB, 1/4” NPT MALE TO 1/4” HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . .2

9. KE55261-1 EXHAUST MUFFLER, 1/8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10 KE55262 FEMALE QUICK PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE55263-1 5 WAY AIR SOLENOID VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE55264-1 STANDARD 1/8” MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. FI05220-1 GEAR CLAMP FOR 1/4” I,D, HOSE (NOT SHOWN) . . . . . . . . . . . . . . . . . . . . . .5

14. FI05030-2 90° 1/4” ELBOW, MALE PIPE THREAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. KE55305 1/4” FLOW CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. KE55259-2 /4” ID X 3 FT LONG HOSE, 250 #W,P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. FI05318 90° ELBOW HOSE BARB/ 1/4” HOSE I,D./14” PIPE, BRASS . . . . . . . . . . . . . . .1

FLUSH PISTON AIR SOLENOID VALVE

(USED AFTER TO 2003)

Page 30

WATER METER ASSEMBLY 18" CONSOLE

Page 31

WATER METER ASSEMBLY 18" CONSOLE

ITEM NO. PART NO. DESCRIPTION QTY.

1. FI05058 3/4" Cross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE02055-2 Steam Valve Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

3. N0640B4.5 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

4. FI00063 Elbow 90 degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

5. FI000356 Reducing Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE600812-1 Street Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. FI05029 Hose Barb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

8. KE54834-5 *

Solenoid Valve, 3/4"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50407 Rebuild Kit

SE50401 Replacement Coil

9. N0640B3 Nipple, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

N0640B3.5 Nipple, Litre Meter

10. FI00363-3 Reducing Elbow 90 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE51861 Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51860 Litre Meter

12. FI00062 Elbow 90 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE52173 1/2"1.D. Hot Water Wash-up Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. FI05220-3 Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

15. FI00179 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. FI05074 Adapter, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE600362 Adapter, Litre Meter

17. N0640B1.5 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18. FA11091 Machine Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

20. KE51369 Steam Valve Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

21. SE00028 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

22. KE95321 Label "Hot" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. KE95322 Label "Cold" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. SD50097 Flanged Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE51585 Faucet Spout Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. KE50825-12 Faucet Spout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. FA05002-19 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

28. FA95022 Retaining Ring Carter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

29. KE51736 Long Faucet Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

*NOTE: See SOLENOID VALVE MAINTENANCE section for further information.

Page 32

ELECTRICAL COMPONENT BOX

ITEM ON. PART NO. DESCRIPTION QTY.

KE01422 ELECTRICAL CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53439 COMPONENT BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53440 COVER, COMPONENT BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53599-1 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1. KE53838-27 TRANSFORMER, 120-14V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53444 TRANSFORMER BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE54833-3 SNAP-IN BUSHING, 0.875" DIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE02372 IGNITION MODULE, PRIOR TO SEPT. 2004 . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53469-4 IGNITION MODULE, SEPT. 2004 AND AFTER . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE00458 KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50303 BRACKET, SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE50753-7 RELAY, 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50753-8 RELAY, 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE55069-6 SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. FI05050 BRASS NUT, 7/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE02400 AIR SWITCH, PRIOR TO SEPT. 2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE55453-1 AIR SWITCH, SEPT. 2004 AND AFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE53838-20 TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SIGHT GLASS

ITEM ON. PART NO. DESCRIPTION QTY.

1. KE50955 RETAINING COVER . . . . . . . . 1

2. KE52871 GASKET . . . . . . . . . . . . . . . . . 1

3. KE51053-1 SIGHT GLASS . . . . . . . . . . . . 1

4. FA05002-30 ”O” RING . . . . . . . . . . . . . . . . 1

Page 33

CONSOLE CONTROLS

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE50504 SWITCH, TOGGLE (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . .1

2. SK50062 RUBBER BOOT (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . . . .1

3. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #4 . . . . . . . . . . . . . . . . .1

KE50988-2 POTENTIOMETER (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . .1

4. KE51005 RUBBER BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE50569-1 KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE50567-1 L.E.D., RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE50568-1 L.E.D., GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE50567-2 L.E.D., AMBER (USED PRIOR TO JULY 2004) . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. FA05002-18 "O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

10. KE50429-2 PRESSURE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE5555-5-B LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE95457 LABEL (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

100

150

200

250

300

350

400

psi

kPa

7 9

USED PRIOR TO JANUARY 2000

Page 34

MIN.

FAST

SPEED CONTROL

MIXER

LIFT

OFF

MIX LIFT

UP DOWN

MAIN

POWER

OFF ON

EMERGENCY

STOP

MOTOR WILL NOT START

UNLESS CONTROL IS AT "MIN."

INCLUDED WITH ALL SWITCHES.

MAIN CONSOLE CONTROLS

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE00860 Cable and Bracket, Speed Control (includes items 9 - 13) . . . . . . . . . .1

3. KE53193 Emergency Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE53377 Push Button Contact Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. SK50315-1 Pilot Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE003209-5 Switch Assembly, On/Off/On - Maintained . . . . . . . . . . . . . . . . . . . . . . .1

7. KE003209-1 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE003209-8 Switch Assembly, On/Off/On - Momentary . . . . . . . . . . . . . . . . . . . . . . .1

9. KE52180 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. FA10032 Machine Screw, #4-40 x 5/8" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

12. FA32002 Tooth Lock Washer #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

13. FA20000 Hex Nut, #4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. KE95230-E Label: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NOTE: See SWITCH CONFIGURATIONS for applicable contact cartridge/capacitor combinations and part numbers

Page 35

EMPTY

MIN.FAST

SPEED CONTROL

LEFT

KETTLE

RIGHT

KETTLE

EMERGENCY

STOP

OFF/AUTO OFF/AUTO

MIXER

LIFT

OFF

HEAT COOL HEAT COOL

MIX LIFT

UP DOWN

MAIN

POWER

OFF ON

MOTOR WILL NOT START

UNLESS CONTROL IS AT "MIN."

KE95230-C

Contactor CartridgesCapacitor

INDEX

PART NO.

KE52074 KE603208-9 KE603208-8

1. Turn POWER switch ON.

2. Set required volume. Do not exceed kettle

capacity.

3. Locate delivery spout over desired kettle.

4. Press START switch downward to RESET.

Delivery will start at “0” and stop at preset volume.

5. To stop delivery any time, press INTERRUPT switch downward.

6. To complete delivery after interrupting, press START switch upward to CONTINUE.

7. Turn POWER switch to OFF when meter is not in use.

DIGITAL WATER METER

OPERATING INSTRUCTIONS

DISCONNECT FROM POWER

SUPPLY BEFORE SERVICING

BYPASSED ACTIVE

INTERRUPT START POWER

CONTINUE RESET OFF ON

KE95229-G

CONTROLLER

EMPTY

SWITCH CONFIGURATION

NOTES: *For units built prior to December 2006, the complete

switch assembly must be ordered (see applicable drawing).

Refer to Maintenance Section for Switch Disassembly Instructions.

Page 36

ELECTRICAL COMPONENT ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE50343-7 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE50753-10 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

4. KE51139 Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

5. SK50445 Fuse (3 amps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE52936 Fuse (1 amps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE50750-1 Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE51982 Thermal Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. Heater for Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

KE52055 200, 208, 220, 240, 380 & 415 volt KE52051 440, 480 volt

10. SK50055-1 Terminal Block Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

11. SK50054-1 Terminal Block End Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53838-5 200, 208, 220, 240, 440 & 480 volt KE53838-6 380 & 415 volt

13. FA10133 Screws #6-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

15. FA10239 Screws #8-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

16. FA12500 Screws #8-32x3/8" lg. (brass with undercut) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. FA10245 Screws #8-32x1" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

18. FA10362 Screws #10-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

19. FA32005 Lockwashers #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

20. FA32006 Lockwashers #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

8915 19

7 17 19

10 11 151619

12 18 20

THERMAL

OVERLOAD

RELAY

Page 37

MAINTENANCE

INSPECTION AND MAINTENANCE CHECK LIST

Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%.

Item Inspection

MONTHLY INSPECTIONS

Switches Inspect switches for damage and correct operation. Replace as required.

Product Drain Valves

Butterfly Valve Inspect parts for damage. Test valve for leakage. Replace as required.

Air Valve Inspect parts for damage. Test valve for leakage. Check valve seals for air leakage. Inspect

supply hose and fittings. Replace as required. Inspect air filter and replace if required.

SIX MONTH MAINTENANCE

Lubrication Grease trunnion housings and gear/worm assembly as recommended in Lubrication

Instructions.

Grease bridge swivel assembly.

Use "Never Seize" on tilt worm and gear.

Kettle Console Cover Inspect gasket material for integrity. Replace if necessary.

Insure all screws are in place and firmly holding down the cover.

If not replace/tighten screws.

Hand wheel

(hand tilt models only) Check hand wheel for tightness. If loose tighten allen screw.

Tilting (tilting models only) Check that kettle tilts smoothly. Grease as described in Lubrication Procedure.

On-Off Switch/Temperature Control Check for damage. Replace if necessary.

Pressure Gauge

Check that the gauge does not have moisture on its inside face. Replace if moisture is present.

Check that the gauge shows a vacuum (needle is well into the Green zone) when cold and shows between 25-40 psi when unit is hot. If not follow Vacuum Leak Test Procedure.

Pressure Relief Valve

Check pressure relief valve as described in Pressure Relief Valve Testing Procedure .

Temperature Check Following Calibrating Procedure check the inner kettle surface temperature with a digital

surface thermometer. Adjust if required.

Gear/Worm Assembly Inspect for play. Tighten Allen screws if required.

YEARLY MAINTENANCE

Lubrication Drain hydraulic oil and remove filter. Replace oil and filter (see Hydraulic Oil Replacement

Procedure).

Solenoid Valves Inspect solenoid valves for proper operation. Clean or replace as required.

Page 38

KETTLE SAFETY INSPECTION CHECKLIST

Regular inspection and maintenance of units is essential to obtain trouble free and safe operation of equipment. Inspections must include testing of the pressure relief valve and checks of the operating system to insure that it has not been altered.

No safety features designed into the equipment should ever be tampered with. Tampering with or bypassing controls is a very dangerous practice and unfortunately we have seen several cases of this. Following is a short list of the most common and the most dangerous alterations performed on kettles.

✘

Plug

✘

Tube diameter reduced

✘

Frozen, stuck, or plugged

✘

Plumbed to drain or water line

✔

Incorrect Installations

Safety valve has plug threaded into the

discharge opening preventing any steam from escaping.

Safety valve’s tube diameter has been

reduced.

Safety valve is sticking, frozen shut or plugged.

To test PRESSURE RELIEF VALVE PERIODIC TESTING.

Safety valve is plumbed to a drain or water

line creating back pressure and reducing flow.

SAFETY VALVE:

This illustrations show the correct configuration of a factory installed Safety Valves.

Any modifications are unacceptable.

Page 39

SAFETY THERMOSTAT:

✘

Probe

removed

partially

✘

Probe

removed

completely

✘

Thermostat

electrically

bypassed

✔

Probe fully inserted in tube

Wiring is properly

connected

123

Incorrect Installations

Safety thermostat

probe is not completely inserted into tubing.

Safety thermostat

probe is removed from tubing.

Safety thermostat electrical connection is bypassed.

Low Water Level Probe:

Probe bypassed by running (A) an additional wire

Probe properly attached

260º - 270º MAXIMUM KETTLE TEMPERATURE

265º

✔

If maximum temperature is not in this range (on empty kettle), refer to the CALIBRATING PROCEDURE.

Operating Thermostat:

✔

✘

Probe bypassed by (B) grounding the connecting wire

✘

(A)

(B)

✘

Switch

electrically

bypassed

✔

Wiring is

properly

connected

Air Switch:

Incorrect Installation

Page 40

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

TRUNNION HOUSING, WORM SCREW AND TILT GEAR

These parts are accessed through the top cover of the console.

Apply grease to gear

teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

Adjusting

Screw

Worm Screw and Tilt Gear

Cross

Bar

KETTLE

TRUNNIONS

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing. On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

Trunnion Housing

Grease Nipple

MIXER BRIDGE

HOUSING

There are two grease

nipples on the mixer

bridge swivel housing

which are accessed

by removing the front

and back covers on

the 18" console.

Side View of 18" Console

Grease

Nipples

Front Cover

Back Cover

RE-INSTALLING SPEED CONTROL CABLE

Speed Control Assembly

1. Turn sprocket of speed control so that wire."A" is fully extended towards shaft "B".

2. Insert end of cable through bracket "C".

3. Insert wire so it protrudes approximately 1/2"

to 5/8" through hole in bolt "D". Tighten bolt and bend end of wire.

4. Bring pump arm "E" up until it hits stop bolt "F" and tighten screw "C".

5. Reassemble unit. Speed control knob will go on pointing toward minimum setting.

6. Turn mixer on with speed control set at minimum setting.

7. If scraper arm is turning, loosen nut "G" and back stop bolt "F" off a few turns. Next loosen screw "C" and slowly pull up cable until scraper arm stops turning. Retighten screw "C". Gently turn stop bolt "F" down until it hits arm. Lock in place by tightening nut "G".

8. Scraper arm should now go from no rotation to fast rotation by turning speed control knob.

NOTE: Mixer may run rough and noisy for one or two hours if air has become trapped in the line.

Page 41

AIR LINE LUBRICATOR OIL FILLING PROCEDURE

1. Disconnect air supply and bleed system.

2. Remove cover on console

3. Check for oiler location.

4. Inspect oil level in

bowl.

5. Remove filler cap.

6. Add mineral oil as

required.

7. Replace filler cap and console cover.

Oiler

Filler

Cap

Bowl

AIR FILTER REPLACEMENT PROCEDURE

1. Disconnect air supply and bleed system.

2. Remove cover on console.

3. Check for filter location.

4. Push lever down

and rotate bowl/ guard assembly 1/8 turn.

5. Push down on bowl/guard assembly and remove.

6. Unscrew baffle and remove filter element, inspect and replace filter if required.

7. Replace filler cap and cover.

Air Filter

Deflector

Filter

Element

Baffle

Lever

Bowl/Guard

Assembly

DISASSEMBLY OF SWITCH

ASSEMBLY

1. Place slotted

screwdriver between contactor cartridge and cartridge mounting block as shown in Fig.1.

2. Twist screwdriver to free cartridge.

3. Place screwdriver under tab in the back of the cartridge mounting block as shown in Fig. 3.

4. Twist screwdriver to remove block from the rotary switch.

3. Unscrew locking ring to remove rotary switch.

Switch Assembly

Contactor cartridges

Cartridge mounting block

Locking ring

Rotary switch

Fig. 1

Fig. 3

Fig. 2

Fig. 4

HYDRAULIC OIL REPLACEMENT PROCEDURE

One of the most important maintenance tasks is to change the hydraulic oil yearly. Under heavy usage the oil should be changed every nine months. It is important to change the oil regularly to prevent its breakdown which leads to the damaging of components.

The oil filter should be changed at the same time as the hydraulic oil. A clean filter prevents particles from

damaging the other components in the system.

Replace the hydraulic fluid as follows:

⇒ Disconnect power to unit.

⇒

Remover the front top panel on the main console.

⇒ Remove chrome vent cap from breather pipe

located beside electric motor.

⇒ Remove plug bolt from bottom left front corner of

main console to drain oil into your catch pail.

⇒ Remove oil filter.

⇒ Replace plug bolt.

⇒ Refill unit through breather pipe using

approximately 12 U.S. gallons of Tellus 32 hydraulic oil (oil should be 6 1/2" deep in tank).

⇒ Install new oil filter (Part# SE50094).

⇒ Replace chrome vent cap and front top panel.

⇒ Reconnect power to unit.

⇒ Run unit to remove any air in the lines.

NOTE: Mixer may run rough and noisy for one or two hours if air has become trapped in the line.

Page 42

KETTLE VENTING INSTRUCTIONS

1. Remove Access Panel from

back of main kettle console.

Turn kettle ON and set temperature control to 10, heat the empty kettle until unit cycles off.

3. Vent kettle by pulling Valve Ring eight to fifteen times, holding valve open for two seconds each time.

NOTE: If unit cycles ON, stop venting and wait for kettle to cycle OFF before continuing.

4. Turn kettle OFF. Add cold water to kettle until its surface temperature is below 100°F. The pressure gauge needle should be in the green zone, indicating a vacuum in the kettle’s jacket.

If needle is in the green zone then venting was successful. If not repeat procedure.

OFF

100

150

200

250

300

350

400

psi

kPa

100

150

200

250

300

350

400

psi

kPa

The following venting procedure

should be followed when the

Vacuum/Pressure Gauge needle

is in the "VENT AIR" zone:

NOTE: Check for and eliminate leaks prior to venting (See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS).

DANGER: PRESSURE RELIEF

VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK.

VACUUM LEAK TEST PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A. Water Level Probe.

B. Pressure Relief Valve/Pressure Gauge and

connecting plumbing.

C. Boiler Drain Cap.

D. Sight Glass.

LEAK TEST PROCEDURE:

1. Heat kettle until unit cycles off.

2. Shut off power to the kettle at the fused disconnect

switch.

3. Spread Bubble Type Leak Detector over suspected areas and watch closely for bubbles.

4. Repair areas as required.

REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS

If unit will not hold a vacuum the most likely cause is a leak at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the suspect areas.

1. Water Level Probe

Remove,clean threads, apply teflon thread sealant and reinstall.

2. Pressure Relief Valve

A/ Inspect for signs of leaks. Replace if required.

B/ Remove, clean threads, apply teflon thread

sealant and reinstall.

3. Pressure Gauge

A/ Inspect face of gauge. If it contains moisture

on the inside of face replace.

B/ Check tightness of plumbing connection to pressure Gauge.

3. Sight Glass

A/ Check tightness of sight glass.

B/ Replace "O" ring if required.

Pressure

Relief Valve

Access

Panel

Valve Ring

Page 43

RESERVOIR FILL PROCEDURES

The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never require the addition of water.

If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically low level. The low water protection control has automatically shut off the gas burner. The following procedure must be completed before further use:

NOTE: Have a qualified service technician repair the leakage problem and add water to the unit. Ensure that the red "low water" light is on when the kettle is upright. On tilting kettles, it is normal for the red light to come on when the kettle is in a tilted position.

1. Ensure kettle is at room temperature and pressure gauge showing zero or less pressure.

2. Shut off power to the kettle at the fused disconnect switch.

3. Remove Console Cover and Access Panel.

4. Pull Pressure Relief Valve

Ring open to insure vessel is not pressurized.

5. Remove 1/4" copper tubing and reducer bushing.

6. Add distilled water using a funnel if necessary. Fill the unit to the high level mark on the Sight Glass.

7. Apply a thread sealant (i.e. Teflon tape) to the reducer bushing threads and replace.

8. Replace Console Cover and Access Panel.

9. Restore power to unit at the fused disconnect switch.

10. The kettle must now be vented. (Refer to the KETTLE VENTING INSTRUCTIONS).

DANGER: PRESSURE RELIEF

VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK.

WARNING: IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN

IRREVERSIBLE DAMAGE TO UNIT.

100

150

200

250

300

350

400

psi

kPa

Pressure Relief Valve

Access

Panel

Valve

Ring

Pressure Relief Valve

Sight Glass

Important- Pull ring on Pressure Relief Valve prior to removal to insure vessel is not pressurized.

Console

Cover

Kettle Gallons Capacity (Ounces)

40 gallon 2 (256)

60 gallon 2.25 (288)

80 gallon 3.5 (448)

100 gallon 4 (512)

Approximate Amount Required

Page 44

PRESSURE RELIEF VALVE PERIODIC TESTING

Most insurance agencies require periodic testing of pressure relief valves used on pressure vessels. This procedure will allow you to safely and quickly test your kettle's pressure relief valve. We recommend this test be performed twice a year.

NOTE: The following instruction is intended for use by qualified service personnel.

WARNING: Kettle surface will be hot and steam will be released during testing. Take necessary precautions including the use of gloves and eye protection to prevent personal injury.

1. With the kettle empty, turn unit ON and set

temperature

control to 10

. Allow the kettle to heat until the unit cycles off.

2. Switch unit OFF and disconnect main power at fused disconnect switch.

3. Remove Access Panel at back of main kettle console.

4. Pull Pressure Relief Valve Ring open for a maximum of one second. Repeat test three to four times. Each time the mechanism should move freely and be accompanied by a rapid escape of steam

NOTES:

If valve appears to be sticking replace pressure relief valve.

If foreign material is discharged then drain kettle and replace pressure relief valve.

See KETTLE JACKET CLEANOUT & PASSIVATION PROCEDURES for full instructions on the correct method for draining and refilling kettle jacket.

WARNING: Improper refilling of kettle jacket will result in irreversible damage to unit.

5. Replace Access Panel.

6. Reconnect main power at fused disconnect switch..

CALIBRATING PROCEDURE

1. Insure the unit has a vacuum before you begin

calibrating procedures. If unit requires venting refer to KETTLE VENTING INSTRUCTIONS.

2. Turn kettle ON and set temperature control to 10

3. Allow the unit to cycle twice.

4. Check temperature of the

inner kettle surface with a digital surface thermometer.

5. Temperature should be between 260°F and 265°F.

6. Using a screw driver adjust

temperature by turning the

potentiometer on the Solid State Temperature Control Box. Turn very little. Turn clockwise to INCREASES and counter-clockwise to DECREASE temperature.

7. Allow the unit to cycle twice.

8. Check temperature of the inner kettle surface with

a digital surface thermometer.

9. Repeat steps 4. through 8. until unit is calibrated.

DANGER: PRESSURE RELIEF

VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK.

Pressure Relief Valve

Access

Panel

Valve Ring

Solid State Temperature

Control Box

Adjustment

Pot

OFF

Page 45

KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES

The following procedure should be preformed at least once every three years to prevent possible corrosion and ensure the optimum life of the kettle.

DESCRIPTION - Molyfilm 315 inhibits corrosion in stainless steel and copper. A pH buffer is present to assist in maintaining the appropriate pH to assist in corrosion inhibition.

DISPOSAL - Follow all Federal, State and local codes when disposing of product.

SHELF LIFE - Molyfilm 315’s effectiveness will diminish after three years.

REFILL QUANTITIES (ORDERING INFO: 1 Liter Molyfilm 315 Rust Inhibitor - Part# KE600340-1)

IMPORTANT: To ensure satisfactory mixing follow the MIXING / FILLING PROCEDURE described below.

Kettle Size Volume of Water Volume of Molyfilm 315

U.S. Gal. Liters oz. cc (ml.)

40 U.S. Gal. 6.5 24.5 7.8 230 60 U.S. Gal. 6.6 25.0 8.9 260 80 U.S. Gal. 7.0 26.5 9.5 280 100 U.S. Gal. 7.4 28.0 10.2 300

MIXING / FILLING PROCEDURE

1. Refer to chart to determine the required volumes of

water and Molyfilm 315.

2. In a separate container mix 1/2 gallon of the required volume of water with the total required volume of Molyfilm 315.

3. Pour mixture into kettle.

Pour the remaining required volume of water into kettle.

WARNING:

IMPROPER REFILLING OF KETTLE JACKET WILL

RESULT IN IRREVERSIBLE DAMAGE TO UNIT

DANGER:

MOLYFILM 315 IS CORROSIVE, AVOID

CONTACT WITH SKIN AND EYES.

DANGER:

AVOID INHALATION - VAPORS FROM

MOLYFILM 315 MAY BE HARMFUL OR FATAL.

DANGER:

PRESSURE RELIEF VALVE WILL

EXHAUST HIGH TEMPERATURE STEAM.

CONTACT WITH SKIN COULD RESULT IN

SERIOUS BURNS. KEEP FACE, HANDS

AND BODY CLEAR OF DISCHARGE.

DANGER:

WORKING ON MACHINES WITH

POWER COULD RESULT IN SEVERE

ELECTRICAL SHOCK.

DANGER:

EXTREMELY HOT SURFACES.

WORK ONLY ON COLD

KETTLE.

Refilling Unit

1. Apply a thread sealant (i.e. Teflon tape) to the drain

plug cap and replace.

2. Fill kettle jacket with a mixture of water and Molyfilm 315 (see REFILL QUANTITIES chart).

3. Apply a thread sealant (i.e. teflon tape) to the reducer bushing threads and replace.

4. Replace console cover and access panel.

5. Restore power to unit at the fused disconnect switch.

6. Vent kettle. See Kettle Venting Instructions.

Pressure Relief Valve

Access

Panel

Drain Plug Location

Val ve Ring

Console

Cover

Flushing Procedure

4. Remove console cover and access panel.

5. Pull pressure relief valve ring open to insure vessel

is not pressurized.

6. Remove 1/4" copper tubing and reducer bushing.

7. Remove drain plug cap and allow kettle to drain.

Flush out as much debris as possible with water.

8. Apply a thread sealant (i.e. Teflon tape) to the drain plug cap and replace.

Fill kettle jacket with a mixture of water and Molyfilm 315 (see REFILL QUANTITIES chart).

10. Apply a thread sealant (i.e. teflon tape) to the reducer bushing threads and replace

copper tubing

and reducer bushing.

11.

Turn kettle on, vent and heat on high for 1/2 hour.

12. Cool and drain kettle as per above procedure.

1. Ensure kettle is at room

temperature and pressure gauge showing zero or less pressure.

2. Shut off gas supply.

3. Remove electrical plug from

power source.

100

150

200

250

300

350

400

psi

kPa

Page 46

GAS KETTLE ORIFICE REPLACEMENT

Gas Orifice

Console Cover

"O" Ring

Spring

Plug

1. Remove Console Cover

2. Remove Plug and Spring

3. Remove Orifice

4. Replace with new Orifice and "O" ring

5. Replace Spring and Plug

6. Replace Console Cover

Kettles BTU's per Gas Water # of

Hour Type Column Orifices

KGL-40, 140000 Natural Gas 3.5 1 KGL-40-T, 140000 Propane 3.5 1 KGL-60 to 100, KGL-60-T to 80-T,

190000 Natural Gas 3.5 1

KGL-40-TSH,

190000 Propane 3.5 1

KGL-40-F to 60-F, KGL-40-SH to 60-SH,

NOTE: Use thread sealant compatible with propane gas on all threaded piping connections.

1. Disconnect electrical connection.

2. Shut off main gas supply and disconnect kettle from

supply line.

3. Remove main kettle CONSOLE COVER.

4. Remove PLUG and SPRING.

5. Remove GAS ORIFICE and “O” RING.

6. Replace first with new “O” RING and then GAS

ORIFICE.

7. Replace SPRING and PLUG.

8. Replace main kettle CONSOLE COVER.

9. Reconnect electrical supply.

Page 47

NOTE: Use thread sealant compatible with propane gas

on all threaded piping connections.

1. Disconnect electrical connection.

2. Shut off main gas supply and disconnect kettle from

supply line.

3. Remove main kettle CONSOLE COVER.

4. Remove PLUG and SPRING.

5. Remove GAS ORIFICE and “O” RING.

6. Replace first with new “O” RING and then GAS

ORIFICE.

7. Replace SPRING and PLUG.

8. Replace main kettle CONSOLE COVER.

9. Reconnect electrical supply.

Conversion Parts Required

KGL-40

Part No. Description Quantity

KE95591 Conversion Label 1

KE54420-1 Air Intake Washer 1

KE53403-5 Gas Orifice 1

FA05002-29 “O” Ring 1

KGL-60 to 100

Part No. Description Quantity

KE95591 Conversion Label 1

KE54420-1 Air Intake Washer 1

KE53403-7 Gas Orifice 1

FA05002-29 “O” Ring 1

FIELD CONVERSION INSTRUCTIONS

Natural Gas to Propane Gas

CONSOLE COVER

NOTE: Changing the gas type requires a new Rating Label be affixed to the unit.

When ordering conversion parts, it is

essential to provide both the Model # and the Serial # of the unit in order to facilitate completion of this label in the factory.

Kettles BTU's per Gas Water # of

Hour Type Column Orifices

KGL-40, 140000 Natural Gas 3.5 1 KGL-40-T, 140000 Propane 3.5 1 KGL-60 to 100, KGL-60-T to 80-T,

190000 Natural Gas 3.5 1

KGL-40-TSH,

190000 Propane 3.5 1

KGL-40-F to 60-F, KGL-40-SH to 60-SH,

PLUG

SPRING

GAS ORIFICE

“O” RING

Page 48

TROUBLESHOOTING GUIDES (continued)

PROBLEM:

KGL

Kettle Won't

Heat

Does red light

come on when unit

is first turned on?

Does red light go

Yes

unit is turned on?

off shortly after

Add water to

jacket of Kettle.

Replace

the on/off

switch (toggle

or rotary).

Replace the transformer.

Yes

Is 16 VAC at the

secondary side of

the transformer?

Is there Power to

the primary of the

transformer?

Supply power

to the kettle.

measured across

Pins 9 and 10 on

Is 16 VAC

the controller?

Replace the

relay.

Replace

blower.

potentiometer set

at 10, is 12 VDC at

Yes

the coil of the

Does the relay pull

Is there power to

Does the blower

Yes

With the

relay?

Yes

in?

Yes

the blower?

Yes

turn?

Yes

Replace the

high limit.

With the high limit

temporarily

bypassed, is

power at the

blower?

Yes

Replace the wire to the blower.

Replace

ignition

module.

Replace the

transformer

Is there 120 VAC

to the igniter?

Does the ignitor

valve get 24 VAC

20 sec. after the

ignition

Yes

glow?

Yes

Does the gas

ignitor is

energized?

Is there 24 VAC at

the secondary of

Yes

the ignition

transformer?

Is there 24 VAC to

Replace the

Does the gas

valve open?

Yes

the igniton

module?

ignitor.

Is there power to

Yes No

the ignition

transformer?

Replace the air

switch.

Replace gas

valve

Replace the

DC relay.

Page 49

TROUBLESHOOTING GUIDES (continued)

PROBLEM:

KGL

Kettle Not

Hot Enough

See Problem:

Kettle won't

heat.

Does the kettle

heat at all?

the kettle per instructions in

the manual.

Replace

controller.

Is the

potentiometer

resistance 50,000

ohms at low and 0

ohms at high?

Vent

Yes

With kettle pot

Yes

temperature knob

set at 10, is the

temperature of the

surface of the pot

260 degrees?

When unit is cold

(room temp) is the

pressure gauge in

When the unit is

calling for heat

(the green light is

on), is there flame

at the burner?

Is the resistance of

the thermister

Yes

100,000 ohms

+10% at room

temperature?

empty and

the green?

Yes

Is there voltage to

Unit is

operating

properly

Replace the

high limit?

the blower?

Replace the

thermister.

Yes

Replace the

blower

Is the blower

turning?

Yes

Replace the air

switch

Delayed Igniton

Replace the

potentiometer.

PROBLEM: KGL Kettle Has Delayed Ignition

Replace ignitor.

Is the gas

pressure to the

burner 3.5" W.C.?

Adjust or

replace the gas

Valve.

Yes

Does the ignior

glow evenly

Yes

Does the gas

valve get 24 VAC

20 seconds after

the ignitor is

energized?

Replace the

ignition

module.

Yes

Replace blower

and air switch.

Is the blower

turning?

Yes

Replace burner

Page 50

TROUBLESHOOTING GUIDES (continued)

PROBLEM:

KGL Kettle

Gets Too

Hot

With the kettle empty and the

temperature set at

10, is the surface

temp 260-265

degrees?

The

kettle is working

properly.

Yes

Does the kettle

continue to call for

heat (green light

stays on) when

the kettle reaches

260-265 degrees?

Is there supply

voltage to the coil

of the gas valve?

Replace the

gas valve.

Is there any DC

voltage to the coil

of the relay?

Replace the

Relay

Yes

Replace the

controller

Yes

Is the resistance of

;the thermister

100,000 ohms +

10% at room

temperature?

Yes

Replace the

thermister.

Is the resistance of

the potentiometer

50,000 ohms at

the low setting and

0 ohms at high?

Yes

Replace the

controller

Replace the

potentiometer

Yes

PROBLEM: Red Add Water LED Stays On

Does Red LED stay on after adding the proper

amount of distilled

water and rust inhibitor?

Add the proper

amount of distilled

water and rust

inhibitor.

Is the red LED on

with probe

grounded?

Yes

Clean or

replace water

probe.

Does the red LED

stay on with a jumper between pins 5 and 7 on

the controller?

Yes

Replace the

wire harness in

the trunion.

Replace the

controller.

Yes

Page 51

FLOW PATH FOR HYDRAULIC SYSTEM

2 Way Solenoid Valve

DOWN

Hydraulic Cylinder

Variable Restrictor Valve

Secondary

Hydraulic

Motor

Primary

Hydraulic

Motor

OUT

Check

Valve

To Tank

Relief Valve

set at

1000 psi

To Tank

Variable Restrictor Valve

MIX

LIFT

3 Way Solenoid Valve

Pump

Page 52

Diagram #1

(see Diagram #4 for common parts):

MKGL-T shown with all options except automatic temperature control

WIRING DIAGRAMS

Page 53

Diagram #2

(see Diagram #4 for common parts):

MKGL-T shown with all options

Page 54

Diagram #3

(see Diagram #4 for common parts):

MKGL-T shown with all options (French only)

Page 55

Diagram #4

Common Parts

9 11

ITEM NO. PART NO. DESCRIPTION QTY.

1 KE55069-6 SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2 KE53436 AIR PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3 KE53441 BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4 KE53838-20 TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5 KE53437 IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6 KE53515 GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7 KE50567-2 L.E.D., AMBER (USED PRIOR TO JULY 2004) . . . . . . . . . . . . . . . . . . . . . . . . . .1

8 KE50567-1 L.E.D., RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9 KE50568-1 L.E.D., GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10 SE00114 POTENTIOMETER WITH ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11 KE50753-7 RELAY, 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12 KE53838-20 TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13 KE50753-10 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14 FA20047 JAM NUT 5/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-4 MOMENTARY SWITCH ACTIVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-7 CONTACT SECTION HOLDER (LATCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15 KE50581 BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16 KE51007 MICRO SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

17 KE50579 CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18 KE52832 MOTOR "BODINE" #NSH-54RL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

19 KE00458 KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20 KE00458 KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. KE00515 THERMISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. KE50556-2 WATER LEVEL PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Page 56

SPARE PARTS LIST

ITEM ON. DESCRIPTION QTY. QTY.

DOMESTIC OVERSEAS

Spare Parts

KE00458 Kettle solid state control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

KE50753-7 Relay, 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

KE55069-6 Safety thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

SE00114 Potentiometer with ON/OFF Switch, c/w Rubber Boot . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

KE50569-1 Knob, Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

KE00515 Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

KE50580 Water resistant boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

FA00012 "O" ring, circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

KE50581 Bridge rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

KE50753-10 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

KE54941-5 1/2" FPT, 50 psi., for ASME kettles . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE54941-31 1/2" FPT, 50 psi., for CE kettle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE53838-27 Transformer, 120-14V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE53469-4 Ignition control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE53436 Air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE53838-20 Transformer 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE50567-1 L.E.D., Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE50568-1 L.E.D., Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE50567-2 L.E.D., Amber (Used prior to July 2004) . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE50429-2 Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE53437 Ignitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE02053 Gas Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE603208-4 Momentary switch activator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE603208-7 Contact section holder (latch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE603208-9 Contact block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .4

SE50426 Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

SE50428 "O" Ring for Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

KE52895 Air Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE52936 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

KE003209-1 Switch Assembly - On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE003209-3 Switch Assembly - On/Off/On - Maintained . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE003209-6 Switch Assembly - Momentary Spring Return . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE003209-7 Switch Assembly - Momentary Spring Return . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE02274 Capacitor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

KE603208-8 Capacitor Cartridge - NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

KE603208-9 Capacitor Cartridge - NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

KE50753-10 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

KE00860 Cable and Bracket Assembly - Speed Control . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

SE50224 Solenoid Valve Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE53962 Blade Stop Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

KE51834 Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

SE50094 Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

KE52668 Solenoid Valve, 3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

KE603208-9 Contact Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

FA00016 "O" Ring for Faucet Spout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

SK50445 Fuse - 3 amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

SK52936 Fuse - 1 amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

KE50750-1 Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

FLUSH PISTON VALVE

FA05000 "O" Ring for Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 . . . . . . . . . . . . . . . .5

KE52347 Sani-Clamp Seal - 4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 . . . . . . . . . . . . . . . .5

KE52344 Sani-Clamp 4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

FA00152 "O" Ring for Cylinder Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . . . . . . . . . .4

FA00225 "O" Ring for Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . . . . . . . . . .4

BUTTERFLY VALVE

SE50433 Seat - 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

SE50433-1 Seat - 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1