Cleveland MKEL-100-T Service Manual

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Page 1

MODELS:

MKEL-40-T, MKEL-60-T, MKEL-80-T, MKEL-100-T TMKEL-40-T, TMKEL-60-T, TMKEL-80-T, TMKEL-100-T

Operators Manual

Installation, Operation & Service

Electric Floor Model Mixers

™

Clev eland

Enodis

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com

SE95013 Rev. 5

Page 2

For your safety

DANGER

Keep clear of pressure relief discharge.

IMPORTANT

Inspect unit daily for proper operation.

CAUTION

Surfaces may be extremely hot! Use protective equipment.

Keep hands away from moving parts and pinch points.

Do not fill kettle above recommended level marked on outside of kettle.

Wear protective equipment when discharging hot product.

Do not lean on or place objects on kettle lip.

SERVICING

Shut off power at main fuse disconnect prior to servicing.

GAS APPLIANCES

Do not attempt to operate this appliance during a power failure.

Stand clear of product discharge path when discharging hot product.

Ensure kettle is at room

temperature and pressure gauge is showing zero or less prior to removing any fittings.

Keep appliance and area free and clear of combustibles.

Page 3

GENERAL

Installation of the kettle must be accomplished by qualified electrical installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl. Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Note: Maximum voltage for LVD (low volt directive for Europe) to be 440 volts for CE marked appliances.

INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow Shipping Damage Instructions shown below.

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3. Arrange for the carrier's representative to examine the damage.

4. Fill out all carrier claims forms and have the examining carrier sign and date each form.

INSTALLATION

The first installation step is to refer to the Specification Sheets or Specification Drawings for detailed clearance and drain requirements in order to determine the location of the kettle. Next, carefully cut open the shipping carton for easy removal of the kettle.

CLEARANCE REQUIREMENTS

This unit must be installed in accordance with the clearances shown on the rating label which is adhered to the unit.

FOR YOUR SAFETY. Keep the appliance area free and clear of combustible materials.

RECOMMENDED FLOOR DRAIN LOCATION

Recommended Floor Drain Location

INSTALLATION

12"

WALL

18" CLEARANCE REQUIRED FOR SERVICE

DRAW-OFF

VALVE

12"

ABC

(T) MKEL-40-T 22 1/8" 51" 31" (T) MKEL-60-T 22 1/8" 53" 31" (T) MKEL-80-T 22 1/8" 58" 31" (T) MKEL-100-T 21 3/4" 61" 31"

Page 4

MOVING UNIT

1. While still on skid, move unit as close to final

installation position as possible.

2. Prepare unit for lifting as shown in diagram.

3. Lift gently with a forklift or jacks and remove

skid.

4. Lower gently to ground and remove forklift and blocking.

5. If unit has to be re-positioned, slide gently. Do not twist or push one side of unit excessively and cause binding on trunnions.

Shim as required to make

level with

center

console

(front

and back)

4"x4" or larger

(front and back)

Forklift tongsSkid

Flanged feet

Jack

LEVELING

Recommended Leveling Procedure

1. With straight-edge, line the backs of the consoles up with each other (dotted line A)

Level and straight-edge backs of consoles

(dotted

line B)

. Adjustments are made by turning flanges

on back feet only.

Level consoles individually from front to back (dotted lines C). Adjustments are made by turning flanges on front feet only.

4. Re-check that the back is level (dotted line B) and then the front (dotted line D). Adjust if necessary.

5. Check that mixer bridge is level and guide pins lock smoothly without binding. If not repeat steps 1 through 4.

Guide Pins

NOTE: See Operating Instructions before operating unit.

6. Make electrical connections (see electrical

service connections) and test mixer bridge as follows:

⇒ A/ Raise mixer bridge.

⇒ B/ Swing bridge out over centre console.

⇒ C/ Swing bridge to the left as far as possible.

B A

Recommended Installation Procedure

Note: Instructions reflect a more complicated twin mixer kettle - process for single mixer kettles is the same.

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⇒ D/ Lower bridge.

⇒ E/ Bridge pins should enter pin hole on kettle

perfectly, If not return to step 1 and repeat leveling steps.

⇒ F/ Raise bridge and swing to far right (for twin

mixers only).

⇒ G/ Repeat steps D and E (for twin mixers

only).

7. Once positioned and leveled, permanently secure the kettle's flanged feet to the floor using 5/16 inch stainless steel lag bolts and floor anchors (supplied by the installer). Secure each of the flanged feet with one bolt in each hole.

8. Connect piping as described in the "PIPING CONNECTION" section.

ELECTRICAL SERVICE CONNECTIONS

Install in accordance with local codes and/or the National Electric Code ANSI/NFPA No 70-1981 (USA) or the Canadian Electric Code CSA Standard C22.1 (Canada). A separate fused disconnect switch must be supplied and installed. The kettle must be electrically grounded by the installer.

The electric supply must match the power requirements specified on the kettle's rating plate. The copper wiring must be adequate to carry the required current at the rated voltage.

1. Ensure main power is turned off before connecting wires.

2. Remove the screws at the rear of the center console cover, and remove the cover. A wiring diagram is affixed to the underside of the console cover.

3. Feed permanent copper wiring 18" through the cut-out in the bottom of the console. Connect wiring in junction box in the bottom of the console.

4. Turn main power back on.

5. Check for correct rotation of electric motor

(access by removing top front cover on center console). If rotation is incorrect, disconnect main power and reverse any two of the three live lines.

6. Replace the console cover and secure it with screws.

Page 6

The following will be performed before the unit is connected to utilities:

1. Visual Examine unit for scratches, dents, or other defects.

2. Visual Check flanged feet all have bolts holding them.

3. General Check all accessible wiring, mechanical and plumbing connections by hand for

secure, tight and satisfactory assembly. Remove all paper.

4. Level Check unit has been leveled and squared correctly.

The following will be performed with the unit connected to utilities:

5. Raise Bridge If bridge does not raise then check motor rotation. Bridge should not raise until

speed control is turned to minimum and then adjusted back up.

6. Swing Bridge Bridge when fully raised should swing without hitting any object, i.e. control

housing, kettle lip. Check that hydraulic hoses are not being pinched by stops on swivel assembly.

7. Tilt Kettle Kettle tilts smoothly both down and back up. If power tilt, check that micro

switches are adjusted properly (kettle is level in upright position and drains fully when tilted) and are not being crushed by gear.

8. Lower Bridge Raise bridge. Switch to mix. Turn speed control to zero to reset micro switch then

set speed control to number four. Check that unit does not begin to mix until bridge has lowered part way into the kettle. Check that mixer bridge pin lowers into pin hole correctly

9. Speed Control - Main agitator arm not rotating when set at minimum but will start to move slowly on Main one. Speed control makes positive contact with micro switch.

10. Speed Control - Set main speed control to five. Adjust secondary control from Secondary minimum to maximum. Look for considerable speed variance.

11. Water Faucets Turn on hot water faucet. Turn off and check for leaks in piping and drips from

faucet spout. Repeat above with cold water faucet.

12. Product Discharge Add water to kettle. Check for leaks from valve. Open and close valve a few times

Valve and check for leaks again.

QUALITY ASSURANCE

CHECKLIST

Follow this list only after all other installation steps are completed. Some steps require the use of equipment. Follow operating instructions.

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OPTIONAL CONTROLS

Some units may not have the following items to test

13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no

markings on the unit. Test the meter at the following values up to capacity (Should be approx. ±1/4"). During this test check that the (interrupt) switch stops the water flow and the (continue/reset) when switched to "continue" resumes the flow without resetting the meter.

GALLONS LITERS 520 20 80 40 160 80 320 100 400

When the (continue/reset) switch is turned to "reset" the displayed quantity on the meter should be erased and the count begins at zero.

INSTALLATION CHECKS

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed.

Performance Checks

1. Supply power to the kettle by placing the fused disconnect switch to the "ON"

position.

2. Before turning the kettle on, read the vacuum/pressure gauge. The gauge's

needle should be in the green zone.

3. Place the kettle's power ON/OFF switch to the "ON" position.

4. Turn the temperature control knob to "1" (Min.). The green LED light should remain lit, indicating the

burner is lit, until the set temperature is reached (124°F/50°C). Then the green light will cycle on and off, indicating the element is cycling on and off to maintain temperature.

5. Tilt the kettle forward (tilting models only). After a few seconds the red "LOW WATER" light should be lit

when the kettle is in a tilted position. This light indicates that the element has automatically been shut off by the kettle's safety circuit. This is a normal condition when the kettle is in a tilted position.

6. Raise the kettle to the upright position (tilting models only). The red "low water" light should go out when

the kettle is upright.

7. Turn the temperature control knob to "10" (Max.) and allow the kettle to preheat. The green light should

remain on until the set temperature (260°F/127°C) is reached. Then the green light will cycle ON and OFF, indicating the element is cycling ON and OFF to maintain temperature. Fill the kettle with cold water to the steam jacket’s welded seam.

8. When all testing is complete, empty the kettle and place the power ON/OFF switch in the “OFF”

position.

100

150

200

250

300

350

400

psi

kPa

Page 8

OPERATING INSTRUCTIONS

Cleveland

DIGITAL WATER METER

MIN.

FAST

SPEED CONTROL

OFF

MIX LIFT

UP DOWN

OFF ON

STO

MOTOR WILL NOT START

UNLESS CONTROL IS AT "MIN."

13 10

General Parts Drawing (some parts shown are optional)

ITEM # DESCRIPTION FUNCTION

1. Main Power Switch Power switch for unit.

2. Mix/Lift Switch Sets hydraulics to mix or lift mode.

3. Up/Down Switch When unit is in lift mode, mixer bridge can be raised or lowered with this switch.

4. Mixer Speed Control Dial Controls speed of agitators and mixer bridge lift.

5. Emergency Stop Button Stops hydraulic system (agitators and mixer bridge lift).

6. Mixer Bridge Encloses agitator motors.

7. Main Agitator Arm Provides most of the product movement.

8. Secondary Agitator Arm Provides reverse agitation and product lift in kettle.

9. Secondary Speed Control Knob Controls speed of secondary agitator arm.

10. On/Off Heat Switch Controls electrical power (heat) to kettle.

11. Heat Indicator Light (Green) When lit, indicates that the kettle burner is on. Cycles ON-OFF with burner.

12. Solid State Temperature This control allows the operator to adjust the kettle temperature in increments

Control Knob from 1 (Min.) to 10 (Max.). (see Temperature Range Chart).

13. Low Water Indicator Light When lit, indicates that the kettle is low on water and will not operate in this

(Red) condition. This will also light when the kettle is tilted.

14. Faucet Spout Delivers water to the kettle.

15. Hot Water Valve Turns on hot water.

16. Cold Water Valve Turns on cold water.

17. Tangent Draw-Off Valve Used for draining product or wash water from kettle.

18. Power Tilt Control Switch Used for tilting the kettle up or down. Replaced by hand tilt wheel on manual tilt units.

19. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as

vacuum in inches of mercury.

20. Interrupt Switch Interrupts flow without resetting water meter.

21. Start Switch Starts water flow to kettle.

22. On/Off Switch Power switch to water meter.

23. Water Meter Control Display and setting for water meter.

24. Active/Bypass Switch Switch to activate or bypass (manual operation) the controller.

25. Temperature Controller Digital temperature control and indicator.

Page 9

Operating Suggestions

Cleveland Range Mixer Kettles are simple and safe to operate. The following tips will allow you to maximize the use of your new mixer.

Allow unit to preheat before addition of product to kettle. However when cooking egg and milk products, the kettle should NOT be preheated, as products of this nature adhere to hot cooking surfaces. These types of foods should be placed in the kettle before heating is begun.

2. An important part of kettle cleaning is to prevent foods from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. Refer to the "Care and Cleaning" instructions for detailed kettle washing procedures.

3. If a mixer bridge is equipped with a temperature probe for a controller or thermometer, the probe must be submerged a minimum of three inches in the product for accurate readings.

Safety

DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS.

1. Close TANGENT DRAW-OFF VALVE (17) before filling the kettle.

2. When raising or lowering MIXER BRIDGE (6), insure FAUCET SPOUT (14) is not in the way of MAIN AGITATOR ARM (7) or damage to spout will result.

As a safety precaution the MIXER SPEED CONTROL DIAL (4) must first be turned to zero before unit will start to mix.

4. Always remember, like a cooking pot the kettles become very hot when cooking. Avoid contact with bare skin.

Operating the Kettle

1. Before turning kettle on, read the

Vacuum/Pressure Gauge (19). The gauges needle should be in the green zone. Once heated, the kettle's normal maximum operating pressure is approximately 10 -12 psi, while cooking a water base product.

2. Ensure that the electrical service to the kettle is turned on at the fused disconnect switch.

3. Place the kettle's On-Off Heat Switch (10) to the "ON" position.

Temperature Range Chart

4. Preheat the kettle by turning the Solid State Temperature Control Knob (12) to the desired temperature setting (see above "Temperature Range Chart"). The Heat Indicator Light (Green) (11) will remain lit, indicating the burner is lit, until the temperature setting is reached. When the green light goes off, the heaters are off, and preheating is complete.

NOTE: When cooking egg and milk products, the kettle should not be preheated, as products of this nature adhere to hot cooking surfaces. These types of food should be placed in the kettle before heating is begun.

5. Place food product into the kettle. The Heat Indicator Light (Green) (11) will cycle on and off indicating the elements are cycling on and off to maintain the set temperature.

Temperature Approximate

Control Product Temperature Setting °F °C

1. (Min.) 130 54

2. 145 63

3. 160 71

4. 170 77

5. 185 85

6. 195 91

7. 210 99

8. 230 110

9. 245 118

10. (Max.) 260 127

NOTE: Certain combinations of ingredients will

result in temperature variations

Page 10

NOTE: Do not fill kettle above recommended level marked on outside of kettle.

NOTE: The Low Water Indicator Light (Red) (13) should not be lit when kettle is in the upright position during kettle operation. This light indicates that the elements have been automatically shut off by the kettle's safety circuit. It is, however, normal for the red light to come on when the kettle is in a tilted position.

6. When cooking is completed place On-Off Heat Switch (10) to the "OFF' position.

7. Pour the contents of the kettle into an appropriate container by tilting the kettle forward. Care should be taken to pour slowly enough to avoid splashing off the product.

NOTE: As with cleaning food soil from any cookware, an important part of kettle cleaning is to prevent food from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. .

The accompanying chart shows approximate times required for electric kettles of various capacities to boil water. Temperature control knob must be set at "10" (Max.) throughout the heatup period. Water will boil about 1/3 faster if the kettle is filled only to the outer steam jacket's welded seam, resulting in a kettle filled to 2/3 capacity.

OFF ON

General Operation

1. Turn MAIN POWER SWITCH (1) to "ON".

MIX LIFT

OFF

Lifting & Lowering Bridge

WARNING- Insure FAUCET

SPOUT (14) is out of way before raising or lowering bridge.

1. Turn MIX/LIFT SWITCH (2) to "LIFT".

2. Turn MIXER SPEED CONTROL (4) to "MIN"

and

back up to #5.

3. Turn and hold UP/DOWN SWITCH (3) "UP" to raise or "DOWN" to lower.

UP DOWN

OFF

MIX LIFT

OFF

Mixing

1. Turn MIX/LIFT SWITCH (2) to

"MIX".

2. Turn MIXER SPEED CONTROL (4) to "MIN" and slowly adjust to desired speed.

3. Adjust SECONDARY SPEED CONTROL (9) to desired speed.

Tilting Kettle

1. Raise MIXER BRIDGE (6) and

swing to side.

2. For

manual tilt:

turn

HANDWHEEL (3).

3. For

power tilt:

turn switch

" " to raise, or " " to tilt.

WARNING- Do not tilt kettle when mixer agitators are in kettle bowl.

Adding Water Manually

1. Locate FAUCET SPOUT (14)

over desired kettle.

2. Turn on HOT or COLD WATER

VALVES (15 or 16).

APPROXIMATE FULL KETTLE COOKING TIMES

Times in Minutes

Gals. Ltrs. Standard Wattage High Wattage*

208V 240V 480V 208V 240V 480V

25 95 60 45 60 40 30 30 40 150 60 50 75 40 30 30 60 225 100 75 75 50 40 40 80 300 130 100 100 65 50 50

100 375 160 120 120 80 60 60

* High Wattage is only available with 3 phase units

Page 11

Use the key to step through the parameters.

When the desired parameter description is shown in the upper display (see

Parameters

Chart

), press the key to enter the edit mode and

to scroll through the available settings.

When the desired setting is shown, press the ENT key.

To exit the Configuration Mode, momentarily remove power from counter or press and hold down the RST key for at least two seconds.

Counter Speed

Input Operation

Required SettingsParameter

Description

(Upper Display - in order

of appearance)

Panel Reset Key

Auto Reset

Input Pull-Ups

Count Direction

Lock Strategy

20 Hz.

A-B (Add/Subtract)

Enable

No (Current-Sourcing)

Up-Counting

None

Use key

to step through

parameters.

Use key to step to setting shown below.

(Lower Display)

3 4

2000

1930

PST

OUT PGM

To enter Configuration Mode, turn POWER switch "OFF" and

remove counter from its’ housing.

Change the position of the

jumper. Note: The actual position is irrelevant, as long as the position is changed.

Replace the counter

in its’ housing and

turn POWER switch "ON".

Changing to Configuration Mode

Editing the Parameter Settings

OFF ON

After changing the jumper position (see above instructions -

Changing to Configuration

Mode

), edit the parameters as follows:

Note: The PGM (program) indicator will flash while the counter is in the configuration mode.

2000

1930

ENT

PST OUT PGM

RST

Upper Display

Lower Display

Program Indicator

Reset Key

Enter Key

Next Key

Down Key

Turn POWER switch "ON".

Set required volume by first pushing the

key until the digit you want to change is flashing in the lower display. Then use the key to change the value of the selected digit.

When all digits are set, press the ENT key.

Parameters Chart

Note: The digital counter has been preset at the

factory and should operate satisfactory. If installing a new counter (or the configuration settings to your existing digital counter become corrupted) you must configure the digital counter as shown below (

Configuring a Digital

Counter

) prior to operation.

CONTINUE RESET

INTERRUPT

Locate delivery spout over desired kettle.

Turn START switch to "RESET". Delivery will start at "0" and stop at

preset volume.

To stop delivery at any time, turn INTERRUPT switch to " ".

To complete delivery after interrupting, turn START switch to "CONTINUE"

Turn POWER switch to "OFF"

when meter is not in use.

Digital Counter

CONFIGURING A DIGITAL COUNTER

This procedure is only necessary when installing a replacement counter or settings to existing counter become corrupted

DIGITAL WATER METER OPERATING INSTRUCTIONS

Page 12

CAL 9900 Controls Drawing

MIXER KETTLE OPERATION USING CAL 9900

Note: Temperature probe on mixer bridge must

be covered with a minimum of three inches of product to function correctly.

5. Push (

) button on CAL 9900 to read set point temperature. (This is the desired product temperature).

6. To change set point temperature push and hold (*) button while pushing ( ) or ( ) button. New set point is determined when (*) button is released.

7. Add product to kettle.

8. Turn ACTIVE/BYPASS switch to

“ACTIVE”. If the set point temperature is higher than the

product temperature, the kettle will start heating.

Note: For twin kettles, the CAL 9900 will control the kettle the mixer is in.

Changing Functions & Options

The controller has been preset at the factory and should operate satisfactory. If you wish to fine tune the unit for your specific application consult the CAL 990O Installation and Operation Manual. Following is a simplified procedure for changing parameters.

OFF ON

CAL 9900 ˚C

Process Temperature or Set Point

SP1

SP2

* * *

Decrease

Increase

View Set Point

Error

HEAT AUTO COOL

OFF

1. Open STEAM VALVE completely

2. Turn mixer MAIN POWER switch to

"ON" (CAL 9900 lights up and displays present temperatures).

3. Turn HEAT/COOL switch to “OFF/AUTO".

4. Turn ACTIVE/BYPASS switch to "BYPASS". The unit should not be heating or cooling at this point.

BYPASS ACTIVE

CAL 9900 ˚C

OFF ON

BYPASS ACTIVE

Cleveland

Range

Factory

Settings

OPERATING FUNCTION

MODE NUMBER

0 0 0 1 5 2 0 3

4 steam

5 electric

0 5 5 6 0 7 0 8 1 9 0 10 0 11 0 12 0 13 0 14 0 15 9 16 0

0 18 1 19

2 T.A.P

0 0 21

0 = °C

1 = °F

6 23

-- -- 24 0 25

-- -- 26

1. Mixer MAIN POWER switch in the "ON" position.

2. ACTIVE/BYPASS switch in "BYPASS" position.

3. Press button labeled (p). The display should show a

number with a decimal place in it.

Left of the decimal place is the

OPERATING MODE

setting (this number should be flashing).

To the right is the

FUNCTION NUMBER

4. To change the

OPERATING MODE

setting push the () or () buttons.

5. To move to the

FUNCTION NUMBER

(right of the decimal) push (*) button.

6. That number should now be flashing. To move to another

FUNCTION

NUMBER

push the ()or () buttons.

Push (*) button to move to the left of the decimal. To change the

OPERATING MODE

setting push the () or () buttons.

When your changes are complete push the button labeled (p) again to return to the

Process

Temperature

Page 13

CARE AND CLEANING

Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).

WARNINGS

➩ Do not use detergents or

cleansers that are chloride based or contain quaternary salt.

➩ Do not use a metal bristle

brush or scraper.

➩ Steel wool should never be

used for cleaning the stainless steel.

➩ Unit should never be cleaned

with a high pressure spray hose.

➩

Do not leave water sitting in unit when not in use.

Stagnant

Water

High Pressure

Spray Hose

Chloride Cleaners

Steel Pads

Wire Brush &

CLEANING INSTRUCTIONS

CAUTION

SURFACES MAY

BE EXTREMELY HOT!

CLEANING INSTRUCTIONS

1. Turn unit off.

2. Remove drain screen (if applicable). Thoroughly

wash and rinse the screen either in a sink or a dishwasher.

3. Prepare a warm water and mild detergent solution in the unit.

4. Remove food soil using a nylon brush.

5. Loosen food which is stuck by allowing it to soak at

a low temperature setting.

6. Drain unit.

7. Rinse interior thoroughly.

8. If the unit is equipped with a Tangent Draw-Off

Valve, clean as follows:

a) Disassemble the draw-off valve first by turning

the valve knob counter-clockwise, then turning the large hex nut counter-clockwise until the valve stem is free of the valve body.

b) In a sink, wash and rinse the inside of the valve

body using a nylon brush.

Use a nylon brush to clean tangent draw-off tube.

d) Rinse with fresh water.

e) Reassemble the draw-off valve by reversing the

procedure for disassembly. The valve's hex nut should be hand tight only.

9. If the unit is equipped with a Butterfly Valve, clean as follows:

a) Place valve in open position.

b) Wash using a warm water and mild detergent

solution.

c) Remove food deposits using a nylon brush.

d) Rinse with fresh water.

e) Leave valve open when unit is not in use.

10 . Using mild soapy water and a damp sponge, wash

the exterior, rinse, and dry.

NOTES

➩ For more difficult cleaning applications one of the

following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.

➩ Leave the cover off when the kettle is not in use.

➩ For more detailed instructions refer to the Nafem

Stainless Steel Equipment Care and Cleaning manual (supplied with unit).

Page 14

SCRAPER BLADES

1. Remove retaining ring and slide scraper

blades off agitator arm.

2. Place parts in a pan of warm water to soak.

3. Clean in a sink, using a warm water and mild

detergent solution.

4. Rinse with fresh water.

5. Allow to dry thoroughly on a flat, clean

surface.

PRODUCT VALVE

Daily

- clean product valve as follows:

Open product valve.

Disconnect air hoses.

Remove air cylinder.

Remove valve tee.

Remove all O-rings.

Clean air cylinder, do not submerge in water. Wipe clean and sanitize.

Clean and sanitize tee and O-rings.

Grease and reinstall O-rings.

Reinstall tee to kettle outlet.

10.

Reinstall air cylinder to bottom of tee.

11.

Reconnect air hoses.

12.

Close valve and check for alignment.

AIR HOSE

AIR CYLINDER

AIR HOSE

OPEN POSITION

CLOSED POSTITION

0-RING

CLAMP

0-RING

VALVE TEE

0-RING

CLAMP

KETTLE OUTLET

KETTLE

Page 15

STAINLESS STEEL EQUIPMENT CARE AND CLEANING

(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)

Contrary to popular belief, stainless steels ARE susceptible to rusting.

Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “active” because they actively corrode in a natural environment when their atoms combine with oxygen to form rust.

Stainless steels are passive metals because they contain other metals, like chromium, nickel and manganese that stabilize the atoms. 400 series stainless steels are called ferritic, contain chromium, and are magnetic; 300 series stainless steels are called austenitic, contain chromium and nickel; and 200 series stainless, also austenitic, contains manganese, nitrogen and carbon. Austenitic types of stainless are not magnetic, and generally provide greater resistance to corrosion than ferritic types.

With 12-30 percent chromium, an invisible passive film covers the steel’s surface acting as a shield against corrosion. As long as the film is intact and not broken or contaminated, the metal is passive and stain-less. If the passive film of stainless steel has been broken, equipment starts to corrode. At its end, it rusts.

Enemies of Stainless Steel

There are three basic things which can break down stainless steel’s passivity layer and allow corrosion to occur.

1. Mechanical abrasion

2. Deposits and water

3. Chlorides

Mechanical abrasion means those things that will scratch a steel surface. Steel pads, wire brushes and scrapers are prime examples.

Water comes out of the faucet in varying degrees of hardness. Depending on what part of the country you live in, you may have hard or soft water. Hard water may leave spots, and when heated leave deposits behind that if left to sit, will break down the passive layer and rust stainless steel. Other deposits from food preparation and service must be properly removed.

Chlorides are found nearly everywhere. They are in water, food and table salt. One of the worst chloride perpetrators can come from household and industrial cleaners.

So what does all this mean? Don’t Despair!

Here are a few steps that can help prevent stainless steel rust.

Use the proper tools.

When cleaning stainless steel products, use non-abrasive tools. Soft cloths and plastic scouring pads will not harm steel’s passive layer. Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers’ polishing marks.

Clean with the polish lines.

Some stainless steel comes with visible polishing lines or “grain.” When visible lines are present, always scrub in a motion parallel to the lines. When the grain cannot be seen, play it safe and use a soft cloth or plastic scouring pad.

Use alkaline, alkaline chlorinated or non-chloride containing cleaners.

While many traditional cleaners are loaded with chlorides, the industry is providing an ever-increasing choice of non-chloride cleaners. If you are not sure of chloride content in the cleaner used, contact your cleaner supplier. If your present cleaner contains chlorides, ask your supplier if they have an alternative. Avoid cleaners containing quaternary salts; it also can attack stainless steel and cause pitting and rusting.

Treat your water.

Though this is not always practical, softening hard water can do much to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a treatment specialist.

Keep your food equipment clean.

Use alkaline, alkaline chlorinated or non-chloride cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. If you boil water in stainless steel equipment, remember the single most likely cause of damage is chlorides in the water. Heating cleaners that contain chlorides have a similar effect.

Rinse, rinse, rinse.

If chlorinated cleaners are used, rinse and wipe equipment and supplies dry immediately. The sooner you wipe off standing water, especially when it contains cleaning agents, the better. After wiping equipment down, allow it to air dry; oxygen helps maintain the stainless steel’s passivity film.

Never use hydrochloric acid (muriatic acid) on stainless steel.

Regularly restore/passivate stainless steel.

Recommended cleaners for specific situations

Job Cleaning Agent Comments

Routine cleaning Soap, ammonia, Apply with cloth or sponge

detergent, Medallion

Fingerprints & smears Arcal 20, Lac-O-Nu Provides barrier film

Ecoshine

Stubborn stains & Cameo, Talc, Zud, Rub in direction of polish lines discoloration First Impression

Grease & fatty acids, Easy-off, De-Grease Excellent removal on all finishes blood, burnt-on-foods It Oven Aid

Grease & oil Any good Apply with sponge or cloth

commercial detergent

Restoration/Passivation Benefit, Super Sheen

Review

1. Stainless steels rust when passivity (film-shield) breaks down as a result of scrapes, scratches, deposits and chlorides.

2. Stainless steel rust starts with pits and cracks.

3. Use the proper tools. Do not use steel pads, wire brushes or scrapers

to clean stainless steel.

4. Use non-chlorinated cleaners at recommended concentrations. Use only chloride- free cleaners.

5. Soften your water. Use filters and softeners whenever possible.

6. Wipe off cleaning agent(s) and standing water as soon as possible.

Prolonged contact causes eventual problems.

To learn more about chloride-stress corrosion and how to prevent it, contact the equipment manufacturer or cleaning materials supplier.

Developed by Packer Engineering, Naperville, Ill., an independent testing laboratory.

Page 16

WARRANTY

Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment

In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

SERVICE PARTS

2" TANGENT DRAW-OFF VALVE

ITEM NO. PART NO. DESCRIPTION QTY.

1. - 7. KE50972-B Draw-Off Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1. FA95049 Wing Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE527551 Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE52754 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE52753 Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE52752 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. FA00111 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE52751 Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Page 17

REMOTE CONTROL ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE53479 Digital Temperature Controller and Indicator . . . . . . . . . . . . . . . . . . . . .1

2. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE51857 Front Cover, Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE53258 Panel Mount Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE52710 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE52835 Bracket for Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE52936 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE51139 Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE54402 Mounting Bracket, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. KE01820 Ambient Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. SK50370 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE54402 Mounting Bracket, Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE003209-6 Momentary Spring Return Switch Assembly . . . . . . . . . . . . . . . . . . . . .1

14. KE003209-1 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . . . .2

15. KE003209-7 Momentary Spring Return Switch Assembly . . . . . . . . . . . . . . . . . . . . .2

16. KE52272 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. KE50753-9 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18. Label: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE95229

English

KE95229-1

French

Cleveland

DIGITAL WATER METER

INCLUDED WITH ALL SWITCHES.

NOTE: See SWITCH CONFIGURATIONS for applicable contact cartridge/capacitor combinations and part numbers

Page 18

OFF/AUTO

OFF

HEAT COOL

MIX LIFT

UP DOWN

OFF ON

HEAT COOL

9 10 11 12 13

INCLUDED WITH ALL SWITCHES.

MAIN CONSOLE CONTROLS

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE00860 Cable and Bracket, Speed Control (includes items 9 - 13) . . . . . . . . . .1

3. KE53193 Emergency Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE53377 Push Button Contact Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. SK50315-1 Pilot Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE003209-5 Switch Assembly, On/Off/On - Maintained

(single kettle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

(twin kettle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

7. KE003209-1 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE003209-7 Switch Assembly, On/Off/On - Momentary . . . . . . . . . . . . . . . . . . . . . . .1

9. KE52180 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. FA10032 Machine Screw, #4-40 x 5/8" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

12. FA32002 Tooth Lock Washer #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

13. FA20000 Hex Nut, #4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. KE95230-E Label: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NOTE: See SWITCH CONFIGURATIONS for applicable contact cartridge/capacitor combinations and part numbers

Page 19

EMPTY

MIN.FAST

SPEED CONTROL

LEFT

KETTLE

RIGHT

KETTLE

EMERGENCY

STOP

OFF/AUTO OFF/AUTO

MIXER

LIFT

OFF

HEAT COOL HEAT COOL

MIX LIFT

UP DOWN

MAIN

POWER

OFF ON

MOTOR WILL NOT START

UNLESS CONTROL IS AT "MIN."

KE95230-C

Contactor CartridgesCapacitor

INDEX

PART NO.

KE52074 KE603208-9 KE603208-8

1. Turn POWER switch ON.

2. Set required volume. Do not exceed kettle

capacity.

3. Locate delivery spout over desired kettle.

4. Press START switch downward to RESET.

Delivery will start at “0” and stop at preset volume.

5. To stop delivery any time, press INTERRUPT switch downward.

6. To complete delivery after interrupting, press START switch upward to CONTINUE.

7. Turn POWER switch to OFF when meter is not in use.

DIGITAL WATER METER

OPERATING INSTRUCTIONS

DISCONNECT FROM POWER

SUPPLY BEFORE SERVICING

BYPASSED ACTIVE

INTERRUPT START POWER

CONTINUE RESET OFF ON

KE95229-G

CONTROLLER

EMPTY

SWITCH CONFIGURATION

NOTES: *For units built prior to December 2006, the complete

switch assembly must be ordered (see applicable drawing).

Refer to Maintenance Section for Switch Disassembly Instructions.

Page 20

NOTE: For Hydraulic Hoses order Part No. RT00505 and specify length required

Cooling Fan:

Fan . . . . . . . . KE54860

Fan Cover . . . KE601236 Fan Guard . . . KE54861

KETTLE SIZE

GALLONS QUANTITY

40 22

60 26

80 30

100 34

125 38

150 38

Scraper Blades:

HYDRAULIC COMPONENTS

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE51607 Flow Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2. KE54834-10 Solenoid Valve, 2 Way, 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50224 Coil Only 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE51608 Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE54834-11 Solenoid Valve, 3 Way, 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50224 Coil Only 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE51848 Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50241 Rod Gland Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50242 Piston Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE52124 Jack Upper Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE51846 Hydraulic Motor, Scraper Arm, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51938 Hydraulic Motor, Scraper Arm, 60-150 gal. KE53004 Hydraulic Motor, Scraper Arm, 200-250 gal.

8. FA95006 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE51845 Hydraulic Motor, Secondary Agitator, 40-150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53005 Hydraulic Motor, Secondary Agitator, 200-250 gal.

10. KE51715 Main Coupling, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE51716 Secondary Coupling, Agitator Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. KE52114 Coupling Washer, Primary S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13A. FA11286 Socket Head Screw, 1/4 X 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

13B. FA11346 Socket Head Screw, 5/16 X 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. KE52115 Coupling Washer, Secondary S. S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. CT50097 R.T.D Probe Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. KE53962 Blade Stop Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

13B

13A

22 23

Page 21

18. KE51834 Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as required

19. KE51875-3 Electric Motor, 3 hp., 208-230/460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51875-4 Electric Motor, 3 hp., 220/380/440V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51875-5 Electric Motor, 3 hp., 575V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. KE51889 Filter, Tank Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. KE52222 Gear, 3/4" I.D. Pump, prior to 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. KE52222-1 Gear, 3/4" I.D. Pump, after 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. KE52223 Gear, 7/8" I.D. Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. KE52224 Nylon Coupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. KE52190 Speed Control Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE52171 Gasket, Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. KE51844 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. FI05060 Swivel adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

28. SE50280 Hydraulic Hose, Per Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

29. FI05061 Swivel Elbow. 90 Degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

30. SE50094 Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

31. KE51874 Pressure Relief Valve, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32. KE52382 Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

33. KE00860 Speed Control Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

34. KE51622 Bridge Tilt Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

35. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

36. KE51623 Clevis Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

37. SE50353 Clevis Pin c/w Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

38. KE51624 Knuckle Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

39. KE50295 Mounting Bracket, Mercury Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

40. KE50294 Mercury Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

41. FA95055-3 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

42. T40527 Housing, probe, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40528 Housing, probe, 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40529 Housing, probe, 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40530 Housing, probe, 100 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40531 Housing, probe, 125 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40532 Housing, probe, 150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T405321 Housing, probe, 200 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T405322 Housing, probe, 250 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

43. KE51921 Pin, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

44. KE51925 Pin, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

46. FA19506 Set Screw, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

47. FA19507 Set Screw, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

48. KE00935 Secondary Agitator, 40 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00936 Secondary Agitator, 60 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00937 Secondary Agitator, 80 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00938 Secondary Agitator, 100 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00939 Secondary Agitator, 125 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00940 Secondary Agitator, 150 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE009401 Secondary Agitator, 200 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE009402 Secondary Agitator, 250 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

49. KE00947 Primary Agitator, 40 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00948 Primary Agitator, 60 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00949 Primary Agitator, 80 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00950 Primary Agitator, 100 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

KE00951 Primary Agitator, 125 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

KE00952 Primary Agitator, 150 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

KE009521 Primary Agitator, 200 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

KE009522 Primary Agitator, 250 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

KE00947-1 Primary Agitator, 40 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1

KE00948-1 Primary Agitator, 60 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1

KE00949-1 Primary Agitator, 80 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1

KE00950-1 Primary Agitator, 100 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00951-1 Primary Agitator, 125 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00952-1 Primary Agitator, 150 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE009521-1 Primary Agitator, 200 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE009522-1 Primary Agitator, 250 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

50. KE52687 Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

51. RT00505 Hydraulic Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

specify length

52. KE00715 Bridge Swivel Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Page 22

ELECTRICAL COMPONENT ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE50343-7 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE50753-10 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

4. KE51139 Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

5. SK50445 Fuse (3 amps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE52936 Fuse (1 amps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE50750-1 Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. KE51982 Thermal Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. Heater for Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

KE52055 200, 208, 220, 240, 380 & 415 volt KE52051 440, 480 volt

10. SK50055-1 Terminal Block Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

11. SK50054-1 Terminal Block End Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53838-5 200, 208, 220, 240, 440 & 480 volt KE53838-6 380 & 415 volt

13. FA10133 Screws #6-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

15. FA10239 Screws #8-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

16. FA12500 Screws #8-32x3/8" lg. (brass with undercut) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. FA10245 Screws #8-32x1" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

18. FA10362 Screws #10-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

19. FA32005 Lockwashers #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

20. FA32006 Lockwashers #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

8915 19

7 17 19

10 11 151619

12 18 20

THERMAL

OVERLOAD

RELAY

Page 23

MANUAL TILT - 10" CONSOLE

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE50375 Tilt Shaft, Small Gear, 40 to 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE503751 Tilt Shaft, Small Gear, 100 gal. and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. FA19505 Handwheel Allen Screw, Hex Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE00508 Handwheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. FA95007-1 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. FA05002-6 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

7. FA95048 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8. FA19201 Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE00151 Segment Gear, Small, up to 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52833 Segment Gear, Large, 80 gal. and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. KE00699 Trunnion Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. FA19177 Hex-Socket Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. FA20047 Jam Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE52191 Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14. KE52193 Thrust Bearing Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

15. KE50315 Worm Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. FA95005 Tension Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. FA95008 Hex Nut 3/4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

18. FA30088 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

19. KE52192 Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

43. SK24744500 Switch (CE option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

44. KE602748 Bracket, 380 & 415V (60 gallon and up) (CE option) . . . . . . . . . . . . . . . . . . . . .1

45. KE602754 Bracket, 380 & 415V (25-40 gallon and up) (CE option) . . . . . . . . . . . . . . . . . .1

Page 24

POWER TILT - 10" CONSOLE

Page 25

POWER TILT - 10" CONSOLE

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE51007 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2. KE50581 Bridge Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE52192 Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

4. KE52193 Thrust Bearing Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

5. KE52191 Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

6. FA30088 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

8. FA95008 Hex Nut, 3/4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

11. KE50315 Worm Gear, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12. FA95005 Tension Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. KE00151 Segment Gear, Small, up to 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52833 Segment Gear, Large, 80 gal. and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15. KE00699 Trunnion Housing, 40 to 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE001182 Trunnion Housing, 100 gal. and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. FA95007-1 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. FA05002-6 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

18. FA95048 Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

19. FA19201 Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. FA19177 Hex-Socket Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. FA20047 Jam Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. KE50582 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

23. KE50583 Coupling Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE52832-1 MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. SK50055-1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. SK50054-1 Terminal Block End-Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

28. KE50579-1 Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FA05002-34 "O" Ring, Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50580 Water Resistant Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

29. KE003209-11 Complete Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-4 Momentary Switch Activator*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-7 Contact Section Holder, Latch*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-9 Contact Block*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

***NOTE: for units built prior to Dec. 2006 order Complete Switch KE003209-11

43. SK24744500 Switch (CE option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

44. KE602748 Bracket, 380 & 415V (60 gallon and up) (CE option) . . . . . . . . . . . . . . . . . . . . .1

45. KE602754 Bracket, 380 & 415V (25-40 gallon and up) (CE option) . . . . . . . . . . . . . . . . . .1

Page 26

KETTLE BOTTOM

15a

3223

Element Terminals

15b

Page 27

KETTLE BOTTOM

ITEM NO. PART NO. DESCRIPTION QTY.

1. Fl05025 Bleed Vent Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE50570 Bleed Vent Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. FI05022 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE50556-1 Probe, Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE54941-5 Safety Valve, 50 PSI, 1/2" (North America) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE54941-31 Safety Valve, 50 PSI, 1/2", (Europe) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE50997 Blow Down Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. KE51226 Wire Connector Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

8. KE51225 Edge Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9. KE00458 Solid State Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10. KE50753-7 Relay, 12 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE50750-3 Contactor, 208/240V, 40 Amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

(standard kettles)

KE50750-4 Contactor, 208/240V, 50 Amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

(special high wattage kettles - 6 elements)

KE50750-5 Contactor, 208/240V, 60 Amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

(special high wattage kettles - 6 elements)

12. KE50377 Terminal Block Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

(Large, White)

SK50055-1 Terminal Block Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

(Small)

13. KE50376 Terminal Block End Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

(Large, White)

SK50054-1 Terminal Block End Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

(Small)

SK50054-2 Terminal Block End Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. KE53838-11 Transformer, 380-415 to 120-220V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53838-12 Transformer, 440-480 to 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53838-13 Transformer, 600 to 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15a. SE00104 Pressure Gauge, Back Mount, c/w Item #35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15b. Pressure Gauge

KE000714-4 For units built prior to February 2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50429-5 For units built after January 2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. SE00105 Toggle Switch, SPST, c/w Item #18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17. KE50568-1 L.E.D., Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18. SK50062 Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

19. SE00074 Potentiometer, c/w Item #24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE00103 Potentiometer with ON/OFF Switch, c/w Item #24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20. KE50569-1 Knob, Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21. KE50567-1 L.E.D., Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22. KE55069-5 Safety Thermostat (140° C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. KE50515 Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. KE51005 Rotary Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE54761 Bracket, Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. KE51139-1 Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. KE52936-1 Fuse, 1/2 amp (used on 380 to 600V units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

28. KE54833-3 Snap-In Bushing, .875" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

29. KE54833-4 Snap-In Bushing 1.093" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

30. KE50473 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

31. KE53838-19 Transformer, 120 to 16V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53838-21 Transformer, 240 to 16V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32. KE50391 Bracket, Electrical Entry, 1 3/8" hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50392 Bracket, Electrical Entry, 1 3/4" hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

33. Guard Bracket - No longer required

34. Guard Bracket - No longer required

35. FA05002-21 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Page 28

WATER METER ASSEMBLY 18" CONSOLE

Page 29

WATER METER ASSEMBLY 18" CONSOLE

ITEM NO. PART NO. DESCRIPTION QTY.

1. FI05058 3/4" Cross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE02055-2 Steam Valve Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

3. N0640B4.5 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

4. FI00063 Elbow 90 degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

5. FI000356 Reducing Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. KE600812-1 Street Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

7. FI05029 Hose Barb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

8. KE54834-5 *

Solenoid Valve, 3/4"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SE50407 Rebuild Kit

SE50401 Replacement Coil

9. N0640B3 Nipple, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

N0640B3.5 Nipple, Litre Meter

10. FI00363-3 Reducing Elbow 90 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11. KE51861 Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51860 Litre Meter

12. FI00062 Elbow 90 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13. KE52173 1/2"1.D. Hot Water Wash-up Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14. FI05220-3 Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

15. FI00179 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16. FI05074 Adapter, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE600362 Adapter, Litre Meter

17. N0640B1.5 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18. FA11091 Machine Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

20. KE51369 Steam Valve Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

21. SE00028 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

22. KE95321 Label "Hot" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. KE95322 Label "Cold" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. SD50097 Flanged Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. KE51585 Faucet Spout Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26. KE50825-12 Faucet Spout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27. FA05002-19 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

28. FA95022 Retaining Ring Carter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

29. KE51736 Long Faucet Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

*NOTE: See SOLENOID VALVE MAINTENANCE section for further information.

Page 30

MAINTENANCE

INSPECTION AND MAINTENANCE CHECK LIST

Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%.

MONTHLY INSPECTIONS

Item Inspection

Item Switches Inspect switches for damage and correct operation. Replace as required.

Product Drain Valves

Tangent Draw-Off Valve Inspect parts for damage. Test valve for leakage. Replace as required.

Butterfly Valve. Inspect parts for damage. Test valve for leakage. Replace as required.

Air Valve Inspect parts for damage. Test valve for leakage. Check valve seals for air

leakage. Inspect supply hose and fittings. Replace as required. Inspect air filter and replace if required.

SIX MONTH MAINTENANCE

Lubrication Grease trunnion housings.

Grease bridge swivel assembly.

Use "Never Seize" on tilt worm and gear.

Strainers Clean strainers in steam in and cooling water supply lines.

YEARLY MAINTENANCE

Lubrication Drain hydraulic oil and remove filter. Replace oil and filter (see Hydraulic

Oil Replacement Procedure.

Solenoid Valves Inspect solenoid valves for proper operation. Clean or replace as required.

WARRANTY

In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factorysupplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

Page 31

RE-INSTALLING SPEED CONTROL CABLE

Speed Control Assembly

1. Turn sprocket of speed control so that wire."A" is fully extended towards shaft "B".

2. Insert end of cable through bracket "C".

3. Insert wire so it protrudes approximately 1/2"

to 5/8" through hole in bolt "D". Tighten bolt and bend end of wire.

4. Bring pump arm "E" up until it hits stop bolt "F" and tighten screw "C".

5. Reassemble unit. Speed control knob will go on pointing toward minimum setting.

6. Turn mixer on with speed control set at minimum setting.

7. If scraper arm is turning, loosen nut "G" and back stop bolt "F" off a few turns. Next loosen screw "C" and slowly pull up cable until scraper arm stops turning. Retighten screw "C". Gently turn stop bolt "F" down until it hits arm. Lock in place by tightening nut "G".

8. Scraper arm should now go from no rotation to fast rotation by turning speed control knob.

NOTE: Mixer may run rough and noisy for one or

two hours if air has become trapped in the line.

HYDRAULIC OIL REPLACEMENT PROCEDURE

One of the most important maintenance tasks is to change the hydraulic oil yearly. Under heavy usage the oil should be changed every nine months. It is important to change the oil regularly to prevent its breakdown which leads to the damaging of components.

The oil filter should be changed at the same time as the hydraulic oil. A clean filter prevents particles from damaging the other components in

the system.

Replace the hydraulic fluid as follows:

⇒ Disconnect power to unit.

⇒ Remover the front top panel on the main

console.

⇒ Remove chrome vent cap from breather pipe

located beside electric motor.

⇒ Remove plug bolt from bottom left front corner

of main console to drain oil into your catch pail.

⇒ Remove oil filter.

⇒ Replace plug bolt.

⇒ Refill unit through breather pipe using

approximately 12 U.S. gallons of Tellus 32 hydraulic oil (oil should be 6 1/2" deep in tank).

⇒ Install new oil filter (Part# SE50094).

⇒ Replace chrome vent cap and front top panel.

⇒ Reconnect power to unit.

⇒ Run unit to remove any air in the lines.

NOTE: Mixer may run rough and noisy for one or two hours if air has become trapped in the line.

Page 32

LUBRICATION

Lubricate the following parts every three months to insure smooth operation and reduce wear.

MIXER BRIDGE HOUSING

There are two grease nipples on the mixer bridge swivel housing which are accessed by removing the front and back covers on the 18" console.

Side View of 18" Console

TRUNNION HOUSING, WORM SCREW AND TILT GEAR

These parts are accessed through the front cover on the 18" console.

Trunnion and Tilt Mechanism Drawing

Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

KETTLE TRUNNIONS

Accessed via the top covers on the 10" and 18" consoles. Each has two grease nipples.

Kettle Trunnion Drawing

DISASSEMBLY OF SWITCH ASSEMBLY

1. Place slotted

screwdriver between contactor cartridge and cartridge mounting block as shown in

Fig.1.

2. Twist screwdriver

to free cartridge.

3. Place screwdriver under tab in the back of the cartridge mounting block as shown in Fig. 3.

4. Twist screwdriver to remove block from the rotary switch.

3. Unscrew locking ring to remove rotary switch.

Switch Assembly

Grease Nipples

Front Cover

Back Cover

Adjusting

Screw

Worm Screw and Tilt Gear

Cross

Bar

Trunnion Housing

Grease Nipple

Contactor cartridges

Cartridge mounting block

Locking ring

Rotary switch

Fig. 1

Fig. 3

Fig. 2

Fig. 4

Page 33

SOLENOID VALVE MAINTENANCE

Solenoid Valve Exploded View Drawing

Ordering Information

Parts marked with an asterisk (*) in the Solenoid Valve Exploded View Drawing are supplied in the Rebuild Kits.

Valve# Rebuild Replacement (Description) Kit# Coil#

CT50182

(2", 120V/60 Hz.)

SE50400 SE50401

CT50244

(1", 120V/60 Hz.)

SE50402 SE50401

CT50245

(1", 120V/60 Hz.)

SE50403 SE50404

KE51652

(3/4", 120V/60 Hz.)

SE50405 SE50406

KE51656

(3/4", 120V/60 Hz., HW)

SE50407 SE50401

KE52668

(3/8", 120V/60 Hz.)

SE50408 SE50404

KE53007

(1 1/4", 120V/60 Hz.)

SE50409 SE50404

KE53159

(3/4", 120V/60 Hz.)

SE50410 SE50404

NOTE: It is not necessary to remove the valve from the pipeline for repairs.

WARNING: Turn off electrical power supply and depressurize valve before making repairs.

Cleaning

All solenoid valves should be cleaned periodically. The time between cleanings will vary depending on the medium and service conditions. In general, if the voltage to the coil is correct, sluggish valve operation, excessive noise or leakage will indicate that cleaning is required . Clean valve strainer or filter when cleaning the valve.

Preventive Maintenance

1. Keep the medium flowing through the valve as

free from dirt and foreign material as possible.

2. While in service, the valve should be operated at least once a month to insure proper opening and closing.

3. Depending on the medium and service conditions, periodic inspection of internal valve parts for damage or excessive wear is recommended. Thoroughly clean all parts. Replace worn or damaged parts. However, for best results, replace all parts as supplied with a Rebuild Kit.

Causes of Improper Operation

Faulty Control Circuits:

Check the electrical system by energizing the solenoid. A metallic "click" signifies that the solenoid is operating. Absence of the "click" indicates loss of power supply . Check for loose or blown fuses, open circuited or grounded coil, broken lead wires or splice connections.

Burned-Out Coil:

Check for open-circuited coil. Replace coil as necessary. Check supply voltage; it must be the same as specified on nameplate.

Low Voltage:

Check voltage across the coil lead. Voltage must be at least 85% of nameplate rating.

Incorrect Pressure:

Check valve pressure. Pressure to valve must be within range specified on nameplate.

Excessive Leakage:

Disassemble valve and clean all parts. If leakage continues, replace all parts as supplied with a Rebuild Kit.

Page 34

Coil Replacement

WARNING: Turn off electrical power supply.

1. Disconnect coil lead wires and green

grounding wire if present.

2. Remove retaining clip, nameplate and housing.

WARNING: When metal retaining clip disengages, it will spring upward.

3. Slip spring washer and coil off the solenoid base subassembly.

4. Coil is now accessible for replacement. Reassemble in reverse order of disassembly. Use Solenoid Valve Exploded View Drawing for identification and placement of parts.

CAUTION: Solenoid must be fully reassembled because the housing and internal parts complete the magnetic circuit.

Valve Disassembly

WARNING: Depressurize valve and turn off

electrical power supply.

1. Disassemble valve in an orderly fashion. Use exploded view for identification and placement of parts.

2. If necessary, disconnect coil lead wires, grounding wire (if present), and rigid conduit from solenoid housing,

3. Remove retaining clip and slip the entire solenoid enclosure off the solenoid base subassembly.

WARNING: When metal retaining clip disengages, it will spring upward,

4. Unscrew solenoid base sub-assembly and remove core assembly, core spring, and solenoid base gasket.

5. Remove bonnet screws, valve bonnet, piston assembly, lip seal, support, inner and outer body gaskets.

6. All parts are now accessible to clean or replace; Replace worn or damaged parts. However, for best results, replace all parts as supplied with an Rebuild Kit.

Valve Reassembly

1. Reassemble in reverse order of disassembly.

Use exploded view for identification and placement of parts.

2. Lubricate all gaskets with DOW CORNING 111® Compound lubricant or an equivalent high-grade silicone grease.

3. Position support and inner and outer body gaskets in valve body.

4. Position lip seal, flanged end up, onto piston assembly. Install piston assembly with lip seal into support in valve body cavity.

5. Replace valve bonnet and bonnet screws. Torque bonnet screws in a crisscross manner to 95 ±10 inch-pounds (10,7 ±1,1 newtonmeters).

6. Replace solenoid base gasket, core assembly, and solenoid base sub-assembly. Torque solenoid base sub-assembly to 175

25 inch-pounds (19,8 ±2,8 newton-meters).

7. Replace solenoid enclosure and retaining clip.

8. Restore line pressure and electrical power

supply to valve.

9. After maintenance is completed, operate the valve a few times to be sure of proper opening and closing.

Page 35

3. Pull Pressure Relief Valve (A) open to insure vessel is not pressurized.

4. Remove Pressure Relief Valve (A).

Replace Pressure Relief Valve (A) with Street Elbow (B).

6. Add distilled water (C) through the Street Elbow (B), using a funnel if necessary. Refer to Distilled Water Requirements chart for the proper amount required.

7. Apply a thread sealant (i.e. Teflon tape) to the Pressure Relief Valve's (A) thread and replace.

Restore power to unit at the fused disconnect switch.

The kettle must now be vented. (Refer to the KETTLE VENTING INSTRUCTIONS).

Pressure Relief Valve/Gauge Assembly Drawing

KETTLE VENTING INSTRUCTIONS

RESERVOIR FILL PROCEDURES

The kettle's water level must be maintained at the proper level to submerge the heater elements. Under normal operating conditions, the sealed water reservoir should never require the addition of water.

If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically low level. The low water protection control has automatically shut off the heater elements. The following procedure must be completed before further use:

NOTE: Have a qualified service technician repair the leakage problem and add water to the unit. Ensure that the red "low water" light is on when the kettle is upright. On tilting kettles, it is normal for the red light to come on when the kettle is in a tilted position, as the elements are not submerged in water at this point.

DISTILLED WATER REQUIREMENTS

1. Ensure kettle is at room temperature and pressure gauge showing zero or less pressure.

2. Shut off power to the kettle at the fused disconnect switch.

When Red “Low Water Kettle Light” comes Capacity on, add Distilled Water

25 gallon 1.0 U.S Gallons

30 gallon 1.5 U.S Gallons

40 gallon 2.0 U.S Gallons

60 gallon 2.1 U.S Gallons

80 gallon 2.6 U.S Gallons

100 gallon 2.8 U.S Gallons

1. Turn kettle ON and set

Temperature Control to 10 (Max.), heat the empty kettle until unit cycles off.

2. Vent kettle by pulling safety valve ring 8-10 times in short 2-3 second blasts with a 5 second interval between pulls.

NOTE: If unit cycles ON, stop venting and wait for kettle to cycle OFF before continuing.

3. Turn kettle OFF. Add cold water to kettle until its surface temperature is below 100°F. The pressure gauge needle should be in the green zone, indicating a vacuum in the kettle’s jacket.

OFF

100

150

200

250

300

350

400

psi

kPa

100

150

200

250

300

350

400

psi

kPa

100

150

200

250

300

350

400

psi

kPa

The following venting procedure

should be followed when the

Vacuum/Pressure Gauge needle

is in the "VENT AIR" zone:

NOTE: Check for and eliminate leaks prior to venting (See Repairing Leaks in Steam Jacketed Kettle Fittings).

C. Fill unit via Street Elbow

Attach Street

Elbow

A.*

Remove

Pressure

Relief Valve

Pressure

Gauge

Pressure

Relief

Valve

*Important-

prior to removal to insure vessel is not pressurized.

Pull ring on Pressure Relief Valve

Page 36

CALIBRATING PROCEDURE

1. Insure the unit has a vacuum before you begin

calibrating procedures. If unit requires venting refer to Kettle Venting Instructions.

Set On-Off Switch/Temperature Control to "10" (Max.).

3. Allow the unit to cycle twice.

4. Check temperature of the inner kettle surface with

a digital surface thermometer.

5. Temperature should be between 260° F and 265° F.

6. Using a screw driver adjust temperature by turning

the potentiometer on the black box. Turn very little. Turn clockwise to INCREASES and counterclockwise to DECREASE temperature.

7. Allow the unit to cycle twice.

8. Check temperature of the inner kettle surface with

a digital surface thermometer.

9. Repeat steps 4. through 8. until unit is calibrated.

PRESSURE RELIEF VALVE

PERIODIC

TESTING PROCEDURE

Most insurance agencies require periodic testing of pressure relief valves used on pressure vessels. This procedure will allow you to safely and quickly test your kettle's pressure relief valve. We recommend this test be performed twice a year.

NOTE: The following instruction is intended for use by qualified service personnel.

WARNING: Kettle surface will be hot and steam will be released during testing. Take necessary precautions including the use of gloves and eye protection to prevent personal injury.

1. With the kettle empty, set On-Off Switch/Temperature Control to "10" (Max.). Allow the kettle to heat until the unit cycles off.

Switch On-Off Switch/Temperature Control to "0" (Off) and disconnect main power at fused disconnect switch.

3. Stand to the side of the pressure relief valve discharge tube and pull valve open for a maximum of one second. Repeat test three to four times.

Each time the mechanism should move freely and be accompanied by a rapid escape of steam.

If valve appears to be sticking replace pressure relief valve.

If foreign material is discharged then drain kettle and replace pressure relief valve.

See KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES for full instructions on the correct method for refilling kettle jacket.

WARNING: Improper refilling of kettle jacket will result in irreversible damage to unit.

NOTE: Rust inhibitor is purchased locally. Read directions and do not exceed manufacturer's recommendation (excessive rust inhibitor can also cause solidification).

DANGER: PRESSURE RELIEF

VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK.

WARNING: IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN

IRREVERSIBLE DAMAGE TO UNIT.

Pressure

Gauge

Pressure

Relief Val ve

VACUUM LEAK TEST PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A. Water Level Probe

(Remove bottom cover).

B. Pressure Relief Valve. C. Pressure Gauge.

LEAK TEST PROCEDURE:

1. Heat kettle until unit cycles off.

2. Shut off power to the kettle at the fused

disconnect switch.

3. Spread Bubble Type Leak Detector over suspected are and watch closely for bubbles.

4. Repair areas as required.

REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS

If unit will not hold a vacuum the most likely cause is a leak at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the suspect areas.

1. Water Level Probe Remove, clean threads, apply

teflon thread sealant and reinstall.

2. Pressure Relief Valve A/ Inspect for signs of leaks.

Replace if required. B/ Remove, clean threads, apply

teflon thread sealant and reinstall.

3. Pressure Gauge A/ Inspect face of gauge. If it

contains moisture on the inside of face replace.

B/ Remove, clean threads, apply teflon thread sealant and reinstall

PRESSURE

GAUGE

WATER LEVEL PROBE

PRESSURE

RELIEF VALVE

Page 37

KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES

The following procedure should be preformed at least once every three years to prevent possible corrosion and ensure the optimum life of the kettle.

DESCRIPTION - Molyfilm 315 inhibits corrosion in stainless steel and copper. A pH buffer is present to assist in maintaining the appropriate pH to assist in corrosion inhibition.

DISPOSAL - Follow all Federal, State and local codes when disposing of product.

SHELF LIFE - Molyfilm 315’s effectiveness will diminish after three years.

REFILL QUANTITIES (ORDERING INFO: 1 Liter Molyfilm 315 Rust Inhibitor - Part# KE600340-1)

IMPORTANT: To ensure satisfactory mixing follow the MIXING / FILLING PROCEDURE described below.

Kettle Size Volume of Water Volume of Molyfilm 315

U.S. Gal. Liters oz. cc (ml.)

40 U.S. Gal. 4.8 18 6.5 190 60 U.S. Gal. 5.8 21.8 7.8 230 80 U.S. Gal. 6.5 24.6 8.9 260 100 U.S. Gal. 7.3 27.5 9.9 290

MIXING / FILLING PROCEDURE

1. Refer to chart to determine the required volumes of

water and Molyfilm 315.

2. In a separate container mix 1/2 gallon of the required volume of water with the total required volume of Molyfilm 315.

3. Pour mixture into kettle.

Pour the remaining required volume of water into kettle.

WARNING:

IMPROPER REFILLING OF KETTLE JACKET WILL

RESULT IN IRREVERSIBLE DAMAGE TO UNIT

DANGER:

MOLYFILM 315 IS CORROSIVE, AVOID

CONTACT WITH SKIN AND EYES.

DANGER:

AVOID INHALATION - VAPORS FROM

MOLYFILM 315 MAY BE HARMFUL OR FATAL.

REFILLING UNIT

1. Apply a thread sealant (i.e. Teflon tape) to the low

water level probe threads and replace.

2. Fill kettle jacket with a mixture of water and Molyfilm 315 (see REFILL QUANTITIES chart).

3. Remove street elbow.

4. Apply a thread sealant (i.e. Teflon tape) to the

pressure relief valve's thread and replace.

Restore power to unit at the fused disconnect switch.

6. Vent kettle. See Kettle Venting Instructions for proper procedure.

Low Water

Level Probe

1. Ensure kettle is at room temperature and pressure gauge showing zero or less pressure.

2. Shut off power to the kettle at the fused disconnect switch.

3. Pull pressure relief valve ring open to insure vessel is not pressurized.

4. Pull pressure relief valve ring open to insure vessel is not pressurized.

5. Remove pressure relief valve.

6. Replace pressure relief valve with street elbow.

7. Remove bottom cover from kettle.

Remove low water level probe and allow water to drain.

9. Add water through the street elbow and flush out as much debris as possible with water.

10. Apply a thread sealant (i.e. Teflon tape) to the low water level probe threads and replace.

11. Fill kettle jacket with a mixture of water and Molyfilm 315 (see REFILL QUANTITIES chart).

12. Remove street elbow.

13. Apply a thread sealant (i.e. Teflon tape) to the

pressure relief valve's thread and replace.

14.

Turn kettle on, vent and heat on high for 1/2 hour.

15. Cool and drain kettle as per above procedure.

100

150

200

250

300

350

400

psi

kPa

FLUSHING PROCEDURE

WARNING: The fused disconnect switch must be off

before removing the kettles bottom cover.

DANGER:

PRESSURE RELIEF VALVE WILL

EXHAUST HIGH TEMPERATURE STEAM.

CONTACT WITH SKIN COULD RESULT IN

SERIOUS BURNS. KEEP FACE, HANDS

AND BODY CLEAR OF DISCHARGE.

DANGER:

WORKING ON MACHINES WITH

POWER COULD RESULT IN SEVERE

ELECTRICAL SHOCK.

DANGER:

EXTREMELY HOT SURFACES.

WORK ONLY ON COLD

KETTLE.

Remove Pressure Relief Valve

Attach Street Elbow

Fill unit via Street Elbow

ImportantPull pressure relief valve ring open to insure vessel is not pressurized.

Page 38

100

150

200

250

300

350

400

psi

kPa

PRESSURE

GAUGE

"O" RING

KNURLED

NUTS

Must be firmly

tightened.

BRACKETS

If Pressure Gauge is prone to damage due to operating conditions, the following option is available:

Pressure Gauge Guard (Part Number PGG)

1/4" x 1/2" stainless steel bar bolted over gauge to prevent damage from impacts. (Can be field installed.)

100

150

200

250

300

350

400

psi

kPa

Area contacted by "O" Ring must be clean

and free of food, grease and other deposits

prior to installing or replacing "O" Ring.

Cleveland Kettles are designed to withstand adverse operating conditions associated with high volume cooking facilities. To achieve this, internal components are completely sealed from the outside environment.

However, if the Pressure Gauge "O" Ring fails or is not replaced with the gauge, damage can result when water penetrates through this area. This occurs because the bottom cover seal that normally keeps water out now traps the water in.

Two major reasons for water penetration at the Pressure Gauge are:

A/ Gauge is loose so the "O" Ring is not providing a proper seal. B/ Gauge is replaced without the "O" Ring being replaced.

100

150

200

250

300

350

400

psi

kPa

NOTE: Kettle shown

upside down for clarity.

PGG

Part Number

KE50429-2

Part Number

FA05002-21

PRESSURE GAUGE "O" RING REPLACEMENT

Page 39

Fault Isolation Procedure

Step Test

1. Is there proper incoming voltage at terminal block?

2. Is the red LED illuminated?

3. Is the green LED illuminated?

4. Do both contactors energize?

5. Measure continuity across safety

thermostat. Is it an open circuit?

6. Is there 120 VAC present across the coils of the contactors?

7. Remove wire from low water level probe and ground it to the body of the kettle. Do the contactors now energize?

8. Is there 16VAC present at output of 16 VAC transformer?

Result Remedy

Yes Go to step #2.

No Correct external power supply problem.

Yes Follow Reservoir Fill Procedure. If this

does not correct the problem, go to Problem D.

No Go to step #3.

Yes Go to step #4.

No Go to step #7.

Yes

Check contactor contacts for pitting. Voltage across contactor terminals while in a closed position indicates a poor contact. Replace contactor/s as necessary. Check elements for short at ground or an open circuit. If element/s are defective contact the factory. Elements are not field replaceable.

No Go to step #5.

Yes Replace defective safety thermostat.

No Go to step #6.

Yes Replace defective contactor/s.

No Go to step #6.

Yes Clean or replace defective low water

level probe. Replace defective red LED.

No Go to step #8.

Yes Go to step #9.

Replace defective 240/16 VAC transformer.

Possible Causes

1. No incoming power.

2. Kettle is tilted.

3. Low water condition.

4. Defective ON/OFF switch.

5. Defective 12 VDC relay.

6. Defective safety thermostat.

7. Defective contactor/s.

8. Defective potentiometer.

9. Defective low water level

probe.

10. Defective thermistor.

11. Defective 240/16 VAC

transformer.

12. Defective control box.

13. Defective elements.

DIAGNOSTIC GUIDE

This section contains servicing information intended for use by Authorized Service Personnel.

NOTE 1: If Fault Isolation Procedure is required, be sure to start at step #1.

NOTE 2: On table type kettles the entire control mounting panel may be removed from kettle control

housing for easier troubleshooting and parts replacement.

A/ Problem: Kettle is not heating at all. (Kettle must be on and temperature control set.)

Page 40

Fault Isolation Procedure

Step Test

1. In a cold state, does the pressure gauge read in the green zone?

2. Do the contactors shut off too early? (before reaching normal maximum operating pressure.)

3. Does the green LED remain illuminated after the contactors shut off?

4. Unplug control box and measure the resistance across potentiometer. Is it approximately 0 ohms at maximum and 50,000 ohms at minimum setting?

Result Remedy

Yes Go to step #2.

No There is air present in the jacket of the

kettle. Follow Kettle Venting Procedure. If constant venting is required, there is a leak that should be corrected.

Yes Go to step #3.

No Check contactor contacts for pitting.

Voltage across terminal of contactor while energized signifies a poor contact. Replace contactor/s as necessary. Check elements for short to ground or open circuit. If elements are defective, contact the factory. Elements are not field replaceable.

Yes Replace defective safety thermostat.

No Go to step #4.

Yes Go to step #5.

No Replace defective thermistor..

Yes Go to step #6.

9. Measure continuity of ON/OFF switch. Is it operating properly?

10. Unplug control box and measure the resistance across potentiometer. Is it approximately 0 ohms at maximum setting and 50,000 ohms at minimum?

11. Remove edge connector from control box. While kettle is cold or thermistor is removed and allowed to cool, measure the resistance between edge connector’s pins #2 and #7. Is it approximately 100,00 ohms?

Yes Go to step #10.

No Replace defective ON/OFF switch.

Yes Go to step #11.

No Replace defective potentiometer.

Yes Spray contact cleaner on control box

terminals and edge connector. Try box again, if the problem still exists, replace defective control box.

No Replace defective thermistor.

Possible Causes

1. Air in jacket requires venting.

2. Defective safety thermostat.

3. Defective potentiometer.

4. Defective thermistor.

5. Defective contactor/s.

6. Defective control box.

7. Defective elements/s.

B/ Problem: Kettle heats too slowly or not hot enough. (Note: normal max. operating pressure with an

empty kettle is 30-35 psi.)

Page 41

5. Remove kettle thermistor and allow to cool. Remove edge connector from control box. Test resistance across edge connector's pins #2 and #7. Is it approximately 100,000 ohms?

6. Turn the potentiometer on the control box clockwise to increase the maximum operating temperature. Does the kettle now achieve maximum operating pressure of 30-35 psi in an empty kettle?

No Replace defective thermistor

Yes Kettle is operating correctly.

No Spray contact cleaner on control

terminals and edge connector. Try box again. If problem still exists, replace defective control box.

Fault Isolation Procedure

Step Test

1. Does the green LED turn off even though the contactors remain energized?

2. Unplug the control box and measure the resistance across the potentiometer, Is the resistance approximately 0 ohms at maximum and 50,000 ohms at minimum setting?

3. Remove kettle thermistor and allow to cool Remove edge connector from control box. Test resistance across edge connector’s pins #2 and #7. Is it approximately 100,000 ohms?

4. Turn the potentiometer on the control box counter-clockwise to decrease the maximum operating temperature. does the kettle continue to overheat?

Result Remedy

Yes Replace defective 12 VDC relay.

No Go to step #2.

Yes Go to step #3.

No Replace defective thermistor.

Yes Go to step #4.

No Replace defective thermistor.

Yes

Spray contact cleaner on control box terminal and edge connector. Try box again. If problem still exists, replace defective control box.

No Kettle is operating correctly.

Possible Causes

1. Defective thermistor

2. Defective potentiometer.

3. Defective 12 VDC relay.

4. Defective control box.

C/ Problem: Kettle is overheating.

Fault Isolation Procedure

Step Test

1. Remove wire from low water level probe and ground the wire to the body of the kettle. Does the red LED turn off?

Result Remedy

Yes Replace or clean defective low water

level probe.

No Spray contact cleaner on control box

terminals and edge connector. Try box again. If problem still exist, replace defective control box.

Possible Causes

1. Defective low water level probe

2. Defective control box.

D/ Problem: Red LED remains illuminated even though water has been added.

Page 42

SPARE PARTS LIST

ITEM ON. DESCRIPTION QTY. QTY.

DOMESTIC OVERSEAS

Spare Parts

SE50426 Air Filter Element 1 1

SE50428 "O" Ring for Air Filter 1 1

KE52895 Air Regulator --- 1

KE52936 Fuse 1 1

KE003209-1 Switch Assembly - On/Off - Maintained --- 1

KE003209-3 Switch Assembly - On/Off/On - Maintained --- 1

KE003209-6 Switch Assembly - Momentary Spring Return --- 1

KE003209-7 Switch Assembly - Momentary Spring Return --- 1

KE02274 Capacitor Assembly 2 2

KE603208-8 Capacitor Cartridge - NC 2 2

KE603208-9 Capacitor Cartridge - NO 2 2

KE50753-10 Relay 2 2

KE00860 Cable and Bracket Assembly - Speed Control --- 1

SE50224 Solenoid Valve Coil --- 1

KE53962 Blade Stop Ring 2 2

KE51834 Scraper Blades 2 2

SE50094 Oil Filter 1 1

KE51652 Solenoid Valve, 3/4" - 50 psi. --- 1

KE52668 Solenoid Valve, 3/8" --- 1

KE52701 Steam Trap --- 1

UR50077 Thermostat --- 1

KE50579 Circuit Breaker --- 1

FA00012 "O" Ring for Circuit Breaker 1 1

KE50580 Water Resistant Boot for Circuit Breaker 1 1

KE603208-9 Contact Block --- 1

FA00016 "O" Ring for Faucet Spout 2 2

SK50445 Fuse - 3 amps 1 1

SK52936 Fuse - 1 amps 1 1

KE50750-1 Contactor --- 1

SE00104 Pressure Gauge, Back Mount, c/w Item #35 1 1

SE00105 Toggle Switch, SPST, c/w Item #18 1 1

SE00074 Potentiometer, c/w Item #24 1 1

Page 43

FLOW PATH FOR HYDRAULIC SYSTEM

2 Way Solenoid Valve

DOWN

Hydraulic Cylinder

Variable Restrictor Valve

Secondary

Hydraulic

Motor

Primary

Hydraulic

Motor

OUT

Check

Valve

To Tank

Relief Valve

set at

1000 psi

To Tank

Variable Restrictor Valve

MIX

LIFT

3 Way Solenoid Valve

Pump