Cleveland KDL-30 Installation Manual

Operators Manual
MODELS:
KDL, KDL-T, KDL-SH, KDL-TSH, KDP, KDP-T
SE95007 Rev. 6
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Visit our web site at www.clevelandrange.com
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Enodis
For a complete Service Manual refer to www.clevelandrange.com
Floor Model Direct Steam Kettles
Installation & Operation
Clev elan
For your safety
DANGER
Keep clear of pressure relief discharge.
IMPORTANT
Inspect unit daily for proper operation.
CAUTION
Surfaces may be extremely hot! Use protective equipment.
Keep hands away from moving parts and pinch points.
Do not fill kettle above recommended level marked on outside of kettle.
Wear protective equipment when discharging hot product.
Do not lean on or place objects on kettle lip.
SERVICING
Shut off power at main fuse disconnect prior to servicing.
GAS APPLIANCES
Do not attempt to operate this appliance during a power failure.
Stand clear of product discharge path when discharging hot product.
Ensure kettle is at room
0
temperature and pressure gauge is showing zero or less prior to removing any fittings.
Keep appliance and area free and clear of combustibles.
GENERAL
Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.
This unit is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.
INSPECTION
Before uncrating, visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage instructions.
SHIPPING DAMAGE INSTRUCTIONS
If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.
1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later. If possible, take a polaroid picture.
2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.
3. Arrange for the carrier's representative to examine the damage.
4. Fill out all carrier claims forms and have the examining carrier sign and date each form.
INSTALLATION
The first installation step is to refer to the Specification Sheet for detailed clearance requirements, suggested drain locations and bolting requirements. Next, carefully cut open and remove the shipping carton. Remove all supports and fasteners holding unit to the skid.
KDL SERIES
Position the kettle in its permanent location, and level the kettle by turning the adjustable flanged feet. Once positioned and levelled, permanently secure the kettle's flanged feet to the floor using lag bolts and floor anchors (to be supplied by the installer).
KDP SERIES
1. Position the kettle in its permanent location, and
mark the floor around the circumference of the base collar or the base plate. Locate the centre of this circle and mark the floor at this centre point. This is the point at which the kettle's base plate will be secured to the floor.
2. Lay kettle on its side (on a cushioned surface to prevent scratching), and slide the base collar up the pedestal, exposing the plate for removal.
3. Remove the four cap screws securing the base plate and slide it off the kettle.
4. Prepare the floor location, for mounting the kettle, by installing a 3/4" (19mm) stud, cast into the floor, at the base plate's centre point. Note: a 3/4" (19mm) lag bolt and floor anchor may be substituted for a cast-in stud. The anchor is installed in the floor, and the lag bolt is threaded down through the base plate, into the anchor, after completion of step 6.
5. Thread the four 3/8" (10mm) levelling bolts into plate from the top, and insert the plate over stud.
6. Adjust bolts until the plate is level.
7. Install a nut on the 3/4" (19mm) bolt (or insert a lag
bolt if the alternate fastener method is used) and secure base plate to the floor.
8. Check for level "set" of the kettle by placing the kettle on the base plate with the screw holes aligned and applying a carpenter's level at the kettle rim. If the kettle is level, it may be fastened in place with the four cap screws. If the kettle is not level, the kettle must be removed from the base, the plate loosened, and the levelling bolts re­adjusted until a level installation is attained.
9. Slide the base collar down to the floor, and draw a line around the circumference of the pedestal at the top of the collar, using the top of the collar as a guide. Slide the collar back up the pedestal.
10.
Apply a bead of silicone sealer to the circumference of the pedestal, at the line, and also to the bottom rim of the collar. Slide the collar down the pedestal and press it tightly to the floor. The silicone sealer will create a seal where the collar meets the pedestal, and where the collar meets the floor.
SERVICE CONNECTIONS
Install service connections as required. Locations and other data are shown on the Specification Sheet.
INSTALLATION
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