Cleveland KDL-100-F Installation Manual

Operators Manual
Installation, Operation & Service
Floor Model Direct Steam Kettles
MODELS:
KDL, KDL-T, KDL-SH, KDL-TSH, KDP, KDP-T
Clev eland
Enodis
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Visit our web site at www.clevelandrange.com
SE95007 Rev. 6
For your safety
DANGER
Keep clear of pressure relief discharge.
IMPORTANT
Inspect unit daily for proper operation.
CAUTION
Surfaces may be extremely hot! Use protective equipment.
Keep hands away from moving parts and pinch points.
Do not fill kettle above recommended level marked on outside of kettle.
Wear protective equipment when discharging hot product.
Do not lean on or place objects on kettle lip.
SERVICING
Shut off power at main fuse disconnect prior to servicing.
GAS APPLIANCES
Do not attempt to operate this appliance during a power failure.
Stand clear of product discharge path when discharging hot product.
Ensure kettle is at room
0
temperature and pressure gauge is showing zero or less prior to removing any fittings.
Keep appliance and area free and clear of combustibles.
GENERAL
Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.
This unit is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.
INSPECTION
Before uncrating, visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage instructions.
SHIPPING DAMAGE INSTRUCTIONS
If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.
1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later. If possible, take a polaroid picture.
2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.
3. Arrange for the carrier's representative to examine the damage.
4. Fill out all carrier claims forms and have the examining carrier sign and date each form.
INSTALLATION
The first installation step is to refer to the Specification Sheet for detailed clearance requirements, suggested drain locations and bolting requirements. Next, carefully cut open and remove the shipping carton. Remove all supports and fasteners holding unit to the skid.
KDL SERIES
Position the kettle in its permanent location, and level the kettle by turning the adjustable flanged feet. Once positioned and levelled, permanently secure the kettle's flanged feet to the floor using lag bolts and floor anchors (to be supplied by the installer).
KDP SERIES
1. Position the kettle in its permanent location, and
mark the floor around the circumference of the base collar or the base plate. Locate the centre of this circle and mark the floor at this centre point. This is the point at which the kettle's base plate will be secured to the floor.
2. Lay kettle on its side (on a cushioned surface to prevent scratching), and slide the base collar up the pedestal, exposing the plate for removal.
3. Remove the four cap screws securing the base plate and slide it off the kettle.
4. Prepare the floor location, for mounting the kettle, by installing a 3/4" (19mm) stud, cast into the floor, at the base plate's centre point. Note: a 3/4" (19mm) lag bolt and floor anchor may be substituted for a cast-in stud. The anchor is installed in the floor, and the lag bolt is threaded down through the base plate, into the anchor, after completion of step 6.
5. Thread the four 3/8" (10mm) levelling bolts into plate from the top, and insert the plate over stud.
6. Adjust bolts until the plate is level.
7. Install a nut on the 3/4" (19mm) bolt (or insert a lag
bolt if the alternate fastener method is used) and secure base plate to the floor.
8. Check for level "set" of the kettle by placing the kettle on the base plate with the screw holes aligned and applying a carpenter's level at the kettle rim. If the kettle is level, it may be fastened in place with the four cap screws. If the kettle is not level, the kettle must be removed from the base, the plate loosened, and the levelling bolts re­adjusted until a level installation is attained.
9. Slide the base collar down to the floor, and draw a line around the circumference of the pedestal at the top of the collar, using the top of the collar as a guide. Slide the collar back up the pedestal.
10.
Apply a bead of silicone sealer to the circumference of the pedestal, at the line, and also to the bottom rim of the collar. Slide the collar down the pedestal and press it tightly to the floor. The silicone sealer will create a seal where the collar meets the pedestal, and where the collar meets the floor.
SERVICE CONNECTIONS
Install service connections as required. Locations and other data are shown on the Specification Sheet.
INSTALLATION
STEAM
All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made.
Check the rating plate for the maximum steam pressure that your kettle is rated for. If the steam supply pressure exceeds the rated pressure, a pressure reducing valve is required. The steam inlet is at the right side of the kettle, as seen from the front.
CONDENSATE
A steam condensate trap must be plumbed to a drain, using minimum 1/2" NPT plumbing. The condensate line is limited to a maximum rise of 10 feet in order for the steam pressure to adequately force the condensate through the plumbing. Any higher rise requires a pump.
If the steam boiler to which this kettle is installed has a condensate return (closed loop system), a 1/2" steam strainer, a 1/2" steam trap, and a 1/2" check valve must be installed on the output (condensate) side of the kettle.
FOR POWER TILT UNITS ONLY
NNOOTTEE
: Ensure the electrical supply matches the kettle's
requirements as stated on the rating label.
This kettle is built to comply with CE standards. Many local codes exist, and it is the responsibility of the owner and installer to comply with these codes.
NNOOTTEE
: Maximum voltage for LVD is 440 volts for CE
marked appliances.
POTABLE WATER
The water faucet (optional) with swing spout, requires 1/2 inch O.D. copper tube plumbing for hot or cold water supplies to the faucet (SPK - cold water connection only, DPK - hot and cold water connection).
FINAL INSTALLATION CHECK
1. Partially fill the kettle with water.
2. Slowly turn the steam supply valve's knob to the
open position.
3. Release the safety valve, ensuring that the steam escapes freely. Stay clear of steam exhaust when releasing the safety valve.
4. Observe that the water in the kettle comes to a boil.
5. Close the steam supply valve.
6. Drain off the water in the kettle.
CLEANING
After installation the kettle must be thoroughly cleaned and sanitized prior to cooking. See CLEANING INSTRUCTIONS for detailed information and suggested cleaners.
RECOMMENDED PIPING SCHEMATICS
(all service connections shown supplied by others)
1 Steam In 2 To Drain or Boiler Condensate Line A Union B Check Valve C Steam Trap D Strainer E Pressure Reducing Valve F Shut Off Valve G Pressure Relief Valve
STEAM REQUIREMENTS FOR KETTLES
Kettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°F U.S. Gal. Dia. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr.
40 26" 100 3 120 4 150 4.5
60 29.5" 150 4.5 190 5.5 230 7.0
80 33" 210 6.0 260 7.5 300 9.0
100 36" 260 7.5 320 9.5 390 11.0
125 40" 320 9.5 400 11.5 470 14.0
150 40" 390 11.0 480 14.0 570 17.0
Steam requirements are maximum per hour. If more than one unit is on the same line then add the steam usage for each one to reach a total.
STEAM PIPE SIZING
Required pipe length in feet/meters
Steam Required 200 Ft. 400 Ft. 600 Ft. Lbs./Kg. per hour 60 Meters 125 Meters 185 Meters
100/45 Kg. 3/4" 1" 1 1/4"
200/91 Kg. 1" 1 1/4" 1 1/2"
300/136 Kg. 1" 1 1/4" 1 1/2"
400/182 Kg. 1" 1 1/2" 1 3/4"
500/227 Kg. 1 1/4" 1 1/2" 1 3/4"
700/318 Kg. 1 1/2" 1 3/4" 2"
900/409 Kg. 1 1/2" 1 3/4" 2"
NOTES:
Pipe size in inches.
Less than 50 PSI (3.4
BAR) pressure, increase pipe size by 1/4".
80 to 100 PSI (5.5 to 6.8
BAR), Decrease pipe size by 1/4".
OPERATING INSTRUCTIONS
CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR
COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL.
General Parts Drawing
ITEM # DESCRIPTION
1. Steam Inlet Valve Opens and closes the steam supply to the kettle.
2. Hand Wheel Used for tilting the kettle up or down. Some units have an optional
Power Tilt Control Switch located in the same position.
3. Power Tilt Switch Used for tilting the kettle up or down. (not shown)
4. Drain Cock Used to drain condensate from the bottom of tilting units only.
5. Tangent Draw-Off Valve Used for draining product or wash water from kettle. It is supplied as
standard equipment on stationary kettles and is optional on tilting kettles
.
6. Pressure Relief Valve In the unlikely event that there is an excess steam build-up in the (not shown) jacket, this valve automatically opens to relieve this pressure.
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