Cleveland CWT-06 User Manual

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6212011
SSeerrvviiccee BBuulllleettiinn ##EEQQUUIIPP00441111CCW
WTT--0066
TO: All Cleveland Range Maintenance & Repair Centers
FROM: Cleveland Range Service Department
DATE: 4-15-2011
SUBJECT: Water Treatment System Change.
For over 18 years Cleveland Range has offered a carbon block filter system for the steamers. Carbon block filters will remove 5 micron particles and chlorine from the water supply. This alone will increase the life of the steamer but does nothing for the accumulation of scale.
The addition of the scale stick helped prevent the scale from adhering to the steam generator. With regular maintenance this also extended the life of the steamer. The scale stick however had a negative result in the new spritzers style combi--the polyphosphate coated the cabinet and bonded with the oils from the food.
After testing several types of water treatment systems the Claris ion exchange system accomplished mineral reduction without harming the equipment. Installation is simple as well as cartridge replacement. In areas tested, the minerals in the water were reduced enough to extend the time between maintenance descalings significantly. It is important to note that maintenance is still needed.
Beginning March 1st, 2011 the Claris water treatment system, model number CWT-06, will be available through Cleveland Range This will replace the previous filter systems for the floor model steamers and Combi’s. *Claris Steam System w/ Pre-filter & Meter Kit consists of:
-
Claris 0 Bypass head
Claris XL Cartridge
Claris Hose 10CM, 3/8x1/2
(2 pieces)
Attached is a cut sheet for the product. Please note that the quality of the water is very important to the life of the Claris XL cartridge and once the Claris test kit is used the flowmeter must be set to determine when the cartridge is to be changed. The chart included is used to determine the setting of the flow meter.
Any questions or concerns please contact Cleveland Range Technical Service at 800-338-2204.
Claris Test Kit
Prefilter
Flow Meter.
Cleveland Range, Inc. 1333 East 179th St., Cleveland, Ohio 44110-2587 USA
Phone: (216) 481-4900 Fax: (216) 481-3782 Web Site: www.clevelandrange.com
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Cleveland
P
roject ________________________________
Item __________________________________
Quantity _______________________________
F
CSI Section ____________________________
A
pproval _______________________________
D
ate __________________________________
1333 East 179 St.,
Cleveland, Ohio, U.S.A. 44110
Tel: 1-216-481-4900
Fax: 1-216-481-3782
Web Site: www.ClevelandRange.com
Email: Steam@ClevelandRange.com
COMBI OVEN-STEAMER Options & Accessories
Claris Water Treatment System
for Convotherm by Cleveland Combi Ovens
MODEL: CWT-06 (includes complete system)
System Components , Includes:
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I
one (1) Pre-filter
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one (1) Claris X-Large Steam System
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one (1) Claris Flow Meter
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one (1) Water Test Kit
Accessories:
Ë Claris X-Large Filter Cartridge (CWT-XLC)
Ë EC-110 Cartridge - Prefilter Replacement Cartridge (EC-110)
Cleveland Standard Features:
E-10 Prefilter System
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Filters out larger dirt and rust particles.
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Extends the life of primary filter cartridges.
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Tightly spun EC-110 sediment cartridge delivers 10 micron nominal filtration.
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Durable slim bowl design makes cartridge replacement easy.
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Clear housing allowing visual inspection of trapped particles to determine when to change the cartridge.
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10” bowl design accepts most 10” drop in cartridges.
Claris Single Head with Zero Bypass
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Commercial quality filter head designed exclusively for Claris filter cartridges.
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Engineered for durability, strength and longevity.
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Corrosion resistant hardware.
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The system can be operated horizontally or vertically, depending on the available space.
Water Test Kit
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Used to determine the scale causing hardness (mainly calcium and magnesium).
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Indicates water test completion when the color changes from blue­green to orange-yellow.
Flow Meter
rogramer
P & Display
Water Test Kit
Pre-Filter with Housing
Claris Flow Sensor
and Display
Short Form Specifications
Shall be Cleveland Model CWT-06 Claris Water Treatment System including one (1) Pre-filter, one (1) Claris X-Large Steam System, one (1) Claris Flow Meter & one (1) Water Test Kit.
Claris X-Large Filter Cartridge:
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5-stage filtration process.
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Operation in vertical or horizontal position.
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NSF Certified under NSF/ANSI Standard 42.
Claris Flow Sensor and Display
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Monitors water usage rate to determine cartridge replacement.
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Display indicates cartridge replacement based on gallons of water treated.
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Display unit provides information about residual capacity of installed cartridge, total filtrate volume since flow sensor was installed, filtrate volume and operation time of last five (5) installed cartridges.
SECT. IIB PAGE 12
0111
Page 3
5.35”
136mm
20.67”
5
27mm
5.16”
131mm
5.35
136mm
12.44”
316mm
20.67”
527mm
INLET
3/4” FNPT
OUTLET
3/4” FNPT
Technical Data:
Claris Water Treatment Components
Pre-Filter
Overall Dimensions:
Inlet Connection:
Outlet Connection:
Service Flow Rate:
Pressure Requirement:
Water Temperature Inlet Requirement: 39º - 86ºF (4º - 30ºC)
Electrical: No electrical connection required
Shipping Weight:
Operating Weight:
12.44" H x 5.16" W (316mm
H x
131mmW)
3/4" FNPT
3/4" FNPT
Maximum 6.0 gpm (22.7 Lpm)
35 psi - 70 psi (2.4 – 4.8 bar) non-shock
4 lbs.
6 lbs.
Claris X-Large Filter Cartridge
Overall Dimensions:
Service Flow Rate:
Treatment Capacity*:
Pressure Requirement:
Water Temperature Inlet Requirement: 39º - 86ºF (4º - 30ºC)
Electrical: No electrical connection required
*Capacity is based on water hardness of 180 ppm.
20.67" H x 5.35" Dia. (525 mm x 136 mm)
1.0 gpm (3.7 Lpm)
1,100 gal.
35 psi - 70 psi (2.4 – 4.8 bar) non-shock
Programmer & Display
Overall Dimensions:
Cable:
Electrical:
2.75" H x 2" W (70mm
H x
51mmW)
59" (1.5 meters)
Lithium Coin Battery (type CR2032)
Flow Meter Sensor
Overall Dimensions:
Connection:
Service Flow Rate:
Pressure Loss:
Pressure Requirement: 35 psi - 70 psi (2.4 – 4.8 bar) non-shock
Ambient Temperature (min/max): 39 - 104 °F (+4 - +40 °C)
Installation Position:
NOTES:
Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Cleveland Range equipment is built to comply with applicable standards for manufacturers.
3.25 W x 2" H x 2" D (83mm
W x
Inlet: 3/8-inch BSP F nut Outlet: 3/8-inch BSP M
0.44-3.08 gpm (100-700 LPH)
184 gph (up to 700 LPH flow rate) 3 PSI (0,2 bar)
Horizontal recommended
51mm
H x
51mmD)
WATER QUALITY REQUIREMENTS FOR CLEVELAND STEAMERS
TDS . . . . . . . . . . . . . . . . . < 6 0 ppm pH Fac tor . . . . . . . . . . 7.0 – 8.5
Total Al kalinity . . . . . . . < 20 ppm Free C hlorine . . . . . . . < 0.1 ppm
Silic a . . . . . . . . . . . . . . . < 13 ppm Conduc tivity . . . . . . . . min. 20 μS/cm (50 kOh ms)
Chlor ide . . . . . . . . . . . . . < 25 ppm
NOTES : Proper mainten ance of the ste am cooki ng equi pment an d water treatment system
is t he respo nsibilit y of th e owner /operator. I mproper installat ion or maintena nce may v oid the warranty. Refer t o the O perators Manual for prop er inst ructions . A water quality analysi s is re quired p rior to install ing the Claris water tre atment syste m, since water c onditions vary througho ut the country.
Do n ot use the “Claris System” wit h water that is microbio logicall y unsafe or of unkno wn quali ty, witho ut adeq uate disi nfectio n before or aft er the system.
SECT. IIC PAGE 12
0111
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Short installation guide
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1
2
2
1
3
2
S/M min. > 5 l (1.5 US gal)
L/XL min. > 10 l (3.0 US gal)
XXL min. > 15 l (4.0 US gal)
3
4
Everpure, LLC, 1040 Muirfield Drive, Hanover Park, Illinois 60133, phone: +1-630-307-3000, www.everpure.com
5
70.900.973
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Capacities in US gallons
Combi Steamers
Direct Injection
°KH
< 6 6 107 11 0 400 660 1'230 1'760 2'910
10 10 179 18 0 240 400 740 1'060 1'740
11 11 196 20 0 220 360 670 960 1'580
12 12 214 21 0 200 330 620 880 1'450
13 14 232 23 0 180 300 570 810 1'340
14 15 250 25 0 170 280 530 760 1'240
15 16 268 27 0 160 260 490 700 1'160
16 17 286 29 0 150 250 460 660 1'090
17 18 304 30 0 140 230 440 620 1'020
19 20 339 34 0 120 210 390 560 920
21 22 375 38 0 110 190 350 500 830
23 24 411 41 0 100 170 320 460 760
26 27 464 46 0 90 150 280 410 670
29 30 518 52 0 80 140 250 370 600
33 34 589 59 0 70 120 230 320 530
38 40 679 68 0 60 100 190 280 460
Grains
(US)
7 7 125 13 0 340 560 1'060 1'510 2'490
8 8 143 14 0 300 500 930 1'320 2'180
9 9 161 16 0 260 440 820 1'170 1'940
PPM °FH
Bypass-
levels
S M L XL XXL
capacity in US gal
Capacities are intended as guidelines and can vary according the machine typ. Please contact us for recommendations.
Everpure, LLC, 1040 Muirfield Drive, Hanover Park, Illinois 60133, phone: +1-630-307-3000, www.everpure.com
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Step 2. Test water to determine filter capacity
- Thoroughly rinse the vial with the same water to be tested
- Take 5 ml sample water
- Holding the reagent bottle vertically, add drops to the sample water and shake to mix even
- Start counting the drops when the water turns blue, record the number of reagent drops when sample water turns to orange-yellow
- With the number of drops recorded, look up on chart and locate the number of water gallon under XL column (or the column corresponding to filter size), record the number as result
Example: for 10 reagent drops, the filter capacity is 1060 US Gal.
Page 7
5. Programming
Programming the Flow Meter
5.1 Setting the fi lter capacity in gallon
Please follow the capacity instruction for the appropriate CLARIS filter cartridge (see CLARIS filter Guide).
Step Button Display
1. Press the „PROG“ button once - „PROG“ flashes
2. Press the „RESET“ button once – active digit flashes
3.
4.
5.
6. Repeat Steps 4 and 5 until all digits have been set
7.
5.2 Resetting the fi lter capacity (after replacement of fi lter cartridge) Step Button Display
1.
2.
By pressing the „RESET“ button, set the desired value
- For the digit “2”, press “RESET” two times
Press the „PROG“ button once to confirm the desired digit and switch to the next digit. - Active digit flashes
By pressing the „RESET“ button, set the desired value
- For the digit „6“, press „RESET“ six times
Press the „PROG“ button once
- Final filter capacity is set - the programmed value appears
- Display flashes Programmed filter capacity exhausted or maximum operation time of 12 months exceeded
Press and hold the „RESET“ button for approx. 3 sec.
- „rESEt“ appears on the display
3. The filter capacity is reset and the last programmed value appears
5.3 Memory Access
There is a possibility to individually retrieve the operating data (volume in gallon) and operation time in month of the last five filter cartridges installed.
Step Button Display
1.
2.
3.
4.
5.
Press and hold the „PROG“ button for approx. 5 sec.
- The digit „1“ appears
The display indicates the volume in gallons and the operation time in months of the last cartridge in place
Press the „RESET“ button once
- The operating data of the next to last filter cartridge are displayed
Repeat Step 3 to access to the memories of the prior installed filter cartridges
Press the „PROG“ button once
- The current filter capacity is displayed
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113560 10”
113583 ¾ X ½ Bushing
113558 Hose
113556 Claris Head
Prefilter
113557 Flow Meter
113559 Test Kit
113857 O-ring
113555 Claris XL Cartridge
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113560
113562
Prefilter Cartridge
113587 O-Ring
113583 3/4 X 1/2 Bushing
113589 Prefilter head
113588 10”
113586 Wrench
Clear Bowl
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