Cleveland CT-600 User Manual

COOK TANK-

MODEL: CT-600

CT-1000 CT-2000

CLEVELAND RANGE INC.

1333 East 179th St. Cleveland, Ohio U.S.A. 44110 Toll Free 1-800-338-2204

SE95024 Rev. 2

INSTALLATION, OPERATION AND SERVICE MANUAL

TABLE OF CONTENTS

Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Shipping Damage Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Electrical Service Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Wire Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation Drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Operating Instructions Operating Controls Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operating Instructions- Using MRC 7000 Chart Recorder . . . . . . 4

Typical Operating Sequences - Without Meat Probe . . . . . . . . . . . 5

- Meat Probe Operation . . . . . . . . . 5

Cleaning Instructions Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Service Parts Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Control Console Components . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Motor/Fan Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Miscellaneous Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

Main Console Components . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Spring Assist Hinge Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Maintenance

General Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . 16

Hinge Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Switch Configuration & Disassembly . . . . . . . . . . . . . . . . . . . . . 16

Solenoid Valve Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 17-18

Motor Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Programming Instructions

MRC 7000 Enable Mode Procedure . . . . . . . . . . . . . . . . . . . . . . 20

MRC 7000 General Programming Instructions . . . . . . . . . . . 21-22

Wiring Diagram

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

GENERAL

Installation of the Cook Tank must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This unit is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

INSPECTION

Before uncrating, visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage instructions.

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1. Write down a description of the damage or the

reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later. If possible, take a polaroid picture.

2. As soon as damage is discovered or suspected,

notify the carrier that delivered the shipment.

3. Arrange for the carrier's representative to

examine the damage.

4. Fill out all carrier claims forms and have the

examining carrier sign and date each form.

INSTALLATION

1. Refer to the INSTALLATION DRAWING for the

clearance requirements, in order to determine the location of the unit

2. Check the load weight of your unit and the

maximum load the floor can carry to insure the unit can be safely positioned.

Remove the crating material and position the unit.

4. Remove the console side and back panel.

5. Connect plumbing to unit. Labels have been

attached to each termination point. If a label is missing refer to the specification sheet.

NOTE: The plumbing leading to this unit must be sized correctly in order to have a sufficient water and steam supply for correct operation.

LECTRICAL SERVICE

CONNECTION

Install in accordance with local codes and/or the National Electric Code ANSI/NFPA No. 70-1990 (USA) or the Canadian Electrical Code CSA standard C22.1 (Canada). A separate fused disconnect switch must be installed and electrically grounded by the installer.

The electrical supply must match the power requirements specified on the units rating plate. The copper wiring must be adequate to carry the required current at the rated voltage. Refer to the specification sheet for electrical specifications.

WIRE CONNECTION

1. Remove the four screws holding the chart

recorder in place.

2. Remove chart recorder.

3. Feed correctly sized permanent copper wire

through the hole in the back of the component compartment.

4. Connect the wire to the four connection

terminal block.

5. Connect the ground wire to the ground lug. NOTE: Insure the motor turns in the direction of

the arrow. Clockwise from fan side, or counter clockwise from motor end.

6. Feed the two control wires into the component

compartment and attach to the two connection terminal block.

7. Replace chart recorder.

8. Replace side and rear panels.

INSTALLATION CHECK

Although the unit has been thoroughly tested in the factory, and a factory representative will generally perform a start up inspection. The installer is still responsible for ensuring the proper operation of the unit once installed. Following are a few basic functions that can be checked easily.

1. Supply power to the unit is correct and

separately fused. When turned on the green light will illuminate.

2. Check all plumbing connections for correct

termination.

3. Check that the unit is level.

4. Check that the fan motor rotates in correct

direction.

INSTALLATION

INSTALLATION DRAWING

Unions on service

connections should be

staggered for wrench

clearance during installation.

Supplied with factory installed shut-off valves.

Rear of

Console

(Open Cover)

VIEW "G"

(Rear of Console)

Typ.

1 1/8"

Min.

2 1/4"

2" NPT. CHILLED WATER RETURN

2" NPT. CHILLED WATER IN

2" NPT. DRAIN

1" NPT. STEAM IN

1/2" NPT. CONDENSATE RETURN

Legend

=12"

= 0"

=18"

RIGHT

LEFT

Clearance

REAR

48"

5 1/4"

1" NPT. HOT WATER IN

1" NPT. COLD WTER IN

ELECTRICAL SUPPLY: 120/208v. 14 amps.,

or 220/380v., 10amps. or 240/415v., 10amps.

OVERFLOW DRAIN - 1 3/4" I.D. FLEXIBLE HOSE

PIPE TERMINATION

MEAT PROBE

BY-PASS

Cleveland

MEAT PROBE

START

ONDRAIN

OFF

˚F

˚C

MAN

AUTO

MANOUT1OUT2 ALRM

4 5/8"

8 1/8"

10"

19"

25 1/2"

27"

All connection dimensions are

from face of elbow as shown.

(except which go straight to floor)

Lockable control panel cover not shown.

MEAT PROBE

Cleveland

MEAT

START

ONDRAIN

OFF

BY-PASS

PROBE

˚F

˚C

MAN

AUTO

MANOUT1OUT2 ALRM

6 5/8"

20 7/8"

29 3/8"

82 3/4"

91 1/4"

38"

29 1/2"

29 3/8"

91 1/4"

38"

37 1/8"

45 5/8"

48 3/16"

60 3/16"

79"

91"

96 3/16"

127"

For CT 2000 only

I.D.

VOLUME

202 U.S. gal.

332 U.S. gal.

531 U.S. gal.

MODEL

CT-600

CT-1000

CT-2000

36"

I.D.

OPERATING INSTRUCTIONS

ITEM # DESCRIPTION FUNCTION

1. By-Pass Switch Tells chart recorder if meat probe is functional.

2. Power Switch Turns power ON/OFF, turns drain ON.

3. Start Button Push to start the system.

4. Meat Probe Switch Used to set the product temperature.

5. Water Bath Switch Used to set the water bath temperature.

6. Keypad Used to program time/temperatures.

7. Pilot Light (green) Power indicator.

8. Pilot Light (red) Heating indicator.

9. Pilot Light (blue) Cooling indicator.

10. MRC 7000 Chart Recorder Time/Temperature chart recorder.

11. Locking Arm Holds chart paper in place.

12. Chart Paper Lined for time/temperature recording.

13. Pens Records temperature on chart paper.

14. Timer Set to produce desired cooking time.

15. Meat Probe Senses product temperature

Operating Controls Drawing

2 31

MEAT

PROBE

Cleveland

MEAT PROBE BY-PASS

OFF

ONDRAIN

MAN OUT1 OUT2 ALRM

AUTO

START

˚C ˚F

MAN

˚C ˚F

11 12 13

MRC 7000 Controls Drawing (2 pen)

OPERATING INSTRUCTIONS

USING MRC 7000 CHART RECORDER

Setting must be done in this order:

1. Set timer by rotating dial. Note:

Turn past one hour and then set time - a minimum of 15 minutes is required for cook tank to work correctly.

2. Turn right hand switch to "ON".

3. Set left hand switch to "MEAT PROBE" or

"MEAT PROBE BY-PASS".

4. Set temperatures on chart recorder.

A. WATER BATH TEMPERATURE:

1. Push and release key " ".

Note: A green light will come on in the bottom display window underneath the S.P. (set point) symbol. This temperature can be altered as long as this light is on.

2. Push key " " or " " to set temperature.

B. MEAT PROBE TEMPERATURE:

1. Push and release key " ".

NOTE: A green light will come on in the top display window underneath the S.P. (set point) symbol. This temperature can be altered as long as this light is on.

2. Push key " " or " " to set temperature.

Note: Once MRC 7000 is turned on, it will remain on even when the power switch is turned off. Steps D and E are only necessary when the display is alternating between "

OFF"

and the

temperature display.

To turn on:

D. Push function key " " until "

CtrL"

displayed. E. Push and release the key " ".

5. Push "START" button.

Heating

Output 1

Manual Alarm

MAN OUT1 OUT2 ALRM

Setpoint

Indicator

Minus Sign

MAN OUT1 OUT2 ALRM

Cooling

Output 2

Pen 1 -

˚C ˚F

AUTO MAN

˚C ˚F

Meat Probe

Pen1 key - AUTO/MAN

SCROLL Key

UP Key

DOWN Key

Pen 2 key - AUTO/MAN

Pen 2 - Water Bath

˚C

˚F

˚U

Cleveland

MEAT

PROBE

MEAT PROBE BY-PASS

OFF

ONDRAIN

START

TYPICAL OPERATING SEQUENCES

NOTE: See page 3 for part number designations.

WITHOUT MEAT PROBE

NOTE: The unit can be checked for correct operation without product.

1. Date and label a new sheet of Chart Paper (12) and install in MRC 7000 Chart Recorder (10).

2. Load the unit with product.

3. Set the total operating time by turning the dial on Timer (14) clockwise.

4. Turn Power Switch (2) to "ON".

5. Turn By-Pass Switch (1) to "MEAT PROBE BY-

PASS".

6. Set the desired water bath temperature by

pushing the pin wheels on the Water Bath Switches (5).

NOTE: The time you set on the timer is the total run time including the time it takes to fill the tank.

7. Push "START" Button (3).

RESULTS:

⇒ Green Pilot Light (7) will illuminate. ⇒ Timer (14) will start timing down. ⇒ Hot water will enter tank. ⇒ Heating system will activate and Red Pilot

Light (8) will energize.

⇒ Water level will rise and circulation fan will

activate.

⇒ Hot water will stop entering tank when water

level is within 1 to 2 inches from the top.

⇒ Water temperature will rise until it reaches the

water bath temperature setting.

⇒ Water temperature will be maintained until

Timer (14) times out.

⇒ Timer (14) times out. ⇒ Heating system is shut off. Red Pilot Light (8)

turns off.

⇒ Drain opens and water drains out. ⇒ Drain closes and cold water begins to fill tank.

Blue Pilot Light (9) is illuminated.

⇒ Water level rises and circulation fan activates.

⇒ Circulation pump for ice water activates.

NOTE: The tank will continue in the cooling mode until the Power Switch (2) is turned to "OFF".

DRAINING UNIT

1. Turn the Power Switch (2) to "OFF". This will

stop the cold water circulation pump and the agitator fan. The unit will not drain.

2. Turn the Power Switch (2) to "DRAIN". The unit

will drain.

MEAT PROBE OPERATION

1. Turn dial on Timer (14) to desired soak time.

2. Turn Power Switch (2) to "ON".

NOTE: Meat probe cooking can be tested using

an apple for product.

3. Turn By-Pass Switch (1) to "MEAT PROBE".

NOTE: Soak time is the amount of time the

product wiII remain at the meat probe temperature setting once it has been reached.

4. Set the meat probe temperature by pushing

the pin wheels on the Meat Probe Switches

(4).

5. Set water bath temperature by pushing the pin

wheels on the Water Bath Switches (5). This should be 5 to 10 degrees higher than the meat probe temperature setting.

6. Date and label a new sheet of Chart Paper (12) and install in MRC 7000 Chart Recorder (10).

7. Insert meat probe tip through casing into centre of product.

8. Incase this bag in a second bag. Remove as much air as possible and tie the bag around the probe with a tie wrap.

9. Load tank with product. Use adjustable dividers as required in the baskets to prevent excessive movement of product.

11.

Push the Start Button (3).

RESULTS:

The steps the tank will go through are the same as in the meat probe by-pass mode, with the following exceptions.

⇒ The Timer (14) will not start timing down until

the meat probe set temperature has been reached.

⇒ The MRC 7000 Chart Recorder (10) will

record two temperatures.

CARE AND CLEANING

The cook tank must be cleaned regularly to maintain its efficient cooking performance, and to ensure its' continued safe reliable operation.

WARNING: Do not use chloride based cleaners.

1. Prepare a warm solution of water and mild

detergent.

2. Using a nylon brush, clean the inside and

outside of the tank.

3. Insure you have removed any grease or dirt

build-up from the two probes inside the tank. One probe is located in the recess at the top right rear of the tank. The other two are located behind the agitator fan.

4. Clean the baskets and dividers using the same

mild detergent

NOTE: For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water. Avoid the use of chloride cleansers, which may damage the Cook Tank's stainless steel surface.

WARNING: Steel wool should never be used for cleaning the cooking chamber of the Cook Tank. Particles of steel wool become embedded in the cooking surface and rust, which may corrode the stainless steel.

CLEANING INSTRUCTIONS

+ 18 hidden pages