CLEOPATRA Cleo Premium Pro 522, Cleo Premium Pro 832, Cleo Premium Pro, Cleo Premium Pro 524, Cleo Premium Pro 822 Mounting Instructions
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Cleo Premium Pro
rofessional steam generator
P
MOUNTING INSTRUCTIONS
90549003 EN
Contents
1 Introduction 4
1.1 To the very beginning 4
1.2 Notes on the mounting instructions 4
2 For your safety 6
3 Product Overview 8
3.1 Models overview 8
3.2 Identicationoftheunit 9
3.3 Steamgeneratorconstruction 10
3.4 Functionaldescription 11
3.5 Humidicationsystemoverview 13
3.6 Options 14
3.7 Accessories 14
3.7.1 Accessories overview 14
3.7.2 Accessorydetails 16
3.8 Standarddelivery 17
3.9 Storing/Transportation/Packaging 17
4 Notes for the planning engineer 18
4.1 Selecting the unit version 18
4.1.1 Determinationoftherequiredsteamcapacity 18
4.1.2 Selectingtheunit 19
4.2 Selectingtheoptionsanaccessories 19
5 Mounting and installation work 20
5.1 Importantnotesformountingandinstallationwork 20
5.2 Installationoverview 21
5.3 Mounting the unit 22
5.3.1 Notesonlocatingtheunit 22
5.3.2 Mountingthesteamgenerator 24
5.3.3 Inspectingtheinstalledunit 25
5.4 Steaminstallation 26
5.4.1 Overviewsteaminstallation 26
5.4.2 Positioning/mountingthesteamdistributor 27
5.4.3 Installingthesteamandcondensatehose 28
5.4.4 Commonsteamandcondensatelineerrors 32
5.4.5 Inspectingthesteaminstallation 33
5.5 Waterinstallation 34
5.5.1 Overviewwaterinstallation 34
5.5.2 Notesonwaterinstallation 35
5.5.3 Inspectingthewaterinstallation 36
5.6 Electricinstallation 37
5.6.1
5.6.2 Notesonelectricinstallation 38
5.6.3 Inspectingtheelectricalinstallation 45
6 Productspecications 46
6.1 Technicaldata 46
6.2 Unit dimensions 47
WiringdiagramCleo Premium Pro
37
3
1 Introduction
1.1 To the very beginning
We thank you for having purchased the steam generator Cleo Premium
Pro.
The steam generator Cleo Premium Pro incorporates the latest technical
ad-van ces and meets all recognized safety standards. Nevertheless,
improper use of the Cleo Premium Pro may result in danger to the user or
third parties and/or impairment of material assets.
To ensure a safe, proper, and economical operation of the steam
generator Cleo Premium Pro, please observe and comply with all
information and safety instructions contained in the present mounting
instructions.
If you have questions, which are not or insufficiently answered in
this documentation, please contact Cleopatra B.V.
1.2 Notes on the mounting instructions
Limitation
The subject of these mounting instructions is the steam
generator Cleo Premium Pro. The various accessories are only
described insofar as this is necessary for proper operation of the
equipment. Further information on accessories can be obtained in
the respective instructions.
These mounting instructions are restricted to the installation of the
steam generator Cleo Premium Pro and is meant for well trained
personnel being sufficiently qualified for their respective work.
These mounting instructions are supplemented by various separate items
of documentation (operating instructions, spare parts list, manuals for accessories, etc.). Where necessary, appropriate cross-references are made
to these publications in the present documentation.
4
Explanation of the symbols used in this manual
CAUTION!
The catchword “CAUTION” designates notes in this documentation that,
if neglected, may cause damage and/or malfunction of the unit or other
material assets.
WARNING!
The catchword “WARNING” used in conjunction with the general caution
symbol designates safety and danger notes in this documentation that,
if neglected, may cause to injury to persons.
DANGER!
The catchword “DANGER” used in conjunction with the general caution
symbol designates safety and danger notes in this documentation that,
if neglected, may lead to severe injury or even death of persons.
Safekeeping
Please safeguard these mounting instructions in a safe place, where it can
be immediately accessed. If the equipment changes hands, the documentation should be passed on to the new operator.
If the documentation gets mislaid, please contact Cleopatra B.V.
Language versions
The present mounting instructions are available in various languages. Please
contact Cleopatra B.V.
Copyright protection
The present mounting instructions are protected under the Copyright
Act. Passing-on and reproduction of the manual (or part thereof) as well
as ex-ploitation and communication of the contents are prohibited without
written permission by the manufacturer. Violation of copyright terms is
subject to legal prosecution and arises liability for indemnification.
The manufacturer reserves the right to fully exploit commercial patent
rights.
5
2 For your safety
General
Every person working with the Cleo Premium Pro must have read and
un-derstood the present mounting instructions before carrying out any
instal-lation work.
Knowing and understanding the contents of the mounting instructions is
a basic requirement for protecting the personnel against any kind of
danger, to prevent faulty installation, and to install and operate the unit
safely and correctly.
All ideograms, signs and markings applied to the unit must be
observed and kept in readable state.
Qualification of personnel
All actions described in the present mounting instructions must be
carried out only by well trained and sufficiently qualified personnel
authorised by the owner.
For safety and warranty reasons any action beyond the scope of
this manuals must be carried out only by qualified personnel authorised
by the manufacturer.
It is assumed that all persons working with the Cleo Premium Pro are
familiar and comply with the appropriate regulations on work safety
and the prevention of accidents.
Intended use
The steam generator Cleo Premium Pro is intended exclusively for generation of steam for a steam bath within the specified operating condi-tions
(see chapter 6 “Product specifications”). Any other type of application
without the express written consent of the manufacturer is considered
as not conforming with the intended purpose and may lead to the Cleo
Premium Pro becoming dangerous.
Operation of the equipment in the intended manner requires that all the
information in these instructions is observed (in particular the safety
instructions).
Danger that may arise from the unit:
DANGER!
Danger of electric hazard!
The Cleo Premium Pro is mains powered. One may get in touch
with live parts when the unit is open. Touching live parts may
cause se-vere injury or danger to life.
Prevention: The Cleo Premium Pro must be connected to the mains
only after all mounting and installation work has been completed, all
installa-tions have been checked for correct workmanship and the
covers has been relocated properly.
6
Behaviour in case of danger
All persons working with the Cleo Premium Pro are obliged to
report any alterations to the unit that may affect safety to the
owner without delay and to secure such a unit against accidental power-
up.
Prohibited modifications to the unit
No modifications must be undertaken on the Cleo Premium Pro without
the express written consent of the manufacturer.
For the replacement of defective components use exclusively original ac-
cessories and spare parts available from Cleopatra B.V.
7
3 Product Overview
3.1 Models overview
Steam generators Cleo Premium Pro are available with different
heating voltages and steam capacities ranging from 5 kg/h up to a
maximum of 65 kg/h.
Heating voltage ** Max. steam capacity
in kg/h
5 534 x
8 834 x
400V3
(400 V/3~/50...60 Hz)
400V2
(400 V/2~/50...60 Hz)
230V3
(230 V/3~/50...60 Hz)
230V1
(230 V/1~/50...60 Hz)
** Other heating voltages on request
15 1534 x
23 2364 x
32 3264 x
45 4564 x
65 6564 x
5 524 x
8 824 x
5 532 x
8 832 x
15 1532 x
23 2362 x
32 3262 x
5 522 x
8 822 x
Model Cleo
Premium Pro
Unit size
small medium large
Key model designation
Product designation:
Unit model:
Heating voltage:
400V/3~/50...60Hz: 400V3
400V/2~/50...60Hz: 400V2
230V/3~/50...60Hz: 230V3
230V/1~/50...60Hz: 230V1
Example:
Cleo Premium Pro
4564 400V3
8
3.2 Identicationoftheunit
The identication of the unit is found on the type plate:
Type designation Serial number (7 digits) Month/Year
Heating voltage
Maximum steam capacity per unit
Admissible water supply pressure
Field with certication symbols
Power consumption
Control voltage
Type: Premium Pro 4564 Ser.Nr.: XXXXXXX 02.10
Heating voltage: 400V / 3~ / 50...60Hz Power: 33.8 kW
Steam capacity: 45.0 kg/h Ctrl. Voltage: 230V / 1~ / 50...60Hz
Water pressure: 1...10 bar
9
3.3 Steam generator construction
16
17
18
19
20
21
22
23
24
29
28
27
26
25
1
2
3
4
5
6
7
8
9
10
11
12
13
30
31
gure shows medium unit
1 Steam cylinder compartment
2 Control compartment
3 Power board
4 Main contactor
5 Transformer
6 Steam bath board
7 Connecting terminals
8 Type plate
9 Remote operating and fault indication board (option)
10 Cable openings
11 Control board with CF Card
12 Display and control unit
13 Drain key
14 Operation status indicators
15 Unit switch
16 SC pump
14
15
17 Water cup
18 Filling and draining hose
19 Water supply hose
20 Overow hose
21 Inlet valve
22 Drain pump
23 Drain cup
24 Steam cylinder receptacle
25 Drain hose (manual drain)
26 Steam cylinder
27 Level sensor
28 Steam outlet
29 Electrode plug
30 Drain connector
31 Water supply connector
10
3.4 Functional description
The steam generator Cleo Premium Pro is a pressureless steam
generator that utilizes an electrode heating. The steam generator
Cleo Premium Pro is designed for steam generation for steam baths.
Steam hose
Water cup
Overow hose
Filling and
draining hose
Water supply
hose
Inlet valve
Level sensor
SC pump
Control board
Drain hose
Electrodes
Steam cylinder
Steam distributor
Current sensor
Power board
Steam bath board
Unit switch
Main contactor
Drain pump
Connecting terminals
Steam cylinder receptacle
Steam generation
Any time steam is requested, the electrodes are supplied with voltage via
main contactor. Simultaneously, the inlet valve opens and water enters the
steam cylinder from the bottom via water cup and supply line. As soon as the
electrodes come in contact with the water, current begins to ow between
the electrodes, eventually heating and evaporating the water. The more the
electrode surface is exposed to water, the higher is the current consumption
and thus the steam capacity.
11
Upon reaching the requested steam capacity, the inlet valve closes. If the
steam generation decreases below a certain percentage of the required
capacity, due to lowering of the water level (e.g. because of the evaporation process or drainage), the inlet valve opens until the required capacity
is available again.
If the required steam capacity is lower than the actual output, the inlet valve
is closed until the desired capacity is achieved by lowering of the water level
(evaporation process).
Level monitoring
A sensor provided in the steam cylinder cover detects when the water level
gets too high. The moment the sensor comes in contact with water, the
inlet valve closes.
Drainage
As a result of the evaporation process, the conductivity of the water increases
due to an escalating mineral concentration. Eventually, an inadmissibly high
current consumption would take place if this concentration process were
permitted to continue. To prevent this concentration from reaching a value,
unsuitably high for the operation, a certain amount of water is perio dically
drained from the cylinder and replaced by fresh water.
Lime management
The interval controlled SC pump blows air into the steam cylinder. Thus
keeping the solved minerals in the water in motion as a result they are
discharged with the automatic drain cycles.
Control steam production
The steam production is controlled steplessly (continuous control) by the
KTY temperature sensor and the integrated continuous controller.
Steam bath control
The control of the steam bath components (light, fans, fragrance pumps,
bench heating, etc.) is established via the integrated steam bath board.
12
3.5 Humidicationsystemoverview
12
DS22
DS35
1
2
3
KTY
14
4
5
Z261
6
7
125...1250 µS/cm
1...10 bar
1...40 °C
1 Steam generator
2 Steam connector
3 Water drain connector
4 Water supply connector
5 Water connection hose G 3/4"- G 3/8"
(included in the delivery)
6 Filter valve (accessory “Z261”)
7 Manometer (installation recommended)
ONOFF
ONOFF
10
11
9
8
13
W22
W35
8 Funnel with siphon (building side)
9 Water drain hose (included in the delivery)
10 Service switch heating voltage supply (building side)
11 Service switch control voltage supply (building side)
12 Steam hose (accessory “DS22”/“DS35”)
13 Steam distributor (accessory “W..”/“DDS...”/“DDL...”)
14 Temperature sensor (accessory “KTY”)
13
3.6 Options
Steam hose connector with condensate trap
Cable glands CG
Internal control voltage supply
(for mains supply with neutral lead)
@-Link Cleo Premium Pro
Gateway to connect the Cleo Premium
Pro to a building management system.
Two versions are available: BACnet/IP
or LonWorks.
Steam cylinder for low water
conductivity from 80 to 125 µS/cm
Cleo Premium Pro...
522
524
532
534
534 834
1x
534A-L1x834A-L1x1534A-L1x2364A-L1x3264A-L1x4564A-L
822
824
832
834
1xCT22 1xCT35 2xCT35
1xS-CVI 1xM-CVI 1xL-CVI
Conguration according to separate documentation
1532
1534
Cleo Premium Pro... (400 V/3~/50...60
Hz) 1534 2364 3264
2362
2364
3262
3264
4564 6564
4564 6564
___
3.7 Accessories
3.7.1 Accessories overview
Accessories for water installation
Filter valve 1xZ261
Accessories for steam installation
Steam distributor (up to max. 4 kg/h)
(Details see chapter 3.7.2)
Steam distributor (4...32 kg/h)
(Details see chapter 3.7.2)
Steam distributor (4...65 kg/h)
(Details see chapter 3.7.2)
Steam hose / meter 1xDS22 1xDS35 2xDS35
EcoTherm Insulation hose / meter 1xECT22 1xECT60 2xECT60
Condensate hose / meter KS10
Condensate drain 1xCD22 1xCD35 2xCD35
T-piece fragrance injection 1xTSD22 1xTSD35 2xTSD35
Fragrance pump 1xFP 240V
Cleo Premium Pro...
522
524
532
534
522
524
532
534
1xDDS22 ___ ___ ___ ___ ___ ___
___ 1xDDL22 1xDDL35 ___ ___
822
824
832
834
822
824
832
834
1xW22 1xW35 2xW35
1532
1534
1532
1534
2362
2364
Cleo Premium Pro...
2362
2364
3262
3264
3262
3264
4564 6564
4564 6564
14
Accessories for operation control
Cleo Premium Pro...
522
524
532
534
Temperature sensor 1xKTY
Cleo Premium Pro Remote-Terminal 1 Terminal (RP) for the remote control of up to 8 steam generators
Cleo Premium Pro Touch Screen Panel 1xTSP
822
824
832
834
1532
1534
2362
2364
3262
3264
4564 6564
General accessories
Cleo Premium Pro...
522
524
532
534
All-weather protective housing
822
824
832
834
1532
1534
Layout according to the separate data sheet
2362
2364
3262
3264
4564 6564
15
3.7.2 Accessory details
3.7.2.1 3.7.2.1 Steam distributor DDS22
ø22.5 mm
ø48.5 mm
max. 19 mm
3.7.2.2 3.7.2.2 Steam distributor DDL22/DDL35
ø43 mm
max. 18 mm
3.7.2.3 3.8.2.3 Steam distributor W22/W35
DDL22: ø22.5 mm
DDL35: ø35 mm
W22: ø43 mm
W35: ø61 mm
16
W22: ø22.5 mm
W35: ø35 mm
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