clenaware Sovereign 45 MK5, Sovereign 50 MK5 Product Manual

Product Manual
Sovereign 45 & Sovereign 50 Glasswasher - MK5
Sovereign 45 & Sovereign 50
Glasswasher - MK5
Date Issued: 17/01/2019
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Index
CS-A0001 - Sovereign 45 Glasswasher CS-A0002 - Sovereign 50 Glasswasher
Sovereign Glasswasher Operating Instructions ................................................................... 3
Preparation .................................................................................................................... 3
Filling ............................................................................................................................ 4
Standby Mode ............................................................................................................... 4
Washing Glass and Plastic .............................................................................................. 6
Renovate Cycle .............................................................................................................. 7
Closedown Cycle ........................................................................................................... 8
Chemical Injection and Warnings ................................................................................... 9
Spraybar Rotation Warning .......................................................................................... 10
Other Features ............................................................................................................. 11
Daily Maintenance .......................................................................................................... 12
Vital Parts to Be Regularly Cleaned/Maintained ............................................................ 14
Caring For Your Sovereign Glasswasher ........................................................................... 16
Simple Fault Finding ........................................................................................................ 18
Machine Errors ................................................................................................................ 23
Sovereign Glasswasher Installation .................................................................................. 25
WEEE .......................................................................................................................... 30
Service and Warranty ...................................................................................................... 31
Warranty ..................................................................................................................... 31
Service ......................................................................................................................... 33
Disclaimer .................................................................................................................... 33
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Rotation
Rinseaid
Select Switch
Fill/Ready
Detergent
Start Switch
Cycle Types
Service
Sovereign Glasswasher Operating
Instructions

Preparation

1. Ensure that the machine interior is clean and soil-free, and that the bottom Spraybar rotates freely, Jets are clean and correctly located.
2. Check that the Upper Rinse Dome is in place.
3. Ensure that all four Filters are in position in the Wash Tank trough:
Primary Flat Disc Filters (2) are fitted to the wash and waste outlets. Secondary Drum Filter fitted over the wash outlet (rear outlet). Main Tray Filter that encloses the Wash Tank trough.
4. Check that the Detergent and Rinseaid containers have sufficient liquid level and that the suction tubes are in their appropriate products. Blue tube for Rinseaid, and clear tube for Detergent.
5. Switch on the water and electrical supplies to the machine. Close the Door.
The Select Switch will be illuminated red.
Switch the Machine On
6. Press the Select Switch: The Select Switch will be illuminated blue.
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Filling

1. When the machine is switched on, a fill heat sequence will be performed as follows:
a) The Rinse Tank will fill with water b) The Drain Pump will operate to vacate any water from the Wash Tank c) The Fill/Ready Lamp will be illuminated orange d) The Start Switch will be illuminated green (rotating) e) Once the Rinse Tank is full, the water will be heated to 75°C f) The Fill/Ready Lamp will flash orange during heating g) Once up to temperature, the rinse water will be pumped into the Wash Tank h) After the Fill/Heat sequence has been completed, the audible alarm will bleep five times i) The Fill/Ready Lamp and Start switch will be illuminated green j) The Glass Cycle Lamp will be illuminated blue k) The Rinse Tank will re-fill and heat to standby temperature
The machine will now be in Standby Mode, ready to operate wash cycles.
Note: If the machine has not been switched off using the Closedown Cycle (or
suffered a power failure) a short refreshment cycle will be performed at start-up to ensure that all water is vacated from the machine. The Fill/Ready Lamp being illuminated red indicates this.
To avoid this, and to ensure hygienic conditions, always use the Closedown Cycle at the end of a session.

Standby Mode

1. Pressing the ‘Select Switch’ will step through the cycle options as follows:
Glass Renovate Plastic (only if enabled by an engineer) Closedown
The appropriate indicator will be illuminated blue.
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Glass Cycle
Is the default cycle and used for washing normal glassware.
Renovate Cycle
Is used in conjunction with Renovate Powder to recondition new and contaminated glassware.
Plastic Cycle
If enabled, is used for washing plastic (polycarbonate etc) drinking vessels. Due to higher temperatures and chemical usage, this cycle is not suitable for washing normal glassware.
Closedown Cycle
Is used at the end of a washing session to empty all tanks and flush the system clean.
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Washing Glass And Plastic

Note that the Glass and Plastic cycles are very similar in operation. The differences are a higher rinse temperature and increased Rinseaid dose on the plastic cycle.
1. Fill a basket with inverted glasses having first emptied out any liquid or solid waste elsewhere. Open the Door and slide the basket into position. Close the Door.
Starting The Cycle
1. Select the cycle (Glass or Plastic) required and press the Start Switch to start the chosen cycle:
a) The Start Switch will be illuminated green (rotating) b) The Wash Pump will be energised for the initial 90 seconds of the cycle, re-
circulating the wash water via the rotating Spraybar
The Door must not be opened during the wash cycle.
2. During the wash period the rinse water will be heated to the correct operating temperature.
If the rinse water is not up to temperature at the end of the 90 second wash period, the machine will continue washing until the correct temperature is reached. The Fill/Ready Lamp flashing green indicates this.
a) At the end of the wash period the Wash Tank will be emptied for 20
seconds b) The cycle will conclude with a fresh water rinse (approx. 10 seconds) c) At the end of the cycle, the audible alarm will bleep five times d) The Fill/Ready Lamp and Start switch will be illuminated green e) The Glass Cycle Lamp will be illuminated blue f) The Rinse Tank will re-fill and heat to standby temperature
3. Open the Door and remove the basket of clean glasses. Close the Door.
The machine will now be in Standby Mode. Note that the Glass or Plastic cycle type will remain selected.
Note: If the wash water temperature is too low, a short refreshment cycle will be performed at the start of the cycle. The Fill/Ready Lamp will be illuminated orange to indicate this.
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Renovate Cycle

This cycle is used for the preparation of new glassware, the renovating of stained or greasy glassware, and is also recommended for cleaning the machine Wash Tank interior.
1. Open the Door and add a measure of renovate powder to the top of the Main Filter (avoid contact with eyes, hands and face).
2. Fill a basket with inverted glasses to be renovated. Open the Door and slide the basket into position. Close the Door.
3. Select the Renovate Cycle and press the Start Switch to start the cycle:
a) The Wash Pump will be energised for the initial 150 seconds of the cycle,
re-circulating the wash water via the rotating Spraybar. The Door must not be opened during the wash cycle
b) At the end of the wash period the Wash Tank will be emptied for 20
seconds, followed by a fresh water rinse (approx 10 seconds)
c) The machine will then continue with a Glass Wash Cycle as described in
‘Starting the Cycle’ above
4. Open the Door and remove the basket of clean glasses. Close the Door.
The machine will now be in Standby Mode. Note that the cycle type will revert to Glass.
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Closedown Cycle

1. From Standby Mode, select the Closedown Cycle and press the Start Switch to start the cycle:
At any other time (during the fill/heat sequence, during a wash cycle, or whilst the machine is in an error condition), press the Select Switch (the Closedown Lamp will flash) and press the tart Switch. This will force a Closedown Cycle.
a) The Start Switch will be illuminated green (rotating) b) The Drain Pump will be energised during the entire cycle, removing water
from the Wash Tank. The Door must not be opened during the closedown cycle
c) The Rinse Pump will be energised for the initial 20 seconds of the cycle to
remove the water from the Rinse Tank
d) At the end of the 40 second cycle, the machine will switch off, with the Select
Switch illuminated red
e) Isolate the water and electrical supplies to the machine
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Detergent
Rinseaid
Clear Tubing
Blue Tubing

Chemical Injection And Warnings

Detergent & Rinseaid
Detergent and Rinseaid is automatically injected during each washing cycle. The amount of chemical injected is dependent on site conditions and can be adjusted by an engineer. The default setting is 300:1 for Detergent and 3000:1 for Rinseaid. A bottle of Rinseaid will last 10 times longer (before replacement is required) than Detergent.
Detergent and Rinseaid is continuously monitored (by conductivity) on entry into the machine. If a chemical is detected, then the relevant lamp is illuminated green. If not detected, then the lamp is illuminated orange.
Note: In some cases, poor quality chemicals may not be detected.
If a chemical is low (orange warning lamp), then replace the relevant bottle.
For Rinseaid low, it is recommended to restart the machine to allow the Rinseaid to prime.
It is important that the correct chemical suction tube (colour coded) is connected to the correct chemical.

Note: Operating the machine without the correct chemicals or with chemical tubes wrongly connected to bottles will damage the ware and promote scale build-up.

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Spraybar Rotation Warning

Poor wash quality will result from the lack of rotation of the Spraybar. The machine incorporates a Spraybar rotation sensor and will highlight a problem by use of a warning lamp.
Spraybar rotation is continually monitored during the wash and rinse periods of a wash cycle.
If rotation is detected: The warning lamp will be illuminated green
If rotation not detected: The warning lamp will be illuminated red at the end of the cycle.
The reason for lack of rotation will normally be caused by soil build-up around the Wash Arm bearing, blocked Filters, or by blocked Jets.
Remove the Spraybar assembly & Filters and clean thoroughly. Refit the parts. The Spraybar should rotate freely. Check that the warning lamp responds to the rotations.
Note: Clean the machine thoroughly then start a wash cycle only call an engineer if the error cannot be cleared.
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Other Features

Energy Saving
In Standby Mode the rinse water temperature is held at a lower value than that required for the cycle rinse. The shortfall in rinse temperature is made up during the wash part of a cycle. In this way, energy is not needlessly wasted.
The standby temperature will depend on the model, the cycle type chosen, and whether the machine is connected to 13 or 30 amps.
Data Fault
If for any reason the data within the control system becomes corrupted, this will be indicated on the Control Panel with all indicator lamps flashing.
To re-load the default data, press the Start Switch.
If the problem persists, call an engineer.
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