www.clenaware.co.uk
Owner’s Manual
Thermal TD50 & Advanced SD50 Mark 5
Dish Washing Machine
WEE/DE2076RU
Machines are manufactured to ISO 9001 : 2008
www.clenaware.co.uk
Index
Thermal TD50 Dish Washer Operating Instructions ..................................................... 3
Preparation (TD50) ............................................................................................... 3
Filling (TD50) ....................................................................................................... 4
Washing (TD50) ................................................................................................... 5
Close Down Cycle (TD50) ...................................................................................... 7
Advanced SD50 Dish Washer Operating Instructions ................................................... 8
Preparation (SD) .................................................................................................. 8
Filling (SD) ........................................................................................................... 9
Standby Mode (SD) ............................................................................................ 10
Washing (SD) ..................................................................................................... 11
Closedown Cycle (SD) ......................................................................................... 12
Chemical Injection and Warnings (TD & SD) ......................................................... 13
Spraybar Rotation Warning (TD & SD) .................................................................. 13
Spraybar Rotation Warning (TD & SD) .................................................................. 14
Other Features (TD & SD) ................................................................................... 15
Daily Maintenance .................................................................................................. 16
Vital Parts To Be Regularly Cleaned / Maintained ................................................... 18
Caring For Your Dish Washer .................................................................................. 19
Simple Fault Finding ............................................................................................... 21
Machine Errors ...................................................................................................... 26
Dish Washer Installation ......................................................................................... 28
WEEE ................................................................................................................ 38
Service And Warranty ............................................................................................. 39
Warranty ........................................................................................................... 39
Service .............................................................................................................. 41
Disclaimer .......................................................................................................... 42
www.clenaware.co.uk
Thermal TD50 Dish Washer Operating
Instructions
Preparation (TD50)
Ensure that the machine interior is clean and soil-free, and that the top and bottom
spray bars rotate freely, and jets are clean and correctly located.
Ensure that all four filters are in position in the wash tank trough:
Primary Flat Disc Filters (2) are fitted to the wash and waste outlets. Secondary Drum
Filter fitted over the wash outlet (left-hand outlet). Main Tray Filter that encloses the
wash tank trough.
Check that the detergent and rinse aid containers have sufficient liquid level and
that the suction tubes are in their appropriate products. Blue Tube for rinse aid,
and Clear Tube for detergent.
Switch on the water and electrical supplies to the machine. Close the door.
The Select Switch will be illuminated red.
Switch The Machine On
Press the I SELECT Switch: The Select Switch will be illuminated blue.
CLOSEDOWN
ROTATION
SELECT
SWITCH
FILL/READY
DETERGENT
START
SWITCH
CYCLE PROGRESS LED’S
SERVICE
RINSEAID
DOOR LOCK
DISPLAY
www.clenaware.co.uk
Filling (TD50)
When the machine is switched on, a fill heat sequence will be performed as
follows:
The rinse tank will fill with water.
The drain pump will operate to vacate any water from the wash tank.
The Fill/Ready Lamp will be illuminated orange.
The Start Switch will be illuminated green (rotating).
Once the rinse tank is full, the water will be heated to 82°C.
The Fill/Ready Lamp will flash orange during heating.
Once up to temperature, the rinse water will be pumped into the wash tank.
After the Fill/Heat sequence has been completed, the audible alarm will bleep
five times.
The Fill/Ready Lamp and Start switch will be illuminated green.
“TD” will be displayed.
The rinse tank will re-fill and heat to standby temperature.
The machine will now be in STANDBY MODE, ready to operate wash cycles.
Note:
If the machine has not been switched off using the CLOSEDOWN Cycle (or
suffered a power failure) a short refreshment cycle will be performed at start-up
to ensure that all water is vacated from the machine. The Fill/Ready Lamp being
illuminated red indicates this.
To avoid this, and to ensure hygienic conditions, ALWAYS use the
CLOSEDOWN cycle at the end of a session.
www.clenaware.co.uk
Washing (TD50)
The TD50 incorporates two possible temperature/time regimes for thermal
disinfection:
82°C for 2 minutes (default)
72°C for 3 minutes
The ‘72°C for 3 minute’ thermal disinfection can be selected by an engineer upon
request.
The TD cycle consists of the following functions:
Re-circulating wash period with detergent.
Refill period, replacing the wash tank water.
Thermal Rinse period, raising the rinse water to TD temperature and holding
for the TD time.
Final Cooling Rinse.
Starting A Wash Cycle
Fill the rack with crockery etc to be washed having first removed any liquid or
solid waste elsewhere. Pre-rinsing is recommended. Open the door and slide the
rack into position. Close the door.
Press the START Switch to begin the cycle:
The Start Switch will be illuminated green (rotating).
The ‘WASH’ progress indicator lamp will be lit.
The wash pump will be energised for the initial two minutes of the cycle, re-
circulating the wash water via the rotating spraybars.
The door must not be opened during the wash cycle.
During the wash period the rinse water will be heated to the correct operating
temperature.
If the rinse water is not up to temperature at the end of the wash period, the
machine will continue washing until the correct temperature is reached.
www.clenaware.co.uk
At the end of the wash period, the wash pump will de-energise.
The ‘REFILL’ progress indicator lamp will be lit.
The Door will be locked, indicated by the Door Lock lamp illuminated orange.
The wash water will be emptied and replaced with pre-heated fresh water.
Following this, the ‘THERMAL RINSE’ progress indicator lamp will be lit.
During Thermal Rinse, the TD rinse water will be re-circulated via the
spraybars.
The TD rinse water will be heated to 82°C (or 72°C). The temperature is
displayed.
Once up to TD temperature, this temperature will be held for the 2 minute (or
3 minute) TD period. The temperature will flash in the display during the TD
period.
Following this, the ‘FINAL RINSE’ progress indicator lamp will be lit.
The Door will be unlocked, indicated by the Door Lock lamp illuminated green.
The cycle will conclude with a short drain and cooling rinse sequence.
At the end of the cycle, the audible alarm will bleep five times.
‘TD’ will flash in the display.
Open the door and remove the rack. Close the door.
The Fill/Ready Lamp and Start switch will be illuminated green.
The rinse tank will re-fill and heat to standby temperature.
The machine will be in Standby, ready for another wash cycle to be started.
www.clenaware.co.uk
Close Down Cycle (TD50)
The machine can be closed down at any time by pressing the SELECT Switch (the
Closedown Lamp will flash green), followed by the START Switch. This will force a
Closedown Cycle.
The Start Switch will be illuminated green (rotating).
The drain pump will be energised during the entire cycle, removing water
from the wash tank.
The door must not be opened during the closedown cycle.
The rinse pump will be energised for the initial 20 seconds of the cycle to
remove the water from the rinse tank.
At the end of the 40 second cycle, the machine will switch off, with the Select
Switch illuminated red.
Isolate the water and electrical supplies to the machine.
www.clenaware.co.uk
Advanced SD50 Dish Washer Operating
Instructions
Preparation (SD)
Ensure that the machine interior is clean and soil-free, and that the top and
bottom spray bar rotates freely, jets are clean and correctly located.
Ensure that all four filters are in position in the wash tank trough:
Primary Flat Disc Filters (2) are fitted to the wash and waste outlets. Secondary
Drum Filter fitted over the wash outlet (left-hand outlet). Main Tray Filter that
encloses the wash tank trough.
Check that the detergent and rinse aid containers have sufficient liquid level and
that the suction tubes are in their appropriate products. Blue Tube for rinse aid,
and Clear Tube for detergent.
Switch on the water and electrical supplies to the machine. Close the door.
The Select Switch will be illuminated red.
Switch The Machine On
Press the I SELECT Switch: The Select Switch will be illuminated blue.
ROTATION
RINSE-AID
SELECT
SWITCH
FILL/READY
DETERGENT
START
SWITCH
CYCLE TYPES
SERVICE
www.clenaware.co.uk
Filling (SD)
When the machine is switched on, a fill heat sequence will be performed as
follows:
The rinse tank will fill with water.
The drain pump will operate to vacate any water from the wash tank.
The Fill/Ready Lamp will be illuminated orange.
The Start Switch will be illuminated green (rotating).
Once the rinse tank is full, the water will be heated to 82°C.
The Fill/Ready Lamp will flash orange during heating.
Once up to temperature, the rinse water will be pumped into the wash tank.
After the Fill/Heat sequence has been completed, the audible alarm will bleep
five times.
The Fill/Ready Lamp and Start switch will be illuminated green.
The Glass Cycle Lamp will be illuminated blue.
The rinse tank will re-fill and heat to standby temperature.
The machine will now be in STANDBY MODE, ready to operate wash cycles.
Note:
If the machine has not been switched off using the CLOSEDOWN Cycle (or
suffered a power failure) a short refreshment cycle will be performed at start-up
to ensure that all water is vacated from the machine. The Fill/Ready Lamp being
illuminated red indicates this.
To avoid this, and to ensure hygienic conditions, ALWAYS use the
CLOSEDOWN cycle at the end of a session.
www.clenaware.co.uk
Standby Mode (SD)
Pressing the ‘SELECT Switch’ will step through the cycle options as follows:
Light Soil
Normal Soil
Heavy Soil
Close Down
The appropriate indicator will be illuminated blue.
LIGHT SOIL provides a TWO*-minute wash cycle for washing lightly soiled ware.
NORMAL SOIL provides a THREE*-minute wash cycle for washing normally soiled
ware. This is the default cycle type when the machine is switched on.
HEAVY SOIL provides a FOUR*-minute wash cycle for washing heavily soiled ware.
CLOSEDOWN CYCLE is used at the end of a washing session to empty all tanks and
flush the system clean.
Note: that whichever cycle type (light, normal, or heavy) is operated, the machine will
revert back to the same chosen cycle.
* Note: that the cycle times may be extended depending on incoming water
temperature and heavy usage.
www.clenaware.co.uk
Washing (SD)
Note that the Light, Normal, and Heavy cycles are very similar in operation. Only the
wash time changes.
Fill the rack with ware to be washed having first removed any liquid or solid
waste elsewhere. Pre-rinsing is recommended. Open the door and slide the
basket into position.
Starting The Cycle
Select the wash cycle required and press the START Switch to start the chosen
cycle:
The Start Switch will be illuminated green (rotating).
The wash pump will be energised for the initial timed period of the cycle, re-
circulating the wash water via the rotating spraybar
The door must not be opened during the wash cycle.
During the wash period the rinse water will be heated to the correct operating
temperature.
If the rinse water is not up to temperature at the end of the wash period, the
machine will continue washing until the correct temperature is reached.
At the end of the wash period 3lt’s of water will be removed from the wash tank.
The cycle will conclude with a fresh water. lt rinse at 82°C.
At the end of the cycle, the audible alarm will bleep five times.
The Fill/Ready Lamp and Start switch will be illuminated green.
The chosen Cycle Lamp will be illuminated blue.
The rinse tank will re-fill and heat to standby temperature.
Open the door and remove the rack. Close the door.
The machine will now be in Standby Mode.
www.clenaware.co.uk
Closedown Cycle (SD)
From Standby, select the Closedown Cycle and press the START Switch to start
the cycle:
At any other time (during the fill/heat sequence, during a wash cycle, or whilst the
machine is in an error condition), press the SELECT Switch (the Closedown Lamp will
flash) and press the START Switch. This will force a Closedown Cycle.
The Start Switch will be illuminated green (rotating).
The drain pump will be energised during the entire cycle, removing water
from the wash tank.
The door must not be opened during the closedown cycle.
The rinse pump will be energised for the initial 20 seconds of the cycle to
remove the water from the rinse tank.
At the end of the cycle, the machine will switch off, with the Select Switch
illuminated red.
Isolate the water and electrical supplies to the machine.
www.clenaware.co.uk
Chemical Injection and Warnings (TD & SD)
Detergent & Rinse-Aid
Detergent and Rinse-Aid is automatically injected during each washing cycle. The
amount of chemical injected is dependant on site conditions, and can be adjusted by an
engineer. The default setting is 300:1 for detergent and 3000:1 for rinse-aid. A bottle of
rinse-aid will last 10 times longer (before replacement is required) than detergent.
Detergent and Rinseaid is continuously monitored (by
conductivity) on entry into the machine.
If a chemical is detected then the relevant lamp is
illuminated green.
If not detected, then the lamp is illuminated orange.
Note: In some cases, poor quality chemicals may not be detected.
If a chemical is low (orange warning lamp), then replace the relevant bottle.
For rinse-aid low, it is recommended to restart the machine to allow the rinse-aid to
prime.
It is important that the correct
chemical suction tube (colour
coded) is connected to the correct
chemical.
DETERGENT
RINSE-AID
CLEAR
TUBING
BLUE
TUBING
!
OPERATING THE MACHINE WITHOUT THE CORRECT CHEMICALS,
OR WITH CHEMICAL TUBES WRONGLY CONNECTED TO BOTTLES
WILL DAMAGE THE GLASSWARE AND PROMOTE SCALE BUILD-UP
www.clenaware.co.uk
Spraybar Rotation Warning (TD & SD)
Poor wash quality will result from the lack of rotation of the spray-bar. The machine
incorporates a spray-bar rotation sensor and will highlight a problem by use of a
warning lamp.
Spray bar rotation is continually monitored during the wash and rinse periods of a wash
cycle.
If rotation is detected: The warning lamp will be illuminated green
If rotation not detected: The warning lamp will be illuminated red
At the end of a wash cycle the lamp will flash red
The reason for lack of rotation will normally be caused by soil build-up around the wash
arm bearing, blocked filters, or by blocked jets.
Remove the spray-bar assembly & filters and clean thoroughly. Refit the parts. The
spray-bar should rotate freely. Check that the warning lamp responds to the rotations.
!
CLEAN THE MACHINE THOROUGHLY THEN START A WASH CYCLE
ONLY CALL AN ENGINEER IF THE ERROR CANNOT BE CLEARED
www.clenaware.co.uk
Other Features (TD & SD)
Energy Saving
In Standby Mode the rinse water temperature is held at a lower value than that required
for the cycle rinse. The shortfall in rinse temperature is made up during the wash part of
a cycle. In this way, energy is not needlessly wasted.
The standby temperature will depend on the model, the cycle type chosen, and whether
the machine is connected to 13 or 30 Amps.
Data Fault
If for any reason the data within the control system becomes corrupted, this will be
indicated on the control panel with all indicator lamps flashing.
To re-load the default data, press the START Switch.
If the problem persists, call an engineer.
www.clenaware.co.uk
Daily Maintenance
IMPORTANT!
Ensure that the electrical and water supplies are switched off while carrying out the
following procedures. This appliance must not be cleaned with a water jet.
Refer to Exploded Diagram below for help with maintenance and spares.
At the end of each session, open the machine door and remove any racks.
Remove the top and bottom Wash Arms by unscrewing their central retaining
fasteners and lifting away. Ensure that the mating surfaces around the spindle
areas are clear of debris.
Inspect the spray-jet nozzles for blockages.
To clean blocked jets, the affected nozzle can be sprung-off from the spray-
bar and flushed clear with running water.
Do not dismantle the spray-arms from the Hub.
Ensure that all the spray-jets are seated firmly on the spray-bar, and that all
the jets have an o-ring attached. Note that the white wash spray-jets are a
different size to the blue rinse-jets, so it is impossible to fit incorrectly.
Damaged or missing spray-jets and o-rings must be replaced for efficient
operation of the machine.
Carefully remove any debris from the machine interior (protective gloves are
recommended).
Clean all internal surfaces of the wash tank with a nylon brush and wipe with
a clean damp cloth. Pay particular attention to the door labyrinths and hinge
areas.
Do not use a wire brush for cleaning.
www.clenaware.co.uk
Remove the Main Tray Filter which covers the wash tank trough, and the Drum
Filter which covers the wash outlet hole. Brush them clean under running water
to ensure that all particles and fibres are removed.
Use a damp cloth to wipe clean the wash tank trough.
Unscrew and remove the two Flat Disc Filters and brush clean under running
water.
Re-assemble the fittings in reverse order, ensuring that all four filters are in their
correct positions, and that both spray-bars rotate freely. Do not over tighten
spray-bar fixing screws – finger tight is sufficient.
Check and if necessary replace the Detergent and Rinse-aid containers.
The regular use of Renovate Powder as a Machine Cleaner is recommended.
www.clenaware.co.uk
Vital Parts To Be Regularly Cleaned / Maintained
WASH ARM & SPINDLE ASSY
CS-B0703
WASH SPRAY-JET
CS-D0718 (WHITE)
O-RING
CS-X0747
RINSE SPRAY-JET
CS-D0719 (BLUE)
O-RING
-
MAIN TRAY FILTER
CS-F0331
DRUM FILTER
-
FLAT DISC FILTER (WASH)
-
FLAT DISC FILTER (DRAIN)
-
www.clenaware.co.uk
Caring For Your Dish Washer
Observance of the following will ensure maximum efficiency from your machine:
Please “do” the following:
Preparation
Remove all solid material from dishes etc by scraping and pre-rinsing.
Ensure that all drink residues are disposed of, prior to washing.
Racking and Stacking
Ensure that racks are loaded with even distribution, and that cups and glasses are
inverted.
Use open racks for cups and spiked racks for dishes.
Use a cutlery rack placed in an open rack. Cutlery should be loaded with han dles
facing down.
Be aware of the weight of a fully loaded rack.
Machine Preparation And Use
Ensure that the machine interior is thoroughly clean and free of debris.
Remove and thoroughly clean all jets, filters, wash arms etc. DAILY. Wash filters
must be absolutely clean and located correctly for the machine to operate
efficiently.
Ensure that the Jets are located correctly and check that both Spray Bars are free
to rotate.
Ensure that the detergent and rinse aid containers are sufficiently full for the
anticipated use during the session. Use only quality detergents and rinse aids that
are designed for dishwashing.
Ensure that a Water Softener, where fitted, is regenerated regularly.
www.clenaware.co.uk
Ensure that the Fill/Ready Lamp is green before starting a cycle.
Ensure that a wash cycle is fully completed before removal of rack. On completion
of a cycle, the Start Switch will stop rotating, and there will be five bleeps by the
audible alarm.
Operate a Closedown Cycle to drain the machine completely after every trading
session.
Leave the door open at the end of session to ventilate the machine.
Please “do not” do the following:
Attempt to wash more than one rack per wash cycle.
Interrupt the cycle and attempt to remove the rack before the Wash Cycle is
completed.
Wash with water only. Detergent and Rinse Aid must be used.
Stack cups or glasses on top of each other, or overload the rack.
Leave washed items in the machine.
Handle crockery, glasses, or cutlery during the drying period. Allow to dry naturally
before handling.
Leave the door open between cycles.
Isolate power without operating a Closedown Cycle.
Attempt to remove machine covers.
www.clenaware.co.uk
Simple Fault Finding
Should a problem develop with your SD50 or TD50 machine, please consult the
following fault-finding procedures before calling for assistance.
Service Lamp Flashes
The SD50 or TD50 machine is designed to keep operating regardless of most
functional errors that might occur. For example, for an internal heater failure, the
machine will still operate, but with no internal heating.
In most cases, the machine will resolve the fault, but for some errors the
machine will be inoperative.
If you experience continued error flashes on the service lamp, or if the machine stalls,
isolate the electrical supply for 10 seconds, re-connect and attempt to re-start the
machine.
If the problem persists, call for assistance.
Machine Will Not Switch On
Check the switch is "ON" at the wall socket.
Isolate the electrical supply for 10 seconds, re-connect and attempt to re-start
the machine.
Check for operation of circuit breakers or fuses in distribution box.
Call for assistance.
www.clenaware.co.uk
Machine Does Not Fill
This fault usually generates a warning on the control panel.
The Service Lamp will flash with the frequency of 3 flashes and 1 pause (E3 will be
displayed on TD50)
Check that the water supply is switched on, and that a water supply is available.
Check that the Inlet Hose is not kinked.
If a Water Softener is fitted, check that the softener is not regenerating.
Call for assistance.
Machine Will Not Drain
Check for blocked drain filter.
Call for assistance.
Machine Filled Okay, But Washtank Is Empty
Check for water siphoning out of the machine due to the Drain Outlet Hose being
pushed too far down the waste up-stand.
Call for assistance.
Machine Will Not Operate A Wash Cycle
Check that the Fill/Ready Lamp is lit ‘green’, and that the door is closed.
Call for assistance
Washed Items Remain Soiled
Ensure that excessive soiling is removed before the washing process by scraping
and/or pre-rinsing.
Stubborn or baked-on soil may require pre-soaking prior to the washing process.
www.clenaware.co.uk
Check that the Rotation lamp on the control panel is lit ‘green’. If lit ‘amb er’, check
that both Spray-Bars rotate freely, and that no Spray-Jets are blocked or missing.
Check that the Detergent and Rinse-Aid lamps on the control panel are lit ‘green’.
If lit ‘amber’, replace the relevant chemical.
Check that chemical suction tubes are correctly in position in the containers. The
‘clear’ tube should be fed by the detergent container, and the ‘blue’ tube fed by the
Rinse-Aid container.
Ensure that quality chemicals designed for dishwashing are in use.
Check that the water softener (where fitted) is being regenerated with granular
salt at frequent intervals.
Call for assistance.
Washed Items Not Shedding (“Spotty” In Appearance)
Ensure that the wash cycle has completed before removing the rack of washed
items from the machine.
Check that the Detergent and Rinse-Aid lamps on the control panel are lit ‘green’.
If lit ‘amber’, replace the relevant chemical.
Check that chemical suction tubes are correctly in position in the containers. The
‘clear’ tube should be fed by the detergent container, and the ‘blue’ tube fed by the
Rinse-Aid container.
Ensure that quality chemicals designed for dishwashing are in use.
Check that the Rotation lamp on the control panel is lit ‘green’. If lit ‘amb er’, check
that both Spray-Bars rotate freely, and that no Spray-Jets are blocked or missing.
Check that the water softener (where fitted) is being regenerated with granular
salt at frequent intervals.
Call for assistance.
www.clenaware.co.uk
Washed Items “Smeary” or “Greasy” In Appearance
Check that the Detergent and Rinse-Aid lamps on the control panel are lit ‘green’.
If lit ‘amber’, replace the relevant chemical.
Check that chemical suction tubes are correctly in position in the containers. The
‘clear’ tube should be fed by the detergent container, and the ‘blue’ tube fed by the
Rinse-Aid container.
Ensure that quality chemicals designed for dishwashing are in use.
Check that the Rotation lamp on the control panel is lit ‘green’. If lit ‘amb er’, check
that both Spray-Bars rotate freely, and Spray-Jets are clear and in position.
Ensure all wash filters for blockages and ensure they are correctly positioned.
Call for assistance.
Machine Noisy In Wash Cycle
Check that the wash tank filter has been fitted properly.
Check that there is water in the wash tank.
Check the wash tank filters for blockages.
Call for assistance.
Excessive Foam In Cabinet
Ensure that quality chemicals designed for glass washing are in use.
Check that chemical suction tubes are correctly in position in the containers. The
‘clear’ tube should be fed by the detergent container, and the ‘blue’ tube fed by
the Rinse-Aid container.
Ensure that the wash filters are in position in the wash tank.
Call for assistance.
www.clenaware.co.uk
Scale Build-up In Machine
Check that the water softener (where fitted) is being regenerated with granular
salt at frequent intervals.
If the machine is connected to a hard water supply, chemicals designed for hard
water, a Water Softener, or Filter should be considered.
www.clenaware.co.uk
Machine Errors
If the machine experiences a major error, this is indicated by the Service Lamp flashing
red.
Description of errors:
Overfill Error (code ‘1’)
The Service Lamp will flash at a rate of – 1 Flash and 1 Pause
The machine will be unusable.
Closedown the machine and call for an engineer.
Overfill Error (code ‘2’)
The Service Lamp will flash at a rate of – 2 Flashes and 1 Pause
The machine will be unusable.
Closedown the machine and call for an engineer.
Fill Error (code ‘3’)
The Service Lamp will flash at a rate of – 3 Flashes and 1 Pause
Machine stalls, but will resume if water supply is restored.
Check water supply. If problem persists Closedown the machine and call for an
engineer.
www.clenaware.co.uk
Refill Error (code ‘4’)
The Service Lamp will flash at a rate of – 4 Flashes and 1 Pause
The machine will be unusable.
Closedown the machine and call for an engineer.
Rinse Timeout Error (code ‘5’)
The Service Lamp will flash at a rate of – 5 Flashes and 1 Pause
The machine will be unusable.
Closedown the machine. Check and clean the rinse jets, and restart the machine.
If problem persists, call for an engineer.
Heating Error (code ‘6’)
The Service Lamp will flash at a rate of – 6 Flashes and 1 Pause.
The machine will still be usable, but with limited internal water heating.
If problem persists, call for an engineer.
Temperature Sensing Error (code ‘7’)
The Service Lamp will flash at a rate of – 7 Flashes and 1 Pause.
The machine will still be usable, but with limited internal water heating.
If problem persists, call for an engineer.
Temperature Sensing Error (code ‘8’)
The Service Lamp will flash at a rate of – 8 Flashes and 1 Pause.
The machine will still be usable, but with limited internal water heating.
If problem persists, call for an engineer.
Note: To Closedown the machine, press the SELECT Switch, followed by the START
Switch.
www.clenaware.co.uk
Dish Washer Installation
Electrical Connection
IMPORTANT: Electrical connection must be carried out by a competent electrical
engineer
WARNING: THIS APPLIANCE MUST BE EARTHED
The following instructions must be followed before connecting to the electrical supply.
Check that the supply voltage is within the range marked on the appliance rating
plate.
Ensure that the correct supply cable is fitted.
Single Phase Operation
The wires in the mains lead supplied are coloured in accordance with the following
code:
Green/Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the wires in the mains lead of this appliance may not correspond with
the colour markings on your supply terminals, proceed as follows:
The wire, which is coloured green and yellow, must be connected to the terminal
marked “E” or by the earth symbol , or coloured green or green and yellow.
The wire, which is coloured blue, must be connected to the terminal marked “N”
or, coloured black.
The wire, which is coloured brown, must be connected to the terminal marked
“L” or, coloured red.
30 AMP (As Supplied)
Machines are supplied from the factory internally wired for 30 amp (5.4 kW) operation
and fitted with a 4mm² Mains Cable. Connection must be made to a 30 amp supply.
Fuse @ 25 Amps.
www.clenaware.co.uk
13 AMP (Optional)
Machines can be de-rated for operation on a 13 Amp supply by a competent engineer.
This modification requires a change in mains cable type, and internal wiring changes.
See above. Connection must be made to a 13 amp supply. Fuse @ 13 Amps.
Connect to the electrical supply via a double pole-isolating device incorporated in the
fixed wiring with contact separation of at least 3mm located within one metre of the
machine so that the switch is in an easily accessible position. If in doubt, consult a
qualified electrician.
Use of a Residual Current Device is recommended.
Note: The power supply cord must be oil resistant, sheathed flexible cable not lighter
than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord
(code HO7 RN-F).
Three Phase Operation
The machine is supplied with a conversion kit for 3 phase operation. This modification
requires a change in mains cable type, and internal wiring changes. See above.
The wires in the mains lead supplied are coloured in accordance with the following code:
Green/Yellow - Earth
Blue - Neutral
Brown - Live Phase 1
Black - Live Phase 2
Black - Live Phase 3
As the colours of the wires in the mains lead of this appliance may not correspond with
the colour markings on your supply terminals, proceed as follows:
The wire, which is coloured green and yellow, must be connected to the terminal
marked “E” or by the earth symbol , or coloured green or green and yellow.
The wire coloured blue, must be connected to the terminal marked “N”.
The wire coloured brown, must be connected to the terminal marked “L1”.
The wire coloured black, must be connected to the terminal marked “L2”.
The 2nd wire coloured black, must be connected to the terminal marked “L3”.
Connection must be made to a 415v + N 50Hz supply. Fuse @ 16 Amps/Phase.
www.clenaware.co.uk
Connect to the electrical supply via an all-pole isolating device incorporated in the fixed
wiring with contact separation of at least 3mm located within one metre of the machine
so that the switch is in an easily accessible position. If in doubt, consult a qualified
electrician.
Use of a Residual Current Device is recommended. Fuse @ 16 Amps/Phase.
Note: The power supply cord must be oil resistant, sheathed flexible cable not lighter
than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord
(code HO7 RN-F).
Equipotential Bonding
This appliance is provided with a dedicated external terminal located on the lower rear
cross member to facilitate the connection of an equipotential bonding conductor and is
marked with the following symbol:-
Electrical Ratings
Single Phase 30A (As Supplied)
Voltage 230 - 240 V 50Hz
Input (W) 5300
Current (A) 23
Single Phase 13A (De-Rated)
Voltage 230 - 240 V 50Hz
Input (W) 3000
Current (A) 13
Three Phase (Up-Rated)
Voltage 415 V 50Hz
Input (W) 8000
Current (A) 12/Phase
www.clenaware.co.uk
Water Connection
The machine incorporates an integral pumped rinse system, therefore external booster
pumps are not required and should not be connected.
TD 50
For optimum performance, the machine should be connected to a Hot and Cold water
supply. The hot water supply is used for normal filling, keeping cycle times to a
minimum. The cold water supply is used for the final (cooling) rinse.
If the installation has only one supply, then both inlet solenoids must be connected to
the single supply using a ‘Y’ piece.
SD 50
The hot solenoid is used for all filling. Connect as per TD mode, or, connect a single hot
or cold water supply to the Hot solenoid. A hot water supply is recommended.
Water requirements:
Cold 50– 1000 kPa (0.5-10 bar) @ 5 litres/min (minimum)
Hot 50 – 150 kPa (0.5-1.5 bar) @ 5 litres/min (minimum)
Maximum hot water supply temperature 60°C
Connection is by flexible hoses, which terminate with ¾” BSP female fittings. Supplies
must be terminated with ¾” BSP male threaded taps for machine isolation, and
positioned within one metre of the machine.
The machine has two water inlet solenoids, labelled "A" and "B". A’ = Hot. ‘B’ = Cold
Water Softeners
The Hot and cold water supplies must not exceed 120mg/l calcium carbonate (CACO3)
equivalent to 8 degrees Clarke or the use of a water softener will be required.
Most hospitals and healthcare environments operate with a softened hot supply and an
un-softened cold (potable) supply.
Two methods of connection are recommended:
The Cold supply via a softener to the machine, and the Hot supply direct from
main to machine.
www.clenaware.co.uk
Hot supply connected direct to hot and cold valve on machine using Y piece.
(This method may lead to a higher wash temperature due to an increase in the
final rinse temperature during periods of continuous use).
Where the hot supply is non-softened the use of a hot auto softener is
recommended
Examples
DISHWASHER
DOUBLE CHECK
VALVE
WATER
SOFTENER
DOUBLE CHECK
VALVE
WATER
SOFTENER
HARD HOT
SUPPLY
HARD COLD
SUPPLY
H C
DISHWASHER
DOUBLE CHECK
VALVE
WATER
SOFTENER
HARD HOT
SUPPLY
H C
Hot and Cold water supplies Hard (> 8° Clark)
Preferred Arrangement
Alternative Arran
g
ement
DISHWASHER
DOUBLE CHECK
VALVE
WATER
SOFTENER
SOFT HOT
SUPPLY
HARD COLD
SUPPLY
H C
DISHWASHER
H C
SOFT HOT
SUPPLY
Preferred Arrangement
Alternative Arrangement
Hot supply Soft, and Cold water supply Hard (> 8° Clark)
Y
CONNECTOR
Y
CONNECTOR
www.clenaware.co.uk
Drain Connection
This machine has a pumped waste system and requires a trapped 1½" open vent
upstand with the top 450mm from the base of the machine. Place non-kink hose and
former into upstand.
Detergent And Rinse Aid Connection
Injection is automatic. The end of the suction hoses (clear for detergent and blue for
rinse aid) should be fitted with the supplied caps, weights and filters and placed into the
base of the relevant containers.
Electrical Connection Configuration
The machine is supplied ready for 30 Amp 240v Single Phase connection.
Control Contactor Link Wires and the Mains Terminal Block set the configuration.
As Supplied - 240v 50Hz 30 Amp Single Phase
The machine is supplied configured for Single Phase 30 Amp operation.
A 4mm² 3 core mains cable (H07 RNF) is pre-fitted to the machine.
The mains cable must be wired directly into an all-pole Isolating Switch (with
contact separation of at least 3mm between poles).
The supply must be fused at 25 Amps. RCD protection is recommended.
This machine MUST be earthed.
30 Amp Single Phase
WASH RINSE
BROWN 2.5mm
BLUE 2.5mm
GRN/YEL 2.5mm
SAFETY
CONTACTORS >
CONTROL
CONTACTORS >
BROWN
RED
BLUE
BLACK
N.C.
BROWN
RED
BLACK
BLACK
N.C.
BROWN
GRN/YELLOW
RED
BROWN**
BLUE
GREY
RED
**BROWN
BLACK
RED
BLUE
BLUE
www.clenaware.co.uk
Modification to – 240v 50Hz 13 Amps Single Phase
To modify to 13 Amp 1-phase from 30 Amp 1-phase, proceed as follows:
To de-rate to 13 Amp operation, remove the two Brown ** Link Wires that
connect between the Safety and Control Contactors.
Fit a 3-core 1.5mm² mains cable (HO7 RNF) to the Mains Terminal Block as
shown.
The mains cable can be fitted with a 13 Amp 3-pin Plug-Top, and connected into
a 13 Amp Switched Socket Outlet, or, can be wired directly into an all-pole
Isolating Switch (with contact separation of at least 3mm between poles).
The 240v 50Hz supply must be fused @ 13 Amps. RCD protection is
recommended.
This machine MUST be earthed
Modification to - 415v +N 50Hz 16 Amps/Phase Three Phase
To modify to 3-phase from 30 Amp 1-phase, proceed as follows:-
Move the Grey wire connected to Wash Safety Contactor ‘T3’ to adjacent
terminal ‘14’,
and move the Blue wire from Rinse Safety Contactor ‘T3’ to
adjacent terminal ‘14’.
Locate the two Black Link Wires (attached to the loom) and connect as
follows:
Between ‘T3’ on the Wash Safety Contactor and ‘L3’ on the Wash Control
Contactor.
Between ‘T3’ on the Rinse Safety Contactor and ‘L3’ on the Rinse Control
Contactor.
Move the Blue from Wash Safety Contactor ‘L3’, and reconnect to the Wash
Control Contactor ‘A2’.
www.clenaware.co.uk
At the mains terminal block move the Red Wire from terminal ‘L1’ to ‘L2’and
move the Black wire from terminal ‘N’ to ‘L3’.
Fit a 5-core 2.5mm² mains cable (HO7 RNF) to the Mains Terminal Block as
shown.
The mains cable must be wired directly into an all-pole Isolating Switch (with
contact separation of at least 3mm between poles). A Neutral connection is
required.
The 415v 50Hz supply must be fused @ 16 Amps/phase.
RCD protection is recommended.
This machine MUST be earthed
WASH RINSE
BROWN 2.5mm
BLUE 2.5mm
GRN/YEL 2.5mm
SAFETY
CONTACTORS >
CONTROL
CONTACTORS >
BROWN
RED
BLUE
BLACK
N.C.
BROWN
RED
BLACK
BLACK
N.C.
BROWN
GRN/YEL
RED
BROWN**
BLUE
GREY
RED
**BROWN
BLACK
RED
BLUE
BLUE
BLACK
BLACK
GREY 2.5mm
BLACK 2.5mm
www.clenaware.co.uk
Siting
The machine must be sited on a sound level surface, with adequate clearance for
servicing. Allow 50mm extra width and height. Be sure to provide allowance for water,
drain, and electrical connections, and for the positioning of two 5lt Chemical Bottles.
Electrical
As standard, this machine requires a 240V single phase 30 Amp connection, and is
supplied with a 3 core 4mm sq flexible Mains Cable attached. The machine must be
fused at 25 Amps.
The machine can be de-rated for 13 Amp connection (fused @ 13 Amps). This is NOT
recommended.
Alternatively, this model can be configured for connection to a 415V three phase
electrical supply.
A 5 core 1.5mm flexible cable is required (H07RN-F). Note that a neutral is required.
The machine must be fused at 15 Amps per phase.
The Mains Cable must be wired directly into an All Pole Isolating Switch (with contact
separation of at least 3mm in all poles).
The Isolating Switch must be on the wall behind the machine, away from any water
hazard, and positioned within one metre of the machine. It must be accessible for
isolation.
The machine MUST be Earthed. Use of a Residual Current Device is recommended.
Water
A hot and cold water supply is recommended for the TD50. Hot water must not exceed
60°C.
A single hot water supply is recommended for the SD50. Hot water must not exceed
60°C.
The water supplies must terminate with easily accessible ¾” BSP Bibcocks positioned
within one metre of the machine.
www.clenaware.co.uk
The machine incorporates an integral Break Tank that has a Type ‘A’ Airgap that
complies with the requirements of WRC IRN 001. The machine can be connected to
storage, or direct to Mains Water Supply.
If the Water Hardness exceeds 8° Clark or 120 mg/l (ppm), chemicals designed for hard
water must be used, or a Water Softener fitted.
Waste
This machine has Pumped Waste System which requires a trapped open-vent up-stand,
a minimum of 450mm from the base of the machine.
Model TD50 Mk5 & SD50 Mk5
Part No 1027 & 1027SD
Rack Size 500mm
Height Clearance 280mm
TD Cycle Time 8 -10 mins (dependant on connection)
TD Disinfecting Time/Temp 2 min @ 82°C or 3 mins @ 72°C
Water Used/Cycle - TD 10 lt’s
SD Cycle Time 2 - 3 - 4min selectable
Water Used/Cycle - SD 3 lt’s
Supply Voltage 240V (1) 50Hz 415V(3+N) 50Hz
Power Input 3 kW 5.5 kW 8 kW
Fuse @ 13 Amp 25 Amp 15 Amp/phase
Rinse Heater Power 2.5 kW 5 kW 7.5 kW
Wash Heater Power 2.55 kW 5 kW 7.5 kW
Wash Pump Power 300W
Wash Tank Capacity 6½ lt’s
Washing °C 60°C
Rinse Boiler Pump Power 300W
Rinse Boiler Tank Capacity 6½ lt’s
Rinse Boiler Tank °C 82°C
Water Pressure Hot 0.5–1.5 Bar @ 5lt/min (60°C max)
Cold 0.5–10 Bar @ 5lt/min (5°C min)
Waste Pumped + Empty Cycle
Rinse-Aid Dosing Standard & Adjustable
Detergent Dosing Standard & Adjustable
Door Lock Standard (used in TD mode only)
Thermal Insulation Full
Operating Weight 92 Kg
Shipping Weight 86 Kg
www.clenaware.co.uk
Clenaware Systems Ltd reserve the right to amend specifications
WEEE
This equipment contains electrical and electronic
components.
At the end of it’s life, this equipment should not be
mixed with general waste during disposal.
For proper treatment, recovery and recycling, please
take this equipment to a designated recycling facility.
Please contact your local authority for further details of
your nearest designated recycling facility.
Alternatively, you can contact your supplier of the
equivalent new product to arrange disposal.
A B C D
TD/SD 840 605 650 1000
A = Hot B = Cold D = Drain M = Electric
B
A
D
M AB
450
C
D
www.clenaware.co.uk
Service And Warranty
Warranty
All Clenaware Systems machines are covered by a 12 month guarantee.
Clenaware Systems Ltd guarantee that any and all products manufactured and
marketed under the Clenaware Systems name and used in the correct way are free from
defects in material and/or workmanship for a period of 12 months from the date of first
installation.
All repairs will be carried out Monday to Friday and between the hours of 9.00 and
17.30.
The Clenaware Systems warranty covers any material or manufacturing and we will
repair or replace any defect provided that:
1: Installation and commissioning was carried out by Clenaware Systems or an
approved / nominated agent in accordance with the Clenaware Systems
requirements as detailed in the user manual.
2: Products and/or components are not modified, altered or dismantled by
unauthorised persons.
3: Products are maintained in accordance with the Clenaware Systems requirements
by Clenaware Systems or an approved / nominated agent.
4: Products are cleaned and preventative maintenance carried out in accordance
with the Clenaware Systems requirements as detailed in the owner’s manual and
on the care card.
5: Warranty service is performed by Clenaware Systems or an approved /
nominated agent using genuine Clenaware Systems replacement parts supplied
by Clenaware Systems or an approved / nominated agent.
www.clenaware.co.uk
6: A maintenance service has been carried out by Clenaware Systems or an
approved / nominated agent at 12 months from purchase/installation. This is
chargeable to the customer.
7: That chemicals used during normal operating are those recommended and
purchased from Clenaware Systems or an approved / nominated agent.
The Clenaware Systems warranty will not cover the following:
1: Failure or damage caused by misuse, accidental or malicious damage.
2: Failure or damage caused by the loss of or fluctuations in electrical power supply.
3: Failure or damage caused by water supply failure or any other plumbing or
drainage problem. This includes any water treatment device connected to the
product.
4: Labour and material costs associated with cleaning and preventative maintenance
as detailed in the owners manual or failure to perform a 12 month service.
5: Labour and material costs associated with replacing filters or other water
treatment devices.
6: Labour and material costs where non recommended chemicals are used causing
failure due to corrosion, loss of beer-head retention, taste, appearance,
cleanliness of washed glassware, or the formation of lime scale within the
machine.
7: Labour and material costs associated with failure or operating problems caused
by incorrect installation.
8: Any consequential loss as a result of product failure.
9: No fault found calls, these will be chargeable to the customer.
10: Costs associated with repairs requested out of hours i.e. before 09.00 hours and
after 17.30 hours, Monday to Friday, all day Saturday, Sunday and Public
Holidays.
www.clenaware.co.uk
Service
Warranty
1: All warranty service is performed by Clenaware Systems or an approved /
nominated agent.
2: Warranty service is performed Monday to Friday and between the hours of 09.00
and 17.30.
3: All warranty claims should be logged by calling : 01933 666244
Please have the following details to hand to speed up the processing of your call:
a) Machine Serial Number
b) Site Name
c) Contact Name & Telephone Number
d) Access Times
e) Description of problem
When calling please try to avoid “Out Of Order”, “It’s Faulty” or “Not Washing
Correctly” as the “Description of problem”.
Maintenance & Servicing
1: A number of different types of service contract are available through Clenaware
Systems or an approved / nominated agent.
2: All enquiries should be logged by calling : 01933 666244
3: For further information or clarification on warranty and service please contact
Clenaware Systems using the details on the last page of this document.
www.clenaware.co.uk
Disclaimer
1: Installation and commissioning of the Clenaware Systems machines should be
carried out by Clenaware Systems or an approved / nominated agent in
accordance with the Clenaware Systems requirements as detailed in the user
manual. Failure to install and commission a machine in line with these
requirements can invalidate the warranty.
2: As part of a process of ongoing innovation and brand development, Clenaware
Systems reserves the right to change specifications without prior notice.
3: Brand Names, Trade Marks, Trade Names, Images and Drawings used in any
documents relating to a Clenaware Systems product are for reference purposes
only and should not be reproduced without the written permission of Clenaware
Systems Ltd.
www.clenaware.co.uk
CLENAWARE SYSTEMS LTD
Main Office : +44 (0) 1933 666244
Fax: +44 (0) 1933 665 584
Web: www.clenaware.co.uk
Email: info@clenaware.co.uk
Main Office Address
The Wagon Hovel
Strixton Manor Business Centre
Strixton. Wellingborough
Northants. NN29 7PA
Factory Address
30 Huxley Close
Park Farm Industrial Estate
Wellingborough
Northants. NN8 6AB
Loading...