Clemco Spin - XL Owner's Manual
Clemco
O W N E R’ S M A N U A L
Spin - XL
with pneumatic driven
blast-head
24407D
International GmbH Carl-Zeiss-Straße 21 Tel.: +49 (0)8062 – 9008-0
83052 Bruckmühl Mail: info@clemco.de
Germany Web: www.clemco-international.com
Revision 03
INDEX
1 SHORTCUTS, DEFINITIONS, SYMBOLS AND ICONS ....................................... 3
2 PRODUCT DESCRIPTION ................................................................................... 4
2.1 CONVENTIONAL UTILIZATION AND RESTRICTIONS ............................................................................ 4
2.2 NO CONVENTIONAL UTILISATION – WARNINGS FOR MISUSE ............................................................. 4
2.3 OPERATING MODE OF COMPLETE SYSTEM ...................................................................................... 4
2.4 DESCRIPTION ............................................................................................................................... 4
2.4.1 Complete system ................................................................................................................ 4
2.4.2 Operating elements ............................................................................................................ 5
2.5 ENERGY CONSUMPTION ................................................................................................................ 5
2.6 EMISSIONS ................................................................................................................................... 5
3 SET-UP AND OPERATION .................................................................................. 6
3.1 TRANSPORT ................................................................................................................................. 6
3.2 UNPACKING AND DISPOSE OF PACKING MATERIAL ........................................................................... 6
3.2.1 Elimination, recycling, disposal of equipment ..................................................................... 6
3.3 STORAGE ..................................................................................................................................... 6
3.4 SET-UP FOR INITIAL INSTALLATION / OPERATION ............................................................................. 6
4 INSTRUCTION HANDBOOK ................................................................................ 7
4.1 OPERATION .................................................................................................................................. 7
4.1.1 Standard operation ............................................................................................................. 7
4.1.2 Shutdown ............................................................................................................................ 7
5 MAINTENANCE AND CLEANSE ......................................................................... 7
5.1 GENERAL ..................................................................................................................................... 7
5.2 MAINTENANCE CYCLES ................................................................................................................. 8
5.3 AFTER OTHER PERIODS OF TIME .................................................................................................... 8
6 TROUBLESHOOTING .......................................................................................... 8
7 ADMITTED MODIFICATIONS FOR USERS ......................................................... 8
8 REPLACEMENT PARTS ...................................................................................... 9
9 SUMMARY, REST HAZARD AND SAFETY PRECAUTIONS ............................ 11
9.1 NOISE POLLUTION .......................................................................................................................11
9.2 DUST POLLUTION ........................................................................................................................11
9.3 ESCAPE OF SPED BLAST MEDIA OF WEAR PARTS ...........................................................................11
10 APPENDIXES .................................................................................................. 12
10.1 MANUAL FOR AIR MOTOR TYPE MRD, STALL-PROOF, OIL FREE ..................................................12
Page 2 of 15
1 Shortcuts, definitions, symbols and icons
Whipping
hose
Electrostati
c strokes
.
Noise > 85dB(A)!
Explosi
on hazard caused by
Explosion hazard!
Risk of injury!
Recycling
Garbage
Change within
Europ
e
Complete blast protective
Whipping hose!
Dangerous area!
Risk of escaping blast media.
Risk of whipping hose and escaping blast
Interlock coupling.
Wear ear protection.
Connect only max. admitted
pressure.
Ground!
dust!
Ground!
Discharge completely pressure
during maintenance jobs.
clothing.
Used pictograms
Hold tight end of hose.
X
X(m)= 10 x P(bar)
Mortal danger!
Wear blast helmet, protective clothing, cloves
media.
Mortal danger!
Interlock coupling.
Without protective clothing keep
out of area of 10x of pressure.
Page 3 of 15
2 Product description
for inner
diameter
no
zzle-Ø Size of blast media (µ)
Min. air volume
8,0
9,5
2.1 Conventional utilization and restrictions
Parts to be blasted
- Inside of pipes
- Inside of cylindrical parts
Operating conditions
- indoor or outdoor
- acceptable temperature: -5° ... 40°C
- acceptable humidity: 0 ... < 100% (no rain!)
Compressed Air
- pressure: 6 to 8bar
- pressure air category 4, DIN ISO 8573
- air volume: see table 1
- air service unit for air motor:
max. part size: 15μm
max. part density: 8mg/m³
dry air: water content max. 6g/m³
oil free!
Acceptable medias/ abrasives
- mineral and metallic blast media
- acceptable size see table 1
- dry and pourable
- use of Aluminium Oxide and Silicium Carbid causes high wear
Suggestion for parameters
see table 1
Table 1:
(mm)
400 - 700
700 - 1500
400-800 10,0 (353 CFM)
(400) 800-1200 15,0 (530 CFM)
2.2 No conventional utilisation – Warnings for misuse
Utilization is interdicted:
- in explosion hazard zones
- for blasting parts, where hazardous materials were released
o by explosion hazards
o which causes damages caused to somebody's health during a defective dust collector
2.3 Operating mode of complete system
- place Spin XL at the end of the pipe
- switch on system
- air motor turns blast head
- air-blast media mixture escapes radial
- pull back equipment manually: inner surface of pipe gets blasted/ cleaned
- blastmedia-dust mixture gets exhausted at end of pipe (option)
2.4 Description
(m³/min)
2.4.1 Complete system
To get the CE-conformance Clemco recommends the following components/ activities:
Page 4 of 15
- Blast pot with
Where
Comment/ Func
tion
+ Remote control RMS 2000
+ Separate control of:
* Air for blasting
* Air for air motor
* Media metering
+ Diameter of hose or lance: 32 ... 38mm, length max. 20m
+ Pneumatic metering valve (e.g. PT)
- Spin-XL with carriage
- Air service unit for air motor, oil free!, (use included filter/ air service unit) with air hose (inner diam-
eter: min. 9mm, length max. 20m) for air supply
- Safety precautions for blast media emission, dust and noise exposure
Further description is based on above mentioned equipment configuration.
2.4.2 Operating elements
Pressure regulation of
air motor
Pressure regulation of
blast nozzle
Metering media Metering valve at pot ON/ OFF with slide valve at remote control handle
ON / OFF Remote control handle Activating:
Air service unit at blast
pot
Blast pot 4 - 7bar
3 … 6… max. 7bar
ON/ OFF at remote control handle
ON/ OFF with slide valve at remote control handle
air motor
blast air
metering blast media
2.4.3 Air service unit for air motor
Mount included air service unit for air motor and connect it in vertical position with air supply.
Use green air hose to connect outlet with air motor.
2.5 Energy consumption
Pressure air consumption:
- nozzle see 2.1 table 1
- air motor: 5,6l/s at 6bar operating pressure
2.6 Emissions
- Noise: > 80dB(A)
- Dust: in unacceptable high concentration sanctions such as housing and aspiration
Page 5 of 15
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