Clemco BNP-65P, BNP-220P, BNP-65PE, BNP-220PE User Manual

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One Cable Car Dr.

Washington, MO 63090

Phone (636) 239-4300

(800) 726-7559

Fax

Email: info@clemcoindustries.com

www.clemcoindustries.com

BNP 65P and 220P

Pressure Blast Cabinets

O. M. 21278

DATE OF ISSUE: 11/94 REVISION: H, 08/16

NOTICE TO PURCHASERS AND USERS OF OUR

PRODUCTS AND THIS INFORMATIONAL MATERIAL

Clemco proudly provides products for the abrasive blast industry and is confident that industry professionals will use their knowledge and expertise for the safe and efficient use of these products.

The products described in this material, and the information relating to these products, are intended for knowledgeable, experienced users. It is the responsibility of the user to insure that proper training of operators has been performed and a safe work environment is provided.

No representation is intended or made as to: the suitability of the products described here for any purpose or application, or to the efficiency, production rate, or useful life of these products. All estimates regarding production rates or finishes are the responsibility of the user and must be derived solely from the user’s experience and expertise, not from information contained in this material.

It is possible that the products described in this material may be combined with other products by the user for purposes determined solely by the user. No representations are intended or made as to the suitability of or engineering balance of or compliance with regulations or standard practice of any such combination of products or components the user may employ.

This equipment is only one component of a cabinet blasting operation. Other products, such as air compressors, air filters and receivers, abrasives, equipment for ventilating, dehumidifying, or other equipment, even if offered by Clemco, may have been manufactured or supplied by others. The information Clemco provides is intended to support the products Clemco manufactures. Users must contact each manufacturer and supplier of products used in the blast operation for warnings, information, training, and instruction relating to the proper and safe use of their equipment.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 1

1.0 INTRODUCTION

1.1 Scope of Manual

1.1.1 These instructions cover set-up, operation,

maintenance, troubleshooting, optional accessories, and replacement parts for the following BNP 65 and 220 series pressure blast cabinets:

 BNP-65P Conventional (stand-up model)  BNP-65PE Ergonomic, (sit-down model)  BNP-220P Conventional, (stand-up model)  BNP-220PE Ergonomic, (sit-down model)

The instructions cover the operation of all pull-thru reclaimers and the installation of the dust collector. One of the following supplemental manuals is provided with the dust collector Refer to the appropriate manual for operation and maintenance of the collector.

 CDC-1 Dust collectors, manual stock no. ... 28225

 RPC-2 Dust collector, manual stock no. ...... 22788

 RPH Dust collectors, manual stock no. ....... 21449

A supplemental manual is provided for the Sentinel media metering valve.

1.1.2 The instructions contain important information required for safe operation of the cabinet. Before using this equipment, all personnel associated with the blast cabinet operation must read this entire manual, and all accessory manuals to become familiar with the operation, parts and terminology.

1.2 Safety Alerts

1.2.1 Clemco uses safety alert signal words, based

on ANSI Z535.4-2011, to alert the user of a potentially hazardous situation that may be encountered while operating this equipment. ANSI's definitions of the signal words are as follows:

This is the safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

NOTICE

Notice indicates information that is considered important, but not hazard-related, if not avoided, could result in property damage.

Caution indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.

DANGER

Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.

1.3 General Description

1.3.1 BNP blast cabinets enclose the blasting

environment to provide efficient blasting while maintaining a clean surrounding work area. Production rates are influenced by size of nozzle, compressor output, working pressure, type and size of media, angle and distance of the nozzle from the blast surface. BNP pressure cabinets consist of four major components:

1. Cabinet Enclosure

2. Reclaimer

3. Blast Machine

4. Dust Collector

1.3.2 Cabinet Enclosure: This manual covers two BNP cabinet sizes. Each is available as a conventional, stand-up model and ergonomic, sit-down model; totaling four separate cabinet models.

BNP 65 Approximate work chamber dimensions: 36" wide x 35" deep x 37" high.

BNP 220 Approximate work chamber dimensions: 50" wide x 39" deep x 43" high.

NOTE: The extended front on ergonomic models provides approximately 12-inches additional depth from the arm-port and above, and is approximately 3-inches narrower than the widths shown above.

Refer to Figure 1 for arrangement of components with a CDC-1 dust collector. Figure 2 shows the arrangement with a RPC-2 reverse-pulse dust collector with dust

drawer. The optional RPH-2 is set up the same way

CAUTION

ARNING

BNP 65P and 220P PRESSURE BLAST CABINETS Page 2

On-Off Switch

Pilot Regulator

(Optional on system with CDC-1 Dust Collector)

Light-Lined Flex Hose

Door Interlock Actuator

Door Interlock Valve

Air-Inlet Damper

Externally Adjustable Vortex

Reclaimer

Dust Collector Damper

Unlined Flex Hose

CDC-1 Dust Collector

Debris Screen

Blast Machine

Exhaust muffler

Adjustable

Foot Shelf

Ergo Models Only

Blast Nozzle

Figure 1

Foot Pedal

Blow-off Nozzle

Blast Hose

Blow-off Hose

Exhaust Hose Compressed-Air Filter

Attachment for compressed air supply.

Shown with Ergo Front

Dust Drum

as the RPC, but includes a hopper for additional dust storage, and empties into a drum. The overall height of the RPH is approximately 10-feet, 6-inches, and 12-ft when the top access door is open. An upgraded, RPC or RPH collector may be added at any time.

1.4 Theory of Operation

1.4.1 Once the components are correctly setup and

turned on, the cabinet is ready for operation by actuation of the foot pedal. Fully depressing the foot pedal pressurizes the blast machine, causing the media to be propelled through the blast hose and out the nozzle. After striking the object being blasted, the blast media, fines, dust, and by-products generated by blasting, fall through the mesh worktable into the cabinet hoppers. These particles are then drawn into the reclaimer for separation. Lightweight dust and fines remain airborne and are drawn out to the dust collector. Heavier reusable media fall through the screen into the reclaimer hopper for reuse. The dust collector traps dust and fines and discharges clean air. When the foot pedal is released, blasting stops.

1.5 Blast Machine and Controls

1.5.1 Clemco blast machines (pressure vessels) are

certified to conform to the ASME (American Society of Mechanical Engineers) Boiler and Pressure Vessel Code, Section VIII, Division 1. It is the owner’s responsibility to maintain the integrity of the vessel in accordance with the requirements of state regulations. Regulations may include regular inspection and hydrostatic testing as described in National Board inspection code and jurisdictional regulations and /or Laws.

WARNING

Welding, grinding, or drilling on the blast machine could weaken the vessel. Compressed air pressure could cause a weakened blast machine to rupture, resulting in death or serious injury. Welding, grinding, or drilling on the vessel, without a National Board R stamp, voids the Clemco ASME certification.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 3

1.5.2 All welding repairs to the vessel must be

performed by certified welders at shops holding a National Board R Stamp. Welding performed by any welder not properly qualified per the ASME code voids the Clemco ASME certification.

1.5.3 Do not exceed the maximum working pressure

rating (PSI) of the blast machine. The maximum pressure rating is stamped into ASME nameplate which is welded to the side of the vessel.

WARNING

Excessive compressed air pressure could cause a blast machine to rupture. To prevent serious injury or death, do not exceed the rated pressure of the blast machine.

1.5.4 OSHA does not require pressure relief valves

on blast machines when air compressors supplying air

(1)

to the blast machines are built to ASME comply with OSHA

(2)

regulations. OSHA regulation

code and

1910.169 refers to the ASME code when describing the necessity of pressure relief valves on compressed air

equipment. DO NOT operate blast machines with air

compressors that are not equipped with properlyfunctioning pressure relief valves.

(1)

American Society of Mechanical Engineers, Boiler and Pressure

Vessel Code, Section VIII, Division 1,

(2)

Occupational Safety and Health Administration, 29 CFR 1910, 169.

1.5.5 When the cabinet is setup, the blast machine is

ready to blast by actuating the foot pedal. Pressing the foot pedal opens the normally closed main inlet regulator, and closes the normally open outlet valve. The incoming air pressurizes the blast machine, and blasting begins. When pressure on the foot pedal is released, the blast machine depressurizes, and blasting stops.

1.6 Dust Collector Options

WARNING

Prolonged exposure to any dust could result in serious lung disease and death. Short term ingestion of toxic materials, such as lead dust or dust from other heavy metals and corrosives, could cause serious respiratory injury or death. Identify all materials that are to be removed by blasting. Use reverse-pulse dust collectors with HEPA after-filters if lead coating or any other toxic materials are being removed by the blasting process. Do not use dry filter dust collectors for those applications.

1.6.1 CDC-1 Dust Collectors: Shown in Figure 1, the

collector is available in 600, and 900 cfm models. The single filter cartridge is cleaned by using a manuallycontrolled pulse of compressed air. CDC-1 dust collectors are standard with BNP cabinets unless an optional RPC-2 or RPH dust collector is ordered at time of purchase. Refer to manual number 28225.

1.6.2 RPC-2 Dust Collectors: Shown in Figure 2,

this collector is available in 600 cfm and 900 cfm models. Dual filter cartridges are automatically cleaned by a timed, periodic pulse of compressed air. Dust collects in the drawer and must be frequently emptied. Refer to manual number 22788.

Dust Collector Damper

RPC-2 Dust Collector

Adjustable Vortex

Dust Drawer

Duct Inlet

Figure 2

1.6.3 RPH-2 Dust Collector: The RPH-2 is available

in 600 cfm and 900 cfm models. It is set up and operates the same as the RPC-2, as shown in Figure 2, but instead of a dust drawer, the collector sits atop a hopper, which provides additional dust storage, and empties into a drum. Refer to manual number 21449.

1.6.4 HEPA (high-efficiency particulate air) Filter:

HEPA after-filters provide additional filtration and must be used with a reverse-pulse cartridge collectors when removing lead coatings or any other toxic materials. HEPA filters are listed under Optional Accessories in Section 9.1.

1.7 Reclaimer Options

1.7.1 Replaceable rubber reclaimer liners prolong

service life of the reclaimer, and should be installed when using silicon carbide, aluminum oxide, or other aggressive media as noted in Section 1.10.4. Rubber liners are available for 600 and 900 cfm reclaimers that

BNP 65P and 220P PRESSURE BLAST CABINETS Page 4

have a removable top and are designed to accept liners. Reclaimer liners are shown in Section 9.1, Figure 30.

1.8 Nozzle Options

1.8.1 Unless otherwise specified at the time of

purchase, cabinets are shipped with a 3/16" orifice tungsten carbide nozzle. Optional 1/8" orifice nozzles are available for use with all cabinets, and 1/4" orifice nozzles are for use with 900 cfm reclaimers only.

1.8.2 Nozzles with an orifice larger than those

recommended could cause air leakage from the cabinet

and impair recovery from the cabinet hopper.

1.8.3 Use boron carbide nozzles when blasting with

aggressive media, as noted in Section 1.10.4. Nozzles lined with boron carbide extend nozzle wear life. Refer to Optional Accessories in Section 9.1.

1.9 Metering Valve Options

1.9.1 Unless specified at the time purchase, cabinets

are supplied with a fine-mesh Sentinel metering valve. The valve is for use with 50-mesh and finer media, and #10 and finer glass bead. The optional Sentinel metering valve is recommended when using media coarser than 50-mesh. Conversions kits listed in Section

9.1 easily convert the valves.

1.10 Blasting Media

WARNING

Obtain Safety Data Sheets (SDS) for the blast abrasive. Abrasive blasting with sands containing crystalline (free) silica can lead to serious or fatal respiratory disease. As NIOSH recommends, do not use abrasives containing more than trace amounts (more than one percent) free silica.

NOTE: Use only abrasives specifically manufactured for blast cleaning which are compatible with the surface being blasted. Abrasive produced for other applications may be inconsistent in size and shape, contain particles that could jam the abrasive metering valve, or cause irregular wear.

1.10.1 ZERO pressure blast cabinets utilize most

common reusable media, with the appropriate metering valve as noted in Paragraph 1.9, specifically manufactured for dry blasting. Media sizes listed are guidelines only, based on standard 3/16 orifice nozzle and average conditions, such as blast pressure, media/air mixture, visibility inside the cabinet, humidity, and reclaimer cleaning rate. Refer to the table in Figure 3.

Several factors affecting the reclaimer cleaning rate include: reclaimer size (cfm), blast pressure, media/air mixture, media friability, contamination of parts being cleaned, damper setting (static pressure), and dust collector filter loading (differential pressure across the filter cartridge(s).

As a rule, larger nozzles deliver more media, thus requiring more performance from the reclaimer. When using larger nozzles, the maximum mesh size of media will be smaller than those normally recommended. Using media that is finer than those recommended may decrease visibility and, at some point, carryover to the dust collector. Media coarser than those recommended may be too dense for the reclaimer to recover from the cabinet hopper.

1.10.2 Steel and Shot: Standard cabinet models configured for steel media use are available. They include appropriately sized conveying hose and rubber curtains to protect the cabinet walls from peening and rapid wear.

Using steel media requires a smaller diameter conveying hose (usually reduced one size from standard) and a 900 cfm or larger reclaimers. Rubber curtains should be used to protect the cabinet walls from peening and rapid wear. NOTE: Steel grit or shot is too heavy to use with cabinets equipped this 300 and 600 cfm reclaimers.

1.10.3 Sand and Slag: Sand should NEVER be used

for abrasive blasting because of the respiratory hazards associated with media containing free silica. Slags are not recommended because they rapidly breakdown and are not recyclable, making them unsuitable for cabinet applications.

1.10.4 Silicon Carbide, Aluminum Oxide, and Garnet: These are the most aggressive of the

commonly-used media. Aggressive media may be used,

but the service life of any components exposed to the media will be reduced. To avoid unscheduled down time, periodically inspect the reclaimer wear plate, blast hose, and nozzle for wear.

When using aggressive media only occasionally, install an optional aluminum oxide kit. The kit includes rubber curtains for the cabinet interior and a boron carbide-lined nozzle. When using aggressive media on a regular basis, install the aluminum oxide kit and a fully-rubber-lined reclaimer. NOTE Rubber-lined reclaimers are available as factory-installed items and can be field installed on reclaimers if they have removable tops and designed to accept liners. Nozzles lined with boron carbide extend nozzle wear life. See Optional Accessories in Section 9.1.

1.10.5 Glass Bead: Most beads are treated to ensure

free-flow operation even in environments of moderately high humidity. Glass beads subjected to excessive moisture may be reused only after thorough drying and breaking up any clumps.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 5

This table offers a guideline to media selection based on standard 3/16” orifice nozzle (3/8” with plastic and similar weight media blasting at low pressure) and average conditions, such as air pressure, media/air mixture, visibility, contamination of parts being blasted, humidity, media friability, reclaimer cleaning rate, etc. As a rule, larger nozzles deliver more media, requiring higher performance from the reclaimer. Larger nozzles decrease the maximum mesh size of media from those recommended. Media that is finer than those recommended may decrease visibility and carryover to the dust collector. Media coarser than those recommended may be too dense for the reclaimer to recover from the cabinet hopper

RECLAIMER SIZE STEEL GRIT STEEL SHOT GLASS BEAD ALUM. OXIDE FINE MESH PLASTIC

*600 cfm w/5" inlet Do not use Do not use No. 8 to No. 12 80 to 150 mesh See 1.10.6 See 1.10.8 900 cfm w/6" inlet 50 to 120 S170 to S70 No. 4 to No. 8 46 to 100 mesh Do not use Do not use 900 cfm w/7" inlet Do not use Do not use No. 8 to No. 12 54 to 180 mesh See 1.10.6 See 1.10.8

* Available with BNP-65 only

Figure 3

1.10.6 Lightweight and Fine-mesh Media: When

using lightweight (such as agricultural) media or fine mesh (180-mesh and finer) media, the reclaimer inlet baffle may need to be removed to retain media and avoid carryover. On reclaimer models with bolt-on removable topes, baffle removal and replacement is easily accomplished. Reclaimers with welded-on tops require grinding to remove the baffle and once it is removed it cannot be replaced.

1.10.7 Plastic Media: Plastic and similar media

requires a blast machine with a 60 degree conical bottom. Refer to Clemco’s AEROLYTE cabinet brand.

1.10.8 Bicarbonate of Soda: Bicarbonate of soda is

not recommended for use in standard cabinets. Bicarb is a one-use media usually used and will quickly saturate the filter cartridge(s). Refer to Clemco’s AEROLYTE cabinet line for cabinets that are specifically designed for use with bicarbonate of soda.

1.11 Compressed Air Requirements

1.11.1 The size of the compressor required to operate

the cabinet depends on the size of the nozzle and blasting pressure. Unless otherwise specified, cabinets are supplied with a 3/16" orifice nozzle. The table in Figure 4 shows air consumption of nozzles when new. It does not show the recommended compressor size. As nozzles wear, they will consume up to 70% to 80% more air. Consult with a compressor supplier for a suggested compressor size based on the air consumption.

NOTE: A separate air line is required for the reversepulse dust collector.

MEDIA TYPE

Compressed Air Consumption *(cfm)

Nozzle Air Pressure (psi) size 50 60 70 80 1/8" 11 13 15 17 3/16" 26 30 33 38 1/4" 47 54 61 68

* Figures are approximate and for reference only, and may vary for different working conditions. Several variables, including media flow and nozzle wear affect cfm consumption.

Figure 4

1.11.2 The air filter at the blast machine inlet removes

condensed water from the compressed air. The filter automatically drains when moisture fills the bowl to a certain level. Its use is especially important in areas of high humidity, or when fine-mesh media are used. Moisture causes media to clump and inhibits free flow through the metering valve. If the filter does not remove enough moisture to keep media dry and flowing, it may be necessary to install an air dryer or aftercooler in the air supply line.

1.12 Electrical Requirements

All wiring external to the cabinet is provided by the user to comply with local electrical codes.

1.12.1 Electrical requirements depend on the size and

phase of the dust collector exhauster motor. NOTE: Full load amps (FLA) shown below are for the motor only; the lights draw less than one amp. Standard cabinets are supplied as follows:

600 cfm: 1 HP, 115/230V, 1-PH, 60 HZ 115, FLA 115/12, 208/6.6, 230/6.2.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 6

900 cfm: 2 HP, 208/230/460V, 3-PH, 60 HZ Supplied with 230-volt control panel unless 460-volt is

specified at the time the order is placed. FLA 208/5.5, 230/5.6, 460/2.8.

Additional wiring information is in Section 2.11.

2.0 INSTALLATION

2.1 General Installation Notes

2.1.1 Refer to Figure 1 (and Figure 2 for optional

reverse-pulse collector) for the general arrangement and Figure 5 for the control line schematic. Select a location where compressed air and electrical service are available. The cabinet location must comply with OSHA and local safety codes. Allow for full access to all doors and service areas and for efficient handling of large parts. Provide enough clearance in front of the dust collector to remove the dust drawer without tipping. Ideally, locate the blast machine directly behind the cabinet with the blast hose connection toward the cabinet. The reclaimer may be rotated on the blast machine to make hose connections with as few bends as possible. Determine the best location for all components and position them before making compressed air connections, electrical connections, and attaching flex hose.

2.1.2 Refer to the dust collector owner’s manual to set

up the dust collector and prepare it for operation.

2.2 Assemble Blast Machine and Reclaimer

2.2.1 Apply adhesive-backed strip gasket to the top of

the flange on the blast machine. Punch out an opening at each bolt hole.

2.2.2 If the optional storage segment is used, place it

on the blast machine. The access door should be on the bottom, and rotated to allow access to the door. Bolt into place. Apply adhesive-backed gasket to the top flange as described in Section 2.2.1.

2.2.3 Use a lift, raise the reclaimer over the blast

machine assembly, and lower it in place. Attach with fasteners provided.

WARNING

Do not work under the reclaimer while it is hanging from the lifting device. Severe injury or death could occur if the reclaimer is released before it is secured to the blast machine.

2.3 Support the Blast Machine

2.3.1 Use chains cables or other means to temporarily

support the blast machine and reclaimer during final assembly.

2.4 Connect Conveying Hose

2.4.1 Connect the smaller diameter, light-lined, flexible

conveying hose between the cabinet hopper transition and reclaimer inlet adaptor, and connect the larger diameter hose between the reclaimer outlet and dust collector inlet. It is easier to slip the hose over the adaptor and create a tighter seal if the first two or three inches of wire are removed from the inside of the hose. Use care not to damage the hose. Clamp flex hose securely in position with worm clamps provided. NOTE: The wire helps dissipate static electricity in the conveying hose, and also helps ground each segment. In order for the hose wire to dissipate static electricity, the wire must touch the metal of each segment.

2.5 Connect Blow-Off Hose

2.5.1 Attach the 1/2" blow-off hose coming from the

cabinet hopper, to the compatible fitting on the blast machine piping, between the air filter and pressure regulator. Refer to the schematic in Figure 5.

2.6 Connect Blast Hose

WARNING

Hose disconnection while under pressure could cause serious injury or death. Use safety lockpins and safety cables on all coupling connections to help prevent hose couplings from accidental disconnection while under pressure. Lock-pins and safety cables are listed under Optional Accessories in Section 9.1.

2.6.1 Connect the blast hose from the cabinet hopper

to the coupling at the bottom of the blast machine. Make sure coupling gaskets are in place and couplings are secured with safety lock-pins.

2.7 Attach Blast Machine Exhaust Hose

2.7.1 Screw the male end of the exhaust hose into the

1" coupling in the hose adaptor plate, located on the cabinet hopper, turning the hose as required. Connect the female swivel end to the male adaptor on the blast machine outlet valve.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 7

Door Interlock Valve

Out

Door Interlock Valve

Out

Pressure

Regulator

Blast Hose Connection

Area within broken lines is mounted on the cabinet

3/8 Ply Tubing

To the 1" coupling in hose

adaptor plate, located on

1/8 Urethane Tubing

Pilot Regulator

1/8 Urethane Tubing

Control-Line Filer

Outlet Valve

Male Adaptor

Exhaust Hose

Assembly

cabinet hopper

Sentinel-R Metering Valve

Figure 5

2.8 Connect Urethane Control Tubing

2.8.1 Uncoil the 1/8" urethane control tubing. The end

of each tubing is numbered 1, 2 or 3. Connect the tubing to the adaptor with the corresponding number on the pressure regulator, piping, and 4-way air valve. Refer to the schematic in Figure 5 to confirm the connections.

2.9 Connect Compressed Air Supply Line(s)

WARNING

Failure to observe the following before connecting the equipment to the compressed air source could cause serious injury or death from the sudden release of compressed air.

• Lockout and tagout the compressed air supply.

• Bleed the compressed air supply line.

2.9.1 Apply thread sealant to the male threads of an

air fitting that is compatible with the air supply hose

fitting, as noted in Section 2.9.2, and install it onto the 1-

NPT air filter located at the blast machine inlet, as shown in Figure 6. Note that the style of connection shown in Figure 6 is for reference only.

Foot Pedal

Out

4-Way Valve

1/8 Urethane Tubing

Air Filter

Compressed Air Inlet

Blow-off Nozzle

WARNING

If twist-on type air hose couplings are used, they must be secured by safety pins or wires to prevent accidental disconnection while under pressure. Hose disconnection while under pressure could cause serious injury.

1-NPT Air Filter

Air Fitting

Air Supply Hose

Figure 6

Use safety lock-pins to

secure twist-on couplings

BNP 65P and 220P PRESSURE BLAST CABINETS Page 8

To avoid the risk of injury from compressed air, install an isolation valve and bleed-off valve where the air supply is tapped into the compressed air system. This enables depressurization of the compressed-air lines before performing maintenance.

2.9.2 Install an isolation valve at the air source to

enable depressurization for service, and connect a 1" ID or larger air line from the air source to the air filter on the blast machine. A smaller diameter hose may reduce blasting efficiency.

2.9.3 Refer to the dust collector owner’s manual and

connect a compressed-air line to the pulse manifold.

2.10 Ground Cabinet

2.10.1 To prevent static electricity build up, attach an

external grounded wire from an earth ground to the grounding lug on the left rear of the cabinet.

2.11 Connect Electrical Service

Shorting electrical components could result in serious electrical shocks, or equipment damage. Electrical power must be locked out and tagged out before performing any electrical work. All electrical work or any work done inside a control panel or junction box must be performed by a qualified electrician, and comply with applicable codes.

WARNING

All wiring external to the cabinet is provided by the user to comply with local electrical codes.

2.11.1 Single-Phase Wiring

2.11.1.1 Standard 300 cfm 600 cfm cabinets and dust

collectors are 115-volt single phase. Incoming power to the cabinet is supplied by a U-ground plug; plug it into a

115-volt outlet.

WARNING

Do not use electrical adaptors that eliminate the ground prong on 115 volt plugs. Doing so could cause electric shock and equipment damage.

2.11.1.2 Refer to the wiring schematic in Figure 7 and

wire the dust collector motor per instruction on the motor data-plate, to the junction box mounted on the cabinet. When wired as noted in Figure 7, the dust collector exhauster motor will start when the cabinet light switch is turned ON, and stop when the switch is turned OFF.

2.11.2 Three-Phase Wiring

NOTE: a wiring schematic is packed inside the cabinet’s control panel. After wiring is completed, keep a copy of the schematic with the manual for future reference and for electrical replacement parts.

2.11.2.1 Refer to the wiring schematic stowed inside the

control panel mounted on the cabinet and wire from the users disconnect to the panel and from the panel to the dust collector motor, per instruction on the motor dataplate.

Figure 7

115 VOLT, 1PH WIRING FOR CABINET AND DUST COLLECTOR MOTOR

BNP 65P and 220P PRESSURE BLAST CABINETS Page 9

2.11.2.2 Check the amperage on initial start up; if the

motor draws excessive amperage, gradually close the dust collector damper, located on the inlet on CDC dust collectors, and on the exhauster outlet on RPC and RPH dust collectors, until the amperage is within the specifications shown on the motor plate.

2.11.3 Check Motor Rotation

2.11.3.1 After wiring is completed, observe the warning

that follows and check the motor rotation. To check rotation, turn the On-Off switch ON and quickly turn it OFF, causing the motor to rotate slowly. Look through the slots in the motor fan housing where rotation of the fan can easily be observed. Proper rotation is indicated by the arrow on the exhauster housing; the fan should rotate toward the exhauster outlet. If it rotates in reverse, change the wires as noted on the motor plate to reverse rotation.

WARNING

Do not look into the exhauster outlet while the paddle wheel is turning. Injury to the eye or face could occur from objects being ejected from the exhauster.

2.12 Anchor Blast Machine

2.12.1 Anchor holes are located in the blast machine

leg pads. When all the components are in their permanent position, remove the temporary supports and anchor through the holes to secure the machine to the floor.

2.13 Cabinet Air-Inlet Damper, Refer to Figure 8

2.13.1 The air-inlet damper is located on the top of the

cabinet and must be set to match the cabinet dimensions and reclaimer size. The air-damper was preset prior to shipment; confirm the initial setting as noted below.

2.13.2 The label on the damper show the settings in

degrees. The initial setting should align the handle as noted below.

65 w/ 600 .......................... align handle to 30 degrees

65 w/ 900 ............ align handle to 0 degree (full open)

220 w/ 600 ........................ align handle to 30 degrees

220 w/ 900 .......... align handle to 0 degree (full open)

2.13.3 Loosen the lock nuts and align the damper

handle as noted. When correctly positioned, tighten the lock nuts to maintain the setting. Refer to Section 5.6 for adjustment procedure.

Air-Inlet Damper

Degrees Label

Damper Handle

Align handle to degrees as

noted in Section 2.13.2.

Figure 8

2.14 Final Assembly

2.14.1 Insert a section of 3/8 tubing into the automatic

drain at the bottom of the compressed-air filter and place the other end into a pail. When the filter automatically

drains, the water will drain into the pail.

2.14.2 Position the foot pedal on the floor at the front of

the cabinet or on the foot shelf on ergonomic models.

2.14.3 A package of five view-window cover-lenses is

supplied with the cabinet. Install a cover lens per Section 7.2. When the cover lens becomes pitted or frosted, replace it.

3.0 FIELD INSTALLED ACCESSORIES

3.1 Aluminum Oxide Kit

3.1.1 An optional aluminum oxide kit is available

factory installed or may be field installed later.

Filed-installed (or replacement factory installed) kits consist of black rubber curtains with grommets, curtain hardware, boron carbide nozzle and light-lined flex hose. If the existing flex hose is in good condition, reserve the new hose for future replacement.

3.2 Curtain Installation

3.2.1 Match curtains to corresponding wall and doors.

3.2.2 Front and rear walls: Position the curtain on

the wall to be protected. Using the curtains as templates, mark each mounting point through the grommet holes along the upper edge of the curtain. NOTE: When laying out the attachment points, the upper edge of the rear curtain should be below the bottom edge of the air duct partition. Remove the curtains, and drill a .187" (3/16") diameter hole at each point marked. Install the curtains using the fasteners

BNP 65P and 220P PRESSURE BLAST CABINETS Page 10

est

provided (machine screw, 11/16 OD flat washer, lock washer and nut) at each grommet. The flat washer is used between the screw head and the rubber curtain grommet on all curtains.

3.2.3 Doors: Using protectors against the curtains

and outer doors, clamp the door curtains in place. NOTE: When laying out the attachment points, the upper edges of the door curtains should be even with the outer edges of the door’s sound proofing panel. Insert a #10 self-drilling screw with an 11/16 OD flat washer through the grommet holes. Use a screw gun with a 5/16" socket to drill and thread the screws through the door’s inner wall at each grommet.

3.2.4 Ergo Side Extensions: Position the curtain on

the wall to be protected. Use the curtain as a template and mark the top mounting point through the grommet. Remove the curtain, and drill a .187" (3/16") diameter hole at each point marked. Install the curtains using the fasteners provided (machine screw, 11/16 OD flat washer, lock washer and nut) at each grommet. The flat washer is used between the screw head and the rubber curtain grommet on all curtains. After the curtain is hung, mark and drill the cabinet and attach the lower grommets in like manner.

3.3 Manometer The optional manometer kit is listed in Section 9.1.

3.3.1 Consistent static pressure is necessary for

precise media separation, as the reclaimer's efficiency is achieved by a centrifugal balance of air flow, particle weight, and size. The manometer measures static pressure. Reclaimer static pressure is set by adjusting the dust collector damper. Refer to Section 5.3 to adjust static pressure. Refer to Section 5.7 for manometer instructions.

3.4 Armrest

3.4.1 Assemble the armrest and mounting brackets as

shown in Figure 9.

3.4.2 Position the assembly so the armrest is about

even with the bottom of the arm-port opening. Mark one hole location on the front of the cabinet at each mounting bracket.

3.4.3 Drill a 3/8" hole at both locations and mount the

armrest using 5/16 cap screw, washers and nuts. Install the bolts from inside the cabinet to protect the threads from abrasion, should the armrest need to be removed at a later date.

5/16 x 1" Cap Screw, Flat Washer, Lock Washer and Nut

3/8 x 1" Cap Screw and Lock Washer

Armr

Figure 9

3.4.4 Match drill the remaining four bracket holes and

install the remaining fasteners.

3.4.5 Loosen the fasteners on the slotted bracket and

raise or lower the armrest to a comfortable position.

3.5 Turntable with Workcar and Track

3.5.1 Components of the turntable and track

assembly are shown in Figure 10. The assembly consists of:

1. The inside track assembly, which is placed inside the cabinet.

2. The hinged track extension attaches to the support table, and swings up to clear the door.

3. The track support table.

4. Turntable and workcar assembly.

NOTE: The track may be placed on either side of the cabinet, allowing entry through either door. When installing the inside track, place it so the stops are opposite the entry door.

Hinged Track Extension

Track Support Table

Inside Track

Turntable and Workcar

Figure 10

BNP 65P and 220P PRESSURE BLAST CABINETS Page 11

3.5.2 Place the inside track in the cabinet over the

existing grate as shown in Figure 11.

Entry Door

Stops

Grate

Figure 11

3.5.3 Position the track support table and extension

as shown in Figure 12. When the hinged extension is lowered, the extension tracks must rest on the angled locating supports welded to the bottom of the inside tracks, and butt against the inside tracks.

The hinged extension must rest on the inside track support angles when lowered.

Extension

Support Angles

4.0 OPERATION

4.1 Media Loading and Unloading

4.1.1 Media Capacity: Media capacity depends on

the reclaimer size. Media capacity of 600 cfm units is approximately 1.6 cu. ft. Full capacity will be below the opening of the pop-up valve. Capacity of 900 cfm units is approximately 2.0 cu. ft. Full capacity is when media is at level of the pop-up valve.

4.1.2 Media Loading: With the exhauster OFF, add

clean dry media by pouring it into the reclaimer hopper

through the reclaimer door. Do not pour media directly into the cabinet hopper, as over filling may occur.

Overfilling will result in media carryover to the dust collector and possible blockage in the conveying hose. Refill only after all media has been recovered from the cabinet.

4.1.3 Media Unloading: To empty the cabinet and

blast machine of media, turn the exhauster ON and blow-off the cabinet interior until all media is recovered from the cabinet. Reduce pressure to 40 psi. Place an empty container, such as a bucket, on the cabinet grate. Remove nozzle and nozzle washer, close the door, close the choke valve and press the foot pedal. Direct media flow into the container. Empty the container when full or before it is too heavy to handle, and repeat the process until the machine is empty. Return the choke valve to the full open position. Clean the nozzle holder threads and inspect the threads on the nozzle and nozzle holder before reinstalling the nozzle washer and nozzle. If complete purging of media is required, use a vacuum to clean media residue in cabinet hopper and blast machine head.

4.2 Loading and Unloading Parts

Figure 12

3.5.4 Holes are provided on the track table leg pads to permit anchoring when needed.

3.5.5 Raise the track extension to allow opening and

closing of the door.

WARNING

Use solid fixturing to hold heavy parts in place. Do not remove lift equipment until the part is adequately supported to prevent movement. Moving heavy, unsupported parts may cause them to shift or topple, and cause severe injury. This is especially important with the use of turntables and turntables with tracks.

4.2.1 Load and unload parts through either door.

4.2.2 Parts must be free of oil, water, grease, or other contaminants that will clump media or clog filters.

4.2.3 When blasting small parts or objects having

small pieces that could become dislodged and fall off,

BNP 65P and 220P PRESSURE BLAST CABINETS Page 12

place an appropriately-sized screen over the grate (or under the grate when frequently blasting small parts) to prevent parts from falling into the hopper.

4.2.4 Close door; the door interlock system will

prevent blasting if either door is open.

4.3 Blasting Operation

CAUTION

 Always close cabinet, reclaimer and dust

collector doors before blasting. Keep all doors closed during blasting.

 Always wear blast gloves.  Avoid pointing the blast nozzle toward the

view window.

 Use the blow-off nozzle to blow media off

parts before opening doors.

 After blasting, keep doors closed and

exhauster running until the cabinet is clear of all airborne dust.

 Stop blasting immediately if dust leaks are

detected.

4.3.1 Slowly open the air valve on the air supply hose

to the blast machine. Check for air leaks on the initial start up and periodically thereafter.

4.3.2 Turn ON the lights and exhauster. The on/off

switch performs both functions.

4.3.3 Load parts.

4.3.4 Close door; the door interlock system will

prevent blasting if either door is open.

WARNING

Shut down the cabinet immediately if dust leaks from the dust collector or cabinet. Make sure the dust collector filters a re correctly seated and not worn or damaged. Prolonged breathing of any dust could result in serious lung disease or death. Short term ingestion of toxic dust such as lead, poses an immediate danger to health. Toxicity and health risk vary with dust generated by blasting. Identify all material being removed by blasting, and obtain Safety Data Sheets (SDS) for the media.

4.3.5 Insert hands into rubber gloves.

4.3.6 To blast, hold the nozzle holder or hose just

behind the nozzle holder, point the nozzle toward the object to be blasted, and apply pressure to the foot pedal. Blasting will begin almost immediately.

4.3.7 Adjust the pilot pressure regulator to the

required blasting pressure, per Section 5.1. The regulator is located on the top, left side of the cabinet.

NOTE: Pressure registers on the gauge only while blasting.

NOTE When blasting parts off the grate, use a solid conductive back rest to support the part. Without this assist, especially with longer blasting operations, the operator will tire easily from resisting blast pressure, and static electricity could build up in the ungrounded part and cause static shocks. Whenever possible avoid holding small parts that require blasting into the glove.

4.3.8 If an object should fall through the grate, stop

blasting immediately and retrieve it.

4.4 Stop Blasting

4.4.1 To stop blasting, remove pressure from the foot

pedal. The blast machine will depressurize each time the foot pedal is released.

4.4.2 The blast machine refills with media stored in

the reclaimer each time the foot pedal is released. Refilling takes approximately 15 seconds.

4.4.3 Use the blow-off nozzle to blow media off

cleaned parts.

4.4.4 Keep doors closed and exhauster running until

the cabinet is clear of all airborne dust.

4.4.5 Unload parts. Shut off the air supply valve, and

switch OFF the lights and exhauster.

4.5 Blasting Technique

4.5.1 Blasting technique is similar to spray painting

technique. Smooth continuous strokes are most effective. The distance from the part affects size of blast pattern. Under normal conditions, hold the nozzle

approximately 6" from the surface of the part.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 13

5.0 ADJUSTMENTS

5.1 Blasting Pressure

5.1.1 The pilot pressure regulator, located on the top,

left side of the cabinet, enables the user to adjust blasting pressure to suit the application. The suitable pressure for most purposes is about 80 psi. Lower pressures may be required on delicate substrates, and will reduce media breakdown. Higher pressure may be required for difficult blasting jobs on durable substrates, but will increase media breakdown. Optimal production can only be achieved when pressure is carefully monitored.

5.1.2 If the application requires blasting below 40 psi,

first pressurize the blast machine at 40 psi, and then turn the pressure to the required setting before blasting the part. If the initial pressure is below 40 psi, the pop-up valve may not seal.

5.1.3 Pressure registers on the gauge only while

blasting. While holding the nozzle securely, adjust air pressure at the pilot regulator located on the top, left side of the cabinet.

5.1.4 To adjust pressure, unlock the knob by pulling it

out as shown in Figure 13, and turn it clockwise to increase pressure or counter-clockwise to decrease pressure. Once operating pressure is set, push in on the knob to lock it and maintain the setting.

Pull knob out to unlock

Push knob in to lock

When viewed from the knob end, turn clockwise to increase pressure turn counterclockwise to decrease pressure

Blast Pressure Regulator Located on top left side of cabinet

Adjustment Knob

Figure 13

5.2 Media Metering

These instructions and the illustration in Figure 14 are for a standard cabinet with Sentinel Metering Valve. Optional metering valves may function differently, but the process is similar. Refer to the metering valve owner’s manual for the operation of the valve provided.

5.2.1 Adjust media flow using the metering valve

located at the bottom of the blast machine. The valve is closed when the handle is fully to the right. To adjust, begin with the valve closed, press the foot pedal and have someone slowly move the handle to the left to increase media flow. Allow time for the flow to stabilize before further adjusting. The valve is fully open when the handle is at the full left position. The optimum flow rate depends on the type and size of media and blasting pressure, and can best be determined by experience. Use as little media as possible to do the job while maintaining the best cleaning rate. Generally, with the correct mixture, abrasive can be seen as light discoloration as it exits the nozzle.

Move handle to the left to increase abrasive flo

Control Handle

Move handle to the right to decrease abrasive flow

Some items are removed for clarity

Figure 14

5.3 Reclaimer Static Pressure

5.3.1 Correct static pressure varies with the size of

reclaimer and the size, weight and type of media.

5.3.2 Adjust static pressure by opening (handle inline

with air flow) or closing (handle perpendicular to air flow) the dust collector damper. Refer to the dust collector owner’s manual, the damper is located on the inlet on CDC-1 dust collectors, and on the exhauster outlet RPC2 and RPH dust collectors. If the damper is not opened far enough, the reclaimer will not remove fines, resulting in dusty media, poor visibility, and possible media blockage in the conveying hose. If the damper is opened too far, it may cause carryover (usable media carried into the dust collector) and result in excessive media consumption. Open only as far as necessary to obtain a balance of dust removal without media carryover.

5.3.3 A manometer is useful when adjusting or

monitoring static pressure. The optional manometer kit is listed under Optional Accessories in Section 9.1. Refer to Section 5.7 for operation. The following are

BNP 65P and 220P PRESSURE BLAST CABINETS Page 14

static pressure starting points for given media. Static pressure may need to be lower with finer media and higher with coarser media. Run the media through several blast cycles allowing the reclaimer to function with these settings. Inspect the media in the reclaimer and fines in the dust collector as noted in Paragraph

5.3.2. Continue adjusting static pressure until optimum media cleaning without carryover is attained.

Glass Bead No. 4 to 7 ................................. 3" to 3-1/2"

Glass Bead No. 8 to 13 ................................... 2-1/2 - 3"

Alox. 60 & coarser ................................................ 4 - 5"

Alox. 80 & finer ............................................... 2-1/2 - 3"

Steel Grit .............................................................. 6 - 7"

5.3.4 If the damper has been adjusted and carryover

or excessive dust in the media continues, the optional adjustable vortex cylinder may help by fine-tuning media separation. The vortex cylinder is usually required only when using 180-mesh and finer media, or lightweight media. Refer to Section 5.4, and Accessories in Section 9.1.

5.4 Optional Externally-Adjustable Vortex Cylinder

NOTE: The externally adjustable vortex is an option when the cabinet is provided with a CDC-1 Dust collector. The vortex is standard with reclaimers when the cabinet is provided from the factory with an RPC or RPH dust collector.

The vortex cylinder fine-tunes media separation. Before adjusting the cylinder, adjust the damper on the dust collector to increase or decrease static pressure per Section 5.4. Once the damper is adjusted, adjust the cylinder.

5.4.1 The vortex cylinder is located atop the reclaimer

where the flex hose connects. Adjustments are made by loosening the handle's tensioning knob and moving the handle to achieve the correct setting. When the correct setting is established, tighten the locking knob to prevent movement. Start with the lever slightly to the right (about one o’clock as shown in Figure 15) of the vertical position.

5.4.2 To Remove More Fines: (Too much dust in

media) Raise the cylinder by moving the lever left toward "COARSE", in 1/4" increments at the indicator plate. Allow the media to go through several blast cycles before determining if further adjustment is needed.

5.4.3 To Remove Less Fines: (Excessive usable

media is carried to the dust collector) Lower the vortex cylinder by moving the lever right toward "FINE", in 1/4" increments at the indicator plate. NOTE: If the cylinder is lowered too far, the reclaimer will again begin to allow usable media to be carried over, and cause abnormally high static pressure.

5.4.4 When using media finer than 180-mesh, the

inlet baffle of the reclaimer may need to be removed. Refer to Section 1.10.6.

Remove more fines from media by moving the handle farther to the left

Remove less fines by moving the handle farther to the right

Tensioning Knob

Figure 15

5.5 Door Interlocks, Figure 16

WARNING

Never attempt to override the interlock system. Doing so could result in injury from unexpected blasting.

5.5.1 The door interlocks disable the blasting

control circuit when either door is open. To enable blasting, the door interlock switch must be engaged when the doors are closed. The interlocks are set at the factory and do not normally require field adjustment unless parts are replaced. When adjustment is required, proceed as follows.

5.5.2 Close cabinet doors.

5.5.3 Loosen the actuator bracket screws and

adjusting screw nut. Move the actuator bracket up or down, and the screw sideways, to center the screw on the over-travel stop. Tighten the bracket screws.

5.5.4 Turn the adjusting screw in or out as required to

engage the switch without applying excessive pressure on it. Tighten the adjusting screw nuts.

5.5.5 Test the operation with the doors open and then

again closed. Point the nozzle away from the door during the tests, and open the door only enough to disengage the interlock switch. The interlocks should stop the blasting when the doors are opened, and permit blasting when the doors are closed. NOTE: Negative pressure inside the cabinet may cause the doors to flex inward. Tests should be performed with the exhauster running.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 15

Detent Sleeve

Over-travel Stop

Adjusting Screw Nut

Loosen both nuts and move screw sideways as needed to center adjusting screw-head on the over-travel stop.

Adjust the screw to depress the over-travel stop when door is closed.

Actuator Bracket

Bracket Screws

Loosen bracket screws and move bracket up or down as needed to center adjusting screw-head on the overtravel stop.

Cabinet Door

Figure 16

5.6 Cabinet Air-Inlet Damper (cabinet static pressure)

5.6.1 Once the inlet is initially set per Section 2.13, it

seldom requires readjustment. The initial setting produces approximately 0.5" to 0.75" of static pressure

in the cabinet enclosure Do not confuse cabinet static

pressure with reclaimer static pressure, which is controlled by the dust collector damper as noted in Section 5.3. Reclaimer pressure must be set before cabinet pressure.

5.6.2 Using a manometer (as noted in Section 5.7 and

listed in Section 9.1) is the most accurate method of monitoring and adjusting cabinet pressure. Following the instructions packed with the manometer, start the exhauster and insert the needle into a glove, and adjust pressure using the inlet damper. Open the damper farther to decrease static pressure or close it farther to increase pressure.

5.6.3 If a manometer is not available, use the gloves

as an indicator. With the exhauster running, the gloves should be inflated, but not elevated off the grate.

5.7 Optional Manometer

NOTE: These instructions show several methods of taking static pressure readings (negative pressure) on cabinet reclaimers using a flexible tube manometer. Use the method best suited for the application. The instruction explains the processes for taking periodic readings and shows how to permanently install the manometer for taking frequent readings. Permanent fittings should be installed when rigid ducting is used, or when the manometer installation is permanent. Use silicone sealer or other sealant to seal around the fitting to prevent leaks. The fitting should be capable of being capped when the manometer tube is removed. Capping the fitting will prevent leaks that alter the reclaimer’s separation efficiency. The readings are reference points so it doesn’t matter where the readings are taken as long as they are always taken at the same location. Taking readings at different locations could produce different results. Static pressure readings at the door are generally 0.5" to 1" lower than those taken above the reclaimer.

5.7.1 Refer to directions packed with the manometer

for preparation and operating instructions for the manometer.

5.7.2 Connect one end of the 3/16" ID tubing to one of

the tubing connectors (elbow) at the top of the manometer by pushing it over the barbed adaptor.

5.7.3 Leave the needle protector on the needle and

insert the needle into the other end of the tubing. The ends of the tubing must fit tight on the manometer and needle; leaks will give inaccurate readings.

5.7.4 Open both manometer valves (elbows) per the

instructions provided with the manometer.

5.7.5 Magnets on the manometer hold it in position on

the reclaimer body. The manometer must be verticallyplumb so the fluid is level on both sides.

5.7.6 Adjust the slide rule to align the zero with the

fluid level. Refer to Figure 18

5.7.7 Needle placement: Ref. Figure 17.

5.7.7.1 Taking readings in the flex hose: Remove the

needle protector, and insert the needle into the flex hose approximately 8" from the top of the reclaimer.

5.7.7.2 Taking readings at the reclaimer door: Open

the reclaimer fill door, remove the needle protector and place the needle so the point is inside the door opening. Carefully close the door on the needle. The side of the needle will embed into the rubber, creating an airtight seal.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 16

Pull-thru reclaimers only. Insert the needle into straight section of flex hose, about 8-inches above the top of the reclaimer.

Place the needle so the point is inside the door opening. Carefully close the door on the needle.

For taking frequent readings, install a permanent fitting in the reclaimer wall, just below the inner cone as shown.

8

The manometer must be vertical when

taking pressure readings.

With the exhauster OFF, slide the rule to align the

zero with the fluid level.

To obtain the pressure reading: With the exhauster ON, add the number of inches the fluid travels up one column, to the inches the fluid travels down the other column. The total is the static pressure reading.

Reclaimers are for reference and may differ from those shown.

Figure 17

In the example shown, fluid traveled up

the right column 1-3/4 inch,

and down the left column 1-3/4 inch.

Static pressure is determined by adding

the columns together. In the example,

the static pressure is 3-1/2 inches.

5.7.8 Turn the exhauster ON. The negative (static)

pressure will move fluid in the tube.

NOTE: Readings must be taken with the cabinet doors open, and with the exhauster running.

5.7.9 To find the static pressure, add the number of

inches the fluid travels up one column to the inches the fluid travels down the other column. Refer to the example in Figure 18.

5.7.10 After the readings are taken, replace the needle

protector. Close the manometer valves and store the manometer in the original container in a clean area. NOTE: If the manometer installation is permanent, the manometer may remain on the reclaimer body after the

Figure 18

5.8 Foot Shelf, Ergonomic models only

5.8.1 Raise the shelf to remove pressure from the

locating pins, and remove the pins. Adjust the shelf height and insert the pins.

valves are closed.

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6.0 PREVENTIVE MAINTENANCE

NOTE: To avoid unscheduled downtime, establish an inspection schedule. Inspect all parts subjected to media contact, including; nozzle, media hose, flex hose, in addition to all items covered in this section. Adjust frequency of inspections as needed based on usage, type of media, and condition of parts being blasted.

6.1 Daily

6.1.1 Check media level in reclaimer and refill as

necessary.

6.1.2 Check reclaimer debris screen for debris. The

screen is accessible through the reclaimer door. With the exhauster OFF, remove the screen and empty it daily or when loading media. Empty the screen more often if part blasted causes excessive debris. Do not operate the machine without the screen in place, oversized byproduct from blasting could plug the nozzle.

6.1.3 Empty the compressed-air filter drain pail at

least once a day, and more often if needed. Moist air inhibits the flow of media. Drain the air line and receiver tank regularly. If the filter does not remove enough moisture to keep media dry and flowing, it may be necessary to install an air dryer or aftercooler in the compressed-air supply line.

6.1.4 Refer to the dust collector owner’s manual and

empty dust containers. Adjust intervals based on filling rate.

6.1.5 Refer to the dust collector owner’s manual and

drain the pulse manifold at the end of each shift.

6.1.6 Refer to the CDC-1 dust collector manual for

pulsing instructions and pulse the cartridge at least every half hour of blasting and before turning OFF the exhauster. Dusty blasting conditions will require more frequent pulsing. RPC and RPH dust collectors are automatically pulsed at timed intervals.

6.2 Weekly

6.2.1 Make sure that couplings are secure and lock

pins and safety cables are in place.

6.2.2 Check coupling gaskets, couplings, and nozzle

holders for leaks and wear. Replace as necessary.

6.2.3 Inspect nozzle for wear. Replace when orifice

diameter is worn 1/16” larger than original size. Replace

the nozzle washer when worn.

6.2.4 While blasting have someone inspect all

external piping, hoses, valves, and couplings for air leaks. If leaks are found repair immediately.

6.2.5 While blasting have someone check the blast

machine for air leaks. If leaks are found around the popup valve, inspection door, or pipe fittings at the bottom of the cone, stop blasting immediately and repair or replace worn parts. If leaks are not identified and corrected, abrasive erosion could cause irreparable damage to the blast machine.

6.2.6 Inspect the blast hose for wear and thin spots by

pinching it every 6 to 12 inches. Soft spots mean the hose is worn. The first sign of wear is usually along the outside radius where the hose bend just behind the nozzle holder. Replace the hose as soon as soft spots

are noted. Couplings will not safely grip worn hose,

and may detach under pressure.

6.2.7 Inspect gloves for wear. The first sign of

deterioration may be excessive static shocks. Replace as needed per Section 7.1.

6.2.8 Inspect flex hoses for wear.

6.2.9 Inspect outlet valve diaphragm: Remove the cap

four screws and inspect the diaphragm. Replace the diaphragm if worn or cracked. Continued use with a warn diaphragm will quickly wear the valve casting.

6.2.10 Inspect view window cover lens, Replace as

needed per Section 7.2.

6.2.11 During operation, inspect cabinet door seals for

media leaks.

6.3 Monthly

6.3.1 Inspect reclaimer wear plate or rubber liners for

wear. Replace as necessary per section 7.10 or 7.11.

6.3.2 Inspect reclaimer door gasket for damage.

6.4 Dust Collector

Reverse-pulse dust collectors are covered in a separate manual. Refer to Section 1.1.1.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 18

7.0 SERVICE MAINTENANCE

7.1 Gloves

7.1.1 Special static-dissipating gloves are provided for

operator comfort. It will be necessary to change gloves periodically as they wear. The first sign of deterioration may be excessive static shocks.

7.1.2 Band-clamp type: Band-clamp type gloves are

held in place by metal band-clamps on the inside of the cabinet. To replace, loosen the clamps with a screwdriver, replace the gloves, and tighten the clamps.

7.1.3 Quick-Change type, clampless installation:

Quick-change gloves are held in place using spring rings sewn into to the attachment end of the glove. To install, insert the glove into the arm port, so one spring is on the inside of the port and the other is on the outside, sandwiching the arm port between both spring rings.

7.2 View Window Cover Lens

7.2.1 Rapid frosting of the view window can be

avoided by directing ricocheting media away from the window, and by installing a cover lens on the inside surface of the window. Using cover lenses prolongs the life of the view window.

Coupling Screws

7.2.2 The best way to install a cover lens is to remove

the window from the cabinet. If, for some reason, it is not practical to remove the window, the lens may be applied with the window glass in place.

7.2.3 To install a cover lens, carefully remove the

adhesive backing making sure the adhesive remains on the lens, and apply the lens to the clean, dry, inner surface of the view window. When the cover lens becomes pitted or frosted, replace it.

7.3 Blast Hose and Nozzle, Refer to Figure 19

7.3.1 When replacing blast hose make sure the hose

is square cut and that it is fully inserted into the nozzle holder and coupling until it seats tightly against the shoulder in the holder and coupling, as shown in Figure

19. Make sure correctly sized screws are used to secure the nozzle holder and blast hose coupling. Screws should not penetrate the inside of the blast hose.

7.3.2 Replace the nozzle when its inside diameter has

increased by 1/16", or sooner if pressure diminishes noticeably. Make sure the nozzle washer is in good condition and in place before screwing the nozzle into the nozzle holder. Make sure the nozzle is screwed tightly into the nozzle holder; if nozzle is not tight against the nozzle washer, thread erosion will occur and nozzle will fuse to nozzle holder.

Blast Hose

Make sure end of blast hose

is squarely cut like this,

not like this

Nozzle Holder

Nozzle Washer

Make sure hose is fully

seated against nozzle

holder and coupling

Nozzle

Make sure nozzle washer is in good condition and is in place

Screw nozzle tightly into nozzle holder. Make sure nozzle compresses the washer to create tight seal

Make sure coupling screws are secure but

do not penetrate the inner tube of the hose

Figure 19

BNP 65P and 220P PRESSURE BLAST CABINETS Page 19

7.4 View Window Replacement

5/16 x 3/4 Gasket

WARNING

Do not use plate glass for replacement view windows. Plate glass shatters on impact and could cause severe injury. Use only genuine replacement parts.

7.4.1 Remove the two window frame nuts located on

the upper edge of the window frame, and swing the

window frame open. NOTE Ergo models are not hinged; they are held by four frame nuts. If the frame

is to remain open, for cleaning or other reasons, remove it per Section 7.6.

7.4.2 Remove the old window.

7.4.3 Inspect the window frame gaskets, on both the

window frame and on the cabinet. If either gasket is damaged, replace it per section 7.5.

7.4.4 Install optional view window cover lens per

Section 7.3.

7.4.5 Set the new window (cover lens down) squarely

over the window opening, making sure that all edges of the window are centered and overlapping the window gasket, and that the window is resting on the window support tabs..

7.4.6 Swing the window frame into place and tighten

the frame nuts.

7.5 Window Gasket Replacement, Figure 20

7.5.1 Inspect the gaskets when changing the view

window. Replace the window frame gasket and cabinet window opening gasket at the first sign of media leakage around the view window, or if gaskets are worn or otherwise damaged.

7.5.2 Remove the window and window frame per

Section 7.6.

7.5.3 Remove all the old gasket material and clean

the surfaces of the cabinet and window frame.

7.5.4 Peel a short section of adhesive backing from

the 5/16-thick strip gasket, and adhere the gasket to the center of the top edge of the window opening, as shown in Figure 20. Peel additional backing as needed, and work the strip around the radius of each corner, pressing it firmly to bond. Trim the gasket to fit and compress the ends to seal.

Cabinet Front

5/32 x 3/4 Gasket

Window Frame

Figure 20

7.5.5 Using 5/32-thick strip gasket, repeat the

process on the underside of the window frame.

7.5.6 Trim around window frame bolts slots, as needed.

7.6 Window Frame Removal, Figure 21

7.6.1 Remove the two window frame nuts located on

the upper edge of the window frame, and swing the

window frame open. NOTE: Ergo models are not

hinged; they are held by four frame nuts.

7.6.2 Remove the window to prevent breakage.

7.6.3 Pivot the window frame up or down until tension

is off the frame hinges.

7.6.4 Slide the frame to the right, to remove. The

hinges separate as shown in Figure 21

Support Tabs

Pivot the frame up or down until tension is removed from the hinges.

Slide the frame to the right

to separate the hinges.

NOTE: Ergo models are not hinged.

Figure 21

BNP 65P and 220P PRESSURE BLAST CABINETS Page 20

7.6.5 Replace the frame in reverse order. Align the

top bolt holes with the bolts; slide the frame as necessary.

7.6.6 Set the new window squarely over the window

opening, making sure that all edges of the window are centered and overlapping the window gasket, and that the window is resting on the window support tabs.

7.6.7 Swing the window frame into place and tighten

the frame nuts.

7.7 Light Assembly

7.7.3 Lens and Tube Replacement

7.7.3.1 Remove the four wing nuts holding the light

fixture to the cabinet, and use the handles to lift the

fixture off the cabinet.

7.7.3.2 Flip the fixture over to access the lens screws, ref. Figure 23.

Lens Screws (4)

Lens

NOTICE

Use an approved step ladder when servicing the light assembly. Do not climb on top of the cabinet. The cabinet top will not support the weight of a person.

7.7.1 Shut OFF electrical power.

7.7.2 Gasket Replacement

7.7.2.1 Remove the four wing nuts holding the light

fixture to the cabinet, and use the handles to lift the fixture off the cabinet, as shown in Figure 22.

Handle

Light Assembly

Wing nut

Gasket

Figure 22

7.7.2.2 Remove all the old gasket material and clean

the surfaces of the cabinet.

7.7.2.3 Lay a section of strip gasket next to the opening,

and cut to length, allowing 3/4 overlap on each end. Peel a short section of adhesive backing and adhere the strip gasket to the top edge of the light opening, as shown in Figure 22. Press the gasket tightly to bond. Repeat the process for each side, compressing the ends to seal.

Figure 23

7.7.3.3 Remove the four lens screws and remove the

lens.

7.7.3.4 Replace the lens or tubes as required.

7.7.3.5 Inspect the gasket, and replace when worn or

damaged.

7.7.3.6 Reassemble in reverse order.

7.8 Pop-up Valve Replacement, Figure 24

7.8.1 Empty the machine of media as described in

Section 4.1.3.

7.8.2 Depressurize the blast machine, and lockout

and tagout the compressed-air supply.

WARNING

Failure to observe the following procedure before performing any maintenance could cause serious injury or death from the sudden release of compressed air.

 Depressurize the blast machine.  Lockout and tagout the compressed air

supply.

 Bleed the air supply line to the blast

machine.

Tubes

BNP 65P and 220P PRESSURE BLAST CABINETS Page 21

7.8.3 To gain access to the pop-up valve, remove the

inspection door assembly.

7.8.4 Use a short pipe wrench to unscrew the pop-up

valve guide as shown in Figure 24, by turning it counterclockwise. Remove the pop-up valve and guide from the machine.

7.8.5 Slide the new pop-up valve over the guide, and

then screw the valve guide (with the pop-up valve on it) into position inside the machine. Tighten the guide wrench-snug, but not wrench-tight. Over-tightening the guide will make it difficult to remove next time the popup valve needs replacement.

Pop-up Valve

Tighten

Pop-up Guide

Loosen

Figure 24

7.8.6 Put a new gasket on the inspection door, then

bolt the door onto the machine.

7.9 Pop-up Valve Seat Replacement

7.9.1 The easiest method to replace the rubber pop-up

seat is through the reclaimer access door. If for some reason replacement cannot be made through the reclaimer, observe the warning in Section 7.8, and empty the machine and bleed the air supply line. Remove the inspection door assembly and work through the opening.

7.9.2 Remove the old seat by using a finger,

screwdriver, or similar object, to work the seat out of the retainer groove.

7.9.3 Push the new seat all the way through the port

and then fit it into the groove. For the last few inches, pull up on the seat and allow it to "pop" into position.

7.10 Reclaimer Wear Plate Replacement

7.10.1 Remove the reclaimer inlet adaptor and old

wear plate. The wear plate is held in place with screws attached from the outside of the reclaimer; remove the screws and pull out the wear plate from the reclaimer inlet.

7.10.2 Angle the new wear plate into reclaimer inlet

until it is in position with the straight end at the inlet. Using a board or similar object as leverage, pry the wear plate against the inner wall of the reclaimer. While forcing the wear plate against the reclaimer, install sheet metal screws through the old screw holes to secure. Caulk seems between the wear plate and reclaimer to prevent rapid wear in those areas.

7.11 Replacing or Field Installing Optional Reclaimer Rubber Liners, Figure 25. The reclaimer

must be designed to accept liners and have a removable top.

7.11.1 Remove the flex hoses from the reclaimer inlet

and outlet.

7.11.2 Remove the bolts and nuts, securing the

reclaimer top, and then remove the top.

7.11.3 If the reclaimer is currently unlined, proceed to

the installation note preceding Paragraph 7.11.10.

7.11.4 Remove the top liner and tube liner. NOTE: 900

cfm only (600 cfm reclaimers do not have a tube liner): Grind the tack welds from the bottom of the tube liner that secures the tube liner to the tube, then slide the liner off the inner tube.

7.11.5 Remove the bolts located along the side of the

inlet, and remove the inlet baffle.

7.11.6 To remove the inlet-top liner, remove the self-

drilling screws securing it to the top of the inlet. NOTE: 600 reclaimers do not have an inlet-top liner.

7.11.7 Wall liner and inlet-side liner are held in place

with self-drilling screws. NOTE: The inlet side-liner for a 600 reclaimer is part of the wall liner, fold the strait section for side liner inward enough to remove the liner through the reclaimer top. From the outside of the reclaimer, remove the screws, and remove the liner.

7.11.8 Inner cone liners and cone-ring liners are glued

onto the inner cone. Pull off the liners to remove them.

7.11.9 Remove old caulking and adhesive from the

weldment.

Installation Notes: The numbers in parentheses (-)

shown in Figure 25 and the applicable paragraphs, show the recommended order of installation. When installing the liners, make sure that seams are aligned. The final assembly must be smooth and free of protrusions, edges, and gaps. Any edges will disrupt the air flow, causing wear, and affect the reclaimer’s media cleaning efficiency.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 22

600 cfm only. The inlet-side and wall liner are one-

piece. To remove the wall liner the straight inlet section must be folded inward enough to remove the liner through the top of the reclaimer. The new liner must be folded inward enough to insert it through the reclaimer top. There are no inlet-top liner or tube liner on 600 reclaimers.

7.11.10 (1st) Place the cone-ring liner on the inside of

the cone-ring; check fit and trim if needed. Apply medium-set contact cement to the fabric side and install the liner. NOTE: Follow the instructions provided with the adhesive. Some adhesives require it to be applied to both contact surfaces. Smooth out the liner to eliminate air pockets.

7.11.11 (2nd) Place the cone liner in the cone with the

fabric side down, and check the fit, trim if necessary. Follow the instructions provided with the adhesive and apply medium-set contact cement to the fabric side, and install the cone liner. Smooth out the liner to eliminate air pockets.

*Tube Liner (7th)

Inlet Baffle (5th)

Bolts enter from inside

*Inlet-Top Liner

*Inlet-Side Liner (3

Cone-Ring Liner (1st)

Top Liner (6

Note seam location

The baffle and tube on 900 reclaimers are two piece. Tubes liners are

)

not used with 600 cfm.

Wall Liner (4th)

Self-Drilling Screws

Cone Liner (2nd)

th)

* Ref 600 liners: Inlet-side liner is part of wall liner.

Inlet-top liner and tube liner are not used.

Figure 25

7.11.12 (3

) Position the inlet-side liner and inlet-top liner to make sure they fit; trimming is occasionally required. Align the inlet-side liner and inlet-top liner and clamp them in place. Use a self-drilling screw at each hole location in the weldment to secure replacement liners. NOTE: To field install new, first-time inlet-side liner and inlet-top liners, after clamping the liners, use self-drilling screws at each liner corner to secure them.

7.11.13 (4

) Clamp the wall liner in place, making sure it is flush with the top of the reclaimer body and that the cutout is aligned with the reclaimer inlet. Mark the wall

liner at the three bolt-hole locations for the inlet baffle. Remove the liner and drill the bolt holes. Reinstall the wall liner. Align the three bolt holes and temporarily place bolts through the holes to hold it in place. Clamp the liner, and while pushing the liner against the weldment, secure replacement liners, with self-drilling screws at each existing hole location. NOTE: To field install a new, first-time wall liner, use self-drilling screws to secure it at the seam and an inch or two from the top and bottom at each quadrant. Remove the temporary inlet baffle bolts after the liner is secured.

7.11.14 Apply silicone caulking to seal seams around the

inlet-side liner and reclaimer weldment, and between the inlet-top liner and wall liner seam. Apply caulking at the seams of the cone-ring liner and cone liner and between the cone liner and wall liner. Wipe the caulking smooth.

NOTICE

All seams between each liner must be sealed, and all seams between the liners and reclaimer weldment must be sealed. Voids will cause premature wear.

7.11.15 (5

edge of the inlet baffle that will fit against the inner tube. Install the inlet baffle; bolts should be installed from the inside of the reclaimer to attach nuts from the outside.

7.11.16 (6

align the holes in the liner with those in the top. Note that the holes around the inlet are spaced differently from the others. Temporarily install a couple of bolts to keep the alignment.

7.11.17 (7

use worm clamps to temporarily clamp the liner to the tube. NOTE: 600 cfm reclaimers do not have a tube liner. Align it so the seam is on the backside of the baffle, as shown in Figure 25. Make sure the tube liner is tight against the top liner, then tack it to the bottom of the inner tube in three or four places. Remove the clamps when the tube liner is secured.

7.11.18 Apply caulking to the seam on the tube liner,

and between the tube liner and top liner.

7.11.19 Apply caulking around the top edge of the wall

liner and inlet-top liner.

7.11.20 Align the reclaimer top assembly and lower it

into place being careful not to smear the caulking. Secure the top bolts and inlet baffle bolts.

7.11.21 Working through the reclaimer inlet, wipe the

caulking seal smooth. Apply additional caulking to the

) Apply adhesive-backed strip gasket to the

) Slide the top liner over the inner tube and

) Place the tube liner over the inner tube, and

BNP 65P and 220P PRESSURE BLAST CABINETS Page 23

seam between the baffle and wall liner. Recaulk any voids.

7.11.22 Install flex hoses.

7.11.23 Allow time for the caulking to cure before putting

the reclaimer in service.

7.12 Sentinel Metering Valve

7.12.1 Refer to the Sentinel media metering valve

owners’ manual no. 20951 for service and replacement parts.

7.13 Reverse-pulse Dust Collector

Reverse-pulse dust collectors are covered in a separate manual.

8.0 TROUBLESHOOTING

WARNING

To avoid serious injury, observe the following when troubleshooting.  Turn OFF compressed air, and lockout and

tagout the air supply.

 If checking the controls requires air, always

enlist the aid of another person to:

• Hold the nozzle securely.

• Operate the foot pedal.

 Never bypass the foot pedal or wedge it in

the operating position.

 Never override the door interlock system.

8.1 Poor visibility

8.1.1 Dirty filter cartridge(s). Pulse cartridge and

empty dust container regularly. When using an RPC or RPH, refer to the reverse-pulse dust collector manual to adjust pulse pressure and pulse sequence.

8.1.2 Exhauster motor not operating. Check voltage to

motor and motor wiring.

8.1.3 Check rotation of exhauster motor; the motor

should rotate as indicated by the arrow on the housing.

If it does not rotate in the proper direction, lockout and tagout electrical power and switch the motor leads as

shown on the motor plate. Refer to Section 2.11.

8.1.4 Using friable media that rapidly breaks down, or

using media that is too fine or worn out.

8.1.5 Dust collector damper closed too far restricting

air movement through the cabinet. Adjust static pressure per Section 5.3.

8.1.6 Cabinet air-inlet damper closed too far restricting

air movement through the cabinet. Adjust damper per Section 2.13 and 5.6.

8.1.7 Reclaimer door open.

8.1.8 Hole worn in flex hose between cabinet hopper

and reclaimer inlet or between the reclaimer and dust collector. Replace hose and route it with as few bends

as possible to prevent wear.

8.1.9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet.

8.1.10 Nozzle worn. Replace the nozzle when its orifice

diameter has increased by 1/16".

8.2 Abnormally high media consumption

8.2.1 Door on reclaimer open or worn door gasket. Air

entering reclaimer around the door will cause media carryover to the dust collector. DO NOT operate unless all doors are closed.

8.2.2 Dust collector damper open too far. Adjust static

pressure per Section 5.3.

8.2.3 Media may be too fine or worn-out.

8.2.4 Using friable media that rapidly breaks down.

8.2.5 Blast pressure too high for the media, causing media to break down.

8.2.6 Hole worn in reclaimer, or leak in reclaimer

seams. Check entire reclaimer for negative-pressure leaks.

8.2.7 Outlet valve not sealing. Inspect diaphragm.

8.2.8 Metering valve requires adjustment. Adjust

media flow per Section 5.2.

8.2.9 When using media finer than 180-mesh, the

reclaimer inlet baffle may need to be removed. Refer to Section 1.10.6.

8.2.10 Optional externally-adjustable vortex cylinder

requires adjustment, refer to Section 5.4.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 24

8.3 Reduction in blast cleaning rate

8.3.1 Low media level. Check media level and refill if

low.

8.3.2 Media/air mixture out of adjustment. Adjust per

Section 5.2.

8.3.3 Reduced air pressure. This may be caused by a

malfunctioning regulator, a dirty filter element in air filter, partially-closed air valve, leaking air line, or other air tools in use.

8.3.4 Blockage in nozzle. Blockage may occur as a

result of a missing debris screen.

8.3.5 Moist media. Frequent bridging or blockage in

the area of the metering valve can be caused by moisture. See Section 8.5.

8.3.6 Air leaking through the outlet valve, reducing

blast pressure and control pressure to media metering valve. Inspect diaphragm and outlet valve body.

8.4 Plugged nozzle

8.4.1 A damaged or missing reclaimer screen will

allow large particles to pass and block the nozzle. Replace or re-install as necessary.

8.5 Media bridging

8.5.1 Frequent bridging or blockage in the media

metering valve can be caused by damp media. Media becomes damp by blasting parts that are slightly oily, from moisture in the compressed-air line, or from absorption from ambient air.

8.5.2 To avoid contaminating media from the

workpiece, all parts put into the cabinet should be clean and dry. If parts are oily or greasy, degrease and dry them prior to blasting.

8.5.3 Moist compressed air may be due to a faulty

compressor that overheats, or pumps oil or moisture into the air line, too long an air line permitting moisture to condense on the inside, and from high humidity. Drain filters and receiver tank regularly. Ongoing problems with moist air may require the installation of an air dryer or aftercooler in the air supply line.

8.5.4 Absorption. Some media types tend to absorb

moisture from the air, especially fine-mesh media in areas of high humidity. Empty the media and store it in an airtight container when cabinet is not in use.

8.5.5 A vibrator mounted either on the blast machine

leg or on a bolt on the media metering valve may help to prevent bridging of fine-mesh media. NOTE: To avoid the possibility of compressing media, a vibrator should be setup to start only when the foot pedal is pressed.

8.6 Neither media nor air comes out the nozzle when the foot pedal is pressed

8.6.1 Depressurize the blast machine, and check the

nozzle to see if it is plugged. See Section 8.4.

8.6.2 Make sure the blast machine pressurizes when

the foot pedal is pressed. If it does not pressurize, refer to Section 8.7.

8.6.3 Make sure the media metering valve and the

choke valve are open.

8.7 Blast machine does not pressurize

8.7.1 Make sure the air compressor is operating and

air supply valves are open.

8.7.2 Make sure the pressure regulator is not set too

low of OFF. Minimum pressure is 40 psi. See Section

5.1.

8.7.3 Door interlocks not engaging. Check door

interlock adjustment per Section 5.5.

8.7.4 Inadequate air supply. Refer to the cfm air

consumption table in Figure 4.

8.7.5 Inspect diaphragm in the outlet valve for wear.

8.7.6 Inspect pop-up valve and seat for wear and

alignment.

8.7.7 Blocked or leaking control line. Check all fittings

and urethane tubing for blockage or leaks.

8.7.8 Foot pedal valve malfunction. Check foot pedal

for alignment, and inlet and outlet lines for pressure.

8.7.9 Make sure the lines are not reversed on the foot

pedal or pilot regulator. Refer to the schematic in Figure 5.

8.7.10 Check the 4-way valve per Paragraphs 8.11.5

and 8.11.6.

8. 7.11 Inspect the check valve for obstruction or broken flap.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 25

8.8 Blast machine does not depressurize or depressurizes too slowly

8.8.1 Check for blockage in the 4-way valve mufflers.

8.8.2 Make sure the 3-way valve in the foot pedal

exhausts air when the pedal is released. If it does not exhaust, check the inbound air line for blockage, if no blockage, replace the valve.

8.8.3 Inspect brass control-line filter attached to

diaphragm outlet valve for media blockage. If media is present, inspect outlet valve diaphragm for damage.

8.8.4 Check the outlet muffler that is located inside

the cabinet, for blockage.

8.8.5 Check 4-way air valve for jamming per

Paragraphs 8.11.5 and 8.11.6.

8.9 Heavy media flow

8.9.1 Make sure the choke valve is open.

8.9.2 Media metering valve open too far. Adjust per

Section 5.2. If adjusting the media valve does not regulate media flow, empty the machine, depressurize the machine, and inspect the internal parts of the valve for wear.

8.10 Media surge: A small amount of surge is

normal at start-up.

8.10.1 Heavy media flow. Adjust per Section 5.2

8.10.2 Empty the blast machine, depressurize the blast

machine, and inspect the internal parts of the metering valve for wear. Refer to the Sentinel Media Metering Valve manual number 20951.

8.11 Air only (no media) comes out the nozzle

8.11.1 Make sure the machine contains media.

8.11.2 Make sure the media metering valve is not

closed. Adjust media flow per Section 5.2.

8.11.3 Make sure the media metering valve opens

when foot pedal is pressed. Refer to the metering valve owner’s manual.

8.11.4 Check for minor blockage in the media metering

valve by fully opening the metering valve, and closing the choke valve. Activate the foot pedal to blow out obstructions. If this procedure fails, depressurize the machine, open the metering valve clean out cap and check for foreign objects.

8.11.5 Check the muffler on the 4-way air valve. Air

should exhaust from the muffler when the foot pedal is pressed. If air does not exhaust, remove the muffler and try again. If air exhausts now, the muffler is blocked. If air still does not exhaust, the 4-way valve may be faulty, refer to Paragraph 8.10.6 to check the 4-way valve.

8.11.6 Check the 4-way valve as follows: Depressurize

the air supply line. Remove the tubing leading to either the media metering valve or diaphragm outlet valve. Pressurize the air supply line. No air should exhaust from the tube adaptor. Press the foot pedal, air should start exhausting at the adaptor, and stop when pressure on the pedal is released. If it does not operate accordingly, the 4-way valve is faulty or air supply is insufficient.

8.11.7 Outlet valve not sealing. Inspect diaphragm

8.11.8 Metering valve requires service. Refer to the

media metering valve manual.

8.12 Media buildup in cabinet hopper, does not convey to reclaimer

NOTE: Do not pour media directly into the cabinet hopper, as overfilling may occur. Overfilling will result

in media carryover to the dust collector and possible blockage in the conveying hose.

8.12.1 Exhauster motor rotating backwards. The motor

should rotate as indicated by the arrow on the exhauster housing. If it does not rotate in the proper direction,

lockout and tagout electrical power and switch the

motor leads as shown on the motor plate. Refer to the system’s wiring schematic. Refer to Sections 2.11.

8.12.2 Dust collector damper closed too far restricting

air movement through cabinet. Adjust static pressure per Section 5.3.

8.12.3 Dust collector filter cartridge(s) clogged. Refer to

the dust collector owner’s manual.

8.12.4 Hole worn in flex hose between cabinet hopper

and reclaimer inlet or between the reclaimer outlet and dust collector inlet. Replace hoses and route them with as few bends as possible to prevent wear.

8.12.5 Reclaimer door open. DO NOT operate unless

door is closed.

8.12.6 Obstruction in flex hose. Remove hoses and

check for blockage.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 26

8.13 Static shocks

8.13.1 Cabinet and/or operator not grounded. Abrasive

blasting creates static electricity. The cabinet must be grounded to prevent static build-up. See Sections 2.10 and 2.4.1. If shocks persist, the operator may be building up static. Attach a small ground wire, such as a wrist strap, from the operator to the cabinet.

8.13.2 Gloves wearing thin. Inspect gloves and replace

them as needed.

8.13.3 Avoid holding parts off the grate. Static will

build-up in the part if not dissipated through the metal cabinet.

8.14 Dust leaking from cabinet

8.14.1 Refer to Section 8.12.

8.15 Dust leaking from dust collector

8.15.1 Damaged or loose filters. Inspect filters, replace

as needed.

Refer to the dust collector owner’s manual to service reverse-pulse dust collectors.

9.0 ACCESSORIES AND REPLACEMENT PARTS

9.1 Optional Accessories

Conversion kits to convert from push-thru reclaimer with dry filter to pull-thru for use with reverse pulse dust collector

Description Stock No.

To convert from dry filter to CDC-1 dust collector

Kit includes outlet adaptor pipe, gasket, and fasteners.

for 600 cfm reclaimer ...................................... 28963

for 900 cfm reclaimer ...................................... 28964

To convert from dry filter to RPC or RPH dust collector.

(optional for CDC-1 for use with fine mesh media) Kit includes pull-thru adjustable vortex, gasket, and fasteners

for 600 cfm reclaimer ...................................... 28629

for 900 cfm reclaimer ...................................... 28630

Conversion kits, Sentinel metering valve

To convert from fine mesh media to coarse ..... 22848

To convert from coarse mesh media to fine ..... 22849

Time delay door locks ............................................ 24163

Lock pins (pkg of 25) for twist-on hose couplings .. 11203

Safety cable, 1/2" OD to 1-1/4" OD blast hose ...... 15012

Manometer kit ........................................................ 12528

Noise-reduction arm port covers, pair .................... 24885

Anti-fatigue floor-mat, for front of cabinet .............. 24744

Armrest assembly .................................................. 24900

Abrasive trap .......................................................... 02011

Aluminum oxide kit, factory-installed: Includes #3 boron carbide nozzle, black rubber wall curtains with grommets and curtain hardware. Does not include rubber reclaimer liners.

for BNP 65 conventional ...................................... 28898

for BNP 65 Ergo .................................................. 25008

for BNP 220 conventional ................................... 28899

for BNP 220 Ergo ................................................ 28900

Aluminum oxide kit, field-installed: Filed-installed kits consists of the items noted above for factory kits but also include light-lined flex hose. Does not include rubber reclaimer liners.

for BNP 65 conventional, 600 cfm ...................... 13536

for BNP 65 Ergo model, 600 cfm ........................ 25074

for BNP 220 conventional, 900 cfm .................... 13474

for BNP 220 Ergo model, 900 cfm ...................... 25076

Boron carbide nozzle

CTB-2, 1/8" orifice ........................................... 21090

CTB-3, 3/16" orifice ......................................... 21091

CTB-4, 1/4" orifice ........................................... 21092

Rubber curtains, black Curtain set

for conventional 65 series ............................ 23531

for conventional 220 series .......................... 23532

for Ergo 65 series ......................................... 25086

for Ergo 220 series ....................................... 25087

Back curtain

for 65 series .................................................. 14243

for 220 series ................................................ 14247

Front curtain

for 65 series .................................................. 14242

for 220 series ................................................ 14246

Door curtain, 2 required

for 65 series .................................................. 14244

for 220 series ................................................ 14245

Ergo side extension curtain, each (2 required)

for 65 series .................................................. 24682

for 220 series ................................................ 24683

Rubber curtains, white Curtain set

for conventional 65 series ............................ 23541

for conventional 220 series .......................... 23542

for Ergo 65 series ......................................... 25088

for Ergo 220 series ....................................... 25089

BNP 65P and 220P PRESSURE BLAST CABINETS Page 27

HEPA Filter, for use with reverse-pulse dust collectors

600 cfm free stranding .................................... 23625

900 cfm free standing ...................................... 23626

Vortex cylinder assembly, adjustable for pull-thru reclaimer

600 cfm ........................................................ 19080

900 cfm ........................................................ 23046

Pass-thru door, with 15-inch square cut-out Right door

for 65 series ................................................. 23610

for 220 series ............................................... 23612

Left door

for 65 series ................................................. 23611

for 220 series ............................................... 23613

Supa hose, 3/4" ID x 25 feet, uncoupled ............... 21121

NOTE: Supa hose requires the use of the following coupling, contractor thread nozzle holder and nozzle.

Nozzle holder, NHP-3/4 w/contractor thread ......... 11398

Coupling, CQPS-3/4 for 3/4" Supa hose ............... 11395

Gasket, CQGP-1, for 11395-3/4" Supa hose coupling

pack of 10 ......................................................... 08852

Nozzle, short venturi for use with 3/4" ID Supa hose

TYP-3, 3/16" orifice ........................................... 23501

TYP-4, 1/4" orifice ............................................. 23502

Flex hose, heavy-lined, for heavy usage with aluminum oxide. Available in 15 ft. lengths only

5" ID ................................................................ 12465

6" ID ................................................................ 12457

Turntables and Turntables with Tracks

WARNING

Turntable capacities are based on concentric loading. Use solid fixturing to hold heavy parts in place. Do not remove lift equipment until the part is adequately supported to prevent movement. Moving or rotating heavy, unsupported or off-centered parts may cause them to shift or topple, and cause severe injury.

Fixed-base Turntable without Bearing Description Stock No.

20" diameter 25 lb capacity ................................... 12412

Fixed-base Turntable with Bearing, 500 lb. Capacity, Figure 26

Item Description Stock No.

(-) 20" dia. assembly, 500 lb. capacity .......... 12411

(-) 30" dia. assembly, 500 lb. capacity .......... 14138

1. Turntable, replacement

20" diameter 500 lb. capacity ................ 18329

30" diameter 500 lb. capacity ................ 21390

2. Bearing, 1-1/2" bore .................................. 11517

3. Protector, bearing ..................................... 13479

4. Screw, 1/2-NC x 1-1/2" cap ...................... 03454

5. Washer, 1/2" lock ...................................... 03516

6. Nut, 1/2-NC hex ........................................ 03511

Figure 26

Turntable with Workcar and Track, 500 lb. Capacity, Figure 27

Item Description Stock No.

(-) 20" diameter turntable and track assembly

for 65 series ........................................... 13530

for 220 series ......................................... 12835

(-) 30" diameter turntable and track assembly

for 220 series ......................................... 24045

(-) Turntable & workcar assembly replacement

20" diameter .......................................... 24205

30" diameter .......................................... 24086

1. Turntable replacement

20" diameter .......................................... 18329

30" diameter .......................................... 21390

2. Bearing, 1-1/2" bore .................................. 11517

3. Protector, bearing ..................................... 13479

4. Screw, 1/2-NC x 1-1/2" cap ...................... 03454

5. Washer, 1/2" lock ...................................... 03516

6. Nut, 1/2-NC hex ........................................ 03511

7. Caster, 4" V groove ................................... 11594

All other track items are special order. Contact distributor for price and availability.

BNP 65P and 220P PRESSURE BLAST CABINETS Page 28

Figure 27

Foot-Shelf Assembly, Figure 28 Used on ergonomic models only

Item Description Stock No.

(-) Shelf assembly ......................................... 24835

1. Shelf, foot .................................................. 27599

2. Pin, quick release, 1/2" x 2" ...................... 24838

3. Screw, 1/4-NC x 3" hex head cap ............ 24434

4. Nut, 1/4-NC Hex ....................................... 03111

5. Washer, 1/4 lock ....................................... 03117

6. Washer, 1/4 flat ......................................... 03116

7. Bracket, foot-shelf mount, each ................ 27600

Abrasive Trap, Figure 29 Item Description Stock No.

(-) Abrasive trap, complete ............................ 02011

1. Screen ....................................................... 02012

2. O-Ring ....................................................... 02013

3. Cap ............................................................ 02014

4. Body .......................................................... 02015

5. Lock bar .................................................... 02016

6. Screw, 3/8" x 1" thumb .............................. 03289

7. Shoulder screw, 3/8" x 3/8" ....................... 03291

8. Gasket, screen .......................................... 02434

9. Decal ......................................................... 02129

(-) Service kit (items 1, 2, 8 & 9) .................... 01925

4 5

Figure 28

Figure 29

BNP 65P and 220P PRESSURE BLAST CABINETS Page 29

Reclaimer Liners, Figure 30

Reclaimer must be designed to accept liners and have a removable top.

Item Description Stock No.

(-) Rubber liner sets

600 cfm .................................................. 23150

900 cfm .................................................. 23151

1. Top liner

600 cfm .................................................. 22733

900 cfm .................................................. 23059

2. Baffle, lined

600 cfm (tube liner not used) ................ 22730

900 cfm (2-pc. includes tube liner) ........ 23416

3. Wall liner, reclaimer body

600 cfm .................................................. 22731

900 cfm .................................................. 17008

4. Inlet side liner

600 cfm ....................................... Part of Item 3

900 cfm .................................................. 12830

5. Cone liner

600 cfm .................................................. 22732

900 cfm .................................................. 16070

6. Inlet top

600 cfm .................. not used on 600 reclaimer

900 cfm .................................................. 22827

7. Screw, self-drilling, 10-16 x 3/4" ............... 12722

Armrest, Figure 31 Item Description Stock No.

(-) Armrest assembly for one station ............. 24900

1. Armrest, replacement ............................... 24899

2. Bracket, armrest cabinet, each ................. 24896

3. Support bar, adjustable, each ................... 24895

4. Cap screw, 3/8-NC x 1" ............................ 03252

5. Washer, 3/8 lock ....................................... 03318

6. Cap screw, 5/16-NC x 1" .......................... 03152

7. Nut, 5/16-NC hex ...................................... 03211

8. Washer, 5/16 flat ....................................... 03216

9. Washer, 5/16 lock ..................................... 03217

Armrest Installed

Cabinet shown for reference

4 5

Figure 31

9 7

Figure 30

BNP 65P and 220P PRESSURE BLAST CABINETS Page 30

9.2 Cabinet Replacement Parts, Figure 32 Item Description Stock No.

1. Gasket, 5/16" x 1" adhesive-backed, per foot, specify feet required

BNP 65 door, 11 ft. per door ................. 00187

BNP 220 door, 13 ft. per door ............... 00187

Light assembly, 7 ft. required ................ 00187

Air-inlet damper, 3 ft. required ............... 00187

BNP 65 Ergo front, 13 ft. required ......... 00187

BNP 220 Ergo front, 16 ft. required ....... 00187

2. Light assembly w/ cover ........................... 23255

3. Door assembly, left

for 65 series ........................................... 20070

for 220 series ......................................... 20074

4. Door assembly, right

for 65 series ........................................... 20071

for 220 series ......................................... 20075

5. Grate

for 65 series ........................................... 11811

for 220 series ......................................... 11810

6. Latch kit, door ........................................... 20064

7. Glove set

Band-clamp attachment ........................ 11215

Quick-change (clampless) attachment ... 28820

8. Glove, left hand only

Band-clamp attachment ........................ 12710

Quick-change (clampless) attachment ... 28638

9. Glove, right hand only

Band-clamp attachment ........................ 12711

Quick-change (clampless) attachment ... 28639

10. Clamp, glove ............................................. 11576

11. Clamp, flex hose

5-1/2", for 65 .......................................... 11578

6-1/2", for 220 ........................................ 00750

12. Hose, bulk flex, specify length required

5" ID light-lined for 65, 9 ft. required ...... 12467

6" ID light-lined for 220, 9 ft. required .... 12468

13. Grommet, blow-off hose ............................ 11798

14. Grommet, blast hose ................................. 00184

15. Adaptor pipe universal, flex hose

5" for 600 cfm or 900 w/ steel media ..... 23296

6" for 900 cfm ......................................... 23297

16. Gasket, flex hose adaptor pipe

5" for 600 cfm or 900 w/ steel media ..... 23259

6" for 900 cfm ......................................... 23291

17. Muffler, outlet ............................................ 05068

18. Foot pedal assembly,

less tubing .............................................. 20483

with tubing, 14 feet ................................. 20195

19. Actuator bracket, door interlock ................ 19152

20. Over-travel stop, door interlock ................. 20004

21. Detent sleeve, door interlock .................... 15042

22. Air valve, 3 way door interlock .................. 12202

23. Regulator, 1/8" NPT pilot pressure ........... 12715

24. Gauge, pressure, 1/8" cbm ....................... 01908

25. Fitting, 1/8" NPT elbow x 1/8" barb ........... 11733

26. Gasket, hopper plate adaptor ................... 20247

27. Plate, hopper hose adaptor ....................... 21657

28. Switch, toggle (single phase only) ............ 12127

29. Damper. air-inlet ....................................... 23156

30. Brace, leg

BNP 65 ................................................... 24443

BNP 220 ................................................. 24445

Ergo front shown for reference

Figure 32

BNP 65P and 220P PRESSURE BLAST CABINETS Page 31

9.3 View Window Assembly, Figure 33 Item Description Stock No.

1. Window glass, 12.5" x 19.5" laminated .... 12212

2. Gasket, 5/16" x 3/4", applied to cabinet

per foot, 6-feet required ......................... 00189

3. Gasket, 5/32" x 3/4", applied to window frame

per foot, 6-feet required ......................... 00192

4. Cover lens, pkg. of 5 ................................. 06190

5. Nut, plastic, window frame,

2 required on conventional, 4 on ergo .... 23035

6. Window frame, quick change

for conventional model cabinet ............. 22826

for ergo model cabinet ........................... 25429

9.5 Foot Pedal Assembly, Figure 35 Item Description Stock No.

(-) Foot pedal assembly,

less tubing, item 10 ................................ 20483

with tubing, 14 feet Item 10 ................... 20195

1. Foot pedal casting set, top and base ........ 28379

2. Valve, 10-32, 3 way n/c ............................. 20026

3. Drive pin, grooved ..................................... 20109

4. Screw, sh 1/4 NF x 3/4" ............................ 03086

5. Screw, 10-32 x 1/2" fh ............................... 19571

6. Adaptor, 10-32 thrd. x 1/8 barb ................. 11731

7. Spring, 1-1/4" x 3-1/2" ............................... 20121

8. Screw, 8-32 x 3/8 thread cutting ............. 11389

9. Bumper, rubber (feet) ............................... 21522

10. Tubing, 1/8" ID twin, specify ft. required ..... 19577

Figure 33

9.4 Light Assembly, Figure 34 Item Description Stock No.

(-) Light assembly w/ cover ........................... 23255

1. Light fixture

(does not include cover or tubes) .......... 24740

2. Reflector lens ............................................ 23253

3. Tube, fluorescent, 17w ............................. 24741

Cover

Figure 35

9.6 1" Diaphragm Outlet Valve, Figure 36 Item Description Stock No.

(-) 1" Diaphragm outlet valve, complete ........ 03371

1. Nipple, 1" x close ...................................... 01701

2. Diaphragm, outlet valve ............................ 06149

3. Washer, 1/4" lock ...................................... 03117

4. Screw, 1/4"x 1" HH Cap ............................ 03053

5. Cap, diaphragm outlet .............................. 03393

6. Body, diaphragm outlet ............................. 06135

9 8

7. Bushing, 1-1/4" x 1" .................................. 01804

Figure 34

Figure 36

BNP 65P and 220P PRESSURE BLAST CABINETS Page 32

9.7 Plumbing and Air Schematic, Figure 37 Item Description Stock No.

1. Valve, 3-way ............................................. 12202

2. Fitting, straight,1/8" NPT x 1/8" barb ........ 11732

3. Tubing, 1/8" ID urethane, specify ft reqd. ... 12475

4. Tubing, 1/8" ID twin urethane

specify feet required .............................. 19577

5. Fitting, straight 1/4" MNPT x 3/8" tube ..... 11736

6. Tubing, 3/8" OD poly, specify ft. required ... 12478

7. Tee, 1/8" tube barb ................................... 11734

8. Metering valve, Sentinel for 50-mesh and finer media, standard ... 21439

for media coarser than 50-mesh ........... 20608

9. Tee, 1/4" brass .......................................... 02025

10. Valve, 4-way air ........................................ 12203

11. Fitting, elbow 1/4" M-NPT x 3/8" tube ....... 11685

12. Valve, 1" diaphragm outlet ........................ 03371

13. Nipple, 1/4" Hex ........................................ 02808

14. Filter, 1" w/ auto drain ............................... 22425

15. Bushing 1/4" x 1/8" NPT ........................... 02010

16. Hose assembly, 1" x 10’ exhaust .............. 23915

17. Muffler, 1/4" bronze ................................... 03988

18. Adaptor, 1/2" NPT x 1/2" male flare .......... 11351

19. Hose end, 1/2" barb x 1/2" female swivel ... 15002

20. Hose end, 1/2" barb x 3/8" M-NPT ............ 06369

21. Blow-off nozzle .......................................... 06368

22. Hose, 1/2" ID air, bulk, specify ft. reqd. ...... 12472

23. Regulator, 1/8" NPT pilot pressure ............ 12715

24. Gauge, pressure, 1/8" cbm ....................... 01908

25. Fitting, 1/8" NPT elbow x 1/8" barb ........... 11733

26. Foot pedal assembly,

less tubing .............................................. 20483

with tubing, 14 feet item 4 ...................... 20195

27. Regulator, 1" pilot operated w/ gauge ....... 12052

28. Gauge, 1/4" cbm ....................................... 11830

29. Adaptor, 1" male NPT x 1" male flare ....... 11720

30. Filter, 1/4" NPT male/female inline ........... 27618

31. Plug, 1/4-NPT ............................................ 01950

OUT

To "IN" on valve

To "OUT" on valve

To cabinet hopper

OUT

28 27

18 19

Compressed Air Inlet

Figure 37

BNP 65P and 220P PRESSURE BLAST CABINETS Page 33

9.8 Blast Machine, Figure 38 Item Description Stock No.

(-) Blast machine assembly,

16" dia., 2 cu. ft. capacity ....................... 21135

1. Ball valve, 1" with handle (choke valve) ... 02396

2. Handle, 1" ball valve ................................. 22531

3. Leg pad, right for 1642 ............................. 20735

4. Leg pad, left for 1642 ................................ 20736

5. Adaptor, 1" male NPT x 1" male flare ....... 11720

6. Hose assembly, 1" x 21" pusher line ........ 22508

7. CF Coupling 1-1/4" NPT ........................... 00551

8. Media metering valve, Sentinel for 50-mesh and finer media, standard ... 21439

for 50-mesh and coarser media ............ 20608

9. Inspection door assembly, 6" x 8" ............ 02377

10. Gasket, 6" x 8" inspection door ................ 02369

11. Pop-up valve with external sleeve ............ 03699

12. Guide, pop-up, 1-1/4" x 6-1/2" toe nipple ... 01754

13. Seat, pop-up valve .................................... 02325

14. Valve, 1" diaphragm outlet ....................... 03371

15. Regulator, 1" pilot operated w/ gauge ...... 12052

16. Gauge, 1/4" cbm ....................................... 11830

17. Filter, 1" w/ auto drain ............................... 22425

18. Check valve, 1" swing ............................... 12187

19. Valve, 4-way air ........................................ 12203

20. Gasket, CQG, pkg of 10 ........................... 00850

21. Coupling, 1/2" ID hose, CQA-1/2 .............. 00599

22. Nozzle holder, CHE-1/2 ............................ 00577

23. Blast hose, 1/2" ID x 16 ft. coupled,

includes items 21 & 22 .......................... 01251

24. Nozzle, tungsten carbide

CT-2, 1/8" orifice .................................... 01351

CT-3, 3/16" orifice, standard .................. 01352

CT-4, 1/4" orifice .................................... 01353

25. Nozzle washer, NW-1, pkg. of 10 ............. 21580

26. Fitting, elbow 1/4" M-NPT x 3/8" tube ....... 11685

27. Fitting, straight 1/4" M-NPT x 3/8" tube ...... 11736

28. Muffler, 1/4" bronze ................................... 03988

29. Hose assembly, 1" x 10’ exhaust .............. 23915

30. Filter, 1/4" NPT male/female inline ........... 27618

31. Lock pin, coupling (package of 25) ........... 11203

1, 2

To cabinet hopper

Figure 38

BNP 65P and 220P PRESSURE BLAST CABINETS Page 34

9.9 Sentinel Valve Replacement Parts Refer to the Sentinel valve owner’s manual for

replacement parts.

9.10 Reclaimer, for 16  Dia. Blast Machine Figure 39

NOTE: Flex hose, clamps and lower adhesive-backed gasket are not supplied with replacement reclaimers.

Item Description Stock No.

(-) Reclaimer assembly, pull-thru type

600 cfm w/outlet pipe adaptor ............... 28968

900 cfm w/outlet pipe adaptor ............... 28969

600 cfm w/external adjustable vortex .... 21292

900 cfm w/external adjustable vortex .... 21293

1. Gasket, 5/16" x 1" adhesive-backed,

specify feet required .............................. 00187

2. Inlet pipe adaptor

600 cfm, 5" ............................................. 12361

600 cfm, 5", for rubber-lined reclaimer .... 25065

900 cfm, 6" ............................................. 12363

900 cfm, 5" for steel media .................... 14411

3. Gasket, inlet adaptor

600 cfm 5" .............................................. 11779

900 cfm 6" .............................................. 11759

4. Wear plate, rubber-lined w/mntg screws

600 cfm .................................................. 13011

900 cfm with bolt-on top ........................ 25071

*20

*19

Ref Item 19 Optional Externally-adjustable vortex, provided on cabinets purchased with RPC or RPH dust collectors.

5. Screen assembly, 8-mesh ........................ 21265

6. Door assembly, w/gasket and latch .......... 14271

7. Gasket, door .............................................. 11745

8. Spring latch assembly ............................... 12263

9. Gasket, 2" adhesive-backed, per foot,

specify ft. required ................................. 13089

10. Adaptor, outlet pipe

600 cfm, 6" ............................................. 20344

900 cfm, 7" ............................................. 16832

11. Top assembly, 900 cfm ............................. 23040

12. Eyebolt 3/8-NC .......................................... 00430

13. Adaptor, 16″ dia. blast machine, 900 cfm ... 23043

14. Body section with door and wear plate

for reclaimers with bolt-on top only ........ 27465

*15. Body section with rubber liners

and bolt on top ....................................... 27466

*16. Hose, light-lined flex, specify feet required

5" ID for 600 cfm .................................... 12467

6" ID for 900 cfm .................................... 12468

*17. Clamp, hose

For 600 cfm, 5-1/2" ................................ 11578

For 900 cfm, 6-1/2" ................................ 00750

*18. Hose support inlet, optional for 900 cfm only

5", for use with steel media, w/5" hose .... 22324

6", standard use ..................................... 16887

*19. Vortex cylinder assembly, adjustable,

600 cfm .................................................. 19080

900 cfm .................................................. 23046

*20. Hose support, 7" outlet, option for 900 .... 20619

Ref Item 1 4 ft. required for 600 cfm reclaimer 5 ft. required for 900 cfm reclaimer

*18

*16

14, *15

*17

900 reclaimer body shown 600 body differs slightly. Parts rotated for clarity.

*These items are not included

with replacement reclaimer. Order separately if needed.

Figure 39

Clemco BNP-65P, BNP-220P, BNP-65PE, BNP-220PE User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual