KV20, 25, 30, 45, 50, 65 & 110
DRY PICK UP VACUUM
CLEANER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email:
info@clemas.co.uk Web: www.clemas.co.uk
IMPORTANT USER INFORMATION
It is most important that this instruction book should be retained with the appliance for future
reference. Should the appliance be sold or transferred to another user, always ensure that the book
is supplied with the appliance in order that the new user can be acquainted with the functioning of
the appliance and the relevant warnings. These warnings are provided in the interest of safety. You
must read them carefully before installing or using the appliance.
CAUTION: This machine is not suitable for picking up health endangering dust.
CAUTION: This machine is for dry use only and shall not be used or stored outdoors in wet
conditions.
This machine is also suitable for commercial use, for example in hotels, schools, hospitals, factories,
shops and offi ces for other than normal housekeeping purposes.
If the supply cord is damaged, it must be replaced by a special cord or assembly available from the
manufacturer or its service agent.
Do not use the appliance in the presence of fl ammable gases.
Never leave the appliance running unattended.
Remove the plug from the wall socket before attempting any form of user maintenance specifi ed
in the user instruction book.
Do not carry or drag your vacuum cleaner by the mains supply cable.
Do not tug at the mains supply cable to remove the plug from the wall socket.
Keep the mains supply cable away from heat, oil, sharp edges and rough surfaces.
Always ensure that the cable is not damaged in any way.
Never pick up hot cinders or lighted cigarette ends.
Paper bags and fi lters should be changed or cleaned at regular intervals.
Do not use the appliance to suck up liquids.
Do not use the appliance for dry vacuuming with the fi lter or paper bag removed.
Always replace the paper bag when full ensuring that the cloth fi lter is not blocked with dust.
This appliance should be serviced by authorised Kerstar personnel and only genuine Kerstar spare
parts should be used.
ELECTRICAL INFORMATION
This appliance has been designed for dry vacuum cleaning only and must
not be used to pick up any liquids.
Kerstar declines any liability should this or any of the following measures not be observed.
Cable & Plug
This Vacuum Cleaner is an earthed appliance and has 10 metres of 3-core fl ex with a moulded on
impact resistant 13amp 3-pin plug (to BS 1363A). The fuse fi tted (ASTA Approved) is rated at
13amps. Only 13amps fuses must be used. (Not applicable to 110V models – these are fi tted with a
yellow 16amp 3-pin plug suitable for 110V).
Should the moulded on plug be damaged please follow this procedure:
Switch off supply at socket, remove damaged plug from socket, cut plug off from fl ex.
Make sure the damaged plug is disposed of immediately so as there is no chance of the damaged
plug being used.
Fitting a Replacement Plug
Use only a 13amp (approved) plug. To fi t proceed as follows:
1) Ensure that the lengths of wire to be fi tted inside the plug have
been cut to the correct length and the end correctly prepared. When
preparing the cable ends take care not to damage the out sheath, or
the insulation surrounding the inner conductors.
2) Connect the blue (NEUTRAL) wire to the terminal in the plug which
is marked with the letter “N” or coloured black.
3) Connect the brown (LIVE) wire to the terminal in the plug which is
marked with the letter “L” or coloured red.
4) Connect the green/yellow (EARTH) wire to the terminal in the plug which is marked with the
letter “E” or coloured green.
5) Tighten all screws. Ensure that all conductor strands have entered into the terminal posts and
that the mains lead is securely held in place by the cable clamp.
6) Ensure that the plug is fi tted with a 13amp ASTA approved BS 1362 fuse. Replace the top cover
of the plug and secure.
Extension Cable
If using an extension cable at any time, always ensure that the insulation sheath is in good condition
and is not damaged in any way. Make sure that the socket is fi tted to the extension cable correctly,
if in doubt have it checked by a qualifi ed electrician. Always use the extension cable in accordance
with the manufacturers instructions.
UNPACKING YOUR VACUUM CLEANER
Unpack your cleaner and ensure that you have the spares and accessories as listed on the delivery
note.
Note
This range of dry industrial vacuum cleaners has a hose entry which will accept 32, 38 and 51mm
diameter hoses. Hoses and accessories are usually supplied to your order/requirement. Please check
you receive the accessories ordered.
Models on a caddy (KV18, 45, 65 & 110) are packed with the caddy handle removed for transport/
packing purposes. Refi t the handle before use.
OPERATING INSTRUCTIONS
1. Connection to the Electricity Supply
Insert the mains plug into a suitable socket outlet. When you have fi nished cleaning unplug the
appliance. When coiling the mains cable make sure that any twists or knots in the cable come out
at the plug end. DO NOT coil cable from the plug end as all twists and knots remain in the cable
and considerably shorten its life.
2. Cleaner Controls
The following controls are provided:
a) The on/off switch is situated on the top of the motor head. To switch the appliance on fi rmly
press the part of the switch marked “1”. To switch off press the part of the switch marked “0”.
(Some models are fi tted with one switch per motor)
3. Carrying and Storing
The assembled cleaner should only be moved by the carrying handle on top of the motor head. (Not
applicable to models on a caddy). Do not attempt to lift or drag the machine by the mains lead. The
cleaner must be stored indoors and in a dry environment.
4. Access to the Filtration System
a) To remove the motor head, unclip the clips. Ensure that the clips are hinged clear of the rim of
the motor head. Lift the motor head clear of the cannister.
b) To refi t the motor head align the head so that the cable entry lies directly opposite the hose
entry on the cannister. Locate the clips over the rim of the motor head and fi rmly press down
the clips until they have locked into position.
FILTRATION SYSTEM
This vacuum cleaner is fi tted with two stages of fi ltration. Both stages are on the negative pressure
(suction) side of the motor.
1) 1st Stage: K3 Paper Bag – KV18/1 and KV20/1
K4 Paper Bag – KV25/1, KV25/2 and KV30/1
K6 Paper Filter – KV20/2, KV30/2 and KV45/2
K7 Paper Filter – KV65/2 & 3 and KV110/2 & 3
K3 and K4 are disposable paper bags. They are fi tted over the inlet inside the cannister and the dirt
and debris is collected inside the bag. When the paper bag is full or suction effi ciency is impaired
the paper bag should be replaced. K3 and K4 paper bags are not designed to be emptied and should
not be reused.
K6 and K7 paper fi lters are used on larger vacuums in place of paper bags (which may burst when
being removed). Paper fi lters are fi tted over the rim of the cannister and held in place with a strap.
Dirt and debris entering the cannister is collected in the bottom of the cannister. K6 and K7 paper
fi lter can be reused after the cannister has been emptied provided that it is not torn or holed.
2) 2nd Stage – Cloth Filter Assembly
A cloth/nylon type of fi lter material supported by a fi lter frame. A specially designed material for
use as a vacuum cleaner fi lter medium.
LOSS OF SUCTION / THERMAL CUTOUT SWITCH
If your cleaner loses suction power, fi rst check that the hose and other accessories in use are not
blocked. Then check that the fi ltration system is not blocked. The fi ltration system can be serviced
as follows:
Paper Bags – If full, replace (if burst, empty out cannnister)
Paper Filters – Replace if torn or holed or shake dust off and reuse.
Cloth Filter Assembly – This fi lter will become contaminated with dust during normal use and/or
if the paper bag/paper fi lter is holed or burst. The dust must be removed either by brushing off or
by vacuuming with another vacuum cleaner. It is advisable to have a spare fi lter so that one fi lter
can be used in the machine and then the machine itself can be used to vacuum the dust off the
contaminated spare fi lter.
If any of the fi lters, paper bags or paper fi lters are damaged or holed, they must be replaced with
new items.
This vacuum cleaner is fi tted with thermal cutout switch which automatically stops the motor if it
overheats. This may be caused by a blocked hose or wands, a full paper bag, or a blocked fi lter. If
your vacuum cleaner cuts out check for the above. The cutout switch will automatically reset itself
when the motor temperature drops.
SERVICING & SPARES
Should your KERSTAR VACUUM CLEANER need any servicing, repair or spares please contact
your nearest KERSTAR dealer or contact KERSTAR directly:
Tel: +44 (0)1604 760455
Fax: +44 (0)1604 701022
Please make a note of the model and serial number before contacting your dealer.
GUARANTEE
Kerstar products are guaranteed for 12 months against defective parts and workmanship. There are
certain conditions that may invalidate this guarantee.
a) This appliance must be correctly installed and used in accordance with these instructions.
b) Servicing must be carried out by Kerstar authorised personnel only.
c) The guarantee may be invalidated by unauthorised repair or modifi cation to the appliance.
KERSTAR LIMITED may introduce modifi cations to their products from time to time and consequently
the details given in this instruction book are subject to alteration without notice.
Vacuum
Motor Head
Filter
Assembly
K3 or K4
Paper Bag
K6 or K7
Paper Filter
Strap
Can on
Chassis
Can on
Caddy
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