Clemas & Co i-mop Lite Operator's Manual

i-mop Lite Operator Manual
Clemas & Co. Unit 16 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Operating manual
imop lite
1.01 – 2019 D 3
Contents
1 General ........................................................................................................... 5
1.1 The product: imop lite .............................................................................. 5
1.2 Intended operation .................................................................................. 5
1.3 Delivery ................................................................................................... 6
2 Safety instructions......................................................................................... 7
2.1 General information regarding safety ...................................................... 7
2.1.1 Signal words and warning symbols used ........................................... 7
2.1.2 Hazard statements ............................................................................. 8
2.2 Safety instructions for the operator .......................................................... 9
2.2.1 Occupational safety ........................................................................... 9
2.2.2 Technical condition of the imop lite .................................................... 9
2.3 Safety instructions for personnel ............................................................. 9
2.3.1 Instructions regarding the defined user and service positions ........... 9
2.3.2 Personnel to be used and their qualifications .................................... 9
2.4 Specific components ............................................................................. 10
2.4.1 Safety and warning labels ................................................................ 10
2.5 Specific energy systems ........................................................................ 10
2.5.1 Electronics ....................................................................................... 10
2.6 Specific life cycles of the imop lite ......................................................... 12
2.6.1 Transport ......................................................................................... 12
2.6.2 Commissioning ................................................................................ 13
2.6.3 Operation ......................................................................................... 13
2.6.4 Service and maintenance ................................................................ 13
2.7 Safety instructions applicable to consumables ...................................... 14
2.7.1 Cleaning agent................................................................................. 14
2.8 Instructions applicable to the battery ..................................................... 14
3 Description of the imop lite machine ......................................................... 16
3.1 Defined working and user positions ....................................................... 16
3.1.1 The working position ........................................................................ 16
3.1.2 Description of the defined user positions ......................................... 17
3.2 Elements of the imop lite machine ......................................................... 17
3.2.1 Assemblies ...................................................................................... 17
3.2.2 Operating unit .................................................................................. 21
3.2.3 Lever ................................................................................................ 22
3.2.4 Connections ..................................................................................... 23
4 Preparation ................................................................................................... 25
4.1 Unpacking the machine ......................................................................... 25
4.2 Connecting the power supply to the power adapter .............................. 25
5 Commissioning ............................................................................................ 26
5.1 Before turning the machine on .............................................................. 26
5.2 Putting the machine into the parking position ........................................ 26
5.3 Charging the machine’s battery ............................................................. 28
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5.4 Turning the machine on ......................................................................... 31
5.5 Stopping and turning off the machine .................................................... 31
5.6 Removing/inserting the liquid container ................................................. 32
5.7 Removing/inserting the suction filter ...................................................... 33
5.8 Fit the machine with cleaning brushes or pads...................................... 35
6 Operation ...................................................................................................... 38
6.1 Prior to the beginning of work ................................................................ 38
6.2 Turning the machine on ......................................................................... 38
6.3 Cleaning operation ................................................................................ 38
6.4 Turn the machine off ............................................................................. 39
6.5 After finishing work ................................................................................ 39
7 Error conditions ....................................................................................... 40
8 Maintenance ................................................................................................. 42
8.1 Maintenance instructions for your safety ............................................... 42
8.2 Maintenance of the machine ................................................................. 43
8.2.1 General repair procedure ................................................................. 43
8.2.2 Dismantling/assembling the squeegee ............................................ 46
9 Repairs .......................................................................................................... 50
10 Remedying faults ......................................................................................... 51
11 Shutting down, disposal ............................................................................. 52
11.1 Shutting down and storage .................................................................... 52
11.2 Recommissioning after a shutdown ....................................................... 52
11.3 Decommissioning ................................ .................................................. 53
11.4 Disposal ................................................................................................ 53
12 Technical data .............................................................................................. 55
13 Warranty ....................................................................................................... 56
13.1 Warranty period ..................................................................................... 56
13.2 Processing the warranty claim ............................................................... 56
13.3 Disclaimers of warranty ......................................................................... 56
14 Index ............................................................................................................. 58
15 Declaration of conformity and manufacturer ............................................ 59
Operating manual
imop lite
1.01 – 2019 D 5
1 General
This operating manual contains all the important information for installing, commissioning and operating your imop lite. It will also provide you with information and important advice regarding your safety and help with problems.
1.1 The product: imop lite
This product was manufactured in accordance with the applicable national standards and guidelines, and serves to clean hard surfaces which are neither sensitive to moisture or polishing.
1.2 Intended operation
The machine is intended for use in accordance with the following:
The machine must only be used to clean hard surfaces that are not sensitive to either moisture or polish.
The machine may only be used inside buildings.
The operational temperature range of the machine is between +5°C and +40°C.
The machine is intended for commercial use, e.g. in hotels, schools, hospitals,
factories, shops, offices, small businesses, etc.
The machine is not suitable for cleaning frozen surfaces/floors.
The machine may only be used by persons who have been trained to operate it,
have proven their ability to use it and have been specifically instructed to do so.
The machine is not intended to be used by persons with reduced physical, sensory or mental capabilities, or with a lack of experience and/or knowledge (including children).
The machine may only be equipped and operated with original accessories and spare parts.
The machine may only be operated with the installed safety devices.
The safety and operational instructions contained in this operating manual must be
complied with.
The operational instructions of the operator must be complied with.
The relevant accident prevention regulations, as well as other, generally
recognized safety and operational rules must be complied with.
Any unauthorized modifications to the machine shall void the liability of the manufacturer for any resulting damages.
Flooring must be checked to ensure it is suited to the cleaning process before using the machine.
The manufacturer shall not be liable for damage to the machine or the flooring that is to be cleaned caused by use of the wrong brushes, pads, or cleaning agents.
The device may only be opened up by customer service.
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The following points will be considered improper operation:
Use on unsuitable types of flooring
Use of unsuitable cleaning agents
Use of the wrong polishing pads
Outdoor use
Operation by unauthorized persons
Operation during which there is failure to comply with the safety regulations
Operation using deactivated or modified/defective safety devices
Performing cleaning while connected to the power adapter
Cleaning frozen surfaces/ground
1.3 Delivery
Please check that the delivery is complete and intact. If any of the parts are missing or defective, please contact your supplier immediately.
1 imop lite machine
1 power adapter with connecting cable for charging the battery
1 battery
1 operating manual
1 set of brushes
1 squeegee sheet set
Warning
Suffocation hazard for children!
Keep packaging film away from children. Please dispose of the packaging in an environmentally
friendly way!
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2 Safety instructions
The following basic safety instructions must be observed every time you use the imop lite.
Please carefully read through the following safety instructions and information regarding the safe operation of the imop. Please familiarize yourself with all the functions of the imop lite. Be careful to keep this operating manual near the imop lite and give it to other operators, if necessary. The imop lite may only be passed on to third parties if you also provide them with the operating manual.
2.1 General information regarding safety
2.1.1 Signal words and warning symbols used
Symbol
Signal word
Definition
Danger
Notice indicating risk of death disregarded
Warning
Notice indicating potential risk of serious injury or death if disregarded
Caution
Notice indicating the potential for minor injury if disregarded
depending on the severity of the hazard
Notice indicating electrical hazards
depending on the severity of the hazard
Notice indicating magnetic hazards
Important
Here, an piece of information which is important for the function is given.
Info, tip
General information or specific tips
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2.1.2 Hazard statements
Warning
Risk of injury or death by electrocution!
The imop lite machine uses a current of 110–240 V AC at the power adapter input. Given that electric shocks of as low as 50/60 mA can be deadly, appropriate precautions must be taken.
Measures
- In case of danger, disconnect the power adapter from the power source immediately.
- Do not touch any live parts.
- Report any damaged cables to maintenance personnel immediately.
- Maintenance work may only be carried out by trained personnel.
Caution
Risk of injury and/or property damage by using the machine incorrectly!
- Damage caused by using the wrong material
- Damaged caused by overloading
- Endangering persons due to a lack of qualifications and/or operating errors on the part of the operating personnel
Measures
- Follow the instructions regarding the intended operation.
- Never exceed the permissible technical limit values.
- Do not work with the imop lite if you
do not have the necessary qualifications,
have not received a full briefing from the operator,
have not read or understood this operating manual
in full.
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Caution
Risk of injury and/or property damage being caused by irregularities in relation to the machine!
- Leakages in the machine
- Discharge of foam or liquid
Measures
- Follow the instructions regarding the intended operation.
- Turn the machine off immediately.
2.2 Safety instructions for the operator
2.2.1 Occupational safety
When operating the imop lite machine, national occupational health and safety regulations, the requirements of the statutory accident insurance funds and company guidelines must be observed/complied with.
2.2.2 Technical condition of the imop lite
All unauthorized modifications to or manipulation of safety devices in the imop lite machine are prohibited.
2.3 Safety instructions for personnel
2.3.1 Instructions regarding the defined user and service positions
Safe operation can only be guaranteed by using the user positions described in this operating manual (see Section 3.1 Defined working and user positions).
2.3.2 Personnel to be used and their qualifications
Users must have received a briefing on the machine from the operator.
The user must be at least 18 years of age.
Exception: Use for the purpose of professional training which is carried out under management and supervision. This is not considered independent control of the device.
Users must have sufficient knowledge of the relevant language.
Users must have sufficient physical, sensory, and mental capabilities.
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2.4 Specific components
2.4.1 Safety and warning labels
Parts of the machine which pose an electrical hazard are identified using the warning symbol below.
The liquid containers (for fresh water and waste water), as well as the waste water hose connection of the imop lite are attached to the machine using strong magnets. A strong magnet is also used to secure the drive unit in the parking position. The magnets are identified using the warning symbol below.
2.5 Specific energy systems
2.5.1 Electronics
The power adapter may only be connected to electrical outlets that have been installed by an electrician in accordance with IEC 60364-1.
Never touch the power adapter with wet hands.
Make sure not to break or damage the power cord by running over, crushing,
or tearing it or doing anything similar.
Protect the cable from heat, oil, and sharp edges.
The power cord must be regularly checked for damage such as cracks or ageing.
If damage is found, the cable must be replaced before being used further.
The battery may only be charged using the power adapter supplied. No other power adapters may be used. The charge level can be checked using the indicator on the battery.
Check the battery for damage before each use. Do not continue to use a damaged battery.
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Do not use the battery when it is dirty or wet.
Do not use the battery in environment where there is an explosion hazard.
Keep the battery away from heat, sharp edges, oil, and moving parts.
Do not cover the battery when it is charging and keep the ventilation grille of the
power adapter clear.
Do not open the battery. Have any repairs carried out by specialist personnel.
Do not charge a damaged battery. If a battery is damaged, replace it.
The battery contacts must not come into contact with any of the metal parts,
as this poses a risk of short circuiting.
Do not store the battery together with metal objects, as this poses a risk of short circuiting.
Do not place tools or any similar items on the battery contacts. This poses a risk of short circuiting.
Never put the battery near an open flame or sparks, or smoke in its vicinity. This poses an explosion hazard!
Do not dispose of the battery in fire or household waste.
Avoid contact with any liquid leaking from a defective battery. If you accidentally
come into contact with any such liquid, rinse it with water. If it comes into contact with your eyes, also consult a doctor.
Never charge the imop light using the power adapter during cleaning!
It is absolutely essential to comply with the operating instructions from the battery
and power adaptor manufacturer. Please observe the recommendations of the legislature in relation to handling and transporting batteries.
Used batteries are to be disposed of in an environmentally friendly manner using suitable collection systems, in accordance with national regulations and guidelines.
Never leave or store the battery in a discharged condition, but rather charge it as soon as possible prior to this.
The battery must always be kept clean and dry to prevent leakage currents. Protect the battery from contamination, e.g. using metallic powder.
The machine, especially the battery, may only be cleaned with a damp cloth. Do not clean it using a hose or steam jet!
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2.6 Specific life cycles of the imop lite
2.6.1 Transport
Risk of injury or damage!
Take the weight of the imop lite into account when transporting it.
When transporting the imop lite and the power adapter in vehicles, secure it in
accordance with the applicable guidelines to protect against slipping and tipping.
Carry the imop light using the handle and use your other hand to stop the steering column tipping over (Figure 1).
Move the imop lite using the transport castors (Figure 2).
- Use the transport castors on an even surface only.
- Do not use the transport castors to move it over steps and curbs.
Figure 1: Carrying the machine using the handle and handlebars
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Figure 2: Moving the imop lite using the transport castors
2.6.2 Commissioning
The initial commissioning of the imop lite is generally carried out by our authorized dealers.
2.6.3 Operation
Cleaning with the imop lite can be completed within around 45 min., depending on the flooring. After this, the battery must be charged.
2.6.4 Service and maintenance
Repairs may only be carried out by authorized after sales service centers or qualified specialist personnel who are familiar with all the relevant safety regulations.
Please observe the safety checks in accordance with the applicable local regulations for portable devices used for commercial purposes.
The machine must be turned off prior to maintenance or cleaning. In addition, the battery must be removed from the machine before replacing any parts.
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2.7 Safety instructions applicable to consumables
2.7.1 Cleaning agent
The recommended cleaning agent. Do not use any cleaning solution with a pH value of under three or above 11, to prevent damage to sensitive components such as hoses and valves.
The products are safe to use as they do not contain any acids, alkalis or substances that are damaging to the environment.
2.8 Instructions applicable to the battery
The imop lite uses an Li-ion battery.
Handling and operation:
The battery may only be charged using the power adapter supplied. No other power adapters may be used. The charge level can be checked using the indicator on the battery.
Check the battery for damage before each use. Do not continue to use a damaged battery.
Do not use the battery when it is dirty or wet.
Do not use the battery in environment where there is an explosion hazard.
Keep the battery away from heat, sharp edges, oil and moving parts.
Do not cover the battery when it is charging and keep the ventilation grille of the
power adapter clear.
Do not open the battery. Have any repairs carried out by specialist personnel.
Do not charge a damaged battery. If a battery is damaged, replace it.
The battery contacts must not come into contact with any of the metal parts,
as this poses a risk of short circuiting.
Do not store the battery together with metal objects, as this poses a risk of short circuiting.
Do not place tools or any similar items on the battery contacts. This poses a risk of short circuiting.
Never put the battery near an open flame or sparks, or smoke in its vicinity. This poses an explosion hazard!
Do not dispose of the battery in fire or household waste.
Avoid contact with any liquid leaking from a defective battery. If you accidentally
come into contact with any such liquid, rinse it with water. If it comes into contact with your eyes, also consult a doctor.
Never leave or store the battery in a discharged condition, but rather charge it as soon as possible prior to this.
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The battery must always be kept clean and dry to prevent leakage currents. Protect the battery from contamination, e.g. using metallic powder.
Cleaning:
The battery may only be cleaned using a damp cloth. Do not clean it using a hose or steam jet!
Transport and storage:
Please observe the recommendations of the legislature in relation to handling and transporting batteries.
Used batteries are to be disposed of in an environmentally friendly manner using suitable collection systems, in accordance with national regulations and guidelines.
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3 Description of the imop lite machine
This section defines the working position for when using the machine as well as providing an overview of the controls.
3.1 Defined working and user positions
This contains a description of the working position which must be adopted when using the machine.
The working position is located behind the machine.
It is turned on by preselecting the operating mode using the operating unit and by
pressing the lever on the left or right handle.
Important
Improper use
The machine is not intended to be used from other positions. These positions are therefore not permitted when operating the machine!
The machine can only be operated safely by using the working and user positions described here.
3.1.1 The working position
The working position is always located behind the shaft of the machine (Figure 3).
Figure 3: Working position
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3.1.2 Description of the defined user positions
The following description contains a description of the user positions which must be adopted when using the machine.
Description of the defined user positions:
Operation…
Authorized activities
… of the operator panel
- Setting the brushing program
- Turning the turbine on
- Turning on the water supply
- Setting up ECO mode
… of the lever
- Starting up/stopping the machine
… of the connections
- 110–240 V: external the power adapter connected to the charging plug
3.2 Elements of the imop lite machine
In this section, you will be given an overview of the most important elements of the machine and their function.
3.2.1 Assemblies
This section contains an overview of the most important assemblies of the imop lite and their function.
Figure 4: Operating unit
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Figure 5: Handlebar grip with lever
Figure 6: Drive and suction unit
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Figure 7: Liquid container (fresh water, waste water), suction filter
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