Clemas & Co CT70 Operator's Manual

CT70 SCRUBBER DRYER

OPERATOR MANUAL

Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,

Gloucestershire, GL20 8NB.

Tel: [phone] Fax: [phone]

Email:

[e-mail] Web: www.clemas.co.uk

TECHNICAL SPECIFICATIONS
TECHNISCHE DATEN
DONNEES TECHNIQUES
CARACTERÍSTICAS TÉCNICAS
CARATTERISTICHE TECNICHE
TECHNISCHE GEGEVENS

CT70

50 C 50 B/BT 55 C 55 B/BT 60BT 70BT

Cleaned track width
Bearbeitungsbreite
Largeur nettoyable
Ancho recorrido limpido
Larghezza pista pulita
Werkbreedte

mm

495 495 530 530 614 678

Squeegee width
Saugfußbreite
Largeur suceur
Ancho squeegee
Larghezza squeegee
Breedte zuigrubber

mm

816 816 816 816 816 942

Hourly performance
Arbeitsleistung pro stende
Rendement horaire
Rendimiento orario
Rendimento orario
Rendement per uur

m2/h

1485

B:

1485

BT:

2079

1620

B:

1590

BT:

2226

2579 2848

Number of brushes
Anzahl der Bürsten
Nombre de brosses
Número cepillos
Numero spazzole
Aantal borstels

n°

1 1 1 1 2 2

Brush diameter
Durchmesser der Bürsten
Diamètre de la brosse
Diámetro cepillo
Diametro spazzola
Doorsnede borstel

mm

495 495 530 530 310 345

Max brush pressare
Max. Bürstendruck
Pression brosses max
Presiòn cepillo max
Pressione spazzole max
Max. borsteldruk

gr/

cm²

15,52 11,54 13,02 10,28 31,5 23,58

Brush rotation speed
Geschwindigkeit der Bürstendrehung
Vitesse de rotation de la brosse
Velocidad rotación del cepillo
Velocità rotazione spazzola
Draaisnelheid borstel

g/1¹

135 155 135 155 215 215

Brush motor power
Nennleistung des Bürstenmotors
Puissance du moteur de la brosse
Potencia motor del cepillo
Potenza motore spazzola
Vermogen borstelmotor

W

1100 550 1100 550 300 300

Drive control
Antrieb
Traction
Tracción
Trazione
Aandrijving

/

Mechanical

Mechanisch

Mécanique

Mecánica

Meccanica

Mechanische

B:

Mechanical

BT:

Electronic

Mechanical

Mechanisch

Mécanique

Mecánica

Meccanica

Mechanische

B:

Mechanical

BT:

Electronic

BT:

Electronic

BT:

Electronic

Drive motor rated power
Nennleistung des Antriebsmotor
Puissance nominale du moteur de traction
Potencia nominal motor tracción
Potenza nominale motore trazione
Nominaal vermogen aandrijfmotor

W

/

B: /

BT: 180

/

B: /

BT: 180

B: /

BT: 180

B: /

BT: 180

Maximum speed
Max. Geschwindigkeit
Vitesse maxi
Velocidad máxima
Velocità massima
Max. snelheid

Km/h

3

B: 3

BT:

4,2

3

B: 3

BT:

4,2

4,2 4,2

Suction motor power
Nennleistung des Saugmotors
Puissance du moteur d’aspiration
Potencia motor de aspiración
Potenza motore aspirazione

W

550 480 550 480 480 480

Vermogen zuigmotor

Solution tank
Lösungstank
Réservoir de la solution
Tanque de la solución
Serbatoio soluzione
Schoonwatertank

l

65 65 65 65 65 65

Recovery tank
Schmutztank
Réservoir de récupération
Tanque de recuperación
Serbatoio recupero
Vuilwatertank

l

70 70 70 70 70 70

Wheel diameter
Durchmesser der Antriebsräder
Diamètre des roues
Diámetro ruedas
Diametro ruote
Doorsnede wielen

mm

200 200 200 200 200 200

Net weight without batteries
Nettogewicht ohne Batterien
Poids net sans batteries
Peso neto sin baterías
Peso netto senza batterie
Netto gewicht zonder batterijen

Kg

108,5

B: 84,5
BT: 90,5

109,5

B: 85,5
BT: 91,5

93,7 94,5

Number of batteries
Anzahl der Batterien
Nombre de batteries
Número baterías
Numero batterie
Aantal batterijen

n°

/ 2 / 2 2 2

Series battery voltage
Spannung der Serienbatterien
Voltage des batteries en série
Tensión baterías en serie
Tensione batterie in serie
Spanning seriebatterijen

V

/ 24 / 24 24 24

Single battery capacity
Kapazität der einzelnen Batterie
Capacité de chaque batterie
Capacidad batería individual
Capacità singola batteria
Capaciteit afzonderlijke batterij

Ah

(5h)

Ah

(20h)

//

110
140

//

110
140

110
140

110
140

Single battery weight
Gewicht der einzelnen Batterie
Poids de chaque batterie
Peso batería individual
Peso singola batteria
Gewicht afzonderlijke batterij

Kg

/ 36 / 36 36 36

Power supply cable length
Länge des Speisekabels
Longueur du câble d’alimentation
Largo cable de alimentación
Lunghezza cavo alimentazione
Lengte netsnoer

mm

500 / 500 / / /

Power supply voltage
Speisungsspannung
Voltage d’alimentation
Tensión de alimentación
Tensione alimentazione
Voedingspanning

V

220/240 / 220/240 / / /

Power supply frequency
Speisungsfrequenz
Fréquence d’alimentation
Frecuencia de alimentación
Frequenza alimentazione
Voedingsfrequentie

Hz

50 / 50 / / /

Battery compartment size (length, width, height)
Maße des Batterieabteils (Länge, Breite, Höhe)
Dimensions du coffet des batteries (longueur,
largeur, hauteur)
Dimensión compartimiento baterías (largo, ancho,
alto)
Dimensione vano batterie (lunghezza, larghezza,
altezza)
Afmetingen batterijvak (lengte, breedte, hoogte)

mm

/

345x
170x

300

/

345x
170x

300

345x
170x

300

345x
170x

300

Machine size (length, width, height)
Maße der Maschine (Länge, Breite, Höhe)
Dimensions de la machine (longueur, largeur,
hauteur)
Dimensiones de la máquina (largo, ancho,
alto)
Dimensioni macchina (lunghezza, larghezza,
altezza)
Machineafmetingen (lengte, breedte, hoogte)

mm

X/Y/

Z

1215x

543x

960

1215x

543x

960

1230x

543x

960

1230x

543x

960

1210x

680x

960

1220x

748x

960

Dimensions of packing (length, width, height)
Maße der Verpackung (Länge, Breite, Höhe)
Dimensions de l’emballage (longueur, largeur,
hauteur)
Dimensiones del embalaje (largo, ancho, alto)
Dimensioni imballo (lunghezza, larghezza,
altezza)
Afmetingen verpakking (lengte, breedte,
hoogte)

mm

1270x

680x
1227

1270x

680x
1227

1270x

680x
1227

1270x

680x
1227

1245x

820x
1395

1245x

820x
1395

Sound Pressure
Schalldruck
Pression Sonore
Presion Sonora
Pressione Sonora
Geluidsdruk
Sound Power
Schallleistung
Puissance Sonore
Potencia Sonora
Potenza Sonora
Geluidsvermogen
Vibration Level (arm)
Schwingungspegel (arm)
Niveau de Vibrations (bras)
Nivel de Vibraciones (brazo)
Livello Vibrazioni (braccio)
Trillingsniveau (arm)
Vibration Level (hand-arm)
Schwingungspegel (hand-arm)
Niveau de Vibrations (main-bras)
Nivel de Vibraciones (mano-brazo)
Livello Vibrazioni (mano-braccio)
Trillingsniveau (hand-arm)

Tab. B

Data can be changed without notice.
Deiese Daten können ohne vorherige Benachrichtigung geändert werden.
Données techniques pouvant changer sans préavis.
Los datos pueden variar sin aviso previo.
Dati soggetti a variazioni senza preavviso.

Deze gegevens kunnen zonder voorafgaande kennisgeving veranderd worden.

MACHINE SIZE - MASSE DER MASCHINE

DIMENSIONS DE LA MACHINE

DIMENSIONES DE LA MÁQUINA - DIMENSIONI MACCHINA

MACHINEAFMETINGEN

X-Y-Z: See table “TECHNICAL SPECIFICATIONS”
X-Y-Z: Sehen tab. “TECHNISCHE DATEN”
X-Y-Z: Voir tab. “DONNEES TECHNIQUES”
X-Y-Z: Vease tab. “CARACTERÍSTICAS TÉCNICAS”
X-Y-Z: Vedi tabella “CARATTERISTICHE TECNICHE”
X-Y-Z: Zie tabel “TECHNISCHE GEGEVENS”

Z

Y

X

Sound Pressure
Schalldruck
Pression Sonore
Presion Sonora
Pressione Sonora
Geluidsdruk
Sound Power
Schallleistung
Puissance Sonore
Potencia Sonora
Potenza Sonora
Geluidsvermogen
Vibration Level (arm)
Schwingungspegel (arm)
Niveau de Vibrations (bras)
Nivel de Vibraciones (brazo)
Livello Vibrazioni (braccio)
Trillingsniveau (arm)
Vibration Level (hand-arm)
Schwingungspegel (hand-arm)
Niveau de Vibrations (main-bras)
Nivel de Vibraciones (mano-brazo)
Livello Vibrazioni (mano-braccio)
Trillingsniveau (hand-arm)

Tab. A

Data can be changed without notice.
Deiese Daten können ohne vorherige Benachrichtigung geändert werden.
Données techniques pouvant changer sans préavis.
Los datos pueden variar sin aviso previo.
Dati soggetti a variazioni senza preavviso.

Deze gegevens kunnen zonder voorafgaande kennisgeving veranderd worden.

MACHINE SIZE - MASSE DER MASCHINE

DIMENSIONS DE LA MACHINE

DIMENSIONES DE LA MÁQUINA - DIMENSIONI MACCHINA

MACHINEAFMETINGEN

X-Y-Z: See table “TECHNICAL SPECIFICATIONS”
X-Y-Z: Sehen tab. “TECHNISCHE DATEN”
X-Y-Z: Voir tab. “DONNEES TECHNIQUES”
X-Y-Z: Vease tab. “CARACTERÍSTICAS TÉCNICAS”
X-Y-Z: Vedi tabella “CARATTERISTICHE TECNICHE”
X-Y-Z: Zie tabel “TECHNISCHE GEGEVENS”

Z

Y

X

ENGLISH

ENGLISH

2

1.

TABLE OF CONTENTS

1. TABLE OF CONTENTS....................................................................................................... 2

2. GENERAL INFORMATION.................................................................................................. 4

2.1

S

COPE OF THE MANUAL

....................................................................................................... 4

2.2

I

DENTIFICATION OF THE MACHINE

.........................................................................................5

2.3

D

OCUMENTATION ANNEXED TO THE MACHINE

.......................................................................5

3. TECHNICAL INFORMATION............................................................................................... 5

3.1

G

ENERAL DESCRIPTION

...................................................................................................... 5

3.2

L

EGEND

............................................................................................................................. 5

3.3

D

ANGER AREAS

.................................................................................................................. 6

3.4

A

CCESSORIES

.................................................................................................................... 6

4. INFORMATION ON SAFETY............................................................................................... 6

4.1

S

AFETY STANDARDS

........................................................................................................... 6

5. HANDLING AND INSTALLATION....................................................................................... 8

5.1

L

IFTING AND CARRYING THE PACKED MACHINE

.....................................................................8

5.2

C

HECKING THE MACHINE ON DELIVERY

................................................................................9

5.3

U

NPACKING

........................................................................................................................ 9

5.4

E

LECTRIC CONNECTIONS AND GROUNDING (MODELS WITH CABLE

) ........................................ 9

5.5

F

EEDING BATTERIES (MODELS WITH BATTERY

)................................................................... 10

5.5.1 Batteries: preparation.................................................................................................10

5.5.2 Batteries: installation and connection......................................................................... 10

5.6

T

HE BATTERY-CHARGER (MODELS WITH BATTERY

).............................................................11

5.6.1 Choosing the battery-charger..................................................................................... 11

5.6.2 Preparing the battery-charger.................................................................................... 11

5.7

L

IFTING AND HANDLING THE MACHINE

................................................................................11

6. PRACTICAL GUIDE FOR THE USER............................................................................... 12

6.1

C

ONTROL DEVICES - DESCRIPTION

....................................................................................12

6.2

I

NSTALLING AND ADJUSTING THE SQUEEGEE

......................................................................13

6.3

M

OVEMENT OF THE MACHINE WHEN NOT OPERATING

..........................................................13

6.4

F

ITTING AND CHANGING THE BRUSHES / DRIVE DISCS

..........................................................13

6.5

D

ETERGENTS - USE

.......................................................................................................... 14

6.6

S

ETTING UP THE MACHINE

.................................................................................................15

6.7

W

ORK

.............................................................................................................................. 15

6.8

S

OME USEFUL SUGGESTIONS FOR THE OPTIMAL USE OF THE MACHINE

................................ 16

6.8.1 Pre-washing...............................................................................................................16

6.8.2 Drying.........................................................................................................................17

6.9

D

RAINING OFF DIRTY WATER

.............................................................................................17

6.10 D

RAINING OFF CLEAN WATER

............................................................................................17

7. PERIODS OF INACTIVITY................................................................................................. 18

8. MAINTENANCE AND BATTERY RECHARGING............................................................. 18

8.1

R

ECHARGING PROCEDURES

..............................................................................................18

9. INSTRUCTIONS FOR MAINTENANCE............................................................................. 18

9.1

M

AINTENANCE – GENERAL RULES

.....................................................................................19

9.2

R

OUTINE MAINTENANCE

.................................................................................................... 19

9.2.1 Suction air filter and floater: cleaning......................................................................... 18

9.2.2 Basket filter: cleaning................................................................................................. 19

9.2.3 Detergent solution filter: cleaning...............................................................................19

9.2.4 Squeegee blades: replacement .................................................................................19

9.2.5 Fuses: replacement.................................................................................................... 20

9.3

P

ERIODIC MAINTENANCE

...................................................................................................20

9.3.1 Daily maintenance...................................................................................................... 20

9.3.2 Weekly maintenance..................................................................................................20

9.3.3 Six-monthly maintenance...........................................................................................20

ENGLISH

3

10. HOW TO ORDER SPARE PARTS................................................................................ 21

11.

TROUBLESHOOTING................................................................................................... 22

11.1 H

OW TO OVERCOME POSSIBLE FAILURES

...........................................................................22

ENGLISH

4

2.

GENERAL INFORMATION

Read this manual carefully before starting any operations on this machine

1

.

2.1 Scope of the manual

This manual has been drawn up by the Manufacturer and is considered as an integral part
of the machine.

It defines the purpose for which the machine has been manufactured and contains all
information the operators2 require.

Besides this manual, which contains the necessary information for the users, other
publications have been issued, which contain the specific information for the technicians
in charge of maintenance

3

.

The constant observance of the instructions guarantee the safety of man and machine,
low running costs, quality results and a longer work life of the machine itself. The non­observance of the prescribed rules could injure men, damage the machine, spoil the
washed floor and even the environment.

To find the single topics in a fast way, see the descriptive table of contents at the
beginning of this manual.

The paragraphs that are not to be neglected are printed in bold letters and preceded by
symbols illustrated and defined below.

! DANGER

Indicates that attention must be paid to avoid serious consequences that could

cause the death of the personnel or possible damages to health.

 WARNING

Indicates that attention must be paid to avoid serious consequences that could

damage the machine, spoil the environment where the machine is used or cause

economic losses.

i INFORMATION

Particularly important instructions.

In following a policy of constant development and update of the product, the Manufacturer
could implement modifications without any previous notice.

Even though the machine you own is greatly different from the one(s) illustrated in this
manual, safety and information thereof are guaranteed anyway.

1

The definition "machine" substitutes the commercial name to which this manual refers

.

2

People authorised to use the machine without carrying out maintenance operations that require precise technical

knowledge.

3

People having the experience, technical preparation and knowledge of the regulations and laws necessary to carry out

the activity and capable to recognize and avoid possible dangers when handling, installing, using the machine and
carrying out maintenance operations

.

ENGLISH

5

2.2 Identification of the machine

The number plate (fig. 1), which is attached at the rear of the machine, shows the
following information:

• model code;

• machine model;

• power supply voltage;

• total rated power;

• serial number (registration number);

• year of manufacture;

• dry weight;

• maximum full load weight;

• steepest slope that can be overcome;

• bar code with serial number;

• manufacturer’s identification.

2.3 Documentation annexed to the machine

• User's Manual;

• warranty certificate;

• adhesive slips for spare part orders;

• test sheet;

• CE Certificate of conformity.

3.

TECHNICAL INFORMATION

3.1 General description

The machine is a sweeping scrubber, which can be used in civil and industrial
environments for sweeping, washing and drying flat, horizontal, smooth or moderately
rough floors, with even surfaces and free from obstacles. It is available either in the
version with battery or with cable to meet with any requirements of autonomy and weight.
The scrubber distributes on the floor an adequately dosed solution of water and
detergent, and brushes it to remove dirt. Choosing with care the right cleaning detergent
and brushes (or abrasive discs) in the wide range of accessories available, the machine
can adapt itself to all kinds of combinations of floors and dirt.
With the liquid suction system incorporated in the machine, the floor can also be dried
after washing. Drying is performed by means of the underpressure in the recovery tank
generated by the suction motor. The floor cleaner, connected to the tank, collects the dirty
water.
The machine is moved forward by:

MOD 50/55 B/C mechanical drive: the cleaner is provided with a special mechanical
drive device, which uses the friction between the brush and the floor to generate a thrust
forward (for further specifications, see par. 6.7).

MOD 50/55 BT electrical drive: the cleaner is provided with a special electromechanical
drive device, which moves the machine forward.

3.2 Legend

The main components of the machine are the following (fig. 2):

• the detergent solution tank (fig. 2, ref. 7): used to contain and carry the mixture of clean
water and detergent;

• the recovery tank (fig. 2, ref. 2): used to collect dirty water sucked up from the floor
during washing;

• control panel (fig. 2, ref. 1);

ENGLISH

6

• head unit (fig. 2, ref. 4): the main element is represented by the brushes (fig. 2, ref. 5),
which distribute the detergent solution on the floor, removing dirt;

• squeegee unit (or floor wiper, fig. 2, ref. 6): used to wipe and dry the floor, sucking up
the water spread on the floor;

• head lift pedal (fig. 2, ref. 3): allows you to raise the brush head during transport.

3.3 Danger areas

A -Tank unit: in presence of certain detergents, danger of irritation for the eyes, skin,

mucous diaphragms, respiratory apparatus and asphyxia. Danger caused by dirt
recovered from the environment (germs and chemical subtances). Danger of crushing
between the recovery tank and solution tank, when the recovery tank is replaced on

the solution tank.
B -Control panel: danger of shortcircuits.
C -Bottom of washing head: danger caused by the brush rotation.
D -Rear wheels: danger of crushing between wheels and chassis.
E -Battery compartment (located within the solution tank): danger of short circuits

between the battery poles and presence of hydrogen during battery charging.

3.4 Accessories

• Bristle brushes: used for washing delicate floors and for polishing;

• Polipropilene brushes: used for normal floor washing;

• Tynex brushes: used to remove accumulated stubborn dirt on resistant floors;

• Drive discs: allow the use of the following discs:

∗ yellow discs: used for washing and polishing marble and similar

surfaces;

∗ green discs: used for washing of resistant floors;
∗ black discs: used for thorough washing of resistant floors with

stubborn dirt;

4.

INFORMATION ON SAFETY

4.1 Safety standards

Read the User's manual carefully before proceeding with start-up, use,

maintenance, routine maintenance or any other operations on the machine.





 WARNING

Stick to all the instructions contained in this Manual (especially those regarding

danger and warning) and observe the safety plates attached on the machine.

The Manufacturer declines all responsibility for injures to persons or damage to

things deriving from the non-observance of these instructions.

The machine must be used by trained personnel only, who have shown their skill and
have been expressly authorized to use it.

Persons under eighteen cannot use the machine.
This machine must not be used for any other purpose than that for which it has been

expressly manufactured. Assess the type of building in which it will be used (e.g.
pharmaceutical and chemical companies, hospitals, etc.) and scrupulously respect the
regulations and conditions in force.