Clemas & Co CS220 140B Operator's Manual

CS220 140B SWEEPER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Tel: 01684 850777 Fax: 01684 850707
Email: info@clemas.co.uk Web: www.clemas.co.uk
Congratulations for your choice!
FIORENTINI S.r.l. thanking you for the preference to our product, would like to remind you that FIORENTINI S.r.l production covers manufacture and marketing of industrial cleaning machines and is currently a leading company in this sector.
Our tradition and competence guarantee technical quality of your choice; actually all our products are being built first quality materials through criteria that can give reliability, solidity and functionality satisfying every kind of customers. FIORENTINI has recently obtained the quality system certificate conforming to the requirements of UNI EN ISO 9001:2000.
We wish therefore inviting you to contact us, unhesitatingly, for every kind of request, as technical or commercial; we’ll be pleased to be at your disposal for any information you may need.
INDEX
1 GENERAL INFORMATION ....................................................................................................................................................................................4
1.1 SYMBOLS..........................................................................................................................................................................................................4
1.2 PREMISES.........................................................................................................................................................................................................4
1.3 MANUAL CONSULTING...............................................................................................................................................................................5
1.4 WARRANTY ......................................................................................................................................................................................................5
1.4.1 WARRANTY OBJECT............................................................................................................................................................................... 5
1.4.2 WARRANTY LIFE .....................................................................................................................................................................................5
1.4.3 WARRANTY APPLICATION ..................................................................................................................................................................6
1.4.4 RETURNED GOODS..................................................................................................................................................................................6
1.4.5 EXCEPTION................................................................................................................................................................................................ 6
1.5 CONFORMITY DECLARATION ..................................................................................................................................................................6
2 CARATTERISTICHE DELLA MACCHINA E DATI TECNICI .............................................................................................................8
2.1 IDENTIFICAZIONE......................................................................................................................................................................................8
2.2 MACHINE FEATURES AND TECHNICAL DATA ...................................................................................................................................9
2.2.1 DESCRIPTION........................................................................................................................................................................................... 9
2.2.2 DESCRIPTION AND FEATURES OF THE MAIN PARTS..............................................................................................................9
2.3 MAIN PARTS OF THE MACHINE ............................................................................................................................................................ 10
2.3.1 DASHBOARD............................................................................................................................................................................................ 12
2.3.2 USE OF THE MACHINE........................................................................................................................................................................ 13
3 SAFETY............................................................................................................................................................................................................ 21
3.1 RIGHT USE OF THE MACHINE ............................................................................................................................................................... 21
3.2 WRONG USE OF THE MACHINE.............................................................................................................................................................21
3.3 SUGGESTED EQUIPMENT ....................................................................................................................................................................... 22
3.4 OPERATOR’S QUALIFY ............................................................................................................................................................................. 22
3.5 PROTECTION AND WARNING DEVICES ............................................................................................................................................ 23
3.6 OTHER DANGERS........................................................................................................................................................................................ 24
3.7 SAFETY SIGNALS....................................................................................................................................................................................... 25
4 STARTING THE MACHINE ...................................................................................................................................................................... 27
4.1 TRANSPORT AND HANDLING................................................................................................................................................................ 27
4.2 STORAGE ....................................................................................................................................................................................................... 29
4.3 UNPACK THE MACHINE............................................................................................................................................................................ 29
4.4 STARTING THE MACHINE ...................................................................................................................................................................... 29
4.5 BATTERY INSTALLATION ...................................................................................................................................................................... 29
4.6 BATTERY CHARGER INSTALLATION .................................................................................................................................................. 29
4.7 USE THE MACHINE.................................................................................................................................................................................... 30
5 MAINTENANCE ............................................................................................................................................................................................ 31
5.1 PERIODICAL MAINTENANCE.................................................................................................................................................................. 31
5.2 BATTERIES MAINTENANCE .................................................................................................................................................................. 32
5.2.1 DENSITY MEASUREMENT ................................................................................................................................................................ 32
5.2.2 FILL UP THE WATER ........................................................................................................................................................................... 32
5.2.3 LIMIT OF CHARGE ............................................................................................................................................................................... 32
5.2.4 BATTERIES OUT OF SERVICING ................................................................................................................................................... 32
5.2.5 TECHNICAL DATA OF BATTERY CHARGER ................................................................................................................................. 33
5.2.6 ELIMINATION OF BATTERIES....................................................................................................................................................... 33
5.3 ELECTRIC SYSTEM CHECK UP ................................................................................................................................................................ 33
5.4 MAINTENANCE’S REGISTER .................................................................................................................................................................. 34
6 TECHNICAL SERVICE ................................................................................................................................................................................ 35
6.1 ADDRESSES FOR TECHNICAL SERVICE............................................................................................................................................. 35
6.2 CLAIM REPORT ............................................................................................................................................................................................ 36
GENERAL INFORMATION
S32B
Revision 00 Maggio 2006 Page 4 di 37
1 GENERAL INFORMATION
1.1 SYMBOLS
1.2 PREMISE
FIORENTINI S. r. l. is the only owner of this manual. The reproduction of all or part of the manual or the transmission to third parties with mechanic or electronic devices are forbidden without a written manufacturer’s authorization. This manual is supplied to the customers in one original copy when differently specified during the order.
This manual is supplied to the customer with the machine and it must be kept with it even when the machine has to be transferred. Please, keep the manual in a safe place and for all the machine lifetime. Purchaser is responsible for showing the manual to qualified people. In ca s e o f l o ss a s k f o r a d u p l i c a t e to F I O R E N T I N I C o . .
FIORENTINI S.r.l. is not responsible for any kind of damages caused by people or things due to the non­observance of the instructions of this manual.
FIORENTINI reserves the right to add at any time and without notice all the technical and commercial changes considered useful for the customer. Therefore data and information in this manual
can be updated.
This symbol is used to get the operator’s attention on procedures or precautions to be followed in order to avoid damages to users or to the support.
This symbol is used to get the operator’s attention on general information.
GENERAL INFORMATION
S32B
Revision 00 Maggio 2006 Page 7 di 37
DICHIARAZIONE CE DI CONFORMITA’
ING. O. FIORENTINI s.r.l.
Loc. Rombola
50030 PIANCALDOLI (FI) ITALIA
SISTEMA QUALITA’
AZIENDALE CERTIFICATO
ISO9001
DICHIARIAMO SOTTO LA NOSTRA RESPONSABILITA’ CHE LA MACCHINA
Marca FIORENTINI Tipo N° serie Anno di costruzione 2005
RISULTA IN CONFORMITA’ con quanto previsto dalle seguenti direttive e normative armonizzate comunitarie:
DIRETTIVA COMUNITARIA
DIRETTIVA MACCHINE 98/37/CE
DIRETTIVA COMPATIBILITA’ ELETTROMAGNETICA 89/336/CE
DIRETTIVA SULLA RESTRIZIONE DI SOSTANZA PERICOLOSE 2002/95/CE
DIRETTIVA SULL’ESPOSIZIONE DEI LAVORATORI ALLE VIBRAZIONI 2002/44/CE
Ing. O. Fiorentini S.r.l. Il titolare Piancaldoli Ing. O. Fiorentini
Luogo e data
Firma
TECHNICAL DATA
S32B
Revision 00 Maggio 2006 Page 8 di 37
2 MACHINES FEATURES AND TECHNICAL DATA
2.1 IDENTIFYING THE MACHINE
A silver label is sticked on the protection case of the steering column and clearly shows the data referring to the “CE” marking.
Ing. O.Fiorentini S.r.l.
MADE
50030 Piancaldoli (FI)
IN
ITALY
Mod
S32B
S.N.
100
V 36 Hz ­Kg 890 A 80 kkW 5,3
2006
PPIICCTTUURRE
E
NN°
°
11
The label has never to be removed. In case of damage it is necessary to ask for a copy. The scrubber cannot be sold without the label.
TECHNICAL DATA
S32B
Revision 00 Maggio 2006 Page 9 di 37
2.2 DESCRIPTION AND FEATURES OF THE MAIN PARTS
2.2.1 DESCRIPTION
The sweeper – S32 - has been designed to clean flat and hard surfaces by means of a sweeping system and suction of the dust into a suitable tank. The traction system is based on oleodynamic engines fed by a pump which is driven by an endothermic petrol or GPL engine. The oleodynamic pump also feeds the engine of the central brush, the engine of the side brushes, the oleodynamic actuators for the lifting and sink of the waste tank. The vacuum and the filter shaker engines are fed by a battery supplied with the machine. The sweeper is equipped with a side rotating brush (the left side brush is optional) which has to bring dust into the central part of the machine. The main brush brings dust into the waste tank thanks to a suction system. The machine must be used on dry or damp surfaces and can be equipped with a water system which has to pull dust down. Thanks to the dashboard the operator can control all the machine functions and a series of LEDs shows to the operator the battery status or the errors detected by the electronic card. The operator can control all the main functions of the machine and in particular:
¾ start both the central and the side brushes; ¾ start the dust pull down device (optional); ¾ lift up or sink down of the waste dust; ¾ open or close the flap set up in the front side of the machine; ¾ start the vacuum engine; ¾ start the filter shaker.
2.2.2 MAIN PARTS OF THE MACHINE
¾
Zinc-plated steel or stainless steel frame;
¾ RH rotating brush; ¾ LH rotating brush (optional); ¾ vacuum system to pick d u st up; ¾ one drive wheel; ¾ two idle wheels; ¾ steering wheel assy; ¾ operator’s seat; ¾ dust pull down device (optional).
FIORENTINI Co., taking the new CE safety rules into consideration, manufactures the machine following the CE directives about safety and health. The high quality material, the high technology and FIORENTINI experience guarantee the performance and the reliability of this machine . Each machine is tested during the manufacturing process and the final check is done before the machine is shipped out.
Important: before switching the machine off the operator must
¾ sink the waste tank down; ¾ lift the brushes up to avoid damages to the brushes bristles and decrease
their effectiveness.
TECHNICAL DATA
S32B
Revision 00 Maggio 2006 Page 10 di 37
2.3
TECHNICAL DATA
FEATURES
LENGTH x WIDTH x HEIGHT
1815 x 1010 x 1400 mm
N° BRUSHES
1 CENTRAL + 1 o 2 SIDE
TRACTION
HYDRAULIC
CENTRAL BRUSH DIMENSION
Ø330 x 800mm
SIDE BRUSHES DIMENSION
Ø500 mm
SWEEPING WIDTH
1050 mm
SWEEPING WIDTH WITH LEFT SIDE BRUSH
1300 mm
WHEEL DIAMETER
400 - 6 mm
FILTERING SURFACE
6 m²
WASTE TANK
180 litri
WEIGHT WITHOUT BATTERIES
535 Kg
ENGINE
BRUSHES HYDRAULIC ENGINE TRACTION HYDRAULIC ENGINE VARIABLE DELIVERY PUMP FIXED DELIVERY PUMP VACUUM MOTORS
FUNCTIONS
DRIVE
MAN ON BOARD
U-TURN LANE CENTRAL BRUSH LIFTING UP SYSTEM
MANUAL
SIDE BRUSH LIFTING UP SYSTEM
HYDRAULIC
SERVICE BRAKE
MECHANICAL
PARKING BRAKE
MECHANICAL WITH A LEVER
PERFORMANCES
FORWARD SPEED
0 – 6 Km/h
REVERSE SPEED
0 – 6 Km/h
MAX SLOPE
10%
MAX SLOPE FOR U-TURN
5% a 3 Km/h
WORKING CAPACITY UP TO m² /h
8450 m²/h
ECOLOGICAL FEATURES
NOISE AT OPERATOR’S EAR
< 80 DECIBEL
VIBRATIONS AT OPERATOR’S SEAT
< 2.5 m/s²
TECHNICAL DATA
S32B
Revision 00 Maggio 2006 Page 11 di 37
MEASUREMENT UNITS CONVERSION
Length
1 inch = 1” = 25,4 mm
Power
1 kW = 1,36 CV = 1,34 BHP
Temperature
T (K) = t (°C) + 273 / t (°F) = 1,8 t (°C) + 32
Pressure
1 bar =100 kPa = 14,5 psi
The technical data listed above may be changed by the manufacturer without notice. In any case, FIORENTINI is available for any further information or explanation.
TECHNICAL DATA
S32B
Revision 00 Maggio 2006 Page 12 di 37
2.3.1 THE DASHBOARD
The dashboard is composed by a series of switches that activate or deactivate all the functions of the machine. The function of every switch is shown by a pictogram. Picture nr. 2 shows the dashboard. The function of every switch and pilot light is explained in the scheme below.
1 Key switch 2 Hour counter 3 Horn button 4 Lights switch 5 Filter shaker switch 6 Suction engine switch 7 Vacuum engine pilot light
PICTURE N°
2
4
5
6
7
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