Cleco Tools BTSE series, mPro400GC-DGD, PDB-CPS3, PDB-CPS6, PDB-CPS9 System Handbook
...
For additional product information visit our Web site at http://www.apextoolgroup.com
mPro400GC-DGD-intelligent-spindle
BTSE series
System Handbook
P2077SB/EN
2011-09
2 P2077SB/EN 2011-09 77a_Deckblatt.fm, 06.09.2011
Notes on System Handbook
This System Handbook is the original system handbook – and
• provides important information on safe, correct and efficient operation of the system.
• describes the function and operation of the components.
• serves as a lexicon for technical data.
• It points out options.
Secondary information
Symbols in text
Abbreviations
Copyright protection
Apex Tool Group reserves the right to modify, supplement or improve this document or the product without prior notice. This document
may not be reproduced in whole or in part in any way, shape or form, or copied to another natural or machine-readable language or to a
data carrier, whether electronic, mechanical, optical or otherwise, without the express permission of Apex Tool Group.
DGD is a trademark of Apex Tool Group Division.
P1908E Tightening torques – Assembling the DGD-intelligent-spindle components
P2074BA Operating instructions for telemetry system
P2075EL Data sheet: Transducer
P1913E Spare parts sheet: Gearing
P2080EL Spare parts sheet: Transducer
P1914E Spare parts sheet: Motor
P2085EL Tightening module spare parts sheet TSE/TUSE
P2076EL Spare parts sheet: Offset attachment
P2086MA DGD intelligent spindle assembly instructions
P2078MA Tightening module assembly instructions TSE/TUSE
P1919E Supply module assembly instructions CPS3
PL12DE-1001 Programming ManualmPro400GC
PL12DE-1004 Quick Start mPro400GC
P2079WA DGD intelligent spindle service manual
➔ Identifies instructions to be followed.
• Identifies lists.
italics Indicates menu items such as Diagnostics in software descriptions
<…> Identifies elements that have to be selected or deselected, such as buttons or control boxes, i.e. <F5>
Courier Indicates the name of paths and files, e. g. setup.exe
\ A backslash between two names indicates the selection of an item from the menu, e. g. file \ print
DGD-IS DGD intelligent spindles
PDB-CPS… Power distribution box
mPro400GC-M Nutsetter control unit
TSE/TUSE Tightening module
CP3-…-JH Transformer
CPS3 Supply module
P2077SB-EN_2011-09_m-Pro-400S-DGD-IS_BTSEIVZ.fm, 06.09.2011 P2077SB/EN 2011-09 3
Contents
1 Safety 7
1.1 Warnings and notes ....................................................................... 7
1.2 Basic requirements for safe working practices..................................... 7
1.3 Operator training................................................................................... 8
1.4 Personal protective equipment............................................................. 8
1.5 Designated use..................................................................................... 8
1.6 Ambient conditions ............................................................................... 9
1.7 EMC (Electromagnetic compatibility).................................................... 9
1.8 Noise................................................................................................... 10
2 Transport / Storage 10
3 System description 11
3.1 Components ....................................................................................... 11
4 First Operation 13
5 DGD intelligent spindles 15
5.1 General technical data........................................................................ 15
5.2 Catalogue data ................................................................................... 16
5.3 Component overview.......................................................................... 20
6 Tightening module TSE/TUSE 23
6.1 Description.......................................................................................... 24
6.2 General technical data........................................................................ 24
6.3 "Ready" LED....................................................................................... 25
6.4 Service panel...................................................................................... 25
6.5 Internal assemblies............................................................................. 27
7 Attachment 29
7.1 Centric Attachment............................................................................. 29
7.2 Offset attachment ............................................................................... 29
7.3 Angle head attachment....................................................................... 30
7.4 Spring collet – Optional....................................................................... 31
8 Transducer 33
8.1 Electrical Data..................................................................................... 34
8.2 Pin configuration of transducer........................................................... 34
4 P2077SB/EN 2011-09 P2077SB-EN_2011-09_m-Pro-400S-DGD-IS_BTSEIVZ.fm, 06.09.2011
9 Gearing 35
10 Motor 35
10.1 Technical data .................................................................................... 35
10.2 Electrical Data..................................................................................... 36
10.3 Thermal data....................................................................................... 36
10.4 Pin configuration motor connector ..................................................... 37
11 Power distribution box PDB-CPS… 39
11.1 Brief function description .................................................................... 39
11.2 General technical data........................................................................ 40
11.3 Electrical Data..................................................................................... 40
11.4 Installation........................................................................................... 41
11.5 Supply module CPS3.......................................................................... 42
11.6 Transformer........................................................................................ 47
11.7 General technical data........................................................................ 47
12 Instructions on laying cables 49
12.1 General............................................................................................... 49
12.2 Strain relief clamp............................................................................... 50
12.3 Shielding............................................................................................. 50
12.4 Laying "High-Flex Quality" cables in cable ducts................................ 51
12.5 Wiring of robot area »SuperhighFlex Quality«.................................... 52
13 Cable 53
13.1 HighFlex Quality, suitable for cable ducts........................................... 53
13.2 Super Highflex, suitable for robots...................................................... 58
14 Function description 61
14.1 Torque measurement ......................................................................... 61
15 Troubleshooting 63
15.1 Acknowledgment of Errors.................................................................. 63
15.2 DGD-IS............................................................................................... 64
15.3 Tightening module CPS3 in power distribution box PDB-CPS… ....... 65
15.4 Tightening module TSE/TUSE............................................................ 70
15.5 Nutsetter control unit mPro400GC-M ................................................. 70
16 Maintenance / Service 77
P2077SB-EN_2011-09_m-Pro-400S-DGD-IS_BTSEIVZ.fm, 06.09.2011 P2077SB/EN 2011-09 5
17 Disposal 77
6 P2077SB/EN 2011-09 P2077SB-EN_2011-09_m-Pro-400S-DGD-IS_BTSEIVZ.fm, 06.09.2011
77b_Sicherheit_bedingt-en.fm, 06.09.2011 P2077SB/EN 2011-09 7
Safety
1
1 Safety
1.1 Warnings and notes
1.2 Basic requirements for safe working practices
Only take the fastening system into service after you have read and completely understood the following
safety instructions and this document. Failure to observe the instructions below may result in electric shock,
fire and serious injuries.
WARNING!
A symbol combined with the word WARNING warns of a potentially dangerous situation for the health
of personnel, If this warning is not observed, death or serious injury may occur.
CAUTION!
A symbol combined with the word CAUTION warns of a potentially harmful situation for the health of
personnel or damage to property or the environment. If this warning is not observed, injuries, property
or environmental damage may occur.
DANGER!
A symbol combined with the word DANGER warns of an impending health risk or risk of fatal injury to
personnel. If this danger note is not adhered to, severest injury that may lead to the death of people, is
the consequence.
NOTE
This symbol indicates a general instruction.
General instructions include application tips and special useful information, but no warnings against
dangers.
DANGER!
High leakage current –
Fatal electric shock could occur!
➔ Establish a protective earth (PE) ground connection to the PDB-CPS… before taking into operation!
➔ Always disconnect the power supply before performing maintenance work on the DGD-IS and the
PDB-CPS….
➔ Always disconnect the system cable or motor cable from the PDB-CPS… or DGD-IS before making
throughput, resistance and short circuit measurements.
➔ Do not attempt to repair possible faults on the fastening system by yourself if you do not have the
required knowledge! Please consult your local service agent or the responsible Sales & Service Center
(see backside).
WARNING!
High temperature –
the motor on the DGD-IS may heat up and cause burns during removal. (max. engine temperature 80 °C).
➔ Wear gloves.
CAUTION!
Risk of flying parts.
Components of the spindle may rotate, come loose and cause injury.
➔ Avoid speed increases of over 3
m
/s² on all axes.
8 P2077SB/EN 2011-09 77b_Sicherheit_bedingt-en.fm, 06.09.2011
Safety
1
➔ We do not claim that these safety notes are complete. Read and observe all applicable, general and
local safety and accident prevention rules.
➔ Follow a safety-conscious maintenance program which takes into account the local regulations for
maintenance and servicing in all phases of operation of the fastening electronics.
1.3 Operator training
• The fastening system may only be operated by personnel that have been trained and instructed
correspondingly and authorized by the operator.
• The tightening system must only be serviced by persons who have been instructed by qualified
representatives of DGD.
• The operator must make sure that all new operating and maintenance personnel are instructed in the
operation and maintenance of the fastening system to the same extent and with the same care and
attention.
• Personnel who are being trained may only work on the fastening system under the supervision of an
experienced operator.
1.4 Personal protective equipment
When working
• Wear the protective goggles to protect against spurting metal splinters.
Danger of injury by being wound up in and caught by machinery
• Wear close-fitting clothing.
• Do not wear jewelry.
1.5 Designated use
The owner is responsible for using the machine according to its designated use.
The fastening system may be used only under the following conditions:
• Industrial environment EMC limit class value A, DIN EN 55 0081-2.
• The DGD-IS is designed for stationary operation only and is intended exclusively for fastening and
loosening thread connections. Do not use as a hand-held tool.
• Only use the DGD-IS in conjunction with the power distribution box PDB-CPS… and the nutsetter
control unit mPro400GC-M.
• The DGD-IS must be fully assembled. Insert and lock all connecting cables.
CAUTION!
Work area
➔ Close all safety devices.
➔ Ensure that there is enough space in the work area.
➔ Keep the work area clean.
Electrical safety
➔ Only operate the tightening system indoors.
➔ Observe the safety notes on the DGD-IS.
Safe working with and around fastening tools
➔ Inspect screw bits and retaining ring for visible damage and cracks.
Replace damaged parts immediately.
➔ Always disconnect the power supply to the DGD-IS before changing screw bits.
➔ Only use screw bits for machine-controlled fastening tools.
➔ Make sure that the screw bits are retained securely.
77b_Sicherheit_bedingt-en.fm, 06.09.2011 P2077SB/EN 2011-09 9
Safety
1
• Secure the DGD-IS to an electroconductive mounting plate.
• Only cable types approved by DGD may be used.
• Only accessory parts approved by DGD may be used.
• Unauthorized alterations, repairs and modifications are prohibited for reasons of safety and product
liability.
• Only operate the tightening system indoors.
1.6 Ambient conditions
Do not operate the fastening system in an explosive atmosphere.
1.7 EMC (Electromagnetic compatibility)
• The tool complies with the following applicable EMC standards:
- DIN EN 61 000-3-2
- DIN EN 61 000-3-3
- DIN EN 61 000-6-2
- DIN EN 61 000-6-4
• The filters required to fulfill the EMC standards are integrated in the system components.
• Shielded cables offer protection against irradiating and radiating interference.
• All cable shields are connected to the shield terminals on the nutsetter control unit and the plug casing
on the DGD-IS.
NOTE
➔ Always remove the complete DGD-IS from a unit.
➔ A repair is only permitted by DGD authorized personnel. If repair is required, send the complete
DGD-IS to Sales & Service Center (see backside).
➔ Do not open the transducer, offset attachment or angle head attachment as this will void the
warranty. A repair is only permitted by DGD authorized personnel. If repair is required, send the
complete component to Sales & Service Center.
➔ Do not open the TSE/TUSE or CPS3 as this will void the warranty.
This does not include the service panel. A repair is only permitted by DGD authorized personnel. If
repair is required, send the complete component to Sales & Service Center.
➔ Read the following documents when replacing the DGD-IS
• This System Handbook (see 16 Maintenance / Service, page 77)
• Service Manual DGD-IS
• Assembly instructions DGD-IS
• Spare part sheets
System components Ambient temperature Relative humidity Working height
DGD-IS
32 to 113 °F
(0 to 45 °C)
0 to 90 %
no condensation
up to 3000 m above
sea level
mPro400GC-M
PDB-CPS…
CP3-…-JH
TSE/TUSE
Motor
CPS3 32 to 158 °F
(0 to 70 °C)
10 P2077SB/EN 2011-09 77b_Sicherheit_bedingt-en.fm, 06.09.2011
Transport / Storage
2
1.8 Noise
Measured sound pressure level at idling speed (no load) / clockwise rotation in accordance with ISO 3744.
2 Transport / Storage
• Transport only in the original packing.
• If the package is damaged, check the part for visible damage.
Inform the carrier or DGD if necessary.
NOTE Equipment from EMC limit class value A, DIN EN 55 0081-2.
This equipment may cause radio interference in residential areas. Should this occur, you may request
that the operator pay for and implement relevant EMC measures.
DGD-IS dB(A)
1B(U)TSE-1B012A-… 72
1B(U)TSE-1B035A-… 72
1B(U)TSE-1B060A-… 67
2B(U)TSE-2B110A-… 71
2B(U)TSE-2B200A-… 67
3B(U)TSE-3B300A-… 66
4B(U)TSE-4B500A-… 66
4B(U)TSE-4B660A-… 66
System components Storage temperature Relative humidity
DGD-IS
-20 to 70 °C
0 to 90 %
no condensation
PDB-CPS…
TSE/TUSE
Motor
CPS3 -25 to 70 °C
77c_Systembeschreibung-en.fm, 06.09.2011 P2077SB/EN 2011-09 11
System description
3
3 System description
The system design is determined by the size and quantity of DGD-IS used and always varies depending on
the individual situation. These components can be combined with one another in various sizes.
This chapter includes a brief description of the components. Each respective chapter contains separate
technical details.
Special features of the fastening system mPro400GC-DGD-intelligent-spindle
In the mPro400GC-DGD-intelligent-spindle fastening system, the tightening modules are no longer installed
in a control cabinet, but directly on the built-in nutsetter, see system "m-Pro-400-tm" with single cable solution.
The intermediate circuit voltage was increased from 320 VDC to 380 VDC compared to the "TM" tightening
modules. This increased the maximum speed of the built-in nutsetter by 20 %.
3.1 Components
77_system.png
1
Item Designation
1 Nutsetter control unit mPro400GC-M
2 ARCNET cable Order no. 960950-××× (××× = length in dm)
3 Mains cable, 3×480 VAC
4 Transformer CP3-…JH
5 Power distribution box PDB-CPS…
6 DGD-IS
7 ARCNET terminator
8 System cable, type A
9 System cable, type C
10 Power cable
6
3
5
4
7
9
8
2
10
12 P2077SB/EN 2011-09 77c_Systembeschreibung-en.fm, 06.09.2011
System description
3
3.1.1 DGD-IS
The DGD-IS is available in sizes 1B(U)TSE…, 2B(U)TSE…, 3B(U)TSE… and 4B(U)TSE….
for a torque range of 2 to 1600 Nm.
3.1.2 Nutsetter control unit
Power and logic are supplied via the power distribution box PDB-CPS….
This is controlled by the nutsetter control unit mPro400GC-M.
• A single system cable (PDB-CPS… to the last DGD-IS) may have up to 16 DGD-IS units connected
(depending on the size and number).
• A single mPro400GC-M can have up to 32 DGD-IS units connected.
Available channel numbers
The maximum number of DGD-IS units per PDB-CPS… depends on load.
In order to guarantee the number stated, the following settings are to be made:
• Maximum speed at 20% of maximum torque (for 1BTSE, 2BTSE, 3BTSE and 4BTSE)
• Final tightening up to 500 Nm: Maximum speed 50
rpm at maximum torque (for 1BTSE, 2BTSE, 3BTSE
and 4BTSE- 4B500A...)
• Final tightening above 500 Nm: Maximum speed 20
rpm at maximum torque (for 4BTSE-4B660A...,
4BTSE-4B660A-4VK4MS, 4BTSE-4B360A-4Z1250A and 4BTSE-4B460A-4Z1600A)
If settings above those stated are selected, the number of channels must be reduced.
If using different types of spindle on one control unit, these must be individually defined.
Please consult your Sales & Service Center (see backside).
3.1.3 Cables
From PDB-CPS… to the last DGD-IS = 50 m maximum length.
3.1.4 ARCNET (System bus)
Communication between the mPro400GC-M and the DGD-IS is achieved via the serial, high-performance
field bus ARCNET, based on RS485.
• An ARCNET cable is connected between mPro400GC-M and PDB-CPS….
• ARCNET cables are integrated in the system cable between PDB-CPS… and DGD-IS, and between
DGD-IS and DGD-IS.
• Several system wiring harnesses meet at PDB-CPS6 and PDB-CPS9. An ARCNET bus amplifier
module (ARCNET HUB 1E3A order no. 961237) is installed for this purpose. The module allows a starshaped bus topology.
Code Maximum number of DGD-IS Quantity
System cable
1B(U)TSE… 2B(U)TSE… 3B(U)TSE… 4B(U)TSE…
PDB-CPS3 16 6 6 6 1
PDB-CPS6 32 12 12 12 2
PDB-CPS9 – 18 18 18 3
77d_Inbetriebnahme_bedingt-en.fm, 06.09.2011 P2077SB/EN 2011-09 13
First Operation
4
4 First Operation
For initial commissioning, the mPro400GC programming instructions must also be read and applied.
1 Position components of the DGD-IS so that they interlock at toothed interfaces, see Service Manual:
Turn size 1 in 15° increments.
Turn sizes 2 to 4 in 10° increments.
2 Connect all components, see (Chapter "3.1"Components starting on page 11).
3 Close all plug connectors and lock.
4 Connect the mains cable to the nutsetter control unit.
5 Preset the ARCNET address on each DGD-IS under the service panel,
see 6.4.1 ARCNET address preset, page 26.
6 Close the service panel.
7 Close the protective devices (i.e. safety grilles).
8 Switch on the machine control unit (PLC/SPS).
9 Switch on the nutsetter control unit.
If there are no faults pending after switching on the unit, the
"Ready" LED on the DGD-IS lights up green.
Otherwise, please refer to 15 Troubleshooting, page 63,
troubleshooting.
10 Enter parameters for torque / angle of rotation setting via
the mPro400GC-M….
The mPro400GC-M is programmed by DGD technical staff
during commissioning.
The first time the nutsetter control unit is switched on, the parameters for controlling fastening
sequences must be read in via the keyboard or a valid parameter file. For process programming of the
nutsetter control unit, see Programming Manual mPro400GC-M.
CAUTION!
Risk of tripping or falling over loose cables on the ground.
Lay all connected cables safely.
NOTE
The red ring around the outer diameter of plug connectors with a slide lock should not be visible.
NOTE
Always terminate the ARCNET with an ARCNET terminator at the bus end, i.e. at the last DGD-IS,
order no. 961127. This terminator is permanently installed in the nutsetter control unit mPro400GC-M (start
of bus).
DANGER!
High leakage current – Fatal electric shock could occur.
Establish a protective earth (PE) ground connection to the nutsetter control unit before taking into operation!
NOTE
Each address can be used only once in the system!
"Ready" LED
14 P2077SB/EN 2011-09 77d_Inbetriebnahme_bedingt-en.fm, 06.09.2011
First Operation
4
Blank page
77e_IntelligenteSpindel-en.fm, 06.09.2011 P2077SB/EN 2011-09 15
DGD intelligent spindles
5
5 DGD intelligent spindles
5.1 General technical data
• torque measurement with integrated pre-amplifier, resulting in greater signal noise spacing
• reverse voltage protected supply
• short-circuit proof outputs
• low voltage monitor
• watchdog for processor
• noise-protected input and output circuit
Features Data
Protection category IP54
Service life, operating 40,000 h
Load cycles
(min. at maximum torque)
1,000,000,
then recalibration
Mechanical overload capacity of the measuring shaft
100 %
16 P2077SB/EN 2011-09 77e_IntelligenteSpindel-en.fm, 06.09.2011
DGD intelligent spindles
5
5.2 Catalogue data
5.2.1 Size 1 – 1× transducer
Smallest scribed circle diameter in mm
Designation Order No. Torque
Nm
Speed Spring
travel
min.
axis
distance
Length
Weight Spring
chuck
max. min. RPM mm mm mm kg + flange
1BTSE-1B012A-1M3B-1ZB 947626A6
1)
1) On request
12 2 1921
50
3/8"
43 486 4.8
922325
S3084341BTSE-1B035A-1M1B-1ZB 947632A8 35 5 727
1BTSE-1B060A-1M2B-1ZB 947638A2 53 15 427
1BTSE-1B012A-1VM3B 947627A5
1)
12 2 1825
35 474 5.3 S3084371BTSE-1B035A-1VM1B 947633A7 35 5 690
1BTSE-1B060A-1VM2B 947639A1 53 15 405
1BTSE-1B012A-1WM3B 947628A4
1)
12 2 1801
25 52 542 5.7 – 9290411BTSE-1B035A-1WM1B 947634A6 35 5 681
1BTSE-1B060A-1WM2B 947640A8 53 15 400
1BUTSE-1B012A-1M3B-1ZB 947629A3
1)
12 2 1921
50
43 393 5.3
922325
S3084341BUTSE-1B035A-1M1B-1ZB 947635A5
1)
35 5 727
1BUTSE-1B060A-1M2B-1ZB 947641A7
1)
53 15 427
1BUTSE-1B012A-1VM3B 947630A0
1)
12 2 1825
35 382 5.8 S3084371BUTSE-1B035A-1VM1B 947636A4
1)
35 5 690
1BUTSE-1B060A-1VM2B 947642A6
1)
53 15 405
1BTSE-1B012A-1WM3B 947631A9
1)
12 2 1801
25 52 370 6.2 – 9290411BTSE-1B035A-1WM1B 947637A3
1)
35 5 681
1BUTSE-1B060A-1WM2B 947643A5
1)
53 15 400
Quantity Attachment
DGD-IS Centric Offset Angle head
2433552
3544060
4615074
5815889
6 99 70 105
7 116 85 120
77e_IntelligenteSpindel-en.fm, 06.09.2011 P2077SB/EN 2011-09 17
DGD intelligent spindles
5
5.2.2 Size 2 – 1× transducer
Smallest scribed circle diameter in mm
Designation Order No. TorqueNmSpeed Spring
travel
min.
axis
distance
Length
Weight Spring
chuck
max. min. RPM mm mm mm kg + flange
2BTSE-2B110A-2M1B-2ZB 947644A4 110 25 890
50
1/2"
56 528 7.6
910609
S308435
2BTSE-2B200A-2M3B-2ZB 947650A6 200 40 502 3/4"
2BTSE-2B110A-2VM1B 947645A3 110 25 831 1/2"
44 551 9.2 S308438
2BTSE-2B200A-2VM3B 947651A5 200 40 468 3/4"
2BTSE-2B110A-2WM1B 947646A2 110 25 838
25
1/2"
59 581 8.7 – 929053
2BTSE-2B200A-2WM3B 947652A4 200 40 472 3/4"
2BUTSE-2B110A-2M1B-2ZB 947647A1
1)
1) On request
110 25 890
50
1/2"
56 367 8.6
910609
S308435
2BUTSE-2B200A-2M3B-2ZB 947653A3
1)
200 40 502 3/4"
2BUTSE-2B110A-2VM1B 947648A0
1)
110 25 831 1/2"
44 390 10.2 S308438
2BUTSE-2B200A-2VM3B 947648A0
1)
200 40 468 3/4"
2BUTSE-2B110A-2WM1B 947649A9
1)
110 25 838
25
1/2"
59 421 9.7 – 929053
2BUTSE-2B200A-2WM3B 947655A1
1)
200 40 472 3/4"
Quantity Attachment
DGD-IS Centric Offset Angle head
2564459
3755068
4806286
5 106 74 101
6 130 89 118
7 151 102 137
18 P2077SB/EN 2011-09 77e_IntelligenteSpindel-en.fm, 06.09.2011
DGD intelligent spindles
5
5.2.3 Size 3 – 1× transducer
Smallest scribed circle diameter in mm
Designation Order No. TorqueNmSpeed Spring
travel
min.
axis
distance
Length
Weight Spring
chuck
max. min. RPM mm mm mm kg + flange
3BTSE-3B300A-3M2B-3ZB 947656A0
300 50
453
50
3/4"
81 589 14.1
910613
S308436
3BTSE-3B300A-3VM2B 947657A9
1)
1) On request
421 59 584 15.2 S308439
3BTSE-3B300A-3WM2B 947658A8
1)
437 25
81
678 17.8 – 929065
3BUTSE-3B300A-3M2B-3ZB 947659A7
1)
453
50
417 16.1
910613
S308436
3BUTSE-3B300A-3VM2B 947660A4
1)
421 59 412 17.2 S308439
3BUTSE-3B300A-3WM2B 947661A3
1)
437 25 81 506 19.8 – 929065
Quantity Attachment
DGD-IS Centric Offset Angle head
2815981
3946994
4 116 84 116
5 139 102 139
6 164 122 164
7 189 138 189
77e_IntelligenteSpindel-en.fm, 06.09.2011 P2077SB/EN 2011-09 19
DGD intelligent spindles
5
5.2.4 Size 4 – 1× transducer
Smallest scribed circle diameter in mm
Designation Order No. TorqueNmSpeed Spring
travel
min.
axis
dis-
tance
Length
Weight Spring
chuck
max. min. RPM mm mm mm kg + flange
4BTSE-4B500A-4M2B-4ZA 947662A2 500 100 254
50
3/4"
91 719 21
–
916643
4BTSE-4B660A-4M3B-4ZA 947668A6 660 130 174 1" 916642
4BTSE-4B360A-4M1B-4Z1250A 947676A6 1250 320 86 1"
121 771 29
S976956
4BTSE-4B500A-4M2B-4Z1600A 947678A4
1)
1) On request
1600 400 68 1 1/2" S308441
4BTSE-4B500A-4VM2B 947663A1
1)
500 100 238 3/4"
76 684 22.5
912106
S3084404BTSE-4B660A-4VM3B 947669A5
1)
660 130 163 1"
912147
4BTSE-4B660A-4VM4B 947671A1
1)
750 160 135 1"
4BTSE-4B500A-4WM2B 947664A0
1)
500 100 245
25
3/4"
112 729 27.1 –
929077
4BTSE-4B660A-4WM3B 947670A2
1)
660 130 167 1" 929089
4BUTSE-4B500A-4M2B-4ZA 947665A9
1)
500 100 254
50
3/4"
91 546 22.5
–
916643
4BUTSE-4B660A-4M3B-4ZA 947672A0
1)
660 130 174 1" 916642
4BUTSE-4B360A-4M1B-4Z1250A 947677A5
1)
1250 320 86 1"
121 599 31
S976956
4BUTSE-4B500A-4M2B-4Z1600A 947679A3
1)
1600 400 68 1 1/2" S308441
4BUTSE-4B500A-4VM2B 947666A8
1)
500 100 238 3/4"
76 512
24
912106
S3084404BUTSE-4B660A-4VM3B 947673A9
1)
660 130 163 1"
912147
4BUTSE-4B660A-4VM4B 947675A7
1)
750 160 135 1" 24.5
4BUTSE-4B500A-4WM2B 947667A7
1)
500 100 245
25
3/4"
112 556
28.6
–
929077
4BUTSE-4B660A-4WM3B 947674A8
1)
660 130 167 1" 28.7 929089
Quantity Attachment
DGD-IS Centric Offset Angle head
29176112
3 122 88 130
4 130 108 160
5 174 130 192
6 217 153 224
7 246 180 263
20 P2077SB/EN 2011-09 77e_IntelligenteSpindel-en.fm, 06.09.2011
DGD intelligent spindles
5
5.3 Component overview
5.3.1 Size 1 / 1× transducer
** Fit as spacer
DGD-IS B C E F G H J**
1)
1) Code
2)
2) Part no.
1) 2) 1) 2) 1) 2) 1) 2) 1) 2) 1) 2) 2)
1BTSE-1B012A-1M3B-1ZB
947626A6
1BT 935560 TSE 961446PT
1B012A 927346 1M3B 934288PT
1ZB 927222 KMAW 961089-002
–
1BTSE-1B035A-1M1B-1ZB
947632A8 1B035A 927344 1M1B 934286PT
1BTSE-1B060A-1M2B-1ZB
947638A2 1B060A 927345 1M2B 934287PT
1BTSE-1B012A-1VM3B
947627A5
3)
3) On request
1B012A 927346
––
1VM3B 935863PT
KMAG
961088-004
1BTSE-1B035A-1VM1B
947633A7 1B035A 927344 1VM1B 935865PT
1BTSE-1B060A-1VM2B
947639A1 1B060A 927345 1VM2B 935864PT
1BTSE-1B012A-1WM3B
947628A4
3)
1B012A 927346 1WM3B
3)
961088-003
1BTSE-1B035A-1WM1B
947634A6
3)
1B035A 927344 1WM1B 934367PT
1BTSE-1B060A-1WM2B
947640A8 1B060A 927345 1WM2B 934368PT
1BUTSE-1B012A-1M3B-1ZB
947629A3
3)
1BUT 936321 TUSE 961447PT
1B012A 927346 1M3B 934288PT
1ZB 927222 KMAG 961088-004
935796
1BUTSE-1B035A-1M1B-1ZB
947635A5
3)
1B035A 927344 1M1B 934286PT
1BUTSE-1B060A-1M2B-1ZB
947641A7
3)
1B060A 927345 1M2B 934287PT
1BUTSE-1B012A-1VM3B
947630A0
3)
1B012A 927346
––
1VM3B 935863PT
KMAG 961088-003
1BUTSE-1B035A-1VM1B
947636A4
3)
1B035A 927344 1VM1B 935865PT
1BUTSE-1B060A-1VM2B
947642A6
3)
1B060A 927345 1VM2B 935864PT
1BUTSE-1B012A-1WM3B
947631A9
3)
1B012A 927346 1WM3B
3)
–
1BUTSE-1B035A-1WM1B
947637A3
3)
1B035A 927344 1WM1B
3)
1BUTSE-1B060A-1WM2B
947643A5
3)
1B060A 927345 1WM2B 934368PT
77e_IntelligenteSpindel-en.fm, 06.09.2011 P2077SB/EN 2011-09 21
DGD intelligent spindles
5
5.3.2 Size 2 / 1× transducer
5.3.3 Size 3 / 1× transducer
DGD-IS B C E F G H
1)
1) Code
2)
2) Part no.
1) 2) 1) 2) 1) 2) 1) 2) 1) 2) 1) 2)
2BTSE-2B110A-2M1B-2ZB 947644A4
2BT 935561 TSE 961446PT
2B110A 935548 2M1B 934295PT
2ZB 927227 KMAW 961089-002
2BTSE-2B200A-2M3B-2ZB 947650A6 2B200A 935549 2M3B 934294PT
2BTSE-2B110A-2VM1B 947645A3 2B110A 935548
––
2VM1B 934336PT
KMAG 961088-004
2BTSE-2B200A-2VM3B 947651A5 2B200A 935549 2VM3B 934335PT
2BTSE-2B110A-2WM1B 947646A2 2B110A 935548 2WM1B 934357PT
KMAG 961088-003
2BTSE-2B200A-2WM3B 947652A4 2B200A 935549 2WM3B 934374PT
2BUTSE-2B110A-2M1B-2ZB 947647A1
3)
3) On request
2BUT 936322 TUSE 961447PT
2B110A 935548 2M1B 934295PT
2ZB 927227 KMAG 961088-004
2BUTSE-2B200A-2M3B-2ZB 947653A3
3)
2B200A 935549 2M3B 934294PT
2BUTSE-2B110A-2VM1B 947648A0
3)
2B110A 935548
––
2VM1B 934336PT
KMAG 961088-003
2BUTSE-2B200A-2VM3B 947648A0
3)
2B200A 935549 2VM3B 934335PT
2BUTSE-2B110A-2WM1B 947649A9
3)
2B110A 935548 2WM1B 934357PT
KMAG 961088-004
2BUTSE-2B200A-2WM3B 947655A1
3)
2B200A 935549 2WM3B 934374PT
DGD-IS B C E F G H
1)
1) Code
2)
2) Part no.
1) 2) 1) 2) 1) 2) 1) 2) 1) 2) 1) 2)
3BTSE-3B300A-3M2B-3ZB 947656A0
3/4BT 935562 TSE 961446PT
3B300A 935590
3M2B 934303PT 3ZB 927233 KMAG 961088-002
3BTSE-3B300A-3VM2B 947657A9
3)
3) On request
––
3VM2B 3) KMAG 961088-004
3BTSE-3B300A-3WM2B 947658A8
3)
3WM2B 3) KMAG 961088-003
3BUTSE-3B300A-3M2B-3ZB 947659A7
3)
3/4BUT 936323 TUSE 961447PT
3M2B 934303PT 3ZB 927233
KMAG 961088-0043BUTSE-3B300A-3VM2B 947660A4
3)
––
3VM2B 3)
3BUTSE-3B300A-3WM2B 947661A3
3)
3WM2B 3)
22 P2077SB/EN 2011-09 77e_IntelligenteSpindel-en.fm, 06.09.2011
DGD intelligent spindles
5
5.3.4 Size 4 / 1× transducer
DGD-IS B C E F G H
1)
1) Code
2)
2) Part no.
1) 2) 1) 2) 1) 2) 1) 2) 1) 2) 1) 2)
4BTSE-4B500A-4M2B-4ZA
947662A2
3/4BT 935562 TSE 961446PT
4B500A 935780 4M2B 934319PT
4ZA 927236
KMAG 961069-002
4BTSE-4B660A-4M3B-4ZA
947668A6
3)
3) On request
4B660A 935781 4M3B 936496PT
4BTSE-4B360A-4M1B-4Z1250A
947676A6 4B360A 929541 4M1B 934318PT 4Z1250A S976950
4BTSE-4B500A-4M2B1-4Z1600A
947678A4
3)
4B500A 935780 4M2B1 3) 4Z1600A S976951
4BTSE-4B500A-4VM2B
947663A1
3)
4B500A 935780
––
4VM2B 3)
KMAG 961069-004
4BTSE-4B660A-4VM3B
947669A5
3)
4B660A 935781 4VM3B 3)
4BTSE-4B660A-4VM4B
947671A1
3)
4B660A 935781 4VM4B 3)
4BTSE-4B500A-4WM2B
947664A0
3)
4B500A 935780 4WM2B 3)
KMAG 961069-003
4BTSE-4B660A-4WM3B
947670A2
3)
4B660A 935781 4WM3B 3)
4BUTSE-4B500A-4M2B-4ZA
947665A9
3)
3/4BUT 936323 TUSE 961447PT
4B500A 935780 4M2B 934319PT
4ZA 927236
KMAG 961069-005
4BUTSE-4B660A-4M3B-4ZA
947672A0
3)
4B660A 935781 4M3B 936496PT
4BUTSE-4B360A-4M1B-4Z1250A
947677A5
3)
4B360A 929541 4M1B 934318PT 4Z1250A S976950
4BUTSE-4B500A-4M2B1-4Z1600A
947679A3
3)
4B500A 935780 4M2B1 3) 4Z1600A S976951
4BUTSE-4B500A-4VM2B
947666A8 4B500A 935780
––
4VM2B 3)
4BUTSE-4B660A-4VM3B
947673A9
3)
4B660A 935781 4VM3B 3)
4BUTSE-4B660A-4VM4B
947675A7
3)
4B660A 935781 4VM4B 3)
4BUTSE-4B500A-4WM2B
947667A7
3)
4B500A 935780 4WM2B 3)
4BUTSE-4B660A-4WM3B
947674A8
3)
4B660A 935781 4WM3B 3)
77f_Schraubmodul-en.fm, 06.09.2011 P2077SB/EN 2011-09 23
Tightening module TSE/TUSE
6
6 Tightening module TSE/TUSE
2
3
Item Designation
1 "XS1A" supply input
2 "XS1B" supply output
3 Service panel
4 "XS3" transducer plug connector
7 "Ready" LED, ready for operation (green) or fault (red)
TSE
Order no. 961446PT
TUSE
Order no. 961447PT
2
1
1
3
4
7
7
4
77_tse_tuse.eps
24 P2077SB/EN 2011-09 77f_Schraubmodul-en.fm, 06.09.2011
Tightening module TSE/TUSE
6
6.1 Description
The tightening module TSE/TUSE controls the DGD-IS.
The servo amplifier (output section) and the measuring section (measuring board) are integrated in the
tightening module.
Both circuit boards are linked to the connections via cables and plug connectors.
6.2 General technical data
6.2.1 Power loss
Low-loss components generate minimal heat.
Extremely good heat dissipation. Overall housing serves as a cooling element.
6.2.2 Power supply 380 VDC
Intermediate power circuit (380 VDC) and logic power (24 VDC) are supplied separately by the
PDB-CPS…. In the event of an emergency stop the intermediate power circuit is switched off separately
by the PDB-CPS…. The logic section remains connected to the power.
Performance data DGD-IS different
Features Data
Weight:
TSE
TUSE
1480 g
1500 g
Protection category – is attained
when all connectors are plugged in
and the service panel is closed.
IP54
Cooling type Convection (self-cooling)
Service life, operating 40,000 h
Usability period if stored 100,000 h (approx. 11 years)
Acceleration of each axis max. 100 m/s²
Standby 9 A
Operation max. 40 W
WARNING!
High temperature –
the tightening module TSE/TUSE may heat up and cause burns during removal
(max. temperature 70 °C). Wear gloves.
Features Data
1B(U)TSE… 2B(U)TSE… 3B(U)TSE… 4B(U)TSE…
Supply voltage VDC 380 ±10 %
Rated supply current A 0.5 1 2 2
Peak supply current A 6 15 15 15
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