Cleco 48EAE51P3, 48EAE38P3, 48EAE61P3, 48EAE85P4, 48EAE120P4 Instruction Manual

For additional product information visit our website at http://www.apextoolgroup.com

48EAE…P…

Electric hand-held nutrunner

Instruction Manual
P2144BA/EN

2014-08

2 P2144BA/EN 2014-08 2144a-en_Deckblatt.fm, 09.09.2014

Notes on this Instruction Manual

The original language of this Instruction Manual is German. This Instruction Manual is intended for any per­sons working with this tool without carrying out adjustment work with the nutrunner control.

The Instruction Manual has the following purposes:

• It provides important instructions for safe and effective operation.

• It describes the function and operation of the electric hand-held nutrunner.

• It serves as a lexicon for technical data and service intervals.

• It points out options.

Nomenclature

Symbols in the text:

48 E A E … P …

Series Square version

48 4 – 1/2"

3 – 3/8"

6 – 3/4"

Motor

E – Electric motor, brushless Output version

P – Pin

Tool version

A – Angle

Max. torque

Property 1 38 – 38 Nm

E – Air LB connector 51 – 51 Nm

61 – 61 Nm

85 – 85 Nm

120 – 120 Nm

175 – 175 Nm

230 – 230 Nm

italics Identifies menu items such as Diagnosis

> Identifies the selection of a menu item from the menu such as File > Print

<…> Identifies elements to be selected or chosen, such as buttons or external keyboard input,

e.g.<F5>

Courier Indicates the name of check boxes, options and input fields or also files, e.g. setup.exe

 Identifies instructions to be followed.

• Identifies lists.

48EAE stands for all styles of the Electric hand-held nutrunner described here.

OK Okay

NOK Not okay

2144a-en_Deckblatt.fm, 09.09.2014 P2144BA/EN 2014-08 3

Symbols in graphics:

Disclaimer:

Apex Tool Group reserves the right to modify, supplement or improve this document or the product without
prior notice. This document may not be reproduced in whole or in part in any way, shape or form, or copied
to another natural or machine-readable language or to a data carrier, whether electronic, mechanical, opti­cal or otherwise, without the express permission of Apex Tool Group.

Identifies movement in one direction.

Identifies function and force.

4 P2144BA/EN 2014-08 2144a-en_Deckblatt.fm, 09.09.2014

P2144BA-EN_2014-08_48EAE_P3_P4IVZ.fm, 09.09.2014 P2144BA/EN 2014-08 5

Contents

1 Safety 7

1.1 Illustrated Safety Instructions ...................................................................................... 7

1.2 Safety Instructions....................................................................................................... 8

1.3 Operator training ....................................................................................................... 10

1.4 Designated use ......................................................................................................... 10

1.5 Standards .................................................................................................................. 10

1.6 Noise and Vibration ................................................................................................... 10

2 Items supplied 11

2.1 Transport .................................................................................................................... 11

3 Ambient Conditions 11

4 Product Description 11

4.1 General Description.................................................................................................... 11

4.2 Operation and functional elements............................................................................ 12

5 Accessories 13

6 Initial Operation 13

6.1 Use of reaction bar .................................................................................................... 13

6.2 Carrying out rundown ................................................................................................ 13

7 Servicing 14

7.1 Service schedule ....................................................................................................... 14

7.2 Lubricants.................................................................................................................. 14

7.3 Prevent uncontrolled electrostatic discharge ............................................................ 15

8 Troubleshooting 15

9 Spare parts 17

9.1 Handle ....................................................................................................................... 18

9.2 Motor ......................................................................................................................... 20

9.3 2-stage gearing ......................................................................................................... 22

9.4 2-stage gearing ......................................................................................................... 24

9.5 3-stage gearing ......................................................................................................... 26

9.6 Angle attachment ...................................................................................................... 28

9.7 Reaction bar .............................................................................................................. 28

10 Technical data 29

10.1 Dimensions ............................................................................................................... 29

10.2 Performance Data ..................................................................................................... 31

10.3 Electrical Data ........................................................................................................... 31

11 Recalibration 31

6 P2144BA/EN 2014-08 P2144BA-EN_201 4-08_48EAE_P3_P4IVZ.f m, 09.09.2014

12 Disposal 32

2144b-en_1_5_bedingt.fm, 09.09.2014 P2144BA/EN 2014-08 7

Safety

1

1Safety

 These safety instructions must be accessible to all operators and other persons who have contact with

the tool.

 Comply with the warning labels on the tool.

1.1 Illustrated Safety Instructions

Warning notes are identified by a signal word and a pictogram:

• The signal word describes the severity and the probability of the impending danger.

• The pictogram describes the type of danger

WARNING!

A symbol combined with the word WARN ING warns of a potentially dangerous situation for the health
of personnel. If this warning is not observed, death or serious injury may occur.

CAUTION!

A symbol combined with the word CAUTION warns of a potentially harmful situation for the health of
personnel or damage to property or the environment. If this warning is not observed, injuries, property or
environmental damage may occur.

This sign warns of a possibly damaging situation.
If the note is not adhered to, the product or parts of it may be damaged.

This symbol indicates a general instruction.
General instructions include application tips and special useful information, but no warnings against
dangers.

ATT EN-

TION!

8 P2144BA/EN 2014-08 2144b-en_1_5_bedingt.fm, 09.09.2014

Safety

1

1.2 Safety Instructions

Keep all safety notes and instructions for
future reference.

The term "electric tool" used in the safety
instructions refers to electrical tools powered
from mains electricity (with power cable).

General Safety Instructions for
Electric Tools - Workplace
Safety

a) Keep your work area clean and well illu-

minated. Untidyness and poorly illumi­nated work areas can cause accidents.

b) Do not work with electric tools in an

explosive environment where there are
combustible fluids, gases or dust. Elec­tric tools create sparks which could ignite
the dust or the vapors.

c) Keep children and other persons away

when using electric tools. If you are dis­tracted, you could lose control over the
tool.

d) Route power cables safely. Avoid any

risk of tripping.

e) Avoid unintentional start-ups. Only store

the tool in the tool holder intended. Alter­natively use a suspension bail.

f) Check that the suspension bail is prop-

erly secured to the balancer.

General Safety Instructions for
Electric Tools – Electrical
Safety

a) The plug on the electric tool must fit in

the connector socket. The plug must not
be modified in any way. Do not use an
adapter plug together with electric tools
with protective ground connection.
Unmodified plugs and matching connec­tor sockets reduce the risk of an electric
shock.

b) Avoid physical contact with ground-pro-

tected surfaces such as pipes, heating,
ovens and fridges. The risk of an electric
shock will be greater if your body is con­nected to ground.

c) Keep electric tools away from rain and

wetness. Water ingress into an electric

tool will increase the risk of an electric
shock.

d) Do not misuse cable to carry or suspend

the electric tool or to pull the plug from
the connector socket. Keep the cable
away from heat, oil, sharp edges or mov­ing parts of the machine. Damaged or
tangled cables will increase the risk of an
electric shock.

The following instructions help prevent short
circuits:

 Ensure that the PE connection is of low-

resistance.

 Use a mains transformer for cable

lengths in excess of 20 m (max. 50 m).

General Safety Instructions for
Electric Tools – Personal
Safety

a) Be alert, pay attention to what you are

doing and act sensibly when working
with electric tools. Do not use electric
tools if you are tired or under the influ­ence of drugs, alcohol or medication.
One moment of carelessness when
using an electric tool can lead to serious
injuries.

b) Use personal protection equipment and

always wear protective goggles.
Depending on the type electric tool and
on how it is being used, using personal
protection equipment such as a dust
mask, non-slip gloves, a hard hat or ear
protectors will reduce the risk of injuries.

c) Avoid unintentional start-ups. Make sure

the electric tool is switched off you con­nect it to the power supply, pick it up or
carry it. Carry an electric tool with our fin­ger on the switch or connecting the tool
to the power supply while it is switched
on could cause an accident.

d) Remove any adjustment tools or span-

ners before switching the electric tool on.
A tool or spanner in a turning part of the
tool could cause injuries.

e) Avoid any abnormal posture. Make sure

you are standing firmly and keep your
balance at all times. This will enable you
to keep better control over the electric
tool in unexpected situations.

WARNING!

Read all safety instructions marked with the symbol and all other instructions. Failure to comply

with safety instructions and other instructions could result in electric shocks, burns and/or serious injuries.

2144b-en_1_5_bedingt.fm, 09.09.2014 P2144BA/EN 2014-08 9

Safety

1

f) Wear suitable clothing. Do not wear

loose clothing or jewelery. Keep hair,
clothing and gloves away from moving
parts. Loose clothing, jewelery or long
hair could get caught up in moving parts.

g) If dust extractor or collection systems

can be fitted, make sure that these are
connected and used correctly. Using a
dust extractor system can reduce the
hazards posed by dust.

General Safety Instructions for
Electric Tools - Use and
Handling of an Electric Tool

a) Do not overload the tool. Use the electric

tool appropriate to the job you are doing.
Your work will be better and safer with
the appropriate electric tool in the speci­fied power range.

b) Do not use an electric tool if the switch is

defective. An electric tool that cannot be
switched on and off is dangerous and
must be repaired.

c) Pull the plug from the connector socket,

before making any adjustments to the
tool, changing the accessories or putting
the tool away. These precautionary mea­sures will prevent the electric tool from
starting unexpectedly.

d) Keep electric tools out of the reach of

children when they are not being used.
Do not allow persons to use the tool
unless they are familiar with it and have
read these instructions. Electric tools are
dangerous if they are used by unexperi­enced persons.

e) Take good care of electric tools. Check

that moving parts are working properly
and not sticking, that no parts are broken
or damaged such that the function of the
electric tool is impaired. Have any dam­aged parts repaired before using the tool.
Many accidents are caused by poorly
maintained electric tools.

f) Use electric tools, accessories, insertion

tools, etc. in accordance with these
instructions. Take into account the work
conditions and the job to be done. The
use of electric tools for applications other
that those intended can lead to a danger­ous situation.

General Safety Instructions for
Electric Tools – Service

a) Only have your electric tool repaired by a

qualified specialist and only using origi­nal spare parts. This will ensure that the
safety of the electric tool is maintained.

Our advice: If repair is required send the
complete 48EAE to Sales & Service
Center.

Installing spare parts from other manu­facturers will void all manufacturer's war­ranties.

b) Do not open the angle attachment as this

will void the warranty. It is only permitted
conduct repair work and servicing on the
handle, motor and gearing.

c) Do not clean the tool with a high-pres-

sure cleaner and to not immerse it in
cleaning fluid.

Additional Safety Instructions
for Fastening Tools

a) Hold the tool by the insulated handle

areas when working on jobs where the
screw could contact concealed power
lines or the tool's own power cable. Con­tact between the screw and a live power
line could energize metal parts of the tool
and cause an electric shock.

b) Hold the tool firmly. Be prepared for alter-

nating counter torques.

c) If the tool is used in a tight space or

torque is greater than

- 68 Nm on an angle nutrunner
a reaction bar is required in the form of

a mechanical support (see 6.1 Use of
reaction bar, page 13). On hard joints
or in unfastening operations, the
torque increases very rapidly and the
wrist is subjected to a rotational jolt.
This constitutes a risk of injury. Never
rest your hand on the reaction bar
when working.

d) Only use screw bits for machine-con-

trolled tools.

e) Make sure that the screw bits are

securely inserted.

f) Do not attach screw bit to the screw head

at an angle.

10 P2144BA/EN 2014-08 2144b-en_1_5_bedingt.fm, 09.09.2014

Safety

1

1.3 Operator training

 The fastening system and the electric tool may only be connected, adjusted or used by suitably quali-

fied

1)

and trained persons.

 The electric tool must only be repaired by authorized technicians from the Apex Tool Group.
 Ensure correct programming. Only qualified persons are permitted to adjust the controls for the specific

requirements of your threaded connections. Additional information can be found in the Programming
Manual.

1.4 Designated use

The tool is designed exclusively for fastening and releasing threaded fasteners.

 Only use in conjunction with a control and tool cable supplies by Apex Tool Group.
 Do not use as a hammer or for re-bending.
 Do not open it or modify it structurally.
 Do not use it in areas where there is a risk of explosion.

1.5 Standards

1.5.1 EMC

Industrial environment
EMC limit class A.
The tool complies with the following EMC standards:
EN 55011:2007, EN 61000-6-2:2005

1.6 Noise and Vibration

Sound pressure
Lp < 70 dB(A) in free speed (without load) as per DIN EN ISO 4871:1997-03
The vibration values < 2.5 m/s² are in accordance with DIN EN ISO 20643:2005-03

1. Due to their vocational training, knowledge, experience and understanding of the circumstances involved in this kind of work, suit­ably qualified personnel are able to identify potential hazards and to initiate appropriate safety precautions. Qualified personnel are
obliged to comply with regulations.

2144b-en_1_5_bedingt.fm, 09.09.2014 P2144BA/EN 2014-08 11

Items supplied

2

2 Items supplied

Check shipment for transit damage and ensure that all items have been supplied:
1 48EAE
1 This Instruction Manual
1 Installation declaration
1 Test Calibration Certificate
1MCS

2.1 Transport

Transport and store in the original packaging. The packing is recyclable.

3 Ambient Conditions

4 Product Description

4.1 General Description

• Sturdy, brushless motor with resolver. Shutoff is torque/angle-controlled.

• Integrated preamplifier, including service memory. Self-identification of tool when connected to
controller.

• LED display provides information about current rundown result.

• Clockwise/counterclockwise rotation

• Fastening parameters are set via the controller.

• Data is transmitted and power supplied between the controller and tool via the tool cable.

Storage Temperature Ambient Temperature Relative Humidity

-25 °C to +70 °C (-4 °F to + 158 °F) 0 to +40 °C (32 to +104°F) 0 to 90% non-condensing

12 P2144BA/EN 2014-08 2144b-en_1_5_bedingt.fm, 09.09.2014

Product Description

4

4.2 Operation and functional elements

4.2.1 Illuminated ring LED display

(description serves only as example, function depends on software)
Operating status display and the result of the last rundown procedure:

4.2.2 Start button

 Start rundown.

4.2.3 Reverse switch

The reverse switch changes the rotation direction of the 48EAE.

Turn reverse switch as far as it will go.

Clockwise rotation – for screwing in screws
Counterclockwise rotation – for loosening or screwing out screws

LED Operating status

Green continuous light OK

Red continuous light NOK

Yellow Enable

2

4

1

3

Item Designation

1 Illuminated ring LED display

2 Connection of power supply with AirLB connector

(see product catalog for tool cable)

3 Start button

4 Reverse switch

2144b-en_1_5_bedingt.fm, 09.09.2014 P2144BA/EN 2014-08 13

Accessories

5

5 Accessories

6 Initial Operation

6.1 Use of reaction bar

6.2 Carrying out rundown

The 48EAE has been configured by Apex Tool Group. A setting for your specific screw joint must only be
made with the nutrunner control by a qualified person. The initial operation can vary depending on the type
and programming of the nutrunner control. See Softwarebeschreibung Nutrunner Control.

 Connect the tool cable to 48EAE and the nutrunner control.
 Make sure that the nutrunner control is switched on and correctly programmed.
 Accept recognized values on the control in Tool Setup > Tool Settings > Accept. Adjust torque and

speed as necessary.

 Make sure that the reverse switch is in the correct position.
 Fit the bit and press the Start button to start the rundown.
 If the tool switches off, release the Start button.

Tool holder
Order no. 941293
(1 set = 2× V-shape)

Start lever extension
Order no. S387710

Tool cable
Refer to product catalog

Protection, cable

1.4 m: Order no. 961265PT

2.5 m: Order no. 961268PT

Angle attachment protection

38 Nm: Order No. 937705PT
51 Nm: Order No. 937707PT
61 Nm: Order No. 937709PT
85 Nm: Order No. 937712PT
120 Nm: Order No. 937501PT
175 Nm: Order No. 937714PT
230 Nm: Order No. 937714PT

CAUTION!

Danger of hands being crushed.

 Always use a reaction bar for applications in restricted space and

torques over 68 Nm.

14 P2144BA/EN 2014-08 2144b-en_1_5_bedingt.fm, 09.09.2014

Servicing

7

7 Servicing

7.1 Service schedule

Only qualified and trained specialists are to perform servicing work on this tool.

Regular service reduces operating faults, repair costs and downtime. In addition to the following service
schedule, implement a safety-related maintenance program that takes the local regulations for repair and
maintenance for all operating phases of the tool into account.

7.2 Lubricants

In order to ensure faultless functioning and a long service life, it is absolutely necessary to use the right type
of grease according to the table.

Grease lubricants according to DIN 51502 /ISO 3498

CAUTION!

Danger of injury through unintentional activation

– prior to servicing 48EAE disconnect power supply.

Fastening Cycles1))

1) For number of fastening cycles, see Dynamic Service Counter of controller

Measures

100,000

 Check the tool components for tight fit.

 Check the tool and tool cable for damage.

 Check the gearing and angle attachment for leaks.

250,000

 Clean gearing parts with grease-dissolving agent and re-lubricate.

 Check the gearing parts for wear, renew as necessary.

 Recommendation: Subsequent dynamic calibration in order to

ensure machine capability, see 11 Recalibration, page 31.

1 million

 General overhaul. Send the 48EAE to Sales & Service Center.

Order no. Pack-

ing unit

[kg]

DIN

5150

2

Nye

Lubri-

cants,

Inc.

Dow

Corn-

ing

933027 1 KP1K – – – –

Microlube

GL 261

––

541444

0.06

(2 oz.)

–– – – – – –

Rheolube

363AX-1

541445

0.45
(1

pound)

–– – – – – –

Rheolube

363AX-1

2144b-en_1_5_bedingt.fm, 09.09.2014 P2144BA/EN 2014-08 15

Troubleshooting

8

7.3 Prevent uncontrolled electrostatic discharge

8 Troubleshooting

NOTE Electrostatically sensitive component. Note handling instructions.

The electronic assemblies of the tool can be destroyed or damaged by
electrostatic discharge (ESD). This can lead to immediate failure, or to
malfunctions at a later date. To prevent damage when repairing the tool,
make sure that there is a potential equalization between the person and
the tool.
Possibly set up equipment in an ESD-protected environment. Recom­mendation for an ESD workplace: Electrically conductive work surfaces,
anti-static straps, appropriate furniture, clothing and footwear, as well as
grounding of all components.

Problem Possible cause Measure

Tool

Tool does not start Faulty start switch

 Replace start switch

No speed (rpm) programmed

 Program speed for all active stages

Control waiting for tool enablement

 Activate input Tool Enable

(Advanced > Inputs) or, if not
required

 Deactivate Tool Enable

(Advanced > Tool Setup)

Faulty cable

 Repair or replace cable

Bent pins in the cable or tool

 Straighten contact pins or replace

faulty connector

Self identification data not recognized
after tool change

 Accept Data again. (Tool Setup >

Tool Settings > Accept)

No acoustic signal after
connection of tool cable

Software incorrect

 Check controller software / measur-

ing board software

Cable defective

 Replace cable

Tool defective

 Change tool

Tool doesn't start with
counterclockwise rota­tion activated

With counterclockwise rotation, param­eter for speed is set to 0 rpm.

 Program speed for counterclock-

wise rotation (Standard > Tool
Groups).

Tool starts in tightening
direction, but not in coun­terclockwise rotation

No speed programmed for counter­clockwise rotation

 Programm speed for counterclock-

wise rotation

Faulty counterclockwise rotation switch

 Replace start/counterclockwise

rotation switch

Faulty cable

 Repair or replace cable

Bent pins in the cable or tool

 Straighten contact pins or replace

faulty connector

Tool switches off at
required torque, but with­out angle indicator

Threshold torque is too high

 Correct fastening sequence or

reduce threshold torque value

Graphic: CANES-

16 P2144BA/EN 2014-08 2144b-en_1_5_bedingt.fm, 09.09.2014

Troubleshooting

8

Tool switches off prema­turely

Operator releases start switch before
the control stops the tool

 Make sure that the operator keeps

the start switch pressed throughout
the entire sequence.

The fastening time exceeds the stan­dard time by 10 seconds.

 Increase the fastening time

Tool exceeds the angle setpoint

 Check the fastening sequence to

ensure that the torque shutoff value
and/or angle setpoint are correct.
Adjust as necessary.

 Check whether the screwed joint

has changed significantly.

Tool does not change
speed

Speed is the same in all stages used

 Make sure that the speed and the

switching angle in the stages are
correct.

LEDs on the tool start to
flash when the reverse
switch is operated.

This is a normal function which is
defined in the default parameters.

 Activate or deactivate the check

box Blink Lights when Tool
in Reverse (Advanced > Tool

Setup)

Warning in menu RUN

SCREEN: Offset
Transducer 1/2 NOK

The transducer does not return to a
zero torque vale

 Transducer has been overloaded

and must be replaced

Faulty wiring in tool or in cable

 Check tool with different cable. The

offset and calibration values can be
checked in the Diagnosis menu.

Warning in menu RUN
SCREEN:

Tool Offline!

Tool has not been accepted in the tool
settings

 Check the Tool List menu to make

sure that the tool has been
accepted. If it has not been
accepted, the status will show
Manual acceptance needed.
The correct line must be marked
before the setting can be accepted
in the Tool Settings menu.

A faulty cable will prevent the tool from
being recognized by the nutrunner con­trol

 Repair or replace cable

Different torque display in
the control and external
transducer

Torque calibration factor (Torque Cal.)
in Tool Settings must be adjusted.

 Adjust Torque Cal. (Tool Setup >

Tool Settings > Accept) using the

following formula:
New calibration value =
(external value / tool value) × cali­bration value used

Customer's angle attachment was
added to tool. Tool memory must be
updated.

 Reprogram tool memory

Tool cable does not fit in
tool handle

Wrong cable. Tools in use with nutrun­ner control mPRO400GC use an Air­LB connector. Connector has different
size to previously used Matrix connec­tor.

 Use the right cable for the tool used

Problem Possible cause Measure

2144d-en_Ersatzteile.fm, 09.09.2014 P2144BA/EN 2014-08 17

Spare parts

9

9 Spare parts

Always use only original Cleco spare parts. Failure to comply with this instruction can result in
decreased performance and an increased need for maintenance. Installing spare parts from other man­ufacturers will void all manufacturer's warranties

18 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014

Spare parts

9

9.1 Handle

Models

48EA(E)38(--)
48EA(E)51(--)
48EA(E)61(--)
48EA(E)85(--)
48EA(E)120(--)
48EA(E)175(--)
48EA(E)230(--)

2144d-en_Ersatzteile.fm, 09.09.2014 P2144BA/EN 2014-08 19

Spare parts

9

1)Order no.

2)Quantity

3)Recommended spare part for every 1 - 5 tools

4)Dimension

20 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014

Spare parts

9

9.2 Motor

Transducers cannot be exchanged –
see 11 Recalibration, page 31

11
12

Models

48EA(E)38(--)
48EA(E)51(--)
48EA(E)61(--)

Models

48EA(E)85(--)
48EA(E)120(--)
48EA(E)175(--)
48EA(E)230(--)

2144d-en_Ersatzteile.fm, 09.09.2014 P2144BA/EN 2014-08 21

Spare parts

9

1)Order no.

2)Quantity

3)Recommended spare part for every 1 -5 tools

4)Dimension

TAB 9.2

Index 48EA(E)38(--)

48EA(E)51(--)
48EA(E)61(--)

48EA(E)85(--)
48EA(E)120(--)
48EA(E)175(--)
48EA(E)230(--)

2) 3)

8 207340 207341 1

22 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014

Spare parts

9

9.3 2-stage gearing

See 7.2 Lubricants, page 14

Models

48EA(E)38(--)
48EA(E)51(--)
48EA(E)61(--)

2144d-en_Ersatzteile.fm, 09.09.2014 P2144BA/EN 2014-08 23

Spare parts

9

1)Order no.

2)Quantity

3)Recommended spare part for every 1 -5 tools

4)Dimension

TAB 9.3

Index 48EAE38P3 48EAE51P3 48EAE61P3

6 541894 (17) 541897 (20) 541897 (20)

11 542230 542233 542233

12 542079 542099 542099

24 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014

Spare parts

9

9.4 2-stage gearing

See 7.2 Lubricants, page 14

Models

48EA(E)85(--)
48EA(E)120(--)

2144d-en_Ersatzteile.fm, 09.09.2014 P2144BA/EN 2014-08 25

Spare parts

9

1)Order no.

2)Quantity

3)Recommended spare part for every 1 -5 tools

4)Dimension

TAB 9.4

Ref. # 48EA(E)85(--) # 48EA(E)120(--)

9 1 542333 1 542332

11 3 541474 (17) 3 541475 (21)

13 1 541279 1 541278

26 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014

Spare parts

9

9.5 3-stage gearing

See 7.2 Lubricants, page 14

Models

48EA(E)175(--)
48EA(E)230(--)

2144d-en_Ersatzteile.fm, 09.09.2014 P2144BA/EN 2014-08 27

Spare parts

9

1)Order no.

2)Quantity

3)Recommended spare part for every 1 -5 tools

4)Dimension

TAB 9.5

Ref. # 48EA(E)175(--) # 48EA(E)230(--)

15 1 542327 1 542331

17 3 541472 (14) 3 541473 (17)

19 1 542531 1 542478

28 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014

Spare parts

9

9.6 Angle attachment

9.7 Reaction bar

for 48EAE85P3, 48EAE120P4, 48EAE175P6, 48EAE230P6

20

AE120P4 illustrated

Models 20

Typ e Order no.

48EAE38P3 AE38P3 937021PT

48EAE51P3 AE51P3 937026PT

48EAE61P3 AE61P3 937031PT

48EAE85P4 AE85P4 937776PT

48EAE120P4 AE120P4 up to serial no.

709579: 936907PT
from serial no.
709580: 937786PT

48EAE175P6 AE230P6 942073PT

48EAE230P6

48EA(E)38(--)
48EA(E)51(--)
48EA(E)61(--)

48EA(E)85(--)
48EA(E)120(--)
48EA(E)175(--)
48EA(E)230(--)

1. 2.

1)Order no.

2)Quantity

3)Recommended spare part for every 5 tools

4)Dimension
**Is provided and adjusted by user, see 6.1 Use of reaction bar, page 13

2144g-en_TechnDaten.fm, 09.09.2014 P2144BA/EN 2014-08 29

Technical data

10

10 Technical data

10.1 Dimensions

48EAE51P3

48EAE61P3

48EAE38P3

30 P2144BA/EN 2014-08 2 144g-en_TechnDaten.fm, 09. 09.2014

Technical data

10

48EAE175P6

48EAE230P6

48EAE120P4

48EAE85P3

2144g-en_TechnDaten.fm, 10.09.2014 P2144BA/EN 2014-08 31

Recalibration

11

10.2 Performance Data

10.3 Electrical Data

Tool

Protection class I as per DIN EN 61140 (VDE 0140-1)
Degree of protection IP40 as per DIN EN 60529 (IEC 60529)

10.3.1 Torque Transducer

Torque is measured by a reaction transducer with expandable measurement strips. The reaction transducer
is positioned between the motor and the gears in the handle housing.

11 Recalibration

Subsequent dynamic calibration in order to ensure machine capability.

At delivery, model-specific calibration data is stored in the integrated fastening electronics system of the
tool. Following maintenance or a repair, we recommend checking the machine capability. For this, please
send the tool to Sales & Service Center if necessary. The machine capability can only be ensured through
dynamic calibration. We document the data in an updated certificate.

Typ e Recommended

torque range

Idling

speed

Screw

size

10.9

Weight Calibration data

Tor que

(nominal)

Angle pulses

(Resolver)

ft.lbf (Nm)

max.

ft.lbf (Nm)

min.

rpm mm kg Nm ¹ degrees

48EAE38P3

1)

1) on request

28 (38) 5.9 (8) 1175 M8 1.85 47.255 72.4181

48EAE51P3

1)

37.6 (51) 8.1 (11) 835 M10.8.8 1.90 71.663 102.1868

48EAE61P3

1)

45 (61) 9.6 (13) 725 M10.8.8 1.92 82.436 117.5483

48EAE85P4 62.7 (85) 12.5 (17) 500 M10.8.8 3.13 161.521 168.9906

48EAE120P4 88.5 (120) 17.7 (24) 370 M12 3.42 145.258 229.9872

48EAE175P6

1)

138.7 (188) 28 (38) 180 M14.8.8 4.93 246.668 471.0915

48EAE230P6

1)

169.6 (230) 33.9 (46) 135 M16.8.8 4.93 243.951 614.3904

Features Data

Nominal calibration See 10.2 Performance Data, page 31

Sensitivity 2 mV/V

Bridge ohms 700 ohms

Precision class 0.5% of final value

Linearity error +0.25% of final value

Measurement range -125% to +125% of final value

32 P2144BA/EN 2014-08 2 144g-en_TechnDaten.fm, 09. 09.2014

Disposal

12

12 Disposal

CAUTION!

Injuries and environmental damage from improper disposal.
Components and auxiliary materials of the tool pose risks to the health and the environment.

 Catch auxiliary materials (oils, greases) when drained and dispose of them properly.

 Separate the components of the packing and segregate the different materials before disposing of

them.

 Follow the locally applicable regulations.

Observe generally valid disposal guidelines such as, in Germany, the Electrical and Electronic Equipment
Act (ElektroG):

 Hand in the tool at your company collection point or return to Sales & Service Center.

Apex Tool Group GmbH & Co. OHG
Industriestraße 1
73463 Westhausen
Germany
Phone: [phone]
Fax: [phone]
www.apexpowertools.eu

Sales & Service Centers

Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the

appropriate facility to handle your service requirements.

Detroit, MI

Apex Tool Group
Sales & Service Center

2630 Superior Court
Auburn Hills, MI 48326
USA
Phone:[phone]
Fax: [phone]

Seattle, WA

Apex Tool Group
Sales & Service Center

2865 152nd Avenue N.E.
Redmond, WA 98052
USA
Phone: [phone]
Fax: [phone]

England

Apex Tool Group GmbH &
Co. OHG

C/O Spline Gaugesl
Piccadilly Tamworth
Staffordshire B78 2ER
United Kingdom
Phone: [phone]
Fax: [phone]

India

Apex Power Tools India
Private Limited

Gala No. 1, Plot No. 5
S. No. 234, 235 & 245
Indialand Global Industrial
Park
Taluka-Mulsi, Phase I
Hinjawadi, Pune 411057
Maharashtra, India
Phone: [phone]

Houston, TX

Apex Tool Group
Sales & Service Center

6550 West Sam Houston
Parkway North, Suite 200
Houston, TX 77041
USA
Phone: [phone]
Fax: [phone]

York, PA

Apex Tool Group
Sales & Service Center

3990 East Market Street
York, PA 17402
USA
Phone: [phone]
Fax: [phone]

France

Apex Tool Group SNC

25 Rue Maurice Chevalier
BP 28
77831 Ozoir-la-Ferrière
Cedex, France
Phone: [phone]
Fax: [phone]

Mexico

Apex Tool Group México
S. de R.L. de C.V.

Vialidad El Pueblito #103
Parque Industrial
76220 Querétaro
Mexico
Phone: [phone]­3800
Fax: [phone]­0443

Lexington, SC

Apex Tool Group

670 Industrial Drive
Lexington, SC 29072
USA
Phone: [phone]
Phone: [phone]
Fax: [phone]

Brazil

Apex Tool Group
Sales & Service Center

Caixa Postal 692
18001-970 Sorocaba, SP
Brazil
Phone: [phone]
Fax: [phone]

Germany

Apex Tool Group
GmbH & Co. OHG

Industriestraße 1
73463 Westhausen
Germany
Phone: [phone]
Fax: [phone]

China

Apex Power Tools Tra­ding (Shanghai) Co., Ltd

A company of
Apex Tool Group, LLC
A8, No.38, Dongsheng
Road, Shanghai,
China 201201
Phone: [phone]
Fax: [phone]

Los Angeles, CA

Apex Tool Group
Sales & Service Center

6881 Stanton Avenue, Unit B
Buena Park, CA 90621
USA
Phone: [phone]
Fax: [phone]

Canada

Apex Tool Group
Sales & Service Center

7631 Bath Road
Mississauga, Ont. L4T 3T1
Canada
Phone: [phone]
Fax: [phone]

Hungary

Apex Tool Group
Hungaria Kft

Platànfa u. 2
9027 Györ
Hungary
Phone: [phone]
Fax: [phone]