Cleco 47BAWB21AM3, 47BAB28AM3, 47BAWB15AM3, 47BAB21AM3, 47BAXB15AM3 Instruction Manual

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P1891E/EN 09/07

N O R T H A M E R I C A (N A)

Cooper Power Tools

P.O. Box 1410 Lexington, SC 29071-1410

E U R O P E (E U)

Cooper Power Tools GmbH & Co. OHG

Postfach 30 D-73461 Westhausen, Germany

47BA…B…

Cordless EC angle nutrunner

47 B A … … B … AM3

Series Attachment 47 AM3 – Square 3/8"

Power Max. Torque B – Battery 15 –- 15 Nm

21 – 21 Nm 28 – 28 Nm 35 – 35 Nm 50 – 50 Nm

Too l S ty le Battery A – Angle B – 26 V

Feature 1 (Data Transmission) Feature 2 (Scanner)

– IrDA S – Barcode Scanner F – RF915MHz – None R – RF868 MHz W – WLAN: WEP, WPA X – WLAN: WEP, WPA/WPA2, 802.1x

Retain for future reference!

For additional product information visit our website at http://www.cooperpowertools.com

Instruction Manual

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For this Instruction Manual

This Instruction Manual is intended for all persons who work with this tool but do not do any programming work.

The Instruction Manual

• provides important notes for safe and effective use.

• describes the function and operation of the cordless EC angle nutrunner.

• serves as a reference work for technical data, service intervals and spare part orders.

• provides information on options.

For more information on the operation of the 47BA with the control electronics see

• programming manual controller TMEB-200, no. P1895E

• programming manual TMEB-COM, no. P1898E for PC application

In the text:

47BA represents all models of the cordless EC angle nutrunner as described here.

➔ refers to required actions.

• refers to lists.

Identification text:

Identification graphic:

Cooper Power Tools reserves the right to modify, supplement or improve the document or the product without prior announcement. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Cooper Power Tools.

47BA represents all models of the cordless EC angle nutrunner as described here. ➔ refers to required actions.

• refers to lists.

kursiv refers menu items, i. e.: Diagnostics

<…> refers elements, that have to be selected or deselected, such as buttons or

control boxes, i.e.: <F5>

Courier refers names of paths and files are written in Courier font

i.e.: setup.exe

\ refers selection of an item from the menu i.e.: file \ print

refers a movement in one direction.

refers function and force.

P1891E_EN 47BA_B 0907IVZ.fm, 24.09.2007 P1891E/EN 09/07 3

Contents

1 Safety 5

1.1 Warnings and notes.............................................................................. 5

1.2 Basic requirements for safe working practices ..................................... 6

1.3 Operator training................................................................................... 6

1.4 Personal protective equipment ............................................................. 6

1.5 Designated use..................................................................................... 7

1.6 Codes and standards............................................................................ 7

1.7 Noise and vibration ............................................................................... 8

2 Scope of supply, transport and storage 8

2.1 Items supplied....................................................................................... 8

2.2 Transport .............................................................................................. 9

2.3 Storage ................................................................................................. 9

3 Product description 10

3.1 General description............................................................................. 10

3.2 Operation and functional elements ..................................................... 11

3.3 System overview – optional accessories ............................................ 16

4 Before initial operation 17

4.1 Setting up tool holder.......................................................................... 17

4.2 Ambient conditions ............................................................................. 17

4.3 Charging the battery ........................................................................... 17

4.4 Replacing the battery.......................................................................... 18

5 First Operation 19

5.1 Carrying out the rundown ................................................................... 19

5.2 Operating status ................................................................................. 19

6LCD display 21

6.1 Result display ..................................................................................... 21

6.2 Status display...................................................................................... 22

6.3 Operating menu .................................................................................. 24

6.4 System error messages...................................................................... 32

7 Maintenance 35

7.1 Cleaning instructions .......................................................................... 35

7.2 Service schedule ................................................................................ 36

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7.3 Lubricants ........................................................................................... 37

7.4 Disassembling gear ............................................................................ 37

7.5 Removing angle attachment 935313 .................................................. 38

7.6 Installing angle attachment 935313 .................................................... 39

8 Troubleshooting 41

9 Spare parts 47

9.1 Handle ................................................................................................ 48

9.2 Servo bar, LCD bar & trigger components.......................................... 50

9.3 Motor................................................................................................... 52

9.4 Gear + angle attachment .................................................................... 54

9.5 Angle attachment 935313................................................................... 56

9.6 Angle attachment 525943................................................................... 58

9.7 Tool holder 935290 with IrDA interface port / 935395 without ............ 60

9.8 Fixture order list for angle attachment 935313 ................................... 62

10 Technical data 63

10.1 Dimensions ......................................................................................... 63

10.2 Dimensions of tool holder (Optional) .................................................. 65

10.3 Performance Data............................................................................... 66

10.4 Electrical data ..................................................................................... 67

11 Service 71

11.1 Recalibration ....................................................................................... 71

12 Disposal 71

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Safety

1Safety

1.1 Warnings and notes

Warning notes are identified by a signal word and a pictogram:

• The signal word describes the severity and the probability of the impending danger.

• The pictogram describes the type of danger.

WARNING!

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION!

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property and environmental damage. If this warning is not observed, injuries, property or environmental damage may occur.

Class 2 laser product Class 2 laser scanners use a laser diode that produces a low-power visible light beam that is comparable to a very bright source of light, such as the sun. Do not look into the laser beam when the laser is on. Doing so can cause damage to the eyes.

NOTE

General notes

include application tips and useful information but no hazard warnings.

LASER RADIATION

DO NOT LOOK INTO THE BEAM

CLASS 2 LASER

IN ACCORDANCE WITH

EN 60825-1:1994

P < 1mW;

λ = 630 nm

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Safety

1.2 Basic requirements for safe working practices

You should read all instructions. Nonobservance of the instructions below may result in electrical shock, burns and serious injuries.

1.3 Operator training

All operators must be trained and experienced before operating the 47BA. The 47BA may be repaired by authorized technicians only.

1.4 Personal protective equipment

When working

• Wear the protective goggles to protect against spurting metal splinters.

Danger of injury by being wrapped up in and caught by machinery

• Wear a hairnet.

• Wear close-fitting clothing.

• Do not wear jewelry.

CAUTION! Work area

➔ Ensure there is enough space in the work area.

➔ Keep the work area clean.

Electrical safety

➔ Protect the 47BA from rain and moisture.

➔ Follow the safety instructions printed on the battery and charger.

Safety of persons

➔ Ensure a secure standing position. Maintain balance.

➔ Make sure that the battery is securely installed before operating the 47BA.

➔ Hold the 47BA tightly in the hand –

be prepared for high short-term reaction torques.

➔ Do not carry the 47BA with the finger on the start button –

prevent accidental operation.

➔ Do not open the battery. Contact with acid will cause injury.

➔ Do not look into the laser beam of tools with built-in barcode scanners.

➔ Follow generally valid and local safety and accident prevention rules.

Safe working with and around fastening tools

➔ Inspect sockets for visible damage and cracks.

Replace damaged sockets immediately.

➔ Dissconnect the 47BA from the battery before replacing the sockets.

➔ Only use sockets for machine-controlled fastening tools.

➔ Make sure that the sockets are securely inserted.

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Safety

1.5 Designated use

The 47BA is designed exclusively for fastening and releasing threaded fasteners.

The communication with the controller TMEB-200 / TMEB-COM / TMEC is allowed only over the following interface ports:

• Do not use it in areas where there is a risk of explosion.

• Do not open it or modify it structurally.

• Only use with accessory parts which are approved by the manufacturer (see 3.3 System overview – optional accessories, page 16).

• Do not use as a hammer or for re-bending.

1.6 Codes and standards

It is mandatory that national, state and local codes and standards be followed.

1.6.1 FCC conformity

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

1.6.2 Canada conformity

Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

1.6.3 EMC

Industrial environment EMC limit class A.

The tool complies with the following EMC standards:

DIN EN 61000-6-4 Emitted interference

DIN EN 61000-6-2 Interference immunity

Types Communications

All IrDA interface port of the tool holder, order no. 935290

47BAW... 47BAX...

WLAN standard IEEE 802.11b

47BAR… 868 MHz with base station, order no. 961300 (EU)

47BAF… 915 MHz with base station, order no. 961301 (NA)

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Scope of supply, transport and storage

1.6.4 Data transmission

WLAN

EN 50371:2002

EN 301489-17 V1.2.1

EN 300328 V1.6.1

FCC Part 15.247 / RSS-210

868 MHz

EN 301489-3 V1.4.1

EN 50371:2002

EN 300220 V1.1.1

915 MHz

FCC Part 15.249 / RSS-210

1.6.5 Barcode scanner

• 21CFR1040.10 and 1040.11 except for deviations in accordance with Laser Notice 50 of July 26, 2001.

• EN60825-1:1994+ A1:2002 +A2:2001

• IEC60825-1:1993+A1:1997+A2:2001

1.7 Noise and vibration

Noise level< 60 dB(A) free speed (without load) according to ISO 3744.

Vibration values < 2.5 m/s² according to ISO 5349.

2 Scope of supply, transport and storage

2.1 Items supplied

Check shipment for transit damage and ensure that all items have been supplied:

147BA

1 26 VDC Lithium-ion (Li-ion) interchangeable battery

1Marking foil

1 This instruction manual

1 Declaration of Conformity

1 Factory test certificate for transducers

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Scope of supply, transport and storage

2.2 Transport

Transport and store the 47BA in the original packaging. The packaging is recyclable.

2.3 Storage

For short-term storage and for protection against damage.

➔ Place the 47BA in the tool holder.

For storage longer than 100 hours

➔ Disconnect battery from the 47BA.

The battery is discharged by the electronics integrated in the tool.

WARNING!

Danger of explosion from short circuit

➔ Protect the 47BA and the battery from moisture.

➔ Do not bring any electrically conducting objects such as paper clips, coins, keys, nails or

screws in contact with the battery contacts.

➔ When storing the battery outside the tool or the battery charger, cover the battery

contacts.

Object Time period Storage

temperature

Supplemental information

47BA without battery No guideline -25 °C to +40 °C

(-13 to 104 °F)

Rechargeable battery Short-term -30 °C to +45 °C

(-22 to 113 °F)

Long-term, from 1year

-30°C to +30°C (-22 to 86 °F)

30% – 50% store charged. Recharge after 1 year to prevent deep discharging (< 17.5 V).

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Scope of supply, transport and storage

3 Product description

3.1 General description

• Sturdy, brushless motor with resolver. Shutoff is torque/angle-controlled.

• LCD display with information on status, torque and angle.

• Green OK and red NOK LED display provides information on the current fastening result.

• LED lighting makes it possible to find the screw point quickly.

• Clockwise/counterclockwise rotation

• Low vibration level

• Servo and fastening electronics are integrated in the 47BA.

• Fastening parameters are set with the TMEB-200 / TMEC controller or a PC.

• Data is transmitted between the controller and tool via infrared (IrDA) or, optionally, via WLAN (IEEE 802.11b), 868 MHz or 915 MHz.

- Types with wireless transmission:

Parameters and rundown results are transmitted wirelessly.

- Types without wireless transmission:

Parameters and rundown results are transmitted to the TMEB-200 / TMEC control or to a computer simply by placing the 47BA in the tool holder.

• Optionally, the tools are equipped with a 1D Linear barcode scanner.

• Built-in acoustic signal. The signal is activated after barcodes are scanned. It can also be activated after NOK rundowns for a programmable time.

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Scope of supply, transport and storage

3.2 Operation and functional elements

This chapter describes operational and functional elements and their tasks in the order of their respective item nos.

1 <F2>

Item Designation

1 Function keys <F1>, <F2>

2LED display

3 Start button

4 Reverse switch

5 IrDA (infrared interface port)

6 Set torque – stick-on marking foil

7 LED lights for fast location of the fastening position

8 Rechargeable battery

9 LCD display with information on torque, angle and status

10 Barcode scanner

11 Wireless module

1 <F1>

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Scope of supply, transport and storage

3.2.1 Function keys

Left function key <F1>

• Confirm error message

➔ Press once.

Programmable: Depending on how the key is programmed, actions can be carried out by pressing it briefly.

•Exit menu

➔ Press for two seconds.

Right function key <F1>

• Activate menu

➔ Press until the display shows the Main menu (for additional information, refer to 6.3 Operating

menu, page 24).

• Select functions, if menu is activated

➔ Press for two seconds. Alternatively, the start button can be pressed.

3.2.2 LED display

The LED display shows the respective operating status and the result of the last fastening sequence (see 5.2 Operating status, page 19):

Software update

During Software Update, the actual programming process is indicated by rapid flashing alternat- ing at irregular intervals between red and green.

LEDs Operating status Result

after screwing cycle

Steady light Green Active OK

Steady light Red Active NOK

Flashing light Green – low frequency

Energy saver mode

Off Sleep

If Linking is selected on TMEB-200 / TMEC:

Flashing light Green – high frequency

Active / Settings: Linking Linking OK

Flashing light Red Active / Settings: Linking Linking NOK

NOTE

Do not interrupt programming by removing the battery during this phase.

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Scope of supply, transport and storage

3.2.3 Start button

The start button has 3 functions (Standard for TMEB-200 / TMEC):

• It activates the LED lighting.

➔ Press the start button halfway down and hold it.

• It starts the motor, the LED light goes out.

➔ Press the start button all the way down.

• It activates the barcode scanner—only for types of the 47BA...S series.

➔ Press the start button all the way down.

3.2.4 Reverse switch

The reverse switch changes the rotation direction of the 47BA:

Clockwise rotation – for screwing in screws

Press reverse switch as far as it will go. When the start button is pressed Active appears on the LCD display.

Counterclockwise rotation – for loosening or screwing out screws

Press reverse switch as far as it will go. When the start button is pressed Left appears on the LCD display.

3.2.5 IrDA interface port

The 47BA communicates with the TMEB-200 / TMEC controller or a PC (TMEB-COM) via the IrDA interface port. For secure data transmission and for programming the 47BA, place the 47BA in the tool holder with IrDA interface port, Order no. 935290. Data transmission is possible in the Active, Energy saver mode and Standby operating modes, but not possible in Sleep (see 5.2 Operating status, page 19).

3.2.6 Identification – set torque

To identify the set torque on the 47BA, glue the corresponding marking foil to the right and the left of the LCD display.

NOTE

If the data transmission has been interrupted, the 47BA reports Synch error on the LCD display. Replace the 47BA in the tool holder. The complete data transmission is acknowledged on the display with Remain 512.

Order No. 935759

Order No. 935330

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Scope of supply, transport and storage

3.2.7 LED lighting

LED lighting make it possible to quickly find the screw point. 3 different activation methods are possible. Define the method by programming the TMEB-200 / TMEB-COM / TMEC correspondingly:

• Activation by pressing the start button halfway down (3.2.3 Start button, page 13).

• Time-controlled beginning at start

• You also have the option of disabling it.

The lighting distance is up to 4.7" (120 mm).

3.2.8 Rechargeable battery

For information on the battery, see

4.3 Charging the battery, page 17

4.4 Replacing the battery, page 18

10.4.1 Battery power supply, page 67.

3.2.9 LCD display

See 6 LCD display, page 21

3.2.10 Barcode scanner

For tools of the 47BA...S series, the built-in barcode scanner is a class 2 laser scanner with a wavelength of 650 nm.

The barcode scanner reads one-dimensional linear barcodes:

Depending on how the TMEB-200 / TMEB-COM / TMEC is programmed, there are two different operating modes:

Barcode as release for further rundowns

➔ Press the start button on the tool; this activates the barcode scanner.

The successful scan is acknowledged by an acoustic signal.

➔ Press the start button on the tool again; this starts the rundown.

If is necessary to read another barcode, proceed as follows.

CAUTION!

Eye injury from class 2 laser beam

➔ Do not look into the laser beam window when the laser is on.

➔ Repair any damage immediately.

Damage of the optical components can cause laser radiation.

➔ Modifications to the barcode scanner and procedures not outlined in these operating

instructions are strictly prohibited.

➔ Take defective devices out of operation immediately.

Scanning operation Acoustic signal

• Successful 50 ms long

•Faulty

• Not within 3 seconds

• Canceled by pressing the start button

3 times in rapid succession

LASER RADIATION

DO NOT LOOK INTO THE BEAM

CLASS 2 LASER

IN ACCORDANCE WITH

EN 60825-1:1994

P < 1mW;

λ = 630 nm

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Scope of supply, transport and storage

Barcode not necessary as release for further rundowns

➔ From the Scanner tool menu, select Read barcode.

➔ Press the start button on the tool; this activates the barcode scanner.

The successful scan is acknowledged by an acoustic signal.

➔ Press the start button on the tool again; this starts the rundown.

Alternative: Assign the Read barcode function to the left function key <F1> on the tool.

➔ Press the left function key <F1> on the tool once.

➔ Press the start button on the tool again; this activates the barcode scanner.

Programming the barcode scanner is described in the programming manual of the TMEB-200 / TMEB-COM / TMEC.

3.2.11 WLAN interface port

Tools of type 47BAW…/47BAX… are equipped with an IEEE 802.11b standard WLAN interface port in addition to the IrDA interface port. The tool uses this WLAN interface port for continuous communication with the controller. This interface port is used to transmit both the parameters and the rundown results. Data transmission is possible in the Active, Energy saver mode and Standby operating modes, but not possible in Sleep (see 5.2 Operating status, page 19). Programming and setting up the WLAN interface port are described in the programming manual of the TMEB-200 / TMEB-COM / TMEC controller.

As the counterpart, an access point that complies with the IEEE 802.11b/g standard is required.

3.2.12 868 MHz interface port (EU)

Tools of the type 47BAR… have an 868 MHz interface port in addition to the IrDA interface port. The tool uses this 868 MHz interface port for continuous communication with the controller. This interface port is used to transmit both the parameters and the rundown results. Data transmission is possible in the Active, Energy saver mode and Standby operating modes, but not possible in Sleep (see 5.2 Operating status, page 19). Programming and setting up the 868 MHz interface port are described in the programming manual of the TMEB-200 / TMEB-COM / TMEC controller.

The base station, Order no. 961300, is required as the remote station.

3.2.13 915 MHz interface port (NA)

Tools of the type 47BAF… have an 915 MHz interface port in addition to the IrDA interface port. The tool uses this 915 MHz interface port for continuous communication with the controller. This interface port is used to transmit both the parameters and the rundown results. Data transmission is possible in the Active, Energy saver mode and Standby operating modes, but not possible in Sleep (see 5.2 Operating status, page 19). Programming and setting up the 915 MHz interface port are described in the programming manual of the TMEB-200 / TMEB-COM / TMEC controller.

The base station 961301 is required as the remote station.

NOTE

After the tool is switched on, it can take up to 25 seconds until the communication via WLAN is active.

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Scope of supply, transport and storage

3.3 System overview – optional accessories

Overview EC tool_optional equipment

Alternatives

Item Designation

1 TMEB-200 / TMEC – Controller for electric nutrunner

2 Access point –

Order no. 543995 (NA) Order no. 961323 (EU)

3 Tool series 47BA

4 Tool holder

Order no. 935290 – with IrDA interface, RS232 connection cable Order no. 935395 – without IrDA interface, RS232 connection cable

5 Tool series 17BP

6 Tool holder

Order no. 935144 – with IrDA interface, RS232 connection cable Order no. 935396 – without IrDA interface, RS232 connection cable

7 Interchangeable battery, Li-ion, 26 V – Order no. 935377

8 Battery charger, Li-ion, 26 V (110 – 230 VAC) – Order no. 935391

9 RS232 extension cable (IrDA)

Order no. 935154 – 9.84" (3 m) Order no. 935155 – 19.7" (6 m) Order no. 935157 – 32.8" (10 m)

10 TMEB-COM – Computer with PC software

11 Base station

Order no. 961301 – 915 MHz (NA) Order no. 961300 – 868 MHz (EU)

91b_1_5 en bedingt.fm, 24.09.2007 P1891E/EN 09/07 17

Before initial operation

4 Before initial operation

The 47BA has been configured by Cooper Power Tools. A setting for your specific screw joint needs must only be made with the TMEB-200 / TMEC controller or a PC by a qualified person. For more information, refer to the TMEB-200 / TMEB-COM / TMEC programming manual.

4.1 Setting up tool holder

➔ Mount the tool holder on a stable base.

For tool holder with IrDA interface port:

➔ Select the location in such a way that no outside light shines onto the tool holder.

This can inhibit data transmission.

➔ Lay the connection cable in such a way that there is no danger that persons can trip.

4.2 Ambient conditions

4.3 Charging the battery

Charge fully before first use.

Battery is only partly charged when delivered.

➔ Fully charge before first use.

➔ Battery charging temperature: 5 °C to +45 °C (+41 °F to +113 °F)

➔ Follow the safety instructions printed on the battery and charger.

➔ Fully charge new batteries or those not used for a long time.

➔ Do not totally discharge the battery (< 17.5 V).

➔ Protect the battery from impact.

➔ Keep the charger and battery contacts clean and dry.

➔ Protect the battery from moisture.

➔ The battery can remain in the charger when not in use: the self-discharging is very low.

➔ Replace used batteries and recycle them (see 12 Disposal, page 71.)

Ambient temperature 0 °C (32 °F) to maximum +40° C (+104° F)

Humidity 0 to 80 %, not with dew

Working height up to 1000 m above sea level

WARNING!

Electrical shock, overheating or leakage of corrosive liquid from the battery can occur when using incorrect chargers or batteries.

➔ Use only original CLECO batteries and chargers.

They are designed for use together.

NOTE

With proper use, the battery can be charged at least 800 (60% capacity) times. Here, the following is important:

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Before initial operation

4.4 Replacing the battery

Fig. 4-1:

Fig. 4-2:

Inserting the battery

➔ Insert the battery into the tool guide

until the catches securely engage.

Removing the battery

➔ Press the catches together and pull the

battery out of the handle.

91b_1_5 en bedingt.fm, 24.09.2007 P1891E/EN 09/07 19

First Operation

5 First Operation

5.1 Carrying out the rundown

Make sure that the battery is securely installed before operating the 47BA. The 47BA is now ready for use. After you press and release the start button, the LCD display reads Ready.

Types with wireless transmission continuously communicate with the controller. The tool automatically receives the parameters and, when the rundown is complete, automatically sends the rundown results to the control system. Programming and setting up the wireless interface port are described in the programming manual of the TMEB-200 / TMEB-COM / TMEC controller.

Types without wireless transmission must be placed in the tool holder when the rundown is complete. The rundown results are transmitted and shown under the Run screen menu item.

5.2 Operating status

The operating modes change in the following order. The following functions are available depending on the display:

Operating status

LED display

LCD display Function

Active Steady light:

Red – Rundown NOK Green – Rundown OK

On Screws

Data transmission

Automatic switch to the following after 1 minute idle time:

Energy saver mode

Flashing light Green Off Data transmission

Automatic switch to the following after further 10 minutes:

Sleep Off Off Data transmission not

possible

Manual switch from Sleep to Active: Press down start button and hold down for approx. 1 second. To switch off the 47BA manually, pull out the battery.

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First Operation

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LCD display

6 LCD display

The LCD display on the tool is divided into the result display, status display, operating menu and system error messages.

6.1 Result display

First line – result:

The status is displayed in alternation with the Application being used.

The LCD display consists of a three lines, each with 6 characters, to display the status, torque and angle. The result display is updated after the rundown ends.

OK Result is OK

NOK Result is not OK

OFF Torque transducer offset error

CAL Torque transducer calibration error

ENC Angle encoder error

IP Current overload in output section

IIT Requested motor output is too high

TMAX Maximum fastening time exceeded

RC Rundown canceled by disabled start signal

TS Depth sensor signal was enabled at start or

was subsequently disabled during the rundown (only for 17BP series)

Tq< Torque too low

Tq> Torque too high

A< Angle too low

A> Angle too high

Error Error occurred

Second line – Shut-off torque in Nm:

T Final torque

Third line – Shut-off angle in degrees:

A Final angle

For types with wireless transmission, an interrupted data connection to the TMEB-200 / TMEB-COM / TMEC is indicated by the symbol at the top right of the LCD display.

T 12.00

A 100

T 12.00

A 100

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LCD display

6.2 Status display

The status display is divided into the "Standard" and "Linking" modes. "Standard" is selected if "Linking" is not enabled on the TMEB-200 / TMEB-COM / TMEC (see Advanced Applica- tion Builder\Linking). The application is selected at the Run Screen or via the App. selection inputs.

No other status messages take priority. The tool is ready.

Number of remaining rundowns that can still be carried out until the rundown data memory is full and the rundown data have to be transmitted to the TMEB-200 / TMEB-COM / TMEC.

Emergency strategy active. Is displayed if emergency strategy is currently active and with that no communication with TMEB-200/TMEB-COM/TMEC is necessary. On Tool are the latest 512 rundown results stored.

All fastening sequences have been completed.

➔ Synchronize the tool with the TMEB-200 / TMEB-COM / TMEC.

No fastening sequences have been initialized.

➔ Synchronize the tool with the TMEB-200 / TMEB-COM / TMEC.

No fastening sequence parameters have been set.

➔ Check the Application and Tightening group selected on the TMEB-200 /

TMEB-COM / TMEC to determine whether the tool settings and process programming have been carried out.

Application locked.

➔ Synchronize the tool with the TMEB-200 / TMEB-COM / TMEC.

Reject Release active. The tool has been programmed in Advanced Application Builder\Reject Release.

➔ Depending on the programming, unlock the tool via the external input

NOK release or Release on Backoff. To unlock via the external input NOK release, set the external input and synchronize it with the TMEB-200 /

TMEB-COM / TMEC.

Ready

Remain

512

Emerge

Strate

Job

comple

Sync

Job

Sync

Parame

not

set

App

locked

Sync

Reject

Releas

Sync

91c_LCD en bedingt.fm, 24.09.2007 P1891E/EN 09/07 23

LCD display

Additional messages in "Linking" mode

Error in last data synchronization with the TMEB-200 / TMEB-COM / TMEC.

➔ Synchronize the tool with the TMEB-200 / TMEB-COM / TMEC again.

Tool has not yet been synchronized with a TMEB-200 / TMEB-COM / TMEC.

➔ Carry out initial synchronization of the tool with the TMEB-200 /

TMEB-COM / TMEC.

The Tool Enable input is missing.

➔ Set the Tool Enable input.

➔ Synchronize the tool with the TMEB-200 / TMEB-COM / TMEC.

This message can appear only if External Tool Enable has been activated in Advanced Application Builder\System settings.

Tool disabled since no valid barcode data has been set.

➔ Send the barcode to the TMEB-200 / TMEB-COM / TMEC.

➔ Synchronize the tool with the TMEB-200 / TMEB-COM / TMEC once

again.

First line: The next position to be fastened. Second line: Number of positions. Third line: Number of repetitions at this position in case of an NOK rundown.

Linking has been cancelled without a batch result. Not all of the positions in the tightening group have been programmed.

➔ Check the Application and Tightening group selected on the TMEB-200 /

TMEB-COM / TMEC to determine whether the tool settings and process programming have been carried out.

Linking result OK.

Linking result NOK.

Sync

Error

Tool

not

Init

Input

Enable

Missin

Need

Part

N.Pos1

of 3

Rpl 0

Linkin

Result

Linkin

NOK

24 P1891E/EN 09/07 91c_LCD en bedingt.fm, 24.09.2007

LCD display

6.3 Operating menu

6.3.1 General

The operating menu on the tool is divided into a main menu and submenus. You can navigate through the menus using the two function keys below the LCD display. In the following description, <F1> is used for the left function key and <F2> is used for the right function key. The menu is activated by pressing the right function key, <F2>. The menus can be disabled by configuring appropriate parameter in the controller.

Basic functions:

➔ <F2>: Activate main menu.

➔ <F1>: Go to previous menu item.

➔ <F2>: Go to next menu item.

➔ Press <F1> longer than 2 seconds

to go to the next higher menu level. If the main menu is activated, the system goes into production mode.

➔ Press the start button or <F2> longer than 2 seconds

to activated the highlighted item or execute the highlighted action. Actions that start the tool can be carried out only by pressing the start button.

➔ If the menu is enabled, no rundowns are possible.

➔ Each submenu has an entry for Back.

Linking disabled.

➔ Synchronize the tool with the TMEB-200 / TMEB-COM / TMEC.

Enables the main menu.

Linkin

locked

Sync

Back

91c_LCD en bedingt.fm, 24.09.2007 P1891E/EN 09/07 25

LCD display

6.3.2 Structure

Main

Administration

Diagnostics Date / Time Set position Counter display Scanner Serial number RF settings Software version Back Emergency strategy

Back

Diagnostics

TQ calibration TQ measurement Angle encoder Voltages Speed Back

Set position

Next position Reset linking Back

Scanner

Read barcode Back

WLAN wireless transmission

47BAW…/ 47BAX… series

Wireless module version MAC address IP address Subnet mask Gateway SSID Signal strength Back

868 / 915 MHz wireless transmission

47BAR…/ 47BAF… series

Wireless module version Channel Network ID Tool ID Power Back

26 P1891E/EN 09/07 91c_LCD en bedingt.fm, 24.09.2007

LCD display

6.3.3 Main menu

6.3.4 Administration submenu

Administration – General items such as Date/Time, Counter display, etc.

Diagnostics – Diagnostic functions for the tool.

Position – Selects the position to be used next.

Scanner – Deletes a previously read barcode and activates a new read cycle.

RF settings – Displays the settings used for wireless transmission.

Date/Time

Displays the tool system time. The system time can be displayed in US or European format.

➔ Refer to "Setting the system time on the TMEB-200 / TMEB-COM / TMEC

under Administration\Date\Time.

Counter display

The tool counter display is incremented after each rundown throughout the service life of the tool.

➔ Refer to "Counter display on the TMEB-200 / TMEB-COM / TMEC under

Diagnostics\Tool\Tool Memory.

Serial number

Displays the tool serial number.

➔ Refer to "Serial number on the TMEB-200 / TMEB-COM / TMEC under

Tool or Diagnostics\Tool\Tool Memory.

>Main

Admini

strati

>Main

Diag-

nostic

>Main

Posi-

tion

>Main

Scan-

ner

>Main

RF-SET

Time

07:47

30.09

Counte

999999

S/N

000000

245

91c_LCD en bedingt.fm, 24.09.2007 P1891E/EN 09/07 27

LCD display

Software version on controller board

Displays the installed software version.

Software version on servo

Displays the installed software version.Displays the installed software version.

NOTE

The emergency strategy can activated only if Emergency Strategy has been enabled on the TMEB-200 / TMEB-COM / TMEC under Advanced Application Builder\System settings.

Emergency strategy disabled.

➔ Enable the emergency strategy on the TMEB-200 / TMEB-COM / TMEC

under Advanced Application Builder\System settings\Enable emergency strategy.

Emergency strategy off. If it has been enabled on the TMEB-200 / TMEB-COM / TMEC under Advanced Application Builder\System settings\Enable emergency strategy, you can switch the emergency strategy on and off using the tool start button or by pressing <F2> for 2 seconds. The Emergency strategy is disabled automatically when the tool links to the TMEB-200 / TMEB-COM / TMEC

Emergency strategy on. If the emergency strategy is enabled and Linking is disabled, the fastening parameters of the last selected Application are used. For Linking operating mode, all steps are used with the corresponding parameters of the last selected Tightening Group. The memory of the tool stores data from up to 512 rundowns. If more rundowns than this are executed while the Emergency strategy is active, the oldest results are always discarded once 512 rundowns have been recorded.

Emergency strategy active. Is displayed during fastening.

Ver s.

V1.00.

Servo

V:T108

N00015

Emerge

Strate

locked

Emerge

Strate

Off

Emerge

Strate

Emerge

Active

28 P1891E/EN 09/07 91c_LCD en bedingt.fm, 24.09.2007

LCD display

6.3.5 Diagnostics submenu

TQ calibration

This test function cyclically recalibrates the system with the values used immediately before the start of a rundown. For this, the tool must not be tensioned! First line: Calibration test and status. Second line: TQ calibration voltage. Third line: Offset voltage. If a value lies outside the tolerance range, the corresponding error is displayed.

TQ measurement

In this test function, after the start button is pressed, the same calibration is carried out as immediately before the start of a rundown. For this, the tool must not be tensioned! Then, the tool starts with speed "0". The torque is continuously measured and displayed until the start button is released. Second line: Current torque. Third line: Peak value, highest value since the start button was pressed.

Angle encoder

The start button starts the tool at 30% of the maximum speed. After one revolution of the output shaft (nominal angle 360°), measured with the resolver, the tool is stopped. During a fixed dwell time of 200 ms, any further angle pulses occurring are traced. The total result is shown as Actual Angle. If the test run is not terminated by a monitoring criterion and the batch result is greater than or equal to 360 degrees, it is evaluated and displayed as OK. Monitoring criteria are the torque and a monitoring time.

If the torque exceeds 15 % of the calibration value (even during the dwell time), or if the monitoring time of 4 seconds expires, the test run is terminated with a TQ> or TMAX result. However, you specifically need to check whether the output shaft has actually turned by the value indicated (e. g. by placing a mark on the spindle). If the angle reached by the output shaft does not agree with the value displayed, either the angle factor has been entered incorrectly or the resolver is defective.

Voltag es

Second line: Current battery voltage. To ensure high utilization potential, this voltage is monitored continuously during fastening operation. If the voltage drops below limit, a warning output on the tool. Third line: Programmed value. This can be changed using the TMEB-200 / TMEB-COM / TMEC under Tool.

Cal OK

K 1.11

O 0.00

Value Rated

value

Tolerance

Calibration offset 0 V ± 45 mV TQ calibration voltage: 1.122 V ± 32 mV

Torque

T 5.57

T 8.23

Angle

A 360

Voltag e

V26.00

L18.00

91c_LCD en bedingt.fm, 24.09.2007 P1891E/EN 09/07 29

LCD display

6.3.6 Set position submenu – only with Linking enabled

6.3.7 Scanner submenu – only for types of the 47BA...S series

Speed

The start button starts the tool at the maximum speed. Second line: Current output shaft speed. Third line: Current torque. Rotational speed measurement is based on the angle information of the resolver. If you release the start button, the tool stops. As a safety function the torque is monitored by the tool transducer. If it exceeds 15 % of its calibrated value, the speed measurement is terminated.

Selects the position to be used next.

You can skip the position. You can select the position to be used next using the function keys:

➔ <F1>: Activate the previous position.

➔ <F2>: Activate the next position.

➔ Press the start button or <F2> longer than 2 seconds

to accept the select and display the next menu item.

➔ Press <F1> longer than 2 seconds

to delete the selection and exit the menu.

Reset linking to position 1. The operator could terminate linking.

Scanner – Deletes a previously read barcode and activates a new read cycle.

➔ Press the start button or <F2> longer than 2 seconds.

Speed

Rpm466

T 0.02

<Posit

Change

Positi

Select

Positi

2/6

>Posit

Reset

Positi

<Scann

Activa

Scanne

30 P1891E/EN 09/07 91c_LCD en bedingt.fm, 24.09.2007

LCD display

6.3.8 WLAN wireless transmission submenu – only for types of the 47BAW… / 47BAX… series

The WLAN RF settings submenu shows the settings being used. If no actions are carried out, the menu is automatically exited after 60 seconds.

Programming the RF settings for WLAN data transmission is described in the programming manual of the TMEB-200 / TMEB-COM / TMEC.

Displays the installed software version of the wireless module.

MAC address display

IP address display

Subnet display

Gateway display

SSID display. Only the first 12 characters are displayed.

When the start button is pressed, the current wireless signals are displayed.

17BPW… / 47BAW…: N = Ratio of signal strength to ambient noise (dB) S = Signal strength (dBm) L = Ambient noise (dBm)

17BPX… / 47BAX…: N = Signal strength (%) S = Signal strength (dBm)

Ver sio

#27173

Dec 1

MAC

00302e

e162f8

IP 010

.122.0

77.110

Sub255

.255.2

40.0

Gat010

122.0

61.001

SSID

CPT

N: 34

S: -60

L: -94

91c_LCD en bedingt.fm, 24.09.2007 P1891E/EN 09/07 31

LCD display

6.3.9 868/915 MHz wireless transmission submenu – only for types of the 47BAR…, 47BAF… series

The 868/915 MHz RF settings submenu shows the settings being used. If no actions are carried out, the menu is automatically exited after 60 seconds.

Programming the RF settings is described in the TMEB-200 / TMEB-COM / TMEC programming manual.

Displays the installed software version of the wireless module.

Displays the radio channel being used and allows you to configure settings. With 868 MHz, you can select channel 1 – 3. With 915 MHz, you can select channel 1 – 8.

➔ <F1>: Activate a lower channel.

➔ <F2>: Activate a higher channel.

➔ Press the start button or <F2> longer than 2 seconds

to accept the select and display the next menu item.

➔ Press <F1> longer than 2 seconds

to delete the selection and exit the menu.

NOTE

The channel must match the set channel of the base station.

Defines the network identification. You can operate no more than 4 tools per network ID.

➔ <F1>: Activate a lower network ID.

➔ <F2>: Activate a higher network ID.

➔ Press the start button or <F2> longer than 2 seconds

to accept the select and display the next menu item.

➔ Press <F1> longer than 2 seconds

to delete the selection and exit the menu.

NOTE

The network ID must match the set network ID of the base station.

Ver sio

B868

MC-tin

Chan-

nel

1/3

Networ

1/16

32 P1891E/EN 09/07 91c_LCD en bedingt.fm, 24.09.2007

LCD display

6.4 System error messages

Displays the tool ID and allows you to configure settings. You can select a tool ID from 1 – 4.

➔ <F1>: Activate a lower network ID.

➔ <F2>: Activate a higher network ID.

➔ Press the start button or <F2> longer than 2 seconds

to accept the select and display the next menu item.

➔ Press <F1> longer than 2 seconds

to delete the selection and exit the menu.

NOTE

Each tool can be used only once for each base station.

Displays the transmission power and allows you to configure settings.

➔ <F1>: Activate a lower transmission power.

➔ <F2>: Activate a higher transmission power.

➔ Press the start button or <F2> longer than 2 seconds

to accept the select and display the next menu item.

➔ Press <F1> longer than 2 seconds

to delete the selection and exit the menu.

For 868 MHz, the maximum transmission power depends on the selected channel. If channel 1 is selected, you can choose between 1, 5, 10, and 25 mW for the transmission power. If channel 2 or 3 is selected, you can choose either 1 or 5 mW for the transmission power. For 915 MHz, you can choose between 1, 5, 10, and 25 mW.

➔ Press the start button or <F2> longer than 2 seconds

to accept the select and display the next menu item.

➔ Press <F1> longer than 2 seconds

to delete the selection and exit the menu.

NOTE

If a error is displayed, fastening is disabled until the error is acknowledged with the left-hand button on the tool. In the event of serious hardware errors, the tool is not enabled again even after the error is acknowledged, and must be returned to the manufacturer for repair.

Initialization error in tool servo.

➔ Remove the battery and then re-insert it. If this does not help:

➔ Return tool to manufacturer for repair.

Tool

1/4

Power

25 mW

Servo

Error

Init

91c_LCD en bedingt.fm, 24.09.2007 P1891E/EN 09/07 33

LCD display

Speed specification from the measuring board to the servo is faulty.

➔ Remove the battery and then re-insert it. If this does not help:

➔ Return tool to manufacturer for repair.

Too much power is being demanded from the tool.

➔ Switch the tool off for a time so that it can cool down.

➔ Increase the cycle time, reduce the fastening time or the torque.

The servo's current sensor is detecting a current offset error.

➔ Return tool to manufacturer for repair.

Collective servo error caused by hardware.

➔ Return tool to manufacturer for repair.

The current setpoint has been exceeded. There may be a short circuit.

➔ Return tool to manufacturer for repair.

The servo has overheated.

➔ Switch the tool off for a time so that it can cool down.

➔ Increase the cycle time, reduce the fastening time or the torque.

The tool motor has overheated.

➔ Switch the tool off for a time so that the motor can cool down.

➔ Increase the cycle time, reduce the fastening time or the torque.

Operating voltage is outside the admissible range.

➔ Change the battery. If this does not help:

➔ Return tool to manufacturer for repair.

Current at servo output stage is too high. There may be a short circuit.

➔ Return tool to manufacturer for repair.

Tool angle encoder is sending incorrect signals to the servo amplifier.

➔ Return tool to manufacturer for repair.

Servo

Error

PWM

Servo

Error

IIT

Servo

Error

IOFF

Servo

Error

Other

Servo

Error

Servo

Error

Tem p >

Servo

Error

Tem pM>

Servo

Error

Voltag

Servo

Error

Curr>

Servo

Error

Angle

34 P1891E/EN 09/07 91c_LCD en bedingt.fm, 24.09.2007

LCD display

Warns that battery is running low.

➔ Recharge battery or replace it with one that is already charged.

The rundown counter could not be read or written to.

➔ Return tool to manufacturer for repair.

Tool memory could not be read.

➔ Return tool to manufacturer for repair.

Two-stage start button defective.

➔ Return tool to manufacturer for repair.

Transducer reference voltage error.

➔ Return tool to manufacturer for repair.

Transducer calibration voltage error. Tool was not discharged at time of calibration.

➔ Allow tool to discharge and try again. If this does not help:

➔ Return tool to manufacturer for repair.

Transducer offset voltage error. Tool was not discharged at time of calibration.

➔ Allow tool to discharge and try again. If this does not help:

➔ Return tool to manufacturer for repair.

General collective error.

➔ Return tool to manufacturer for repair.

Low

voltag

warnin

Tool

Error

Counte

Tool

Error

Ident

Tool

Error

Start

Transd

Ref.V.

Error

Trans

CAL

Error

Trans

Off

Error

Unknow

Error

91d_Wartung en.fm, 24.09.2007 P1891E/EN 09/07 35

Maintenance

7 Maintenance

7.1 Cleaning instructions

For tools with a built-in barcode scanner, the window must be free of dirt.

➔ Clean it regularly—or immediately, if it becomes dirty—using a damp cloth and a conventional

window cleaner. Do not use acetone for cleaning. A dirty window may make it impossible to read barcodes.

36 P1891E/EN 09/07 91d_ Wartung en.fm, 24.09.2007

Maintenance

7.2 Service schedule

Regular maintenance reduces operating faults, repair costs and downtime. In addition to the following service plan, implement a safety-related maintenance program that takes the local regulations for repair and maintenance for all operating phases of the tool into account.

CAUTION!

Danger of injury due to unintentional activation

– before service - disconnect the 47BA from the battery.

After … fastening cycles

)

1) For the number of fastening cycles, refer to the counter display in 6.3.4 Administration submenu, page 26

Actions

100.000

➔ Check to ensure the battery adapter, scanner and radio

adapter are seated securely.

➔ Check the tool and battery for damage.

➔ Check to ensure scanner window is transparent.

➔ Check to ensure battery contacts are clean.

➔ Check to ensure battery charger is clean.

➔ Check the gearing and angle head for leaks

500,000

➔ Use grease-dissolving agent to clean the angle head

and gearing components and then regrease, see

9.4 Gear + angle attachment, page 54.

9.5 Angle attachment 935313, page 56

9.6 Angle attachment 525943, page 58

➔ Check the angle head and gearing components for wear

and replace if necessary.

➔ Check battery guide, locking mechanism and contacts for

wear and replace if necessary.

1 million

➔ Use grease-dissolving agent to clean the angle head

and gearing components and then regrease, see

9.4 Gear + angle attachment, page 54.

9.5 Angle attachment 935313, page 56

9.6 Angle attachment 525943, page 58

➔ Check the angle head and gearing components for wear

and replace if necessary.

➔ Check battery guide, locking mechanism and contacts for

wear and replace if necessary.

➔ Recommendation: Recalibrate tool, see 11.1 Recalibra-

tion, page 71.

2.5 million

➔ General overhaul. Send it to Cooper Power Tools.

91d_Wartung en.fm, 24.09.2007 P1891E/EN 09/07 37

Maintenance

7.3 Lubricants

For smooth function and a long service life, use of the correct grease types according to the table is essential.

Grease lubricants according to DIN51502 /ISO3498

7.4 Disassembling gear

NOTE

If the 47BA is opened, the warranty is voided. Only specialized technicians should be allowed to open the gear for maintenance reasons.

Order no. Packing

unit

[ kg ]

DIN

51502

Nye

Lubricants,

Inc.

Dow

Corning

912554 15 G-POH

Aralub

FD00

Energrease

HTO

GA 0 EP

Expa 0

Mobilplex 44 –

Spec ial

Gear

–

933027 1 KP1K – – – –

Microlube

GL 261

––

912724 1 K-F2K – –

elf Multi

MoS

– UNIMOLY GL 82 –

Molykote

BR 2

541444 0.8 – – – – – – –

Rheolube

363AX-1

➔

Carefully tension the 47BA at the contact faces in a vise with plastic jaws (max. 15 mm high).

➔ Release the Z by turning it counter-

clockwise. Hook wrench, order no. 933336.

➔ Completely remove angle attachment.

➔ Pull gear completely off angle attach-

ment.

38 P1891E/EN 09/07 91d_ Wartung en.fm, 24.09.2007

Maintenance

7.5 Removing angle attachment 935313

3. 4.

Index: See 9 Spare parts, page 47; 9.8 Fixture order list for angle attachment 935313, page 62

15 ohne 22 / 23

(29)

1/2

(29)

91d_Wartung en.fm, 24.09.2007 P1891E/EN 09/07 39

Maintenance

7.6 Installing angle attachment 935313

Drive spindle

Bevel gear spindle

Index: See 9 Spare parts, page 47; 9.8 Fixture order list for angle attachment 935313, page 62

(29)

27 28

(29)

40 P1891E/EN 09/07 91d_ Wartung en.fm, 24.09.2007

Maintenance

Bevel gear and drive spindle in angle attachment

5. 6.

Index: See 9 Spare parts, page 47; 9.8 Fixture order list for angle attachment 935313, page 62

26 27

(29)

1/2

OFF

18  22 Nm 13,3  16,3 lbf.ft Loctite #242

OFF

10 - 14 Nm 7,4 - 10,4 lbf.ft

37 38

1/2

91e_Trouble shooting en bedingt.fm, 24.09.2007 P1891E/EN 09/07 41

Troubleshooting

8 Troubleshooting

Problem Possible cause Action

General – Tool

Tool does not start if reverse switch is active.

Backoff speed parameter is set to 0 rpm.

¾ Adjust the backoff speed value in the Standard

Application Builder screen of the controller.

Tool light not active. Deactivated by param-

eter setting.

¾ Adjust the parameter for Tool light in the

Advanced Application Builder/System Settings

screen of the controller.

Operating menu of tool not, or only partly, enabled.

Disabled by parameter setting.

¾ Activate the Enable Tool menu parameter in

the Advanced Application Builder/System Set- tings screen of the controller.

Free speed parameter value is not reached.

Battery voltage is too low.

¾ Use a fully charged battery.

Could not reach the expected number of rundowns with one battery charge.

Battery is not fully charged.

¾ Use only fully charged batteries.

Low voltage warning is not set to minimum value.

¾ In the Tool Setup screen of the controller, set

the value for Low Level to 17.5 Volts.

During tightening sequence, high torque is required, for example with coated screws.

¾ If high torque is required for a longer period of

time, e.g. for several turns, then the number of rundowns with one battery charge is significantly reduced.

Battery has already cycled too often.

¾ After 500 charge cycles the capacity is reduced

to about 80%.

Problem Possible cause Action

Infrared data communication between controller and tool

No infrared data communication between controller and tool.

Wrong port is selected for connection with the controller.

¾ Check the port settings for infrared (IRDA)

communication in the Communication/Tool

screen of the controller. Note: If the settings are changed, it is necessary to press Accept <F1> in order to apply the settings.

¾ Check that the tool holder is connected to

selected port.

Selected port is used for serial data transmission.

¾ In the Communication/Data Transmission

screen of the controller, check whether serial

data transmission is enabled (the protocol is

set to anything except NONE), and whether

the same port is being used. If so, select a dif-

ferent port or disable serial data transmission.

Check all available tools as necessary. The

same port cannot be used for serial data trans-

mission and infrared data communication with

the tool.

42 P1891E/EN 09/07 91e_Trouble shooting en bedingt.fm, 24.09.2007

Troubleshooting

Problem Possible cause Action

WLAN data communication between controller and tool

No WLAN communication between controller and tool.

IP address of tool is not entered correctly on the controller.

¾ Check in the Communication/Tool screen of

the controller that the IP address of the tool is

entered in the RF Tool IP field. The IP address

of the tool is displayed on the tool in the WLAN

RF settings submenu. Note: If the settings are changed, it is necessary to press Accept <F1> in order to apply the settings.

Tool is not configured with correct WLAN parameter values.

¾ Configure the WLAN settings of the tool in the

Communication/Tool screen of the controller

via infrared communication.

WLAN network settings of the controller and the access point differ.

¾ In the Communication/Tool screen of the con-

troller, check that the settings of the access

point match the wireless network settings (Net-

work name, Security, Network key).

MAC address filter of the access point is active.

¾ Add the MAC address of the tool to the

address list of the access point. The MAC

address of the tool is displayed on the corre-

sponding label above the battery, and in the

WLAN RF settings submenu.

A firewall blocks port

4001.

¾ Reconfigure the firewall so that the specific IP/

MAC address of the tool can use port 4001.

The RF channel at the access point is out of the tool-supported range.

¾ Change the channel setting of the access point

to a channel between 1 and 11.

Tool is already assigned to a different controller.

¾ Check whether any other controller has

already established a connection to this tool.

That means another controller use same IP

address.

WLAN communication partly interrupted.

Distance between access point and tool is too great.

¾ Check the signal strength in the WLAN RF set-

tings submenu of the tool. For stable communi-

cation, the first value (N) should be greater

than 15. If the value is less than 15, move the

access point closer to the tool.

Tool is also assigned to a different controller.

¾ Check whether this tool (IP address) is

assigned to any other controller. If so, delete

the assignment on the other controller. A tool

can only be assigned to one controller.

Too much traffic on the wireless network.

¾ Reduce traffic on the wireless network.

Deactivate torque plot data transmission.

91e_Trouble shooting en bedingt.fm, 24.09.2007 P1891E/EN 09/07 43

Troubleshooting

Problem Possible cause Action

868 MHz data communication between controller and tool

No serial communication is possible between the controller and the base station. (Error displayed after Accept <F1> is pressed in Communication/ Tool .)

Wrong serial cable is used.

¾ Use a null modem cable (crossed).

Wrong port is selected for connection with the controller.

¾ In the Communication/Tool screen of the con-

troller, check the port settings for RF Serial. Note: If the settings are changed, it is necessary to press Accept <F1> in order to apply the settings.

¾ Check that the serial cable is connected to the

selected port.

Selected port is used for serial data transmission.

¾ In the Communication/Data Transmission

screen of the controller, check whether serial

data transmission is enabled (the protocol is

set to anything except NONE), and whether

the same port is being used.

¾ If so, select a different port or disable serial

data transmission.

¾ Check all available tools as necessary. The

same port cannot be used for serial data trans-

mission and data communication with base

station tool.

Power outlet not active.

¾ Check the voltage at the outlet socket where

the base station is plugged in for power supply.

44 P1891E/EN 09/07 91e_Trouble shooting en bedingt.fm, 24.09.2007

Troubleshooting

No Ethernet communication is possible between the controller and the base station. (Error displayed after Accept <F1>) is pressed in Communi- cation/Tool.)

Wrong Ethernet cable is used.

¾ A crossover cable is required if the base sta-

tion is directly connected to the controller. If the

base station is connected to a switch, a stan-

dard patch cable is required.

IP address of the base station is not entered correctly on the controller.

¾ In the Communication/Tool screen of the con-

troller, check that the IP address of the base

station is entered in the RF Base station field. If

the IP address of the base station is unknown

use the Network Enabler Administrator pro-

gram, which is included with each base station. Note: If the settings are changed, it is necessary to press Accept <F1> in order to apply the settings.

IP address and subnet mask are not in the same range.

Without network administration, it is necessary for the IP address and subnet mask of the controller to be in the same range as those of the base station.

¾ Enter the same subnet mask for both IP

addresses and use the same first three num-

bers for the IP addresses on both the controller

and base station.

E.g.:

IP address controller: 192.168.1.xxx

IP address base station: 192.168.1.xxx

Subnet mask: 255.255.255.000

A firewall blocks port

4001.

¾ Reconfigure the firewall so that the specific IP/

MAC address of the tool can use port 4001.

Base station is already connected to a different controller.

¾ Check whether any other controller has

already used the same IP address for RF com-

munication (RF Base station).

Power outlet not active.

¾ Check the voltage at the outlet socket where

the base station is plugged in for power supply.

No 868 MHz data communication is possible between controller and tool.

Settings are not configured correctly.

¾ In the Communication/Tool screen of the con-

troller, check that RF settings of the base sta-

tion correspond to the settings of the tool,

which are displayed in the 868MHz RF settings

submenu of the tool. The settings for Channel,

Network ID and Tool ID must match.

Distance between base station and tool is too great.

If channel 1 is selected, the distance can be up to

98.4 ft (30 m). If channel 2 or 3 is selected, the distance can be up to 32.8 ft (10 m).

¾ Increase output power on base station and on

the tool, or move the base station closer to the

tool.

Problem Possible cause Action

868 MHz data communication between controller and tool

91e_Trouble shooting en bedingt.fm, 24.09.2007 P1891E/EN 09/07 45

Troubleshooting

RF communication is partly interrupted.

Distance between base station and tool is too great.

If channel 1 is selected, the distance can be up to 30 m. If channel 2 or 3 is selected, the distance can be up to 10 m.

¾ Move the tool close to the base station to

check whether communication is successful. If

so, increase output power on base station and

on the tool, or move the base station closer to

the tool.

Output power is too low.

¾ Increase the output power of the base station

and of the tool. If channel 1 is selected, you

can choose up to 25 mW for the output power.

If channel 2 or 3 is selected, you can choose 1

mW for the output power of the base station

and 5 mW for the output power of the tool.

Too much traffic on the same channel.

¾ Reduce traffic on the wireless network. Deacti-

vate torque plot data transmission.

Too many tools on the same channel.

¾ Use different channels for different base sta-

tions.

Other 868 MHz devices on the same frequency.

¾ Use a different channel.

Distance for RF communication is too short

Antenna of the base station is not tightened securely.

¾ Manually tighten the base station antenna.

Output power is too low.

¾ Increase the output power of both the base sta-

tion and the tool.If channel 1 is selected, you

can choose up to 25 mW for the output power.

If channel 2 or 3 is selected, you can choose 1

mW for the output power of base station and 5

mW for the output power of the tool.

Location of the base station bad.

¾ Move the base station to a location where

there is an unobstructed line of view between

the base station and the tool.

Problem Possible cause Action

Barcode scanner on tool

Barcode scanner does not activate when the start switch is pressed.

Parameter for Part-ID is not set to Enable Interlocked.

¾ In the Communication/Part-ID screen of the

controller, check that the Enable parameter is

set to Enable Interlocked.

Barcode has already been read.

¾ Activate a further read cycle in the scanner

submenu.

¾ Press the left function key on the tool in order

to activate another read cycle. Note: Only available if the parameter for <F1> button on Tool is set to Read barcode in the Advanced Application Builder / System Settings screen of the controller.

Problem Possible cause Action

868 MHz data communication between controller and tool

46 P1891E/EN 09/07 91e_Trouble shooting en bedingt.fm, 24.09.2007

Troubleshooting

Barcode is not read. Barcode scanner win-

dow is not clean.

¾ Clean the window by using a damp cloth and a

conventional window cleaner.

Barcode type is disabled by parameter setting.

¾ In the Communication/Part-ID screen, check

that parameter Barcode Type is set to the

appropriate barcode type.

Problem Possible cause Action

Barcode scanner on tool

91f_Ersatzteile en.fm, 24.09.2007 P1891E/EN 09/07 47

Spare parts

9 Spare parts

Note

Use only original CLECO spare parts. Failure to comply can result in reduced power and increased service requirements. If spare parts not manufactured by us are installed, the tool manufacturer is entitled to deny any warranty claims.

48 P1891E/EN 09/07 91f_Ersatzteile en.fm, 24.09.2007

Spare parts

9.1 Handle

(8)

OFF

1,2 - 1,6 Nm

0.9 - 1.2 lbf.ft Loctite #242

931030 SW 2,5

OFF

2,7 - 2,9 Nm

1.9 - 2.0 lbf.ft Loctite #242

913947 SW 3

OFF

0,9 - 1,0 Nm

0.6 - 0.7 lbf.ft Loctite #242

931030 SW 2,5

NOTE: DO NOT OPEN! Shown for reference only

91f_Ersatzteile en.fm, 24.09.2007 P1891E/EN 09/07 49

Spare parts

For information only. These parts are not user serviceable. Refer to Section 11 Service.

2) Quantity

Index 2) Description

1 1 accupack 2 2 cap screw 3 2 cap screw 4 1 holding angle 5 1 adapter accu asm.

6 1 adapter asm. 7 1 measuring system asm. 8 1 flat flexible cable asm.

9 2 cap screw 10 2 retaining washer 11 1 handle asm.

50 P1891E/EN 09/07 91f_Ersatzteile en.fm, 24.09.2007

Spare parts

9.2 Servo bar, LCD bar & trigger components

7 (4 Pin)

39 (2 Pin)

26 (6 Pin)

(8)

OFF

1,1 - 1,3 Nm

0.8 - 1.0 lbf.ft

TX 10

OFF

1,1 - 1,3 Nm

0.8 - 1.0 lbf.ft

TX 10

OFF

1 - 1,25 Nm

0.7 - 0.9 lbf.ft

TX 08

OFF

1,1 - 1,3 Nm

0.8 - 1.0 lbf.ft

TX 10

NOTE: DO NOT OPEN! Shown for reference only

91f_Ersatzteile en.fm, 24.09.2007 P1891E/EN 09/07 51

Spare parts

For information only. These parts are not user serviceable. Refer to Section 11 Service.

2) Quantity

Index 2) Description

12 1 servo bar actuator 13 1 plate centre 14 1 plate holding 15 1 retaining washer 16 1 raised countersunk head

screw 17 1 handle sleeve asm. 18 1 LCD window 19 1 cover 20 2 o-ring 21 4 o-ring 22 1 card LCD asm. 23 2 raised countersunk head

screw 24 2 raised countersunk head

screw 25 1 raised countersunk head

screw 26 1 switch asm. 27 1 trigger

52 P1891E/EN 09/07 91f_Ersatzteile en.fm, 24.09.2007

Spare parts

9.3 Motor

(7)

OFF

1,8 - 2,4 Nm

1.3 - 1.8 lbf.ft Loctite #242

931030 SW2,5

OFF

47  54 Nm 34,5  40 lbf.ft Loctite #242 933339 Ø 4

NOTE: DO NOT OPEN! Shown for reference only

91f_Ersatzteile en.fm, 24.09.2007 P1891E/EN 09/07 53

Spare parts

For information only. These parts are not user serviceable. Refer to Section 11 Service.

2) Quantity

Index 2) Description

29 1 union nut 30 1 tension sleeve 31 1 electric motor 32 1 pinion gear 33 1 adapter shaft 34 1 spring washer 35 1 motor housing asm. 36 1 cover segment 37 4 countersunk screw 38 1 light housing

39 1 LED asm. 40 1 circlip

54 P1891E/EN 09/07 91f_Ersatzteile en.fm, 24.09.2007

Spare parts

9.4 Gear + angle attachment

7.3 Lubricants, page 37

ø4

OFF

54 - 68 Nm 40 - 50 lbf.ft Loctite #242

31,8 (1.245)

ø4

OFF

40 - 42 Nm 29,5 - 31 lbf.ft Loctite #242 933336

9×12

OFF

40 - 42 Nm 29,5 - 31 lbf.ft 933336

9×12

Typ 14 4 5 6 8 9 10 11 12 15 16 17

47BA…15AM3 935263 542722 541899 541894 542233 541888 541897 923095 542099 935313 – –

47BA…21AM3 935262 542722 – 541893 542231 541888 541894 923095 542079 935313 – –

47BA…28AM3 935261 542722 – 541893 542232 541888 541897 923095 542099 935313 – –

47BA…35AM3 935261 542722 – 541893 542232 541888 541897 923095 542099 – 935356 525943

47BA…50AM3 935264 935748 – 541893 935754 924066 935749 930228 935751 – 935753 525943

91f_Ersatzteile en.fm, 24.09.2007 P1891E/EN 09/07 55

Spare parts

1) Order no.

2) Quantity

3) Dimensions

• Recommended spare part for every 5 tools

* See table, page 54

Index 1) 2)

•

Description 3)

1 800116 1 circlip 25,98X0,94 IR 2 541887 1 washer 3 542724 2 o-ring 28,24X 0,78 4 * 1 gear ring 5 * 1 1 pinion gear 6 * 3 6 idler gear 7 923095 3 6 needle bearing 3,X5,X 7, 8 * 1 planet carrier

9 * 3 6 needle roller 10 * 3 6 idler gear 11 * 3 6 needle bearing 12 * 1 planet carrier 13 502983 1 thrust washer 15,88X 28,58X 1,56 14 * 1 gear 15 * 1 angle attachment 16 * 1 gear case asm. 17 * 1 angle attachment

56 P1891E/EN 09/07 91f_Ersatzteile en.fm, 24.09.2007

Spare parts

9.5 Angle attachment 935313

37 38

912724

Assembly / disassembly see

7.5 Removing angle attachment 935313, page 38

7.6 Installing angle attachment 935313, page 39

9.8 Fixture order list for angle attachment 935313, page 62

91f_Ersatzteile en.fm, 24.09.2007 P1891E/EN 09/07 57

Spare parts

1) Order no.

2) Quantity

3) Dimensions

• Recommended spare part for every 5 tools

Index 1) 2)

•

Description 3)

24 504970 1 o-ring 7,65X1,78 25 934023 1 threaded ring 26 934035 1 2 ball bearing 10,X 22,X 6, 27 934021 1 sleeve 28 934027 1 2 needle bearing 12,7 X 19,05X12,7 29 933792 1 bevel gear set 30 915064 1 ball bearing 12,X 24,X 6, 31 933892 1 1 drive spindle asm. 32 26989 1 plug 33 9D6481 1 compression spring 0,3 X 3,2 X9,2 34 914517 1 pin

36 935312 1 angle attachment

37 918163 1 seal shaft 15,X 21,X 3, 38 905084 1 o-ring 26,X1,5 39 929177 1 union nut asm.

58 P1891E/EN 09/07 91f_Ersatzteile en.fm, 24.09.2007

Spare parts

9.6 Angle attachment 525943

Always replace <15> and <16> as a set

OFF

54 – 68 Nm 40 – 50 lbf.ft

31,75 (1.25”)

Loctite #242

541444

7.3 Lubricants, page 37

91f_Ersatzteile en.fm, 24.09.2007 P1891E/EN 09/07 59

Spare parts

1) Order no.

2) Quantity

3) Dimensions

• Recommended spare part for every 5 tools

Index 1) 2)

•

Kits Description 3)

1 526483 1 1 Rubber Band 2 19469 1 1 Ball Bearing

10, X 26, X 8,

3 250497 1 1 Retaining Ring 4 526916 1 1 Needle Bearing

15,88X 22,21X15,88

5 27210 1 Grease Fitting 6 800170 1 1 Needle Bearing

7,94X 12,70X11,10

7 510732 1 Thrust Washer 8 513000 1 1 Retaining Ring

9,19X0,89 AR

9 259141 1 1 Thrust Bearing

15,93X 28,32X 2,

10 500487 1 1 Needle Bearing

15,88X 20,64X 7,93

11 30573 1 1 Seal

12 525878 1 Split Ring

13 525879 1 Lock Nut

14 541694 1 1 Locking Ring

15 525819 1 1 K19 Bevel Pinion

16 510695 1 1 K19 Bevel Gear

17 525890 1 Angle Housing

18 510722 1 1 Thrust Washer

16, X 28,6 X 1,56

19 510689 1 Spindle (3/8) "

20 24499 1 K20 Button

21 9D6481 1 K20 Spring

22 26989 1 K20 Plug

23 510692 1 Retaining Nut

Repair Kits: K19 301580 1 Bevel Gear Kit K20 301219 1 Output Spindle Kit

60 P1891E/EN 09/07 91f_Ersatzteile en.fm, 24.09.2007

Spare parts

9.7 Tool holder 935290 with IrDA interface port / 935395 without

Typ IrDA 52 53 54

935290 × 935303 935170 917735

935395 – – – –

91f_Ersatzteile en.fm, 24.09.2007 P1891E/EN 09/07 61

Spare parts

1) Order no.

2) Quantity

3) Dimensions

• Recommended spare part for every 5 tools

* See table, page 60

Index 1) 2)

•

Description 3)

45 S900983 2 cap 40,X40, 46 S900418 2 slot nut M 8 47 935292 1 brace 48 935293 1 support 49 935294 1 support 50 935291 2 plug 51 902490 2 cap screw M 8X 65 52 * 1 locking cover 53 * 1 IrDA-Serial Adapter 54 * 1 dowel pin 6,X 50,

62 P1891E/EN 09/07 91f_Ersatzteile en.fm, 24.09.2007

Spare parts

9.8 Fixture order list for angle attachment 935313

Index Order no. Description

A 933450 Assembly drive spindel

A1 933451 Punch

A2 933453 Base

A3 933452 Punch

B 933454 Assembly bevel gear

B1 933455 Punch

B2 933456 Base

C 933449 Assembyl bevel gear

in angle attachment

B1 933455 Punch

C2 933463 Semi-monocoque pair

C3 933458 Base

D 933448 Disassembly bevel gear

D1 900009 Cap screw M6×25

D2 933459 Thrust pas

D3 933460 Sleeve

D4 933461 Extraction pin

D5 933462 Semi-monocoque pair

E 933428 Socket wrench insert WAF 24

F 933427 Socket wrench insert D16

– 933336 Hook wrench

Tighten angle attachment – gear

91g_TechnDaten en.fm, 24 .09.2007 P1891E/EN 09/07 63

Technical data

10 Technical data

10.1 Dimensions

4kt 3/8"

ø30

12,7

26,8

ø25,4

ø46,5

122

ø39

94,2

104,3

66,4

56,4

Without scanner

Typ e L1 L2 L3 L4

47BAB15AM3

553.5 –

––

47BAB21AM3

47BAB28AM3

47BAWB15AM3

567.5 14.2

47BAWB21AM3

47BAWB28AM3

47BAXB15AM3

47BAXB21AM3

47BAXB28AM3

47BARB15AM3

47BARB21AM3

47BARB28AM3

47BAFB15AM3

47BAFB21AM3

47BAFB28AM3

With scanner

Typ e L1 L2 L3 L4

47BAWSB15AM3

567.5 14.2 43 18

47BAWSB21AM3

47BAWSB28AM3

47BAXSB15AM3

47BAXSB21AM3

47BAXSB28AM3

47BARSB15AM3

47BARSB21AM3

47BARSB28AM3

47BAFSB15AM3

47BAFSB21AM3

47BAFSB28AM3

64 P1891E/EN 09/07 91g_TechnDaten en.fm, 24.09.2007

Technical data

4kt 3/8"

ø38,4

30,1

32,5

ø28,6

154,473

64,43

ø38,1

14,3

Without scanner

Typ e L1 L2 L3 L4

47BAB35AM3 585.5

––

47BAWB35AM3

600 14,2

47BAXB35AM3

47BARB35AM3

47BAFB35AM3

With scanner

Typ e L1 L2 L3 L4

47BAWSB35AM3

600 14.2 43 18

47BAXSB35AM3

47BARSB35AM3

47BAFSB35AM3

162,6

Without scanner

Typ e L1 L2 L3 L4

47BAB50AM3 594 –

––

47BAWB50AM3

608 14.2

47BAXB50AM

47BARB50AM3

47BAFB50AM3

With scanner

Typ e L1 L2 L3 L4

47BAWSB50AM3

608 14.2 43 18

47BAXSB50AM3

47BARSB50AM3

47BAFSB50AM3

91g_TechnDaten en.fm, 24 .09.2007 P1891E/EN 09/07 65

Technical data

10.2 Dimensions of tool holder (Optional)

Fig. 10-1: Dimensions of tool holder (mm)

125

110

120

303

319

175

66 P1891E/EN 09/07 91g_TechnDaten en.fm, 24.09.2007

Technical data

10.3 Performance Data

Typ e Recommended

torque range

Idling speed

Screw

size

8.8

Weight Calibration data

without

Rechar

geable

battery

with

Rechar

geable

battery

Tor que

(nominal)

Angle pulses

(Resolver)

max.

min.

rpm mm kg Nm ¹ degrees

47BAB15AM3

15 5.5 538 M6

1.95 2.42

16.35 1.4464

47BAWB15AM3

2.05 2.52

47BAXB15AM3

47BARB15AM3

47BAFB15AM3

47BAWSB15AM3

2.10 2.57

47BAXSB15AM3

47BARSB15AM3

47BAFSB15AM3

47BAB21AM3

21 8 411 M6

1.95 2.42

22.91 1.8941

47BAWB21AM3

2.05 2.52

47BAXB21AM3

47BARB21AM3

47BAFB21AM3

47BAWSB21AM3

2.10 2.57

47BAXSB21AM3

47BARSB21AM3

47BAFSB21AM3

47BAB28AM3

28 10 291 M8

1.95 2.42

41.35 2.6727

47BAWB28AM3

2.05 2.52

47BAXB28AM3

47BARB28AM3

47BAFB28AM3

47BAWSB28AM3

2.10 2.57

47BAXSB28AM3

47BARSB28AM3

47BAFSB28AM3

47BAB35AM3

35 12 244 M8

2.23 2.70

49.23 3.1817

47BAWB35AM3

2.33 2.80

47BAXB35AM3

47BARB35AM3

47BAFB35AM3

47BAWSB35AM3

2.38 2.85

47BAXSB35AM3

47BARSB35AM3

47BAFSB35AM3

91g_TechnDaten en.fm, 24 .09.2007 P1891E/EN 09/07 67

Technical data

10.4 Electrical data

Tool

Protection class III as per DIN EN 61140 (VDE 0140-1)

Degree of protection IP40 as per DIN EN 60529 (IEC 60 529)

Tool holder

Protection class III as per DIN EN 61140 (VDE 0140-1)

Degree of protection IP40 as per DIN EN 60529 (IEC 60 529)

10.4.1 Battery power supply

10.4.2 Output stage servo electronics

47BAB50AM3

50 18 182 M10

2.28 2.75

57.17 3.1817

47BAWB50AM3

2.38 2.85

47BAXB50AM3

47BARB50AM3

47BAFB50AM3

47BAWSB50AM3

2.43 2.90

47BAXSB50AM3

47BARSB50AM3

47BAFSB50AM3

Features Data

Battery type Lithium ion (Li-ion)

Nominal capacity 1,600 mAh

Rated voltage 26 V

Battery self-discharge approx. 0.3 mA

Features Data

Nominal motor phase current 8 A peak value, sine

Rated output 150 VA

Maximum power 500 VA

Typ e Recommended

torque range

Idling speed

Screw

size

8.8

Weight Calibration data

without

Rechar

geable

battery

with

Rechar

geable

battery

Tor que

(nominal)

Angle pulses

(Resolver)

max.

min.

rpm mm kg Nm ¹ degrees

68 P1891E/EN 09/07 91g_TechnDaten en.fm, 24.09.2007

Technical data

10.4.3 Control electronics

10.4.4 IrDA interface port

10.4.5 Scanner

Features Data

Rated voltage 26 V

Nominal current in

Active operating mode 105 mA

Nominal current in

Standby operating mode 95 mA

Nominal current in

Power-saving operating

mode

55 mA

Nominal current in

Sleep operating mode < 1 mA

Features Data

Supply voltage 5.0 V (4.8 to 5.5 V)

Power consumption 0.30 VA

Maximum current 11 mA

Transmission rate 57.6 Kbps

Parity Bit None

Data Bit 8 bit

Stop Bit 1 bit

Error check CRC

Features Data

Scan rate 104 scans/sec. ±12 (bidirectional)

Scan angle 47° ±3 standard / 35° ±3 reduced

Crash resistance 2000 G

Ambient light 107,640 lux

Decode zone (typical) 4 mil 2.54 – 13.97 cm

5 mil 3.18 – 20.32 cm

7.5 mil 3.81 – 33.66 cm 10 mil 3.81 – 44.45 cm 100% 3.81 – 59.69 cm 15 mil 3.81 – 74.93 cm 20 mil 4.45 – 90.17 cm 40 mil

– 101.60 cm

55 mil

– 139.70 cm

1) Depending on the width of the barcode

Laser safety IEC 60825

EMI/RFI FCC Part 15 Class B

EN 55024/CISPR 22 AS 3548 VCCI

91g_TechnDaten en.fm, 24 .09.2007 P1891E/EN 09/07 69

Technical data

10.4.6 WLAN data transmission

The WLAN data transmission functions may vary depending on the tool configuration.

Series 47BAW…

Series 47BAX…

Features Data

Standard IEEE 802.11b

Safety WEP64, WEP128, WPA

Range Typically up to 50 m (164’ 0.5”)

Channels 1 – 11 (2.412 – 2.462 GHz)

Transmission rate 15 dBm typical

Sensitivity -93 dBm (typ. @ 1 Mbps)

-84 dBm (typ. @ 11 Mbps)

Modulation DSSS/CCK

Standards EN 300328

EN 60950/2000 EN 301489-1/-17 FCC Part 15

Features Data

Standard IEEE 802.11b

Safety WEP

• 64/128 bit encryption

WPA/WPA2/802.11

• 128 bit TKIP/CCMP encryption

• 8021.x EAP authentication (LEAP, PEAP, TTLS, GTC, MD5, OTP, PAP, CHAP, MSCHAP, MSCHAPv2, TTLS MSCHAPv2)·

• Pre-shared key mode (PSK)

Range Typically up to 50 m (164’ 0.5”)

Channels 1 – 11 (2.412 – 2.462 GHz)

Transmission rate: 16 dBm typical

Sensitivity -92 dBm (typ. @ 1 Mbps)

-82 dBm (typ. @ 11 Mbps)

Modulation CCK/DQPSK/DBPSK

Standards EN 300328

EN 60950 EN 301489-3 FCC Part 15

70 P1891E/EN 09/07 91g_TechnDaten en.fm, 24.09.2007

Technical data

10.4.7 868 MHz data transmission

10.4.8 915 MHz data transmission

10.4.9 Torque transducer

Torque is measured by a reaction transducer with expandable measurement strips. The reaction transducer is positioned between the motor and the gears in the handle housing.

Features Data

Frequency 868 – 870 MHz

Channels Band 1i (869.4 MHz – 869.65 MHz): 1

Band 1k (869.7 MHz – 870.0 MHz): 2

Modulation GFSK

Output power Band 1i (869.4 MHz – 869.65 MHz):

1, 5, 10, 25 mW Band 1k (869.7 MHz – 870.0 MHz): 1, 5 mW

Sensitivity (BER < 10-3) -100 dBm

Wireless transmission rate 38.4 kbps

Range Band 1i (869.4 MHz – 869.65 MHz):

up to 30 m (98.4”) Band 1k (869.7 MHz – 870.0 MHz): up to 10 m (32.8”)

Features Data

Frequency 902 – 928 MHz

Channels 8

Modulation GFSK

Output power 1 – 25 mW

3 – 14 dBm

Sensitivity (BER < 10-3) -98 dBm

Wireless transmission rate 38.4 kbps

Range up to 30 m (98.4”)

Features Data

Nominal calibration see 10.3 Performance Data, page 66

Sensitivity 2mV/V

Bridge ohms 1000 Ohm

Precision class 0.5% of final value

Linearity error +0.25 % of final value

Measurement range -125% to +125% of final value

91g_TechnDaten en.fm, 24 .09.2007 P1891E/EN 09/07 71

Service

11 Service

NOTE

If repair is required send the complete 47BA to Cooper Power Tools. A repair is only permitted by Cooper Power Tools authorized personnel. If the tool is opened, the warranty is voided.

11.1 Recalibration

The type-specific calibration data is saved on the integrated screw electronic system in the delivery state of the CLECO tool. If service is required to change the torque transducer, the screw electronic system or if a recalibration is required, please send the CLECO tool to Cooper Power Tools. This will ensure that after the service work, any required calibration data update is carried out properly.

12 Disposal

CAUTION!

Injuries and environmental damage from improper disposal. Components and auxiliary materials of the tool pose risks to the health and the environment.

➔ Catch auxiliary materials (oils, greases) when drained and dispose of them properly.

➔ Separate the components of the packing and dispose of them by segregating them

clearly.

➔ Follow the locally applicable regulations.

Observe generally valid disposal guidelines such as, in Germany, the Electrical and Electronic Equipment Act (ElektroG) and Battery Ordinance (BattV):

➔ Return the tool and defective/used batteries to your company collection facility or to

Cooper Power Tools.

➔ Do not throw the batteries in household refuse, fire or water.

Sales & Service Centers

DALLAS, TX Cooper Power Tools Sales & Service

1470 Post & Paddock Grand Prairie, TX 75050 Phone: (972) 641-9563 Fax: (972) 641-9674

DETROIT, MI Cooper Power Tools Sales & Service

4121 North Atlantic Blvd. Auburn Hills, MI 48326 Phone: (248) 391-3700 Fax: (248) 391-6295

HOUSTON, TX Cooper Power Tools Sales & Service

6550 West Sam Houston Parkway North, Suite 200 Houston, TX 77041 Phone: (713) 849-2364 Fax: (713) 849-2047

York, PA Cooper Power Tools Sales & Service

3990 East Market Street, York, PA. 17402 Phone: (717) 755-2933

ext.2600

Fax: (717) 757-5063

LEXINGTON, SC Cooper Power Tools Sales & Service

670 Industrial Drive Lexington, SC 29072 Phone: (803) 951-7510 Outside the U.S.: 010-1-803-951-7510 Custom. Service Phone: 1-800-845-5629 Fax: (803) 996-2400

Seattle, WA Cooper Power Tools

2865 152nd Ave NE Redmond, WA 98052 Attn: Brian Roberts Phone: (425) 497-0479 Fax: (425) 497-0496

BRAZIL Cooper Power Tools Sales & Service

Av. Liberdade, 4055 Zona Industrial - Iporanga 18087-170 Sorocaba, SP Brazil Phone: (011) 55 15 238 3929 Fax: (011) 55 15 228 3260

CANADA Cooper Power Tools Sales & Service

5925 McLaughlin Road Mississauga, Ontario L5R 1B8 Canada Phone: (905) 501-4785 Fax: (905) 501-4786

CHINA Cooper Electric (Shanghai) Co.,Ltd

955 Sheng Li Road Heqing Pudong Shanghai, China 201201 China Phone: +86-21-28994176

28994177

Fax: +86-21-51118446

FRANCE Cooper Power Tools SAS Sales & Service

Zone Industrielle B.P. 28 Avenue Maurice Chevalier 77831 Ozoir-la-Ferrière cédex France Phone: (33) 01 6443 2200 Fax: (33) 01 6440 1717

GERMANY

Cooper Power Tools GmbH & Co. OHG

Sales & Service

Postfach 30 D-73461 Westhausen Phone: +49 (0) 7363 81-0 Fax: +49 (0) 7363 81-222

MEXICO Cooper Power Tools de México S.A. de C.V.

Libramiento La Joya No. 1 Bodega No.2 Esq. Politécnico, Barrio San José Cuautitlán, Edo de México C.P. 54870 Phone: (011) 525 5899 9510 Fax: (011) 525 5870 5012

HUNGARIA Cooper Tools Hungária Kft.

Berkenyefa sor 7 H-9027 Györ Hungary Phone: +36-96505-300 Fax: +36-96505-301

Cleco 47BAWB21AM3, 47BAB28AM3, 47BAWB15AM3, 47BAB21AM3, 47BAXB15AM3 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual