Cleco 24RAS13, 34RAS09, 24RAS21, 34RAS11, 34RAS54 Parts Manual

...
Parts Manual
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
823223EN
09/02/2015
24 & 34 Series
Right Angle Nutrunners
For additional product information visit our website at http://www.apextoolgroup.com
823223EN
XX R A X XX A X X
4 = 1/2" (AZ only)
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
“A”
Tool Series
Rotation
24 34
R = Reversible
Cleco
®
Nomenclature
Tool Style
Torque Control
Maximum Torque
24RA Series 34RA Series
Tool Termination
Angle Head Size
A = Right Angle
A = Clecomatic Clutch S = Stall
06 = 5.5 Nm 08 = 8.0 Nm 41 = 41 Nm 07 = 7.0 Nm 09 = 9.0 Nm 47 = 47 Nm 08 = 8.0 Nm 11 = 11 Nm 54 = 54 Nm 11 = 11 Nm 15 = 15 Nm 68 = 68 Nm 12 = 12 Nm 17 = 17 Nm 75 = 75 Nm 13 = 13 Nm 26 = 26 Nm 19 = 19 Nm 28 = 28 Nm 21 = 21 Nm 33 = 33 Nm 23 = 23 Nm 36 = 36 Nm 26 = 26 Nm 37 = 37 Nm
A = Angle Head
L = Light Duty
M = Medium Duty
H = Heavy Duty X = Extra Heavy Duty
Z = Super Heavy Duty
Square Drive
2 = 1/4" (AL only) 3 = 3/8"
Page 2
Cleco
24RA series
34RA series
Sound Level dB(A)
(ISO15744)
(ISO28927)
81
< 2.5
79
< 2.5
Part No. Packaged Designation
540397 1 Quart (0.94 liter) Airlube 10W/NR-420LB DR
533485 1 US Gallon (3.78 liter) Airlube 10W/NR-420LB DR
Minimum inside diameter: 3/8" (9,5mm) Maximum length: 16.4' (5 m)
Working pressure range
Air quality according to ISO 8573-1, quality
The compressed air must be clean and dry.
Part No. Packaged Designation
540450 18 oz. (0.51 kg) Black Pearl EP-NLGI-0
540395 2 oz. (0.06 kg) Magnalube-G
513156 16 oz. (0.45 kg) Magnalube-G
541444 2 oz. (0.06 kg) Rheolube 363AX-1
541445 16 oz. (0.45 kg) Rheolube 363AX-1
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
®
Product Information
823223EN
09/02/2015
The original language of this manual is English.
Product Safety Information:
Intended Use:
A pneumatic assembly tool is to be used only for tightening of threaded joints or running down fasteners.
For additional product safety information refer to Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG document GS-2000, General Safety Air Assembly Tools.
WARNING
This assembly tool must not be modied in any manner unless
approved in writing by Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG. All safety devices must be properly
installed and maintained in good working order.
EC Declaration of Conformity:
We afrm that this machine is in accordance with
the following EC regulations (2006/42/EC). Applied harmonized standards are ISO 12100:2010.
The name, job function and address of the person
authorized to compile the technical le.
Mr. Vishnu Irigireddy Director of Global R&D- Mechanical Engineering Apex Tool Group 670 Industrial Drive Lexington, SC 29072
_______________________ Signature: Vishnu Irigireddy Date: September 02, 2015
Noise and Vibration:
Model
Vibration m/s
2
Grease
Air Supply Line:
Parameter Description
Air Hose
Performance rated at: 90 psi (620 kPa)
Compressed air
class 2.4.3
Service and Repair:
Tool service and repair should be performed by an authorized Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG Center. Refer to the last page of this manual for locations.
Disposal:
Observe local disposal guidelines for all components of this tool and its packaging.
Copyright Protection:
Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG
Air Line Lubrication:
Use Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG’s lightweight air tool oil 500021 (available in quantities shown in the following chart) or an SAE-5 lightweight spindle oil.
Page 3
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
“B”
Cleco
®
Handle Assembly
1
3
4
4
4
5
2
6
7
14
8
10
11
Loctite®
242
9
12
17
15
13
16
Page 4
Page 4
1 207007 1 3 O-Ring
2 204928 1 2 Retaining Ring
3 204765 1 1 Exhaust Deflector
4 204918 3 9 Muffler
5 204916 1 Muffler Housing
6 204929 1 3 O-Ring
7 204901 1 1 Inlet Bushing
8 1006577 1 3 Screen
9 847411 1 3 O-Ring
10 204907 1 3 Spring
11 205862PT 1 1 Throttle Valve
12 203474PT 1 3 Throttle Seat
13 Table "B" 1 Handle (includes Ref. 3)
14 Table "B" 1 Handle Cover
15 202410PT 1 2 Pin
16 204923 1 1 Lever
17 204956 1 2 Throttle Valve Pin
Illustration "B"
Table "B"
Ref. Description # 24 Series # 34 Series
13 Handle 1 204926PT 1 204927PT
14 Handle Cover 1 204955 1 204953
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
Ref Number # X
Cleco
®
Handle Assembly
823223EN
09/02/2015
EN
Description
(#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Page 5
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
“C”
Cleco
®
Motor Assembly
1
2
3
4
5
6
7
9
13
8
14
10
11
12
15
14
16
Page 6
17
1 Table "C" 1 3 Spring
2 Table "C" 1 1 Valve
3 863009 1 3 O-Ring
4 204973 1 2 Lock Nut
5 204921 1 2 Ball Bearing
6 205930PT 1 1 Rear End Plate
7 Table "C" 1 Cylinder
8 Table "C" 1 Rotor
9 Table "C" 6 18 Rotor Blade
10 204912 1 Front End Plate
11 204920 1 2 Ball Bearing
12 204932 1 Reversing Ring
13 622053 1 1 Screw
14 847234 2 6 O-Ring
15 844313 2 6 O-Ring
16 204966 1 1 Wave Washer
17 204972 1 Spacer
Cleco
Table "C"
34RAS09
34RAS41
1 Spring ------ ------ ------ ------
2 Valve ------ ------ ------ ------
7 Cylinder 1 204925 1 204925 1 204924 1 204924
8 Rotor 1 205795PT 1 205796 1 205798 1 205797PT
9 Rotor Blade 6 204914 6 204914 6 204913 6 204913
34RAA08
34RAA75
1 Spring 1 204965 1 204965 1 204965 1 204965
2 Valve 1 204915 1 204915 1 204915 1 204915
7 Cylinder 1 204925 1 204925 1 204924 1 204924
8 Rotor 1 204911 1 204910 1 204908 1 204909
9 Rotor Blade 6 204914 6 204914 6 204913 6 204913
Clecomatic Clutch Models
Stall Models
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
®
Motor Assembly
Illustration "C"
Ref Number # X
(#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
823223EN
09/02/2015
EN
Description
Ref. Description #
Ref. Description #
24RAS07 24RAS13 24RAS21
24RAA06 24RAA11 24RAA12 24RAA19 24RAA23 24RAA26
# 24RAS08 #
# 24RAA07 #
34RAS11 34RAS54
34RAA15 34RAA26 34RAA28 34RAA33 34RAA37 34RAA68
#
#
34RAS17 34RAS28 34RAS36
34RAA11 34RAA47
Page 7
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
Cleco
®
2nd Reduction Gear Assembly
“D”
4:1 Gear Assemblies: 201884, 201982
1
2
3
Models
24RAA26AH3 34RAA75AZ3 34RAA37AX3 34RAA75AZ4 34RAA47AX3 34RAS41AX3 34RAA68AZ3 34RAS54AZ3 34RAA68AZ4 34RAS54AZ4
4
5
Loctite®
242
6
7
Page 8
-- Table "D" 1 Gear Case Assembly
1 204998PT 1 Thrust Washer
2 204997PT 1 2 Needle Bearing
3 203750 3 6 Idler Pin
4 203748 3 6 Idler Gear (14T)
5 Table "D" 1 Gear Cage
6 204941 1 Gear Case
7 204803 1 1 Retaining Ring
(T) Teeth
Cleco
Table "D"
34RAA68AZ3
34RAS54AZ4
-- Gear Case Assembly 1 201884 1 201982
5 Gear Cage 1 204943 1 205759PT
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
®
2nd Reduction Gear Assembly
Illustration "D"
Ref Number # X
(#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
823223EN
09/02/2015
EN
Description
Ref. Description #
24RAA26AH3
34RAA37AX3 34RAA47AX3 34RAS41AX3
34RAA68AZ4 34RAA75AZ3
#
34RAA75AZ4 34RAS54AZ3
Page 9
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
“E”
4.5:1 Gear Assembly: 201878
Cleco
®
4.5:1, 5.7:1 and 8:1 Gear Assemblies
1
2
3
Models
24RAA06AL2 34RAA08AL2 24RAA06AL3 34RAA08AL3 24RAA26AH3 34RAA37AX3 24RAS07AL3 34RAS09AL3 34RAS41AX3
“F”
4
5.7:1 Gear Assembly: 201896PT 8:1 Gear Assembly: 201895
1
2
5
6
7
8
Loctite®
242
Models
24RAA07AL2 34RAA11AL2 24RAA07AL3 34RAA11AL3 24RAA11AL2 34RAA15AM3 24RAA11AL3 34RAA47AX3 24RAA12AM3 34RAA68AZ3 24RAS08AL3 34RAA68AZ4 24RAS13AM3 34RAS11AL3 34RAS17AM3 34RAS54AZ3
3
34RAS54AZ4
Page 10
4
5
Loctite®
242
Cleco
-- 201878 1 Gear Case Assembly
1 869584 1 Spacer
2 865862 1 2 Pinion
3 203782PT 3 6 Idler Gear (15T)
4 869949 1 Thrust Washer
5 204891 1 Gear Cage
6 204931 1 Gear Case
7 204962 1 2 Ball Bearing
8 204803 1 2 Retaining Ring
-- Table "F" 1 Gear Case Assembly
1 Table "F" 3 6 Idler Gear
2 Table "F" 1 Gear Cage
3 204931 1 Gear Case
4 204962 1 2 Ball Bearing
5 204803 1 2 Retaining Ring
(T) Teeth
Table "F"
24RAA07AL2
34RAS54AZ4
-- Gear Case Assembly 1 201896PT 1 201895
1 Idler Gear 3 869181 (16T) 3 867866 (18T)
2 Gear Cage 1 204961 1 204945
(T) Teeth
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
®
4.5:1, 5.7:1 and 8:1 Gear Assemblies
Illustration "E"
Ref Number # X
(#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation) (T) Teeth
823223EN
09/02/2015
EN
Description
Illustration "F"
Ref Number # X
(#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
24RAA11AL2
24RAA11AL3 24RAA12AM3 24RAS13AM3
#
34RAA15AM3
34RAA68AZ3
34RAA68AZ4 34RAS17AM3
Ref. Description #
24RAA07AL3 24RAS08AL3 34RAA11AL2 34RAA11AL3
34RAA47AX3
34RAS11AL3
34RAS54AZ3
EN
Description
Page 11
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
Cleco
®
Gear Assembly
“G”
13.4:1 Gear Assembly: 201877
1
2
Models
24RAA12AL2 34RAA26AH3 24RAA12AL3 34RAA26AM3 24RAA19AM3 34RAA75AZ3 24RAS21AM3 34RAA75AZ4 34RAS28AH3
3
4
5
Loctite®
242
Loctite®
242
6
7
8
9
10
9
Page 12
-- 201877 1 Gear Case Assembly
1 869584 1 Spacer
2 582126 1 2 Pinion
3 205848PT 3 6 Idler Gear (15T)
4 204888 1 Gear Cage
5 204893 1 Gear Case
6 203783PT 3 6 Idler Pin
7 582122 3 6 Idler Gear (15T)
8 204892 1 Gear Cage
9 204895 2 4 Retaining Ring
10 204894 1 2 Ball Bearing
(T) Teeth
Cleco
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
®
Gear Assembly
Illustration "G"
Ref Number # X
(#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
823223EN
09/02/2015
EN
Description
Page 13
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
Cleco
®
Gear Assembly
“H”
16:1 Gear Assembly: 201876
1
2
Models
24RAA23AM3 34RAA28AH3 34RAA33AX3 34RAS36AX3
3
4
5
Loctite®
242
Loctite®
242
6
7
8
9
10
9
Page 14
-- 201876 1 Gear Case Assembly
1 869584 1 Spacer
2 867902 1 2 Pinion
3 203782PT 3 6 Idler Gear (15T)
4 204887PT 1 Gear Cage
5 204886 1 Gear Case
6 203783PT 3 6 Idler Pin
7 203781PT 3 6 Idler Gear (15T)
8 205830PT 1 Gear Cage
9 204895 2 4 Retaining Ring
10 204962 1 2 Ball Bearing
(T) Teeth
Cleco
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
®
Gear Assembly
Illustration "H"
Ref Number # X
(#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
823223EN
09/02/2015
EN
Description
Page 15
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
Cleco
®
Stall Spindle Assembly
“I”
Models
24RAS Series 34RAS Series
3
4
6
Loctite®
242
2
1
5
7
Loctite®
242
8
Page 16
1 204942 1 3 O-Ring
2 412055 1 2 Retaining Ring
3 Table "I" 1 Spindle
4 Table "I" 1 Spindle
5 842517 1 2 Ball Bearing
6 Table "I" 1 Clutch Housing
7 Table "I" 1 Clutch Housing
8 Table "I" 1 Adjustment Cover
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "I"
Table "I"
24RAS07AL3
34RAS36AX3
3 Spindle 1 205990 ------
4 Spindle ------ 1 205755
6 Clutch Housing 1 205989PT ------
7 Clutch Housing ------ 207526PT
8 Adjustment Cover ------ 204867
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
Ref Number # X
(#) Quantity
Ref. Description #
Cleco
Stall Spindle Assembly
24RAS08AL3 24RAS13AM3 24RAS21AM3
34RAS09AL3
34RAS11AL3 34RAS17AM3
34RAS28AH3
34RAS41AX3
#
34RAS54AZ3 34RAS54AZ4
®
EN
Description
823223EN
09/02/2015
Page 17
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
“J”
Clutch: 201870, 201872, 201873, 201983PT
Cleco
®
Clecomatic Clutch
1
24
25
Models
24RAA06 34RAA08 24RAA07 34RAA11 24RAA11 34RAA15 24RAA12 34RAA37 24RAA26 34RAA47 34RAA68 34RAA75
26
20
21
11
12
2
3
4
5
8
9
10
6
7
13
14
15
16
17
18
19
22
Page 18
23
Loctite®
242
1 Table "J" 1 2 Trip Rod
-- Table "J" 1 Clutch Assembly (includes Ref. 2-20)
2 204881 1 Clutch Cam
3 203612 1 Trip Slide
4 203613 1 3 Reset Spring
5 842274 14 28 Steel Ball (5/32")
6 204876 1 2 Retaining Ring
7 617226 1 2 Dowel Pin
8 869112 1 2 Reset Pin
9 203899 1 3 Reset Spring
10 864665 1 2 Pin
11 812156 3 6 Steel Ball (9/32")
12 Table "J" 1 Spindle
13 204878 1 Ball Retainer
14 Table "J" 1 2 Torque Spring
15 863455 1 Thrust Race
16 847104 1 2 Thrust Bearing
17 204469PT 1 Lock Ring
18 204449PT 1 Adjustment Nut
19 412055 1 2 Retaining Ring
20 204942 1 3 O-Ring
21 842517 1 2 Ball Bearing
22 204882 1 Clutch Housing
23 204867 1 Adjustment Cover
24 205760 1 Spacer
25 204974 1 Thrust Washer
26 204963 1 1 Clutch Adjustment Tool
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "J"
Table "J"
24RAA06
24RAA12AM3
-- Clutch Assembly 1 201872 1 201872 1 201873
1 Trip Rod 1 863153 1 204968 1 863153
12 Spindle 1 204879 1 204879 1 204868
Spring (Red) ------ ------ ------
Spring (Green) 1 204473 1 204473 1 204473
34RAA08 34RAA11
34RAA37 34RAA47
-- Clutch Assembly 1 201872 1 201870 1 201873 1 201983PT 1 201983PT
1 Trip Rod 1 204728 1 204728 1 204728 1 204728 1 205828
12 Spindle 1 204879 1 204879 1 204868 1 204868 1 204868
Spring (Red) ------ 1 204474 ------ 1 204474 1 204474
Spring (Green) 1 204473 ------ 1 204473 ------ ------
24RAA Models
34RAA Models
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
Ref Number # X
Cleco
®
Clecomatic Clutch
823223EN
09/02/2015
EN
Description
(#) Quantity
Ref. Description #
14
Ref. Description #
14
24RAA07 24RAA11
24RAA12AL2
#
24RAA12AL3
# 34RAA15 #
# 24RAA26 # #
# 34RAA68 # 34RAA75
Page 19
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
“K”
Clutch: 201867PT, 201897
Cleco
®
Clecomatic Clutch
Models
24RAA19 34RAA26 24RAA23 34RAA28 34RAA33
1
20
21
2
5
6
7
811
12
3
4
13
14
3
15
16
17
22
18
19
9
10
23
Page 20
24
Loctite®
242
1 Table "K" 1 2 Trip Rod
-- Table "K" 1 Clutch Assembly (includes Ref. 2-19)
2 204875 1 Clutch Cam
3 842161 15 30 Steel Ball (3/16")
4 202748PT 1 2 Ball Plug
5 204876 1 2 Retaining Ring
6 204870 1 Trip Plunger
7 202763PT 1 3 Reset Spring
8 867922 1 2 Pin
9 204872 1 Adjustment Nut
10 864577 1 2 Retaining Ring
11 844077 3 6 Steel Ball (5/16")
12 204874 1 Spindle
13 204869PT 1 Ball Retainer
203271PT 1 Release Sleeve (.260 Standard)
205852 1 Release Sleeve (.240 Optional)
203285 1 Release Sleeve (.275 Optional)
15 202752PT 1 3 Release Spring
16 Table "K" 1 1 Torque Spring
17 202753PT 1 Thrust Race
18 847596 1 2 Thrust Bearing
19 204871 1 Adjustment Plate
20 205760 1 Spacer
21 204974 1 Thrust Washer
22 842517 1 2 Ball Bearing
23 204882 1 Clutch Housing
24 204867 1 Adjustment Cover
Illustration "K"
Table "K"
34RAA26
34RAA33
-- Clutch Assembly 1 201897 1 201867PT
1 Trip Rod 1 204970 1 204971
Spring (Red) ------ 1 204986
Spring (Orange) 1 205783 ------
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
Ref Number # X
14
Cleco
®
Clecomatic Clutch
823223EN
09/02/2015
EN
Description
(#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Ref. Description #
24RAA19 24RAA23
#
34RAA28
16
Page 21
823223EN
Angle Head
Code
204810 L
204994 M, H
889459 X
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
Cleco
®
Right Angle Attachment
“L”
301011: 1/4” Square Drive (Code AL2) 201887: 3/8” Square Drive (Code AL3)
1
2
3
6
4
5
9
3/4”
Socket
Wrench
7
8
7
11
12
Loctite®
609
13
14
18
15
16
17
10
Page 22
-- Table "L" 1 Right Angle Attachment (includes Ref. 1-18)
1 204475PT 1 2 Retaining Ring
2 204930 1 Coupling Nut
3 204958 1 Bearing Retainer
4 847095 1 2 Pinion Bearing
5 204950 1 Bearing Spacer
6 845845 1 2 Needle Bearing
7 204900 1 1 Bevel Gear Set
8 204862 1 Angle Head
9 617600 1 2 Needle Bearing
10 204935 1 Retainer Cap
11 844265 11 22 Steel Ball (1/8")
12 844306 1 3 O-Ring
13 Table "L" 1 Spindle
14 Table "L" 1 3 Pin (Code AL3)
15 Table "L" 1 3 Plunger (Code AL2)
16 Table "L" 1 3 Spring (Code AL2)
17 Table "L" 1 3 Plug (Code AL2)
18 Table "L" 1 3 Plug (Code AL3)
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "L"
Table "L"
24RAA06AL3
34RAS11AL3
-- Right Angle Attachment 1 301011 1 201887
13 Spindle 1 205818 1 204939
14 Pin ------ 1 8431048
15 Retainer Pin 1 202987 ------
16 Spring 1 847853 ------
17 Plug 1 202986 ------
18 Plug ------ 1 8431047
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
Ref Number # X
Cleco
®
Right Angle Attachment
Description
823223EN
09/02/2015
EN
(#) Quantity
Ref. Description #
24RAA06AL2
24RAA07AL2
24RAA11AL2
24RAA12AL2
34RAA08AL2
34RAA11AL2
24RAA07AL3 24RAA11AL3 24RAA12AL3 24RAS07AL3
#
24RAS08AL3 34RAA08AL3 34RAA11AL3 34RAS09AL3
Page 23
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
Cleco
®
Right Angle Attachment
“M”
201889: 3/8” Square Drive (Codes AM3 & AH3)
1
2
3
4
6
7
5
9
* Note: Do not reuse nut. Replace with new if disassembled.
8
Loctite®
271
13
Loctite®
609
10
11*
7
12
14
15
16
Page 24
-- 201889 1 Right Angle Attachment (includes Ref. 1-16)
1 204475PT 1 2 Retaining Ring
2 204930 1 Coupling Nut
3 204958 1 Bearing Retainer
4 847095 1 2 Pinion Bearing
5 204951 1 Bearing Spacer
6 11700 1 2 Needle Bearing
7 204897 1 1 Bevel Gear Set
8 204860 1 Angle Head
9 617600 1 2 Needle Bearing
10 204933 1 Retainer Cap
11 204959 1 2 Nut
12 842274 10 20 Steel Ball (5/32")
13 615645 1 3 O-Ring
14 204937 1 Spindle (includes Ref. 15-16)
15 8431048 1 3 Pin
16 8431047 1 3 Plug
Illustration "M"
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
Ref Number # X
Cleco
®
Right Angle Attachment
Description
823223EN
09/02/2015
EN
(#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Page 25
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
Cleco
®
Right Angle Attachment
“N”
201890: 3/8” Square Drive (Code AX3)
1
5
2
3
4
9
6
7
8
7
11
12
13
Loctite®
609
14
15
10
Page 26
-- 201890 1 Right Angle Attachment (includes Ref. 1-15)
1 204475PT 1 2 Retaining Ring
2 204930 1 Coupling Nut
3 204958 1 Bearing Retainer
4 204947 1 2 Pinion Bearing
5 204952 1 Bearing Spacer
6 863360 1 2 Needle Bearing
7 204898 1 1 Bevel Gear Set
8 204859 1 Angle Head
9 882629 1 2 Needle Bearing
10 204936PT 1 Retainer Cap
11 842161 11 22 Steel Ball (3/16")
12 202390 1 3 O-Ring
13 204940 1 Spindle
14 8431048 1 3 Pin
15 8431047 1 3 Plug
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "N"
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
Ref Number # X
(#) Quantity
Cleco
®
Right Angle Attachment
Description
823223EN
09/02/2015
EN
Page 27
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
Cleco
®
Right Angle Attachment
“O”
301006PT: 3/8” Square Drive (Code AZ3) 201979: 1/2” Square Drive (Code AZ4)
1
2
3
4
5
9
6
7
8
Loctite®
271
11
12
13
14
Loctite®
18
17
609
16
15
Page 28
10
-- Table "O" 1 Right Angle Attachment (includes Ref. 1-18)
1 204475PT 1 2 Retaining Ring
2 204930 1 Coupling Nut
3 204958 1 Bearing Retainer
4 204947 1 2 Pinion Bearing
5 205764 1 Bearing Spacer
6 203253 1 2 Needle Bearing
7 203440 1 1 Pinion Gear
8 205758 1 Angle Head
9 800170 1 2 Needle Bearing
10 203250 1 Retainer Cap
11 203248 1 2 Nut
12 203251 1 1 Bevel Gear
13 842517 1 2 Bearing
14 847272 1 3 O-Ring
15 Table "O" 1 Spindle
16 Table "O" 1 3 Retainer Pin
17 844014 1 3 Sping
18 844013 1 3 Plug
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "O"
Table "O"
34RAA68AZ3
34RAS54AZ3
34RAA68AZ4
34RAS54AZ4
-- Right Angle Attachment 1 301006PT 1 201979
15 Spindle 1 203439 1 203249
16 Retainer Pin 1 844016 1 844011
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
Ref Number # X
Cleco
®
Right Angle Attachment
Description
823223EN
09/02/2015
EN
(#) Quantity
Ref. Description #
34RAA75AZ3
#
34RAA75AZ4
Page 29
823223EN
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
09/02/2015
Cleco
®
Service Notes
1
Clecomatic Clutch: Trip Rod Sizing
Position the head without the trip rod installed. Until the tool starts, +3/4 to 1 turn
Tighten all joints.
Remove this amount from trip rod.
2
Clecomatic Clutches: 201867 & 201897
Release Sleeve
After maintenance, the release sleeve should be replaced with the same size unless one of the two conditions described below exists:
No “Click” Shutoff
Replace .275 sleeve (203285) with .260 sleeve (203271) Replace .260 sleeve (203271) with .240 sleeve (205852)
Multiple “Clicks” Shutoff
Replace .240 sleeve (205852) with .260 sleeve (203271) Replace .260 sleeve (203271) with .275 sleeve (203285)
Page 30
Cleco
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - info@maku-industrie.de
®
Service Notes
823223EN
09/02/2015
3
Motor Assembly
Disassembly:
1. 2. 3.
Replace
Reassembly:
1. 2. 3. 4.
.0010” (.0254mm) .0015” (.0381mm)
24 Series: 1.598” (40.6mm) 34 Series: 1.998” (50.7mm)
Replace
Page 31
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