Service Manual
PL12-1013EN
10/16/2014
19BPA, 19SCA & 19SPA Series
Inline Screwdrivers
19SPA
19SCA
For additional product information visit our website at http://www.apextoolgroup.com
PL12-1013EN
10/16/2014
Cleco
®
General Information
For this Instruction Manual
This Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain
these tools.
This Instruction Manual
• provides important notes for the safe and efcient use of these tools.
• describes the function and operation of the 19B and 19S series tools.
• serves as a reference guide for technical data, service intervals and spare parts ordering.
• provides information on optional equipment.
Identication text:
19B / 19S represents all models of the inline pneumatic screwdriver as described in this manual
Ú indicates a required action
• indicates a list
<..> indicates a reference number from the exploded parts drawings
Arial indicates an important feature or instruction written in Arial Bold
Identication graphic:
¢ indicates a directional movement
ò indicates a function or force
Copyright protection:
Apex Tool Group, LLC reserves the right to modify, supplement or improve this document or the product without
prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied
to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or
otherwise without the express permission of Apex Tool Group, LLC.
Page 2
19 S X A XX X
Tool Series
19SCA/19SPA
Q = Quick Change
19
Tool Style
B = Pushbutton Reverse
S = Reversing Ring Screwdriver
Handle
C = Inline Combination (Lever/Push-to-Start)
P = Inline (Push-to-Start)
Torque Control Mechanism
A = Clecomatic Clutch
Maximum Torque
19BPA
02 = 2.1 Nm 02 = 1.6 Nm
03 = 2.9 Nm 03 = 2.1 Nm
04 = 4.5 Nm 04 = 3.7 Nm
05 = 5.1 Nm 05 = 5.1 Nm
06 = 6.1 Nm 06 = 5.1 Nm
Cleco
®
Nomenclature
PL12-1013EN
10/16/2014
Output Drive
B = Bit and Finder
Page 3
PL12-1013EN
10/16/2014
1 Safety 6
1.1 Warning and notes .................................................................................................6
1.2 Basic requirements for safe working practices ...................................................... 7
1.3 Operator training .................................................................................................... 7
1.4 Personal protective equipment .............................................................................. 7
1.5 Designated use ...................................................................................................... 8
1.6 Codes and standards ............................................................................................ 8
1.7 Noise and vibration ................................................................................................ 8
2 Scope of supply, transport and storage 9
2.1 Items supplied ....................................................................................................... 9
2.2 Transport ...............................................................................................................9
2.3 Storage .................................................................................................................. 9
3 Product description 10
3.1 General description ............................................................................................. 10
3.2 Operation and functional elements ...................................................................... 10
Cleco
Contents
®
4 Accessories 11
5 Before initial operation 12
5.1 Ambient conditions .............................................................................................. 12
5.2 Air supply ............................................................................................................. 12
5.3 Connecting the air supply to the tool ................................................................... 12
5.4 Tool set up ........................................................................................................... 13
5.4.1 Setting the torque ................................................................................................ 13
6 First operation 14
6.1 Puting into use ..................................................................................................... 14
7 Troubleshooting 15
8 Maintenance 16
8.1 Service schedule ................................................................................................. 16
8.1.1 Calculating a customer specic maintenance plan .............................................. 17
8.2 Lubricants ............................................................................................................ 17
9 Repair instructions 18
9.1 Motor disassembly and reassembly .................................................................... 18
9.2 Trip rod sizing ......................................................................................................19
9.3 Combination to lever conversion ......................................................................... 19
9.4 Optional Assembly ............................................................................................... 19
Page 4
Cleco
®
Contents
10 Spare parts
10.1 19SPA series screwdriver .................................................................................... 20
10.2 19SCA series screwdriver ...................................................................................22
10.3 19BPA series screwdriver .................................................................................... 24
10.4 Motor assembly ................................................................................................... 26
10.5 301967PT Gearing assembly .............................................................................. 28
10.6 301086 Gearing assembly ................................................................................... 28
10.7 301968PT Gearing assembly .............................................................................. 30
10.8 301969PT Gearing assembly .............................................................................. 30
10.9 301970PT Gearing assembly .............................................................................. 32
10.10 301979PT Clecomatic clutch assembly ...............................................................34
301991PT Clecomatic clutch assembly ...............................................................34
10.11 301982PT Clecomatic clutch assembly ...............................................................36
301992PT Clecomatic clutch assembly ...............................................................36
11 Technical data 38
11.1 19BPA Specications ........................................................................................... 38
11.2 19SCA Specications ..........................................................................................38
11.3 19SPA Specications ........................................................................................... 39
PL12-1013EN
10/16/2014
12 Service 40
12.1 Replacement parts .............................................................................................. 40
12.2 Tool repairs .......................................................................................................... 40
12.3 Warranty repairs ..................................................................................................40
13 Disposal 41
Page 5
PL12-1013EN
10/16/2014
1 Safety
1.1 Warnings and notes
Warning notes are identied by a signal word and a pictogram.
• The signal word indicates the severity and probability of the impending danger.
• The pictogram indicates the type of danger.
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WARNING identies a potentially hazardous situation which, if not avoided, may result in serious
injury.
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CAUTION identies a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or property and environmental damage.
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NOTE identies general information which may include application tips or useful information but no
hazardous situations.
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Important information that must be read and understood by all personnel installing, operating or
maintaining this equipment.
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Cleco
Safety
®
Page 6
Cleco
®
Safety
1.2 Basic requirements for safe working practices
All personnel involved with the installation, operation or maintenance of these tools must read and
understand all safety instructions contained in this manual. Failure to comply with these instructions
could result in serious injury or property damage.
These safety instructions are not intended to be all inclusive. Study and comply with all applicable
National, State and Local regulations.
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Work Area:
ÚEnsure there is enough space in the work area.
ÚKeep the work area clean.
ÚKeep the work area well ventilated.
Personnel Safety:
ÚInspect the air supply hoses and ttings. Do not use damaged, frayed or deteriorated hoses.
ÚMake sure the air supply hose is securely attached to the tool.
ÚEnsure a secure standing position and maintain balance.
ÚMake sure the throttle is positioned relative to the head so the throttle will not become wedged
against an adjacent object in the ON position due to torque reaction.
ÚIf the tool is to be reversed, locate the throttle in a neutral position to prevent entrapment.
ÚKeep the tool clean and dry to provide the best possible grip.
ÚFirmly grasp the handle of the 19B/19S and apply the socket or bit to the application before starting.
ÚBe prepared for high short-term reaction torques.
PL12-1013EN
10/16/2014
Safety working with and around fastening tools:
ÚUse only power tool sockets and bits available from Apex Tool Group.
ÚInspect socket or bit for visible damage and cracks. Replace damaged items immediately.
ÚDisconnect the air supply before installing or replacing the socket or bit.
ÚDo not attach the socket or bit at a slant.
ÚMake sure the socket or bit is fully assembled on the drive and locked in postion.
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1.3 Operator training
All personnel must be properly trained before operating the 19B/19S tools. The 19B/19S tools are to be
repaired by fully trained personnel only.
1.4 Personal protective equipment
When working
• Wear eye protection to protect against ying metal splinters.
• Wear hearing protection
Danger of injury by being caught by moving equipment.
• Wear a hairnet
• Wear close tting clothing
• Do not wear jewelry
Page 7
PL12-1013EN
10/16/2014
1.5 Designated use
The 19B/19S are designed exclusively for fastening and releasing threaded fasteners.
The 19B/19S series screwdrivers are equipped with an adjustable Clecomatic clutch. The tool will shut
off the instant the clutch reaches its adjustable preset torque. This action provides an accurate method
of controlling torque without sacricing tool speed.
• Do not modify the 19B/19S, any guard or accessory.
• Use only with accessory parts which are approved by the manufacturer.
• Do not use as a hammer, pry-bar or any other improper usage.
1.6 Codes and standards
It is mandatory that all national, state and local codes and standards be followed.
1.7 Noise and vibration
Noise level ≤ 70 dB(A) free speed (without load) according to ISO 12100: 2011
Vibration values < 2.5 m/s2 according to ISO 12100: 2011
Cleco
Safety
®
Page 8
Cleco
Object Time Period Storage Temperature
19B or 19S without air supply No guideline -13°F to 104°F (-25°C to 40°C)
®
Scope of Supply, Transport and Storage
2 Scope of supply, transport and storage
2.1 Items supplied
Check shipment for transit damage and ensure that all items have been supplied:
1 19B/19RS
1 PL12-1013EN instruction manual
1 Declaration of Conformity
1 Lubrication sheet
1 Warranty statement
2.2 Transport
Transport and store the 19B/19S in the original packaging. The packaging is recyclable.
2.3 Storage
For short term storage (less than 2 hours) and protection against damage:
ÚPlace the 19B/19S in a location on the workbench to avoid accidental depression of the lever.
or
ÚSuspend the 19B/19S from a suitable balancer or tool positioner.
PL12-1013EN
10/16/2014
For storage longer than 2 hours:
ÚDisconnect the air supply from the 19B/19S
Page 9
PL12-1013EN
1 Air Inlet
2 Reversing Mechanism
3 Throttle Lever (Lever Push-to-Start Models)
4 Motor and Gearing
5 Clecomatic Clutch
6 Output Drive (Quick Change Chuck or Bit and Finder)
10/16/2014
Cleco
Product Description
3 Product description
3.1 General description
• Inline pneumatic powered screwdriver
• Lever push-to-start (19SCA), push-to-start (19BPA, 19SPA)
• Clockwise/counterclockwise rotation
• Adjustable Clecomatic clutch
• Low vibration level
3.2 Operation and functional elements
This section describes the operational and functional elements of the 19B/19S.
®
6
1245
3
Ref. Description
Page 10
4 Accessories
Cleco
®
Accessories
Non-Reversible Kit
Part Number: 207030
Torque Signal Kit
19SCA Clecomatic clutch models only
Part Number: 301106
PL12-1013EN
10/16/2014
Exhaust Overhose
Part Number: 207019
TVP-100 Series Torque Verier
Part Number:
TVP-110-15-U (115VAC) EN
TVP-110-30-U (230 VAC) EN
Page 11
PL12-1013EN
Minimum inside diameter: 3/16" (4,7 mm)
Maximum length: 16.4' (5 m)
58 to 101.5 psi (400 to 700 kPa)
Recommended: 90 psi (620 kPa)
Air quality according to ISO 8573-1, quality class 2.4.3
The compressed air must be clean and dry.
Part No. Packaged Designation Vendor
540397 1 Quart (0.94 liter) Airlube 10W/NR-420LB DR Fuchs Lubricants Co.
533485 1 US Gallon (3.78 liter) Airlube 10W/NR-420LB DR Fuchs Lubricants Co.
10/16/2014
Before Initial Operation
5 Before initial operation
5.1 Ambient conditions
Ambient temperature: 41°F (5°C) to a maximum of 104°F (40°C)
Acceptable relative humidity: 25% to 90%, non-condensing
5.2 Air supply
Parameter Description
Air Hose
Working pressure range
Compressed air
To attain consistent results, maintain a constant working pressure using a suitable air line unit consisting
of a lter, regulator and lubricator.
ÚThe inside diameter of the air hose must be free of residue, clean if necessary.
ÚSpray a few drops of light air tool oil into the air inlet adapter.
ÚAdjust the lubricator to a minimum setting to reduce the amount of excess oil in the exhaust air.
Oil identification
Cleco
®
5.3 Connecting the air supply to the tool
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The air hose can disconnect from the tool by itself and whip around uncontrollably.
ÚTurn off the compressed air before connecting to the tool.
ÚSecurely connect the air hose to the tool.
ÚTurn on the compressed air.
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Page 12
5.4 Tool set up
The tool must be congured for the application.
5.4.1 Setting the torque
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Danger of injury from accidental start up.
Turn off the compressed air before adjusting the clutch.
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ÚUsing the clutch adjustment tool provided, turn clockwise for maximum torque or counter-
clockwise for minimum torque.
Cleco
®
Before Initial Operation
204963
#1 Phillips
Clutch Adjustment Tool
PL12-1013EN
10/16/2014
Note: For best results, start from minimum torque and adjust in the maximum direction until desired
torque is achieved.
Page 13
PL12-1013EN
10/16/2014
6 First operation
6.1 Putting into use
ÚMake sure the air supply is securely attached and the compressor is turned on.
ÚMake sure the reverse ring or button is in the correct position.
ÚPlace the socket or bit on the application and depress push the tool to start the rundown
ÚWhen the tool shuts off after reaching the set torque, release the pressure on the tool.
ÚRemove the tool from the application.
Cleco
®
First Operation
Page 14
7 Troubleshooting
Malfunction Possible causes Remedy
Make sure there is adequate air pressure at
the tool air inlet
Make sure the reversing ring is in the
clockwise or counterclockwise position
Trip rod spring out of position
Tool disassembly required
Tool disassembly required (parts
replacement)
Torque set to high
Reduce the torque setting
Working pressure < 58 psi (400 kPa)
Increase the working air pressure
Teeth on adjusting wrench worn or
broken
Teeth on adjustment nut worn or
broken
Clutch disassembly required (parts
replacement)
Reduced air pressure
Check air supply line for any obstructions
Check the air line lubricator to make sure it is
full of lubricant and is working properly
Motor exhaust air is obstructed
Clean or replace bronze mufflers
Swollen rotor blades from excessive
moisture
Check the air line filter, empty reservoir if
necessary
Tool disassembly required (parts
replacement)
Tool disassembly required (parts
replacement)
Loose inlet adapter
Tighten inlet adapter
Worn o-ring on inlet adapter
Replace o-ring
Tool does not
Tool does not shut
Unable to adjust
Tool loses power
Air leak at inlet
Cleco
®
Troubleshooting
PL12-1013EN
10/16/2014
start
off
torque
adapter
No or low air pressure
Reversing ring out of position
Broken gears
Lack of lubrication
Worn rotor blades
Worn gears or bearings
Replace adjusting wrench
Page 15
PL12-1013EN
Maintenance
Interval
Visual inspection of air supply hose and connections
Visual inspection of all external components of the tool
Inspect the air hose for damage or wear
Check the maximum free speed
Check individual parts and replace if necessary
Clean bronze mufflers
Check individual parts and replace if necessary
Clutch
10/16/2014
8 Maintenance
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Danger of injury from accidental start up.
Turn off the compressed air before performing any maintenance.
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8.1 Service schedule
Only qualied and trained personnel are permitted to perform maintenance on these tools.
Regular maintenance reduces operating faults, repair costs and downtime. In addition to the following
service schedule, implement a safetu related maintenance program that takes the local regulations for
repair and maintenance for all operating phases of the tool into account.
Cleco
®
Maintenance
Rundowns
Daily Daily
W1 100,000
W2 500,000
W3 1,000,000
Inspect airline filter, regulator and lubricator for proper operation
Check the tool excessive vibration or unusual noises
inspect the square drive output spindle for damage or wear
Inspect the air inlet adapter for a secure fit
Replace O-rings and seals
Throttle valve
Motor
Gearing
Designation
This maintenance schedule uses values that are valid for most applications. For a specic maintenance
interval, refer to 8.1.1 Calculating a customer-specic maintenance plan.
Page 16
Cleco
Example for service interval W2:
You will need to perform the maintenance indicated as W2 after an operating time of 133 days.)
Value assumed in
"Service Schedule"
V1 = 100,000
V3 = 1,000,000
T1 1.8 seconds Specific rundown time, measured in life and endurance tests.
T2 2 seconds Actual rundown time, depending on the hardness of the joint.
S 1; 2; 3 Number of shifts per day.
VS 750 Number of rundowns per shift.
T2, S and VS are variable factors and can differ depending on the specific application.
Part No. Packaged Designation Vendor
540450 18 oz. (0.51 kg) Black Pearl EP-NLGI-0 Chevron
540395 2 oz. (0.06 kg) Magnalube-G Carleton-Stuart Corp.
513156 16 oz. (0.45 kg) Magnalube-G Carleton-Stuart Corp.
541444 2 oz. (0.06 kg) Rheolube 363AX-1 Nye Lubricants, Inc.
541445 16 oz. (0.45 kg) Rheolube 363AX-1 Nye Lubricants, Inc.
®
Maintenance
8.1.1 Calculating a customer specic maintenance plan
A service interval W(1, 2, 3) depends on the following factors:
PL12-1013EN
10/16/2014
Factor
V
8.2 Lubricants
For proper function and long service life, use of the correct grease is essential.
Grease lubricants recommended for this tool.
Description
V2 - 500,000
After 500,000 rundowns (V),
a specific rundown time of 1.8 seconds (T1)
with an actual fastening time of 3 seconds (soft joint) and
3 completed shifts per day and 750 rundowns per shift.
W (1, 2, 3) = W2 = = 133 (days)
Number of rundowns after a maintenance measure is prescribed by Apex
Tool Group.
V x T1 500000 x 1.8
T2 x S x VS 3 x 3 x 750
Page 17
PL12-1013EN
10/16/2014
Cleco
Repair Instructions
9 Repair instructions
9.1 Motor disassembly and reassembly
Disassembly
®
1
Off Off
2
R = Replace
Reassembly
.0010” (.254mm)
to
.0015” (.031mm)
1 2 3 4
Page 18
9.2 Trip rod sizing
Cleco
Repair Instructions
.055” (1.41mm)
Remove this amount of
material from the trip rod.
®
Add o-rings (2) on the
spindle bushing
Rotate the clutch housing (3/4 to 1 turn) until
the tool starts, gauge as shown.
Shorten the trip rod until the tool just begins
to start with one (1) turn remaining on the
clutch housing.
PL12-1013EN
10/16/2014
9.3 Combination to lever conversion
Clutch
Assembly
O-Rings
(2)
9.4 Optional Assembly
Nosepiece Positions
Clutch
Housing
Spacer Assembly Options
Page 19
PL12-1013EN
10/16/2014
Cleco
®
Spare Parts
10.1 19SPA Series Screwdriver
27
25
14
13
15
11
12
23
12
26
23
24
Models
19SPA02(-)
19SPA03(-)
19SPA04(-)
19SPA05(-)
19SPA06(-)
22
20
18
16
21
19
17
10
5
19SPA(--)Q
6
9
8
7
19SPA(--)B
4
3
2
1
Page 20
Page 20
1 207586PT 1 Front Nut
2 205977 1 Nosepiece
3 Table 10.1 1 Spacer
4 207993PT 1 Inline Body
5 207580PT 1 Clutch Housing
6 207581PT 1 Clutch Housing (includes Ref. 7)
7 841284 1 1 Retaining Clip
Illustration 10.10 1 Clecomatic Clutch Assembly ("Q" Models)
Illustration 10.11 1 Clecomatic Clutch Assembly ("B" Models)
9 Illustrations 10-5-9 1 Gear Train Assemblies
10 Illustration 10.4 1 Motor Assembly
11 205984PT 1 Reversing Valve
12 60351 3 9 O-Ring
13 205973 1 Motor Housing
14 B141L 1 2 Socket Head Cap Screw (#2-56 x 3/8")
15 207035 1 3 O-Ring
16 205959 1 Reversing Ring
17 869121 1 3 Valve Seal
18 203556 1 1 Shut-Off Valve
19 869119 1 3 Valve Spring
20 869115 1 Valve Bushing
21 203043 1 3 Screen
22 205979 1 Backhead
23 205981 2 4 Bronze Muffler
24 205996 1 Muffler Spacer
25 205968 1 1 Inlet Adapter
26 203586PT 1 1 Trip Rod
27 931962 1 1 Suspension Bail
10.1 19SPA Series Screwdriver
Cleco
Table 10.1
19SPA02
19SPA04
19SPA05
19SPA06
3 Spacer ---- 1 205975PT 1 205974
®
Spare Parts
PL12-1013EN
10/16/2014
Ref Number # X
8
EN
Description
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Ref. Description #
# 19SPA03 #
Page 21
PL12-1013EN
10/16/2014
Cleco
®
Spare Parts
10.2 19SCA Series Screwdriver
30
32
13
29
29
27
13
15
12
16
14
26
Models
19SCA02(-)
19SCA03(-)
19SCA04(-)
19SCA05(-)
19SCA06(-)
25
31
24
23
21
18
28
17
22
20
19
11
10
19SCA(--)B
5
19SCA(--)Q
6
7
9
8
33
4
3
2
1
Page 22
Cleco
1 207586PT 1 Front Nut
2 205977 1 Nosepiece
3 Table 10.2 1 Spacer
4 207792PT 1 Inline Body
5 207580PT 1 Clutch Housing
6 207581PT 1 Clutch Housing (includes Ref. 7)
7 841284 1 1 Retaining Clip
Illustration 10.10 1 Clecomatic Clutch Assembly ("Q" Models)
Illustration 10.11 1 Clecomatic Clutch Assembly ("B" Models)
9 Illustrations 10.5-9 1 Gear Train Assemblies
10 Illustration 10.4 1 Motor Assembly
11 203586PT 1 1 Trip Rod
12 205984PT 1 Reversing Valve
13 60351 3 9 O-Ring
14 869201 1 3 Valve Seal
15 203529 1 1 Shut-Off Valve
16 203525 1 3 Valve Spring
17 205967 1 Motor Housing
18 B141L 1 2 Socket Head Cap Screw (#2-56 x 3/8")
19 205971 1 1 Actuator Pin
20 207035 1 3 O-Ring
21 847675 1 3 Valve Seal
22 01-2518 1 1 Poppet Valve
23 1001234 1 3 Spring
24 869171 1 3 Screen
25 205959 1 Reversing Ring
26 205970 1 Exhaust Housing
27 844083 1 1 Dowel Pin
28 203528PT 1 1 Lever
29 205969 1 2 Bronze Muffler
30 205996 1 Muffler Spacer
31 931962 1 1 Suspension Bail
32 205968 1 1 Inlet Adapter
33 863009 2 6 O-Ring (Combination to Lever conversion)
10.2 19SCA Series Screwdriver
Table 10.2
19SCA02
19SCA04
19SCA05
19SCA06
3 Spacer ---- 1 205975PT 1 205974
®
Spare Parts
PL12-1013EN
10/16/2014
Ref Number # X
8
EN
Description
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Ref. Description #
# 19SCA03 #
Page 23
PL12-1013EN
10/16/2014
Cleco
®
Spare Parts
10.3 19BPA Series Screwdriver
24
27
26
25
14
13
12
24
21
23
28
22
19
20
18
Models
19BPA02(-)
19BPA03(-)
19BPA04(-)
19BPA05(-)
19BPA06(-)
17
16
15
5
19BPA(--)Q
29
10
11
9
7
6
8
19BPA(--)B
3
2
1
4
Page 24
1 207586PT 1 Front Nut
2 205977 1 Nosepiece
3 Table 10.3 1 Spacer
4 207993PT 1 Body
5 207580PT 1 Clutch Housing
6 207581PT 1 Clutch Housing (includes Ref. 7)
7 841284 1 1 Retaining Clip
Illustration 10.10 1 Clecomatic Clutch Assembly ("Q" Models)
Illustration 10.11 1 Clecomatic Clutch Assembly ("B" Models)
9 Illustrations 10.5-9 1 Gear Train Assemblies
10 Illustration 10.4 1 Motor Assembly
11 207229 1 Motor Housing
12 869137 1 Bushing
13 863296 1 3 Spring
14 203555 1 Reversing Valve
15 613374 1 1 Pin
16 60351 3 9 O-Ring
17 207230 1 Cover Ring
18 869121 1 3 Valve Seal
19 203556 1 1 Shut-Off Valve
20 869119 1 3 Valve Spring
21 869115 1 Valve Bushing
22 203043 1 3 Screen
23 205979 1 Backhead
24 205981 2 4 Bronze Muffler
25 205996 1 Muffler Spacer
26 207035 1 3 O-Ring
27 205968 1 1 Inlet Adapter
28 931962 1 1 Suspension Bail
29 203586PT 1 1 Trip Rod
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
10.3 19BPA Series Screwdriver
Cleco
Table 10.3
19BPA02
19BPA04
19BPA05
19BPA06
3 Spacer ---- 1 205975PT 1 205974
®
Spare Parts
PL12-1013EN
10/16/2014
Ref Number # X
8
EN
Description
(#) Quantity
Ref. Description #
# 19BPA03 #
Page 25
PL12-1013EN
10/16/2014
10.4 Motor Assembly
6
Cleco
®
Spare Parts
2
1
4
8
3
5
7
6
4
Page 26
-- Table 10.4 1 Motor Assembly
1 203504 1 Cylinder
2 Table 10.4 1 Rear End Plate
3 Table 10.4 1 Rotor
4 203615PT 4 12 Rotor Blade
5 203641 1 Front End Plate
6 842768 2 4 Ball Bearing
7 844897 1 2 Front Cylinder Pin
8 847548 1 2 Rear Cylinder Pin
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
10.4 Motor Assembly
Table 10.4
19S(-)A02
19S(-)A05
19S(-)A04
19S(-)A06
-- Motor Assembly 1 301972PT 1 301973PT 1 301974PT
2 Rear End Plate 1 205960 1 205960 1 205960
3 Rotor 1 203545 1 203547 1 203546
19B(-)A02
19B(-)A05
19B(-)A04
19B(-)A06
-- Motor Assembly 1 302024PT 1 302025PT 1 302026PT
2 Rear End Plate 1 203721 1 203721 1 203721
3 Rotor 1 203545 1 203547 1 203546
Ref Number # X
(#) Quantity
Cleco
®
Spare Parts
PL12-1013EN
10/16/2014
EN
Description
Ref. Description #
Ref. Description #
# 19S(-)A03 #
# 19B(-)A03 #
Page 27
PL12-1013EN
10/16/2014
Cleco
®
Spare Parts
10.5 301967PT Gearing Assembly
1
L
2
3
Models
19BPA02(-)
19SCA02(-)
19SPA02(-)
5
6
L
4
Lubricate with 540450 Grease (18 oz. can)
L
10.6 301086 Gearing Assembly
2
1
Models
19BPA03(-)
19SCA03(-)
L
4
19SPA03(-)
6
3
7
L
5
Lubricate with 540450 Grease (18 oz. can)
L
Page 28
Cleco
-- 301967PT 1 Gear Case Assembly (6.875:1)
1 204136PT 1 End Plate Spacer
2 207619PT 3 6 Idler Gear (16T)
3 207620PT 1 Open Spider
4 205964 1 Gear Case
5 847595 1 2 Ball Bearing
6 619017 1 2 Retaining Ring
(T) Teeth
-- 301086 1 Gear Case Assembly
1 203646 1 End Plate Spacer
2 833862 3 6 Needle Roller
3 869155 1 Spider
4 869163 3 6 Idler Gear (18/9T)
5 205966 1 Gear Case
6 847595 1 2 Ball Bearing
7 619017 1 2 Retaining Ring
(T) Teeth
®
Spare Parts
10.5 301967PT Gearing Assembly
Ref Number # X
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
PL12-1013EN
10/16/2014
EN
Description
10.6 301086 Gearing Assembly
Ref Number # X
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
EN
Description
Page 29
PL12-1013EN
10/16/2014
Cleco
®
Spare Parts
10.7 301968PT Gearing Assembly
1
L
2
L
7
L
6
7
Models
19BPA04(-)
19SCA04(-)
19SPA04(-)
L
3
L
8
5
4
Lubricate with 540450 Grease (18 oz. can)
L
10.8 301969PT Gearing Assembly
1
L
8
L
6
5
Models
19BPA05(-)
19SCA05(-)
19SPA05(-)
L
2
L
7
4
3
Lubricate with 540450 Grease (18 oz. can)
L
Page 30
Cleco
-- 301968PT 1 Gear Case Assembly (17.256:1)
1 203644PT 1 End Plate Spacer
2 203919 1 2 Pinion Gear
3 205964 1 Gear Case
4 619017 1 2 Retaining Ring
5 847595 1 2 Ball Bearing
6 207615PT 1 Open Spider
7 207616PT 6 12 Idler Gear (14T)
8 207618PT 1 Open Spider
-- 301969PT 1 Gear Case Assembly (28.484:1)
1 204136PT 1 End Plate Spacer
2 205963 1 Gear Case
3 619017 1 2 Retaining Ring
4 847595 1 2 Ball Bearing
5 207616PT 3 6 Idler Gear (14T)
6 207617PT 1 Open Spider
7 207618PT 1 Open Spider
8 207619PT 3 6 Idler Gear (16T)
®
Spare Parts
10.7 301968PT Gearing Assembly
Ref Number # X
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
(T) Teeth
PL12-1013EN
10/16/2014
EN
Description
10.8 301969PT Gearing Assembly
Ref Number # X
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
(T) Teeth
EN
Description
Page 31
PL12-1013EN
10/16/2014
Cleco
®
Spare Parts
10.9 301970PT Gearing Assembly
1
L
2
L
7
Models
19BPA06(-)
19SCA06(-)
19SPA06(-)
L
6
L
7
L
6
L
7
8
Lubricate with 540450 Grease (18 oz. can)
L
3
Page 32
L
5
4
-- 301970PT 1 Gear Case Assembly (70.680:1)
1 203644PT 1 End Plate Spacer
2 203919 1 2 Pinion Gear
3 205963 1 Gear Case
4 619017 1 2 Retaining Ring
5 847595 1 2 Ball Bearing
6 207615PT 2 Open Spider
7 207616PT 9 18 Idler Gear (14T)
8 207618PT 1 Open Spider
Cleco
®
Spare Parts
10.9 301970PT Gearing Assembly
Ref Number # X
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
(T) Teeth
PL12-1013EN
10/16/2014
EN
Description
Page 33
PL12-1013EN
10/16/2014
Cleco
®
Spare Parts
10.10 301979PT Clecomatic Clutch Assembly
301991PT Clecomatic Clutch Assembly
1
4
3
7
8
9
L
2
5
6
14
10
12
12
Models
19BPA(--)Q
19SCA(--)Q
19SPA(--)Q
L
11
13
14
14
L
15
16
Lubricate with 540450 Grease (18 oz. can)
L
17
18
19
20
21
22
23
24
Page 34
-- Table 10.10 1 Clutch Assembly
1 847411 1 3 O-Ring
2 207591PT 1 Clutch Cam
3 842980 13 26 Steel Ball (.094 diameter)
4 869149 1 3 Ball Retainer Plug
5 203613 1 3 Slide Reset Spring
6 203612 1 1 Trip Slide
7 207651PT 1 Dowel Pin
8 869112 1 Reset Pin
9 203585PT 1 3 Reset Spring
10 869424 1 Reset Pin Stop
11 207590PT 1 Clutch Spindle
12 842274 3 9 Steel Ball (.156 diameter)
13 844265 1 3 Steel Ball (.125 diameter)
14 842162 3 9 Steel Ball (.250 diameter)
15 207589PT 1 Driven Cam
16 Table 10.10 1 1 Torque Spring
17 207579PT 1 Lock Ring
18 869123 1 Adjustment Nut
19 203600PT 1 Spindle Bushing
20 619524 1 3 Retaining Ring
21 202833PT 1 1 Release Collar
22 202842PT 1 3 Release Collar Spring
23 864249 1 1 Release Collar Washer
24 833688 1 3 Release Collar Retaining Ring
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
10.10 301979PT Clecomatic Clutch Assembly
301991PT Clecomatic Clutch Assembly
Cleco
Table 10.10
19(--)A04Q
19(--)A06Q
-- Clutch Assembly 1 301991PT 1 301979PT
Torque Spring (Green) 1 207652PT ------
Torque Spring (White) ------ 1 207596PT
®
Spare Parts
PL12-1013EN
10/16/2014
Ref Number # X
EN
Description
(#) Quantity
Ref. Description #
16
19(--)A02Q
19(--)A03Q
#
19(--)A05Q
Page 35
PL12-1013EN
10/16/2014
Cleco
®
Spare Parts
10.11 301982PT Clecomatic Clutch Assembly
301992PT Clecomatic Clutch Assembly
1
11
9
6
10
2
12
L
15
8
L
16
4
3
19*
Models
19BPA(--)B
19SCA(--)B
19SPA(--)B
7
L
14
* Note: Not included in clutch assembly
Lubricate with 540450 Grease (18 oz. can)
L
8
18*
17
13
7
7
5
Page 36
Cleco
-- Table 10.11 1 Clutch Assembly (includes Ref. 1-17)
1 847411 1 3 O-Ring
2 203585PT 1 3 Clutch Reset Spring
3 203612 1 1 Trip Slide
4 203613 1 3 Slide Reset Spring
5 869123 1 Adjustment Nut
6 207651PT 1 Dowel Pin
7 842162 3 9 Steel Ball (.250 diameter)
8 842274 3 9 Steel Ball (.156 diameter)
9 842980 13 26 Steel Ball (.094 diameter)
10 869112 1 Reset Pin
11 869149 1 3 Ball Retainer Plug
12 869424 1 Reset Pin Stop
13 207579PT 1 Lock Ring
14 207589PT 1 Driven Cam
15 207591PT 1 Clutch Cam
16 207593PT 1 Clutch Spindle
17 Table 10.11 1 1 Torque Spring
18 844265 1 3 Steel Ball (.125 diameter) - not included in clutch assembly
19 847114 1 2 Ball Retainer Clip -
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
10.11 301982PT Clecomatic Clutch Assembly
301992PT Clecomatic Clutch Assembly
Table 10.11
19(--)A04B
19(--)A06B
-- Clutch Assembly 1 301992PT 1 301982PT
Torque Spring (Green) 1 207652PT ------
Torque Spring (White) ------ 1 207596PT
®
Spare Parts
PL12-1013EN
10/16/2014
Ref Number # X
(#) Quantity
EN
Description
not included in clutch assembly
Ref. Description #
17
19(--)A02B
19(--)A03B
#
19(--)A05B
Page 37
PL12-1013EN
19BPA02Q 3-19 0.3-2.1 3-8 0.3-0.9 5-19 0.6-2.1 ---- ---- ---- ---- 2800 9.1 231 1.4 0.6
19BPA03Q 3-26 0.3-2.9 3-8 0.3-0.9 5-19 0.6-2.1 15-26 1.7-2.9 ---- ---- 1900 9.3 236 1.4 0.6
19BPA04Q 3-40 0.3-4.5 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-40 2.4-4.5 1100 9.1 231 1.3 0.6
19BPA05Q 3-45 0.3-5.1 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-45 2.4-5.1 660 9.5 241 1.5 0.7
19BPA06Q 3-45 0.3-5.1 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-45 2.4-5.1 260 9.5 241 1.5 0.7
19BPA02B 3-19 0.3-2.1 3-8 0.3-0.9 5-19 0.6-2.1 ---- ---- ---- ---- 2800 9.1 231 1.4 0.6
19BPA03B 3-26 0.3-2.9 3-8 0.3-0.9 5-19 0.6-2.1 15-26 1.7-2.9 ---- ---- 1900 9.3 236 1.4 0.6
19BPA04B 3-40 0.3-4.5 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-40 2.4-4.5 1100 9.1 231 1.3 0.6
19BPA05B 3-45 0.3-5.1 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-45 2.4-5.1 660 9.5 241 1.5 0.7
19BPA06B 3-45 0.3-5.1 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-45 2.4-5.1 260 9.5 241 1.5 0.7
Speed
Green
White
Orange
Blue
and Spring Selection
Inline Lever Push-to-Start - Reversing Ring
19SCA02Q 3-19 0.3-2.1 3-8 0.3-0.9 5-19 0.6-2.1 ---- ---- ---- ---- 2800 9.8 249 1.5 0.7
19SCA03Q 3-26 0.3-2.9 3-8 0.3-0.9 5-19 0.6-2.1 15-26 1.7-2.9 ---- ---- 1900 10.0 254 1.5 0.7
19SCA04Q 3-40 0.3-4.5 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-40 2.4-4.5 1100 9.8 249 1.5 0.7
19SCA05Q 3-45 0.3-5.1 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-45 2.4-5.1 660 10.2 259 1.6 0.7
19SCA06Q 3-45 0.3-5.1 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-45 2.4-5.1 260 10.2 259 1.6 0.7
19SCA02B 3-19 0.3-2.1 3-8 0.3-0.9 5-19 0.6-2.1 ---- ---- ---- ---- 2800 9.8 249 1.5 0.7
19SCA03B 3-26 0.3-2.9 3-8 0.3-0.9 5-19 0.6-2.1 15-26 1.7-2.9 ---- ---- 1900 10.0 254 1.5 0.7
19SCA04B 3-40 0.3-4.5 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-40 2.4-4.5 1100 9.8 249 1.5 0.7
19SCA05B 3-45 0.3-5.1 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-45 2.4-5.1 660 10.2 259 1.6 0.7
19SCA06B 3-45 0.3-5.1 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-45 2.4-5.1 260 10.2 259 1.6 0.7
Optional / Included Spring
Green
White
Orange
Speed
Blue
Torque Range
and Spring Selection
10/16/2014
11 Technical data
11.1 19BPA Specications
Inline Push-to-Start - Button Reverse
Model
Number
Quick Change Chuck
Bit and Finder
Tool Torque
Range
in-lb Nm in-lb Nm in-lb Nm in-lb Nm in-lb Nm in mm lbs kg
Standard / Installed Spring
Optional / Included Spring
Cleco
®
Technical Data
Torque Range
Free
(rpm)
Length Weight
11.2 19SCA Specications
Model
Number
Quick Change Chuck
Bit and Finder
Tool Torque
Range
in-lb Nm in-lb Nm in-lb Nm in-lb Nm in-lb Nm in mm lbs kg
Standard / Installed Spring
Free
(rpm)
Length
Weight
Page 38
11.3 19SPA Specications
19SPA02Q 3-19 0.3-2.1 3-8 0.3-0.9 5-19 0.6-2.1 ---- ---- ---- ---- 2800 9.1 231 1.4 0.6
19SPA03Q 3-26 0.3-2.9 3-8 0.3-0.9 5-19 0.6-2.1 15-26 1.7-2.9 ---- ---- 1900 9.3 236 1.4 0.6
19SPA04Q 3-40 0.3-4.5 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-40 2.4-4.5 1100 9.1 231 1.3 0.6
19SPA05Q 3-45 0.3-5.1 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-45 2.4-5.1 660 9.5 241 1.5 0.7
19SPA06Q 3-45 0.3-5.1 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-45 2.4-5.1 260 9.5 241 1.5 0.7
19SPA02B 3-19 0.3-2.1 3-8 0.3-0.9 5-19 0.6-2.1 ---- ---- ---- ---- 2800 9.1 231 1.4 0.6
19SPA03B 3-26 0.3-2.9 3-8 0.3-0.9 5-19 0.6-2.1 15-26 1.7-2.9 ---- ---- 1900 9.3 236 1.4 0.6
19SPA04B 3-40 0.3-4.5 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-40 2.4-4.5 1100 9.1 231 1.3 0.6
19SPA05B 3-45 0.3-5.1 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-45 2.4-5.1 660 9.5 241 1.5 0.7
19SPA06B 3-45 0.3-5.1 3-8 0.3-0.9 10-19 1.1-2.1 15-38 1.7-4.3 21-45 2.4-5.1 260 9.5 241 1.5 0.7
Green
White
Orange
Speed
Blue
and Spring Selection
Inline Push-to-Start - Reversing Ring
Model
Number
Quick Change Chuck
Bit and Finder
Tool Torque
Range
in-lb Nm in-lb Nm in-lb Nm in-lb Nm in-lb Nm in mm lbs kg
Standard / Installed Spring
Optional / Included Spring
Cleco
®
Technical Data
Torque Range
Free
(rpm)
PL12-1013EN
Length
10/16/2014
Weight
Page 39
PL12-1013EN
10/16/2014
12 Service
12.1 Replacement parts
Use only original Cleco replacement parts. Failure to comply can result in reduced power and increased
service requirements. The tool warranty may be voided if replacement parts are not manufactured or
approved by Apex Tool Group.
12.2 Tool repairs
Only qualied and trained personnel are to repair this equipment.
12.3 Warranty repairs
All warranty repairs are to be performed by an authorized Apex Tool Group service center. Contact your
local representative for assistance with warranty repair claims.
Cleco
Service
®
Page 40
13 Disposal
---------------------------------------------------------------------------------------------------------------------------------------
Injuries and environmental damage from improper disposal.
Components and auxillary materials of the tool pose risks to health and the environment.
ÚCapture auxillary materials (oils, greases) when drained and dispose of them properly.
ÚSeparate the packaging components and dispose of them properly.
ÚComply with all applicable local regulations.
Observe local disposal guidelines for all components of this tool and its packaging.
---------------------------------------------------------------------------------------------------------------------------------------
Cleco
Disposal
®
PL12-1013EN
10/16/2014
Page 41
Sales & Service Centers
Note: All locations may not service all products. Please contact the nearest Sales & Service Center for
the appropriate facility to handle your service requirements.
Brazil
Apex Tool Group
Ind. Com. Ferram. Ltda
Av. Liberdade, 4055
Zona Industrial Iporanga
Sorocaba, São Paulo
CEP# 18087-170
Brazil
Tel: +55 15 3238 3820
Fax: +55 15 3238 3938
Canada
Apex Tool Group
Sales & Service Center
7631 Bath Road
Mississauga, Ont. L4T 3T1
Canada
Tel: (866) 691-6212
Tel: (905) 673-4400
China
Apex Power Tool Trading
(Shanghai) Co., Ltd
Building A8, No. 38
Dongsheng Road
Pudong, Shanghai
China 201201
Tel: +86-21-60880320
Fax: +86-21-60880298
www.aptspowertools.com.cn
England
Apex Tool Group
GmbH & Co. OHG
C/O Spline Gauges
Piccadilly, Tamworth
Staffordshire B78 2ER
United Kingdom
Tel: +44 1827 872 771
Fax: +44 1827 8741 28
France
Apex Tool Group S.N.C.
25 rue Maurice Chevalier
B.P. 28
77831 Ozoir-La-Ferrière
Cedex, France
Tel: +33 1 64 43 22 00
Fax: +33 1 64 43 17 17
Germany
Apex Tool Group
GmbH & Co. OHG
Industriestraße 1
73463 Westhausen
Germany
Tel: +49 (0) 73 63 81 0
Fax: +49 (0) 73 63 81 222
www.apexpowertools.eu
Hungary
Apex Tool Group
Hungaria Kft
Platànfa u.2
9027 Györ
Hungary
Tel: +36 96 66 1383
Fax: +36 96 66 1135
India
Apex Power Tools India
Private Limited
Gala No. 1, Plot No. 5
S. No. 234, 235 & 245
Indialand Global
Industrial Park
Taluka-Mulsi, Phase I
Hinjawadi, Pune 411057
Maharashtra, India
Tel: +91-20-66761111
Mexico
Apex Tool Group
Manufacturing México
S. de RL de CV
Vialidad El Pueblito #103
Parque Industrial Querétaro
Querétaro, QRO
CP# 76220
Mexico
Tel: +52 (442) 211-3800
Fax: +52 (800) 685-5560
USA - Detroit, Michigan
Apex Tool Group
Sales & Service Center
2630 Superior Court
Auburn Hills, MI 48326
Tel: (248) 393-5640
Fax: (248) 391-6295
USA - Lexington, South Carolina
Apex Tool Group
670 Industrial Drive
Lexington, SC 29072
Tel: (800) 845-5629
Tel: (803) 951-7544
Fax: (803) 358-7681
USA - Los Angeles, California
Apex Tool Group
Sales & Service Center
6881 Stanton Avenue
Unit B
Buena Park, CA 90621
Tel: (714) 994-1491
Fax: (714) 994-9576
USA - Seattle, Washington
Apex Tool Group
Sales & Service Center
2865 152nd Avenue N.E
Redmond, WA 98052
Tel: (425) 497-0476
Fax: (425) 497-0496
USA - York, Pennsylvania
Apex Tool Group
Sales & Service Center
3990 East Market Street
York, PA 17402
Tel: (717) 755-2933
Fax: (717) 757-5063
Apex Tool Group, LLC
1000 Lufkin Road
Apex, NC 27539
Phone: 919-387-0099
Fax: 919-387-2614
www.apextoolgroup.com
PL12-1013EN/Printed in USA 10/2014/Copyright © Apex Tool Group, LLC
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