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17BPRB05Q
Instruction Manual
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Cleco 17BPZB05Q, 17BPB05Q, 17BPRB05Q, 17BPXB05Q, 17BPRSB05Q Instruction Manual

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17BP…B…
Cordless EC Tool
Instruction Manual P1890E/EN
2010-08
For this Instruction Manual
This Instruction Manual is a – translation of the original Instruction Manual – intended for all persons who work with this tool but do not do any programming work.
The Instruction Manual
• provides important notes for safe and effective use.
• describes the function and operation of the cordless EC tool.
• serves as a reference work for technical data, service intervals and spare part orders.
• provides information on options.
For more information on the operation of the 17BP see
• programming manual controller TMEC-200, no. P1934E
• programming manual controller TMEB-200, no. P1895E
• programming manual TMEB-COM, no. P1898E for PC application
• Programming manual Nutrunner control m-Pro-400S⁄SE
• Programming manual Nutrunner control mPro400GC
• Instruction manual Power Module PM48, no. P1963E
• Instruction manual accupack 26 V 935377, no. P1970E
• Instruction manual accupack 44 V 936400PT, no. P2070BA
• Instruction manual battery charger 26 V 935391, no. P1893E
• Instruction manual battery charger 44 V 936491PT, no. P2069BA
Nomenclature
17 B P … … B … …
Series Attachment 17 Q – Quick change 1/4"
Power Max. Torque B – Battery / PM48 05 – 05 Nm
07 – 07 Nm 09 – 09 Nm 13 – 13 Nm
Tool Style Power Supply P – Pistol grip B – 48 V max.
Feature 1 (Data Transmission) Feature 2 (Scanner)
– IrDA S – Barcode Scanner R – RF868 MHz – None X – WLAN; WEP, WPA/WPA2: IEEE 802.1x Z – RF15.4: IEEE 802.15.4
90a_ Deckblatt en.fm, 10.09.2010 P1890E/EN 2010-08 3
Identification text:
Identification graphic:
Copyright protection
Cooper Power Tools & GmbH & Co. OHG reserves the right to modify, supplement or improve the docu­ment or the product without prior announcement. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data car­rier, whether electronic, mechanical, optical or otherwise without the express permission of Cooper Power Tools & GmbH & Co. OHG.
17BP represents all models of the cordless EC tool as described here.
PS represents all models of power supply as described here:
Accupack / Power Module
RF15.4 represents the Wireless Fidelity IEEE 802.15.4
➔ refers to required actions.
• refers to lists.
kursiv refers menu items, i. e.: Diagnostics
<…> refers elements, that have to be selected or deselected, such as buttons or control boxes,
i. e.: <F5>
Courier refers names of paths and files are written in Courier font
i. e.: setup.exe
\ refers selection of an item from the menu i. e.: file \ print
refers a movement in one direction.
refers function and force.
P1890E-EN_2010-08_17BP-BIVZ.fm, 10.09.2010 P1890E/EN 2010-08 5
Contents
1 Safety 7
1.1 Warnings and notes.............................................................................. 7
1.2 Basic requirements for safe working practices ..................................... 8
1.3 Operator training................................................................................... 8
1.4 Personal protective equipment ............................................................. 8
1.5 Designated use..................................................................................... 9
1.6 Codes and standards............................................................................ 9
1.7 Noise and vibration ............................................................................. 10
2 Scope of supply, transport and storage 10
2.1 Items supplied..................................................................................... 10
2.2 Transport ............................................................................................ 10
2.3 Storage ............................................................................................... 10
3 Product description 11
3.1 General description............................................................................. 11
3.2 Operation and functional elements ..................................................... 12
4 Accessories 17
5 Before initial operation 18
5.1 Setting up tool holder.......................................................................... 18
5.2 Ambient conditions ............................................................................. 18
5.3 Charging the battery ........................................................................... 18
5.4 Changing the screw inserts ................................................................ 18
6 First Operation 19
6.1 Carrying out the rundown ................................................................... 19
6.2 Operating status ................................................................................. 19
7 LCD display 21
7.1 Result display ..................................................................................... 21
7.2 Status display ..................................................................................... 22
7.3 Operating menu .................................................................................. 24
7.4 System error messages ..................................................................... 36
6 P1890E/EN 2010-08 P1890E-EN_2010-08_17BP-BIVZ.fm, 10.09.2010
8 Maintenance 39
8.1 Cleaning instructions .......................................................................... 39
8.2 Service schedule ................................................................................ 39
8.3 Lubricants ........................................................................................... 40
8.4 Disassembling gear ............................................................................ 40
9 Troubleshooting 41
10 Spare parts 49
10.1 Gear.................................................................................................... 50
10.2 Tool holder (optional).......................................................................... 52
10.3 Fixture order list .................................................................................. 53
11 Technical data 55
11.1 Dimensions of 17BP ........................................................................... 55
11.2 Dimensions of tool holder (optional) ................................................... 56
11.3 Performance Data............................................................................... 57
11.4 Electrical data ..................................................................................... 58
12 Service 61
12.1 Recalibration....................................................................................... 61
13 Disposal 61
91b_1_5 en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 7
Safety
1
1 Safety
1.1 Warnings and notes
Warning notes are identified by a signal word and a pictogram:
• The signal word describes the severity and the probability of the impending danger.
• The pictogram describes the type of danger.
WARNING!
Indicates a potentially hazardous situation which, if not avoided, could result in serious injury.
CAUTION!
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property and environmental damage. If this warning is not observed, injuries, property or environmental damage may occur.
Class 2 laser product Class 2 laser scanners use a laser diode that produces a low-power visible light beam that is comparable to a very bright source of light, such as the sun. Do not look into the laser beam when the laser is on. Doing so can cause damage to the eyes.
NOTE
General notes
include application tips and useful information but no hazard warnings.
LASER RADIATION DO NOT LOOK INTO THE BEAM CLASS 2 LASER IN ACCORDANCE WITH EN 60825-1:1994 P < 1mW; λ = 630 nm
Safety
1
1.2 Basic requirements for safe working practices
You should read all instructions. Nonobservance of the instructions below may result in electrical shock, burns and serious injuries.
1.3 Operator training
All operators must be trained and experienced before operating the 17BP. The 17BP may be repaired by authorized technicians only.
1.4 Personal protective equipment
When working
• Wear the protective goggles to protect against spurting metal splinters.
Danger of injury by being wrapped up in and caught by machinery
• Wear a hairnet.
• Wear close-fitting clothing.
• Do not wear jewelry.
CAUTION! Work area
➔ Ensure there is enough space in the work area.
➔ Keep the work area clean.
➔ Electrical safety
➔ Protect the 17BP from rain and moisture. Use only in the inner zone (IP40).
➔ Follow the safety instructions printed on the battery and charger.
➔ Use 17BP only with power supply (PS) by Cleco.
Safety of persons
➔ The head can close when pushing the start button inadvertently (eg when putting down the tool). Fin-
gers can be bruised or severed. Do not reach into the open head.
➔ Ensure a secure standing position. Maintain balance.
➔ Make sure that the PS is securely installed before operating the 17BP.
➔ Hold the 17BP tightly in the hand – be prepared for high short-term reaction torques.
➔ Do not carry the 17BP with the finger on the start button –
prevent accidental operation.
➔ Do not open the battery. Acid will cause injury.
➔ Do not look into the laser beam of tools with built-in barcode scanners.
➔ Follow generally valid and local safety and accident prevention rules.
Safe working with and around fastening tools
➔ Inspect bits for visible damage and cracks. Replace damaged bits immediately.
➔ Disconnect the 17BP from the PS before replacing the bits.
➔ Only use bits for machine-controlled fastening tools.
➔ Only use bits from Cleco, see 10.9 Socket for C1, C3, optional, page 66.
➔ Do not attach sockets on the head aslant.
➔ Make sure that the bits are securely inserted.
91b_1_5 en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 9
Safety
1
1.5 Designated use
The 17BP is designed exclusively for fastening and releasing threaded fasteners. The communication with the controller is allowed only over the following interface ports:
• Do not use it in areas where there is a risk of explosion.
• Do not open it or modify it structurally.
• Only use with accessory parts which are approved by the manufacturer (see 4 Accessories, page 17).
• Do not use as a hammer or for re-bending.
1.6 Codes and standards
It is mandatory that national, state and local codes and standards be followed.
1.6.1 FCC conformity
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
1.6.2 Canada conformity
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
1.6.3 EMC
Industrial environment EMC limit class A. The tool complies with the following EMC standards: DIN EN 61000-6-4 Emitted interference DIN EN 61000-6-2 Interference immunity
Types Communications
All IrDA interface port of the tool holder, order no. 935290
17BPR… 868 MHz with base station, order no. 961300 (EU)
17BPX... WLAN standard IEEE 802.11b
17BPZ… WPAN standard IEEE 802.15.4
Scope of supply, transport and storage
2
1.6.4 Data transmission
WLAN
EN 50371:2002 EN 301489-17 V1.2.1 EN 300328 V1.6.1
868 MHz
EN 301489-3 V1.4.1 EN 50371:2002 EN 300220 V1.1.1
RF15.4
EN 50392 EN 300328 EN 300220 V1.1.1 FCC Part 15.247 / RSS-210
1.6.5 Barcode scanner
• 21CFR1040.10 and 1040.11 except for deviations in accordance with Laser Notice 50 of July 26, 2001.
• EN60825-1:1994+ A1:2002 +A2:2001
• IEC60825-1:1993+A1:1997+A2:2001
1.7 Noise and vibration
Noise level< 60 dB(A) free speed (without load) according to DIN EN ISO 4871:1997-03. Vibration values < 2.5 m/s² according to DIN EN ISO 20643:2005-03.
2 Scope of supply, transport and storage
2.1 Items supplied
Check shipment for transit damage and ensure that all items have been supplied: 1 17BP 1 Marking foil 1 This instruction manual 1 Declaration of Conformity 1 Factory test certificate for transducers
2.2 Transport
Transport and store the 17BP in the original packaging. The packaging is recyclable.
91b_1_5 en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 11
Product description
3
2.3 Storage
For short-term storage and for protection against damage:
➔ Place the 17BP in the tool holder.
For storage longer than 100 hours:
➔ Disconnect battery from the 17BP.
The battery is discharged by the electronics integrated in the tool.
3 Product description
3.1 General description
• Sturdy, brushless motor with resolver. Shutoff is torque/angle-controlled.
• LCD display with information on status, torque and angle.
• Green OK and red NOK LED display provides information on the current fastening result.
• LED lighting makes it possible to find the screw point quickly.
• Clockwise/counterclockwise rotation
• Low vibration level
• Servo and fastening electronics are integrated in the 17BP.
• Fastening parameters are set with the controller or to a computer.
• Data is transmitted between the controller and tool via
- infrared (IrDA)
Parameters and rundown results are transmitted to the control or to a computer simply by placing the 17BP in the tool holder.
- 868 MHz
- WLAN (IEEE 802.11b/g)
- RF15.4 (IEEE 802.15.4).
• Power supply via
- Akkupack 26 V / 44 V
- Power Modul 48 V
• Built-in acoustic signal. The signal is activated after barcodes are scanned. It can also be activated after NOK rundowns for a programmable time.
Object Time period Storage temperature
17BP without PS No guideline -25 °C to +40 °C (-13 to 104 °F)
Product description
3
3.2 Operation and functional elements
This chapter describes operational and functional elements and their tasks in the order of their respective item nos.
Item Designation
<F1>, <F2> Function keys
2 LED display
3 Start button
4 Reverse switch
5 IrDA (infrared interface port)
6 Set torque – stick-on marking foil
7 LED lights for fast location of the fastening position
8 Power supply (PS); accupack 26 V shown
9 LCD display with information on torque, angle and status
10 Barcode scanner
11 Wireless module
8
<F2><F1>
11
3
4
10
2
2
9
6
5
7
2
91b_1_5 en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 13
Product description
3
3.2.1 Function keys
Left function key <F1>
• Confirm error message
➔ Press once.
Programmable: Depending on how the key is programmed, actions can be carried out by pressing it briefly.
• Exit menu
➔ Press for two seconds.
Right function key <F1>
• Activate menu
➔ Press until the display shows the Main menu (for additional information, refer to 7.3 Operating menu,
page 24).
• Select functions, if menu is activated
➔ Press for two seconds. Alternatively, the start button can be pressed.
3.2.2 LED display
The LED display shows the respective operating status and the result of the last fastening sequence (see
6.2 Operating status, page 19):
Software update
During Software Update, the actual programming process is indicated by rapid flashing alternating at irregu­lar intervals between red and green.
LEDs Operating status Result
after screwing cycle
Steady light Green Active OK
Steady light Red Active NOK
Flashing light Green – low frequency
Energy saver mode
Off Sleep
If Linking is selected on the controller:
Flashing light Green – high frequency
Active / Settings: Linking Linking OK
Flashing light Red Active / Settings: Linking Linking NOK
NOTE
Do not interrupt programming by removing the PS during this phase.
Product description
3
3.2.3 Start button
According to settings the start button has 3 different functions:
• It activates the LED lighting.
➔ Press the start button halfway down and hold it.
• It starts the motor, the LED light goes out.
➔ Press the start button all the way down.
• It activates the barcode scanner—only for types of the 17BP series.
➔ Press the start button all the way down.
3.2.4 Reverse switch
The reverse switch changes the rotation direction of the 17BP:
Clockwise rotation – for screwing in screws Press reverse switch as far as it will go.
When the start button is pressed Active appears on the LCD display.
Counterclockwise rotation – for loosening or screwing out screws Press reverse switch as far as it will go.
When the start button is pressed Left appears on the LCD display.
3.2.5 IrDA interface port
The 17BP communicates with the controller or a computer (TMEB-COM) via the IrDA interface port. For secure data transmission and for programming the 17BP, place the 17BP in the tool holder with IrDA inter­face port, Order no. 935144. Data transmission is possible in the Active, Energy saver mode and Standby operating modes, but not possible in Sleep (see 6.2 Operating status, page 19).
3.2.6 Radio interface port
Tools are equipped with an wireless interface port in addition to the IrDA interface port.
The tool uses the radio interface port for continuous communication with the controller. This interface port is used to transmit both the parameters and the rundown results. Data transmission is possible in the Active, Energy saver mode and Standby operating modes, but not possible in Sleep (see 6.2 Operating status, page 19). Programming and setting up the radio interface port are described in the programming manual of the controller.
NOTE
If the data transmission has been interrupted, the 17BP reports Synch error on the LCD display. Replace the 17BP in the tool holder. The complete data transmission is acknowledged on the display with Remain 512.
Type Communication necessary counterpart
17BPR… RF868 MHz Base station order no. 961300
17BPX… WLAN Standard IEEE 802.11b Access Point according to Standard
IEEE 802.11b
17BPZ… WPAN Standard IEEE 802.15.4 Base station order no. 961390
91b_1_5 en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 15
Product description
3
3.2.7 Identification – set torque
To identify the set torque on the 17BP, glue the corresponding marking foil to the right and the left of the LCD display.
3.2.8 LED lighting
LED lighting make it possible to quickly find the screw point. 3 different activation methods are possible. Define the method by programming the controller correspondingly:
• Activation by pressing the start button halfway down (3.2.3 Start button, page 14).
• Time-controlled beginning at start
• You also have the option of disabling it.
The lighting distance is up to 19.7" (500 mm).
3.2.9 Power supply
See Instruction manual Accupack / Instruction manual Power Module PM48.
3.2.10 LCD display
See 7 LCD display, page 21
NOTE
After the tool is switched on, it can take up to 35 seconds until the communication via WLAN is active.
Order No. 935078
Product description
3
3.2.11 Barcode scanner
For tools of the 17BP series, the built-in barcode scanner is a class 2 laser scanner with a wavelength of 650 nm.
The barcode scanner reads one-dimensional linear barcodes:
Depending on how the controller is programmed, there are two different operating modes:
Barcode as release for further rundowns
➔ Press the start button on the tool; this activates the barcode scanner.
The successful scan is acknowledged by an acoustic signal.
➔ Press the start button on the tool again; this starts the rundown.
If is necessary to read another barcode, proceed as follows.
Barcode not necessary as release for further rundowns
➔ From the Scanner tool menu, select Read barcode. ➔ Press the start button on the tool; this activates the barcode scanner.
The successful scan is acknowledged by an acoustic signal.
➔ Press the start button on the tool again; this starts the rundown.
Alternative: Assign the Read barcode function to the left function key <F1> on the tool.
➔ Press the left function key <F1> on the tool once. ➔ Press the start button on the tool again; this activates the barcode scanner.
Programming the barcode scanner is described in the programming manual of the controller.
CAUTION!
Eye injury from class 2 laser beam
➔ Do not look into the laser beam window when the laser is on. ➔ Repair any damage immediately.
Damage of the optical components can cause laser radiation.
➔ Modifications to the barcode scanner and procedures not outlined in these operating instructions
are strictly prohibited.
➔ Take defective devices out of operation immediately.
Scanning operation Acoustic signal
• Successful
50 ms long
• Faulty
• Not within 3 seconds
• Canceled by pressing the start button
3 times in rapid succession
LASER RADIATION DO NOT LOOK INTO THE BEAM CLASS 2 LASER IN ACCORDANCE WITH EN 60825-1:1994 P < 1mW; λ = 630 nm
91b_1_5 en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 17
Accessories
4
4 Accessories
Accupack, Li-ion, 26 V Order no. 935377
Accupack, Li-ion, 44 V Order no. 936400
Battery charger, Li-ion 26 V (110 – 230 VAC) Order no. 935391 – 1-fold Order no. 935302 – 4-fold
Battery charger, Li-ion 44 V (85 – 270 VAC) Order no. 936491PT – 1-fold
Power Module PM48 Order no. 961350
Adapter cable Order no. 961341-030 – 3 m Order no. 961341-060 – 6 m Order no. 961341-080 – 8 m Order no. 961341-100 – 10 m
Extension cable Order no. 961342-030 – 3 m Order no. 961342-060 – 6 m Order no. 961342-080 – 8 m Order no. 961342-100 – 10 m
With IrDA interface, RS232 connection cable Order no. 935144
Without IrDA interface, RS232 connection cable Order no. 935396
RS232 Extension cable (IrDA) Order no. 935154 – 3 m (9.84") Order no. 935155 – 6 m (19.7") Order no. 935157 – 10 m (32.8")
Protective sleeve Order no. 941407 – Pistol Order no. 941410 – Scanner
Before initial operation
5
5 Before initial operation
The 17BP has been configured by Cooper Power Tools & GmbH & Co. OHG. A setting for your specific screw joint needs must only be made with the controller or a computer by a qualified person. For more infor­mation, refer to the controller programming manual.
5.1 Setting up tool holder
➔ Mount the tool holder on a stable base.
For tool holder with IrDA interface port:
➔ Select the location in such a way that no outside light shines onto the tool holder.
This can inhibit data transmission.
➔ Lay the connection cable in such a way that there is no danger that persons can trip.
5.2 Ambient conditions
5.3 Charging the battery
Battery is only partly charged when delivered.
➔ Charge fully before first use. See Instruction manual accupack.
5.4 Changing the screw inserts
Abb. 5-1
Screw bits (GETA / APEX recommended): Connection in accordance with DIN 3126, form E 6,3 (¼" shank).
Ambient temperature 0 °C (32 °F) to maximum +40° C (+104° F)
Humidity 0 to 80 %, not with dew
Working height up to 1000 m above sea level
1.
2.
1.
2.
Insertion
Removal
91b_1_5 en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 19
First Operation
6
6 First Operation
6.1 Carrying out the rundown
Make sure that the battery is securely installed before operating the 17BP. The 17BP is now ready for use.
➔ Press and release the start button: the LCD display reads Ready.
Types with wireless transmission continuously communicate with the controller. The tool automatically receives the parameters and, when the rundown is complete, automatically sends the rundown results to the control system. Programming and setting up the wireless interface port are described in the program­ming manual of the controller. Types without wireless transmission must be placed in the tool holder when the rundown is complete. The rundown results are transmitted and shown under the Run screen menu item.
6.2 Operating status
The operating modes change in the following order. The following functions are available depending on the display:
Operating status
LED display
LCD display Function
Active Steady light:
Red – Rundown NOK Green – Rundown OK
On Screws
Data transmission
Automatic switch to the following after 1 minute idle time:
Energy saver mode
Flashing light Green Off Data transmission
Automatic switch to the following after further 10 minutes:
Sleep Off Off Data transmission not possible
Manual switch from Sleep to Active: Press down start button and hold down for approx. 1 second. To switch off the 17BP manually, pull out the battery.
First Operation
6
91c_LCD en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 21
LCD display
7
7 LCD display
The LCD display on the tool is divided into the result display, status display, operating menu and system error messages.
7.1 Result display
First line – result:
The status is displayed in alternation with the Application being used.
The LCD display consists of a three lines, each with 6 characters, to display the status, torque and angle. The result display is updated after the rundown ends.
OK Result is OK
NOK Result is not OK
OFF Torque encoder offset error
CAL Torque encoder calibration error
ENC Angle encoder error
IP Current overload in output section
IIT Requested motor output is too high
TMAX Maximum fastening time exceeded
RC Rundown terminated by disabled start signal
TS Depth sensor signal was enabled at start or
was subsequently disabled during the rundown (only for 17BP series)
Tq< Torque too low
Tq> Torque too high
A< Angle Low
A> Angle High
Error Error occurred
Second line – Shut-off torque in Nm:
T Torque Target
Third line – Shut-off angle in degrees:
A Shut-off angle
The symbol at the top right shows an interrupted data connection to the control.
OK T12.00 A100
OK T12.00 A100
22 P1890E/EN 2010-08 91c_LCD en bedingt.fm, 10.09.2010
LCD display
7
7.2 Status display
The status display is divided into the "Standard" and "Linking" modes. "Standard" is selected if "Linking" is not enabled at the control system
➔ See Advanced Application Builder\Linking). The application is selected at the <Run Screen>
or via the App. selection inputs.
No other status messages take priority. The tool is ready.
Number of remaining rundowns that can still be carried out until the rundown data memory is full and the rundown data have to be transmitted to the control.
Emergency strategy active. Indicates that the emergency strategy is currently enabled and thus that no connection to the control must exist. A maximum of 512 rundowns can be carried out.
All fastening sequences have been completed.
➔ Synchronize the tool with the control once again.
No fastening sequences have been initialized.
➔ Synchronize the tool with the control once again.
No fastening sequence parameters have been set.
➔ Check the Application and Tightening group selected on the control to determine
whether the tool settings and process programming have been carried out.
Application locked.
➔ Synchronize the tool with the control once again.
Reject Release active. The Reject Release was programmed in the control.
➔ See Advanced Application Builder\Reject Release. ➔ Depending on the programming, unlock the tool via the external input NOK release
or Release on Backoff. For unlocking via the external input NOK release, set the external input and synchronize it with the control.
Ready
Remain 512
Emerge Strate
Job comple Sync
No Job Sync
Parame not set
App locked Sync
Reject Releas Sync
91c_LCD en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 23
LCD display
7
Additional messages in "Linking" mode
Error in last data synchronization with the control.
➔ Synchronize the tool with the control once again.
Tool has not yet been synchronized with a control.
➔ Synchronize the tool with the control for the first time.
The Tool Enable input is missing.
➔ Set the Tool Enable input. ➔ Synchronize the tool with the control once again.
This message can appear only if External Tool Enable has been activated in Advanced Application Builder\System settings.
No barcode was detected within the timeout or an invalid barcode was read. The display switches to Expect barcod.
➔ Scan the barcode in again.
First line: The next position to be fastened. Second line: Number of positions. Third line: Number of repetitions at this position in case of an NOK rundown.
Linking has been canceled without a batch result. Not all of the positions in the tightening group have been programmed.
➔ Check the Application and Tightening group selected on the control to determine
whether the tool settings and process programming have been carried out.
Linking result OK.
Linking result NOK.
Linking disabled.
➔ Synchronize the tool with the control once again.
Sync Error
Tool not set
Input Enable Missin
Need Part ID
N.Pos1 of 3 Rpl 0
Linkin No Result
Linkin OK
Linkin NOK
Linkin locked Synch
24 P1890E/EN 2010-08 91c_LCD en bedingt.fm, 10.09.2010
LCD display
7
7.3 Operating menu
7.3.1 General
The operating menu on the tool is divided into a main menu and submenus. You can navigate through the menus using the two function keys below the LCD display. In the following description, <F1> is used for the left function key and <F2> is used for the right function key. The menu is activated by pressing the right function key, <F2>. The menus can be disabled by configuring appropriate parameter in the controller. Basic functions:
➔ <F2>: Activate main menu. ➔ <F1>: Go to previous menu item. ➔ <F2>: Go to next menu item. ➔ Press <F1> longer than 2 seconds
to go to the next higher menu level. If the main menu is activated, the system goes into production mode.
➔ Press the start button or <F2> longer than 2 seconds
to activated the highlighted item or execute the highlighted action. Actions that start the tool can be car­ried out only by pressing the start button.
➔ If the menu is enabled, no rundowns are possible. ➔ Each submenu has an entry for Back.
Enables the main menu.
Back
91c_LCD en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 25
LCD display
7
7.3.2 Structure
Main
Administration Administration Diagnostics Date / Time Set position Counter display Scanner Serial number RF settings Software version Back Servo
Emergency strategy Back
Diagnostics
TQ calibration TQ measurement Angle encoder Voltages Speed Back
Set position
Next position Reset Linking Back
Scanner
Read barcode Back
WLAN
17BPX…
Wireless module version MAC address IP address Subnet mask Gateway SSID Signal strength Back
868 MHz
17BPR…
Wireless module version Channel Network ID Tool ID Power Back
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LCD display
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7.3.3 Main menu
RF15.4 / IEEE802.15.4
17BPZ…
Channel
PAN ID
Tool ID
Power
Encryption
Wireless module Serial no.
Wireless module version
Signal RSSI
Back
Administration – General items such as Date/Time, Counter display, etc.
Diagnostics – Diagnostic functions for the tool.
Position – Selects the position to be used next.
Scanner – Deletes a previously read barcode and activates a new read cycle.
RF settings – Displays the settings used for wireless transmission.
>Main Admini strati
>Main Diag­nostic
>Main Posi­tion
>Main Scan­ner
>Main RF-SET WLAN
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7.3.4 Administration submenu
Date/Time
Displays the tool system time. The system time can be displayed in US or European format.
➔ Refer to "Setting the system time on the control" under
Administration\Date\Time.
Counter display
The tool counter display is incremented after each rundown throughout the service life of the tool.
➔ Refer to control under Diagnostics\Tool\Tool Memory.
Serial number
Displays the tool serial number.
➔ See serial number on the control under
Tool or Diagnostics\Tool\Tool Memory.
Control software version
Displays the installed software version.
Servo software version
Displays the installed software version.
NOTE
The emergency strategy can be enabled only if this is enabled on the control.
➔ See Advanced Application Builder\System settings Emergency strategy enabled.
Emergency strategy disabled.
➔ See Advanced Application Builder\System settings\Enable
emergency strategy.
Emergency strategy off. If the emergency strategy has been enabled on the control, see
See Advanced Application Builder\System settings\Enable
emergency strategy
The emergency strategy can be enabled and disabled via the tool start button or by pressing <F2> for 2 seconds. The Emergency strategy is disabled automatically when the tool links to the control.
Time 07:47
30.09
Counte 99 XXXXXX
S/N 000000 245
Vers. V1.00. 00
Servo V:T108 N00015
Emerge Strate locked
Emerge Strate Off
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Emergency strategy on. If the emergency strategy is enabled and Linking is disabled, the fastening parameters of the last selected Application are used. For Linking operating mode, all steps are used with the corresponding parameters of the last selected Tightening Group. The memory of the tool stores data from up to 512 rundowns. If more rundowns than this are executed while the Emergency strategy is active, the oldest results are always discarded once 512 rundowns have been recorded.
Emergency strategy active. Is displayed during fastening.
Emerge Strate On
Emerge Active
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7.3.5 Diagnostics submenu
TQ calibration
This test function cyclically recalibrates the system with the values used immediately before the start of a rundown. For this, the tool must not be tensioned! First line: Calibration test and status. Second line: TQ calibration voltage. Third line: Offset voltage. If a value lies outside the tolerance range, the corresponding error is displayed.
TQ measurement
In this test function, after the start button is pressed, the same calibration is carried out as immediately before the start of a rundown. For this, the tool must not be tensioned! Then, the tool starts with speed "0". The torque is continuously measured and displayed until the start button is released. Second line: Current torque. Third line: Peak value, highest value since the start button was pressed.
Angle encoder
The start button starts the tool at 30 % of the maximum speed. After one revolution of the output shaft (nominal angle 360°), measured with the resolver, the tool is stopped. During a fixed dwell time of 200 ms, any further angle pulses occurring are traced. The total result is shown as Actual Angle. If the test run is not terminated by a monitoring criterion and the batch result is greater than or equal to 360 degrees, it is evaluated and displayed as OK. Monitoring criteria are the torque and a monitoring time.
If the torque exceeds 15 % of the calibration value (even during the dwell time), or if the monitoring time of 4 seconds expires, the test run is terminated with a TQ> or TMAX result. However, you specifically need to check whether the output shaft has actually turned by the value indicated (e. g. by placing a mark on the spindle). If the angle reached by the output shaft does not agree with the value displayed, either the angle factor has been entered incorrectly or the resolver is defective.
Voltages
Second line: Current battery voltage. To ensure high utilization potential, this voltage is monitored continuously during fastening operation. If the voltage drops below limit, a warning output on the tool. Third line: Programmed value. This can be changed using the control
(under Tool).
Speed
The start button starts the tool at the maximum speed. Second line: Current output shaft speed. Third line: Current torque. Rotational speed measurement is based on the angle information of the resolver. If you release the start button, the tool stops. As a safety function the torque is monitored by the tool transducer. If it exceeds 15 % of its calibrated value, the speed measurement is terminated.
Cal OK K 1.11 O 0.00
Value Rated value Tolerance
TQ calibration voltage: 1.10 V ± 45 mV Calibration offset 0 V ± 58 mV
Torque T 5.57 T 8.23
Angle A 360 OK
Voltage V26.40 U19.00
Speed Rpm466 T 0.02
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7.3.6 Set position submenu – only with Linking enabled
7.3.7 Scanner submenu – only for types of the 17BP…S… series
7.3.8 WLAN wireless transmission submenu – only for types of the 17BPX… series
The WLAN RF settings submenu shows the settings being used. If no actions are carried out, the menu is automatically exited after 60 seconds. Programming the RF settings for WLAN data transmission is described in the programming manual of the control.
Selects the position to be used next.
You can skip the position. You can select the position to be used next using the function keys:
➔ <F1>: Activate the previous position.
➔ <F2>: Activate the next position.
➔ Press the start button or <F2> longer than 2
seconds to accept the select and display the next menu item.
➔ Press <F1> longer than 2 seconds
to delete the selection and exit the menu.
Reset linking to position 1. The machine operator can cancel Linking.
Scanner – Deletes a previously read barcode and activates a new read cycle.
➔ Press the Start button or <F2> for longer than 2 seconds.
Displays the installed software version of the wireless module.
MAC address display
>Posit Change Positi
Select Positi 2/6
>Posit Reset Positi
>Scann Activa Scanne
Versio #27173 Dec 1
MAC 00302e e162f8
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7.3.9 868 MHz wireless transmission submenu – only for types of the 17BPR… series
The 868 MHz RF settings submenu shows the settings being used. If no actions are carried out, the menu is automatically exited after 60 seconds. Programming the RF settings is described in the control programming manual.
IP address display
Subnet display
Gateway display
Display SSID. Only a maximum of the first 12 characters are displayed.
When the start button is pressed, the current wireless signals are displayed.
17BPX…: N = Signal strength (%) S = Signal strength (dBm)
Displays the installed software version of the wireless module.
Displays the radio channel being used and allows you to configure settings. With 868 MHz, you can select channel 1 – 3.
➔ <F1>: Activate a lower channel.
➔ <F2>: Activate a higher channel.
➔ Press the start button or <F2> longer than 2
seconds to accept the select and display the next menu item.
➔ Press <F1> longer than 2 seconds
to delete the selection and exit the menu.
IP 010 .122.0
77.110
Sub255 .255.2
40.0
Gat010
122.0
61.001
SSID CPT
N: 34 S: -60
Versio B868 MC-tin
Chan­nel 1/3
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NOTE
The channel must match the set channel of the base station.
Defines the network identification. You can operate no more than 4 tools per net­work ID.
➔ <F1>: Activate a lower network ID.
➔ <F2>: Activate a higher network ID.
➔ Press the start button or <F2> longer than 2
seconds to accept the select and display the next menu item.
➔ Press <F1> longer than 2 seconds
to delete the selection and exit the menu.
NOTE
The network ID must match the set network ID of the base station.
Displays the tool ID and allows you to configure settings. You can select a channel from 1 – 4.
➔ <F1>: Activate a lower network ID.
➔ <F2>: Activate a higher network ID.
➔ Press the start button or <F2> longer than 2
seconds to accept the select and display the next menu item.
➔ Press <F1> longer than 2 seconds
to delete the selection and exit the menu.
NOTE
Each tool can be used only once for each base station.
Networ ID 1/16
Tool ID 1/4
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7.3.10 Wireless transmission RF15.4 submenu only available on models from series 17BPZ…
The RF15.4 wireless transmission submenu shows the settings being used. If no actions are carried out, the menu is automatically exited after 60 seconds. Programming the wireless settings is described in the controller programming manual.
Displays the transmission power and allows you to configure settings.
➔ <F1>: Activate a lower transmission power.
➔ <F2>: Activate a higher transmission power.
➔ Press the start button or <F2> longer than 2
seconds to accept the select and display the next menu item.
➔ Press <F1> longer than 2 seconds
to delete the selection and exit the menu.
For 868 MHz, the maximum transmission power depends on the selected channel. If channel 1 is selected, you can choose between 1, 5, 10, and 25 mW for the transmission power. If channel 2 or 3 is selected, you can choose either 1 or 5 mW for the transmission power.
➔ Press the start button or <F2> longer than 2
seconds to accept the select and display the next menu item.
➔ Press <F1> longer than 2 seconds to delete the selection and exit the
menu.
Displays the radio channel being used and allows you to configure settings. Channel 11 – 26 as per IEEE802.15.4 are available for selection (2.4 GHz range).
Displays the radio channel being used and allows you to configure settings.
➔ Start button>: show channel (default: 21).
➔ <F1>: Activate a lower channel.
➔ <F2>: Activate a higher channel.
➔ Press the start button or <F2> longer than 2 seconds
to accept the selection and display the next menu item.
➔ Press <F1> longer than 2 seconds
to delete the selection and exit the menu.
NOTE
The channel must match the set channel of the base station.
Defines the network identification. You can operate no more than 4 tools per PAN ID.
➔ Start button>: show PAN ID (default: C007).
Power 25 mW
RF15.4 Chan­nel
Chan­nel 21
RF15.4 PAN
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The PAN ID consists of 4 hexadecimal numbers. A maximum of 65 535 different PAN IDs are therefore available. Cursor flashes under the number to be modified:
➔ <F1>: lower number
➔ <F2>: higher number.
➔ Press the start button:
the selected number is adopted and the cursor moves to the next number.
➔ Press <F1> longer than 2 seconds
to delete the selection and exit the menu.
➔ Press <F2> longer than 2 seconds
to confirm the selection and exit the editing field.
Once all 4 numbers are confirmed, the editing field closes.
NOTE
The PAN ID must match the preset PAN ID of the base station.
Displays the tool ID and allows you to configure settings. You can select a channel from 1 – 4.
➔ Start button>: show tool ID (default: 1).
➔ <F1>: Activate a lower network ID.
➔ <F2>: Activate a higher network ID.
➔ Press the start button or <F2> longer than 2 seconds
to accept the selection and display the next menu item.
➔ Press <F1> longer than 2 seconds
to delete the selection and exit the menu.
NOTE
Each tool can be used only once for each base station.
Displays the transmission power and allows you to configure settings. 5 transmission power settings are available.
Displays the transmission power and allows you to configure settings.
➔ <Start button>: show power settings on display (default: maximum).
➔ <F1>: Activate a lower transmission power.
➔ <F2>: Activate a higher transmission power.
➔ Press the start button or <F2> longer than 2 seconds
to accept the selection and display the next menu item.
➔ Press <F1> longer than 2 seconds
to delete the selection and exit the menu.
PAN
1234
RF15.4 Tool ID
RF15.4 Power
Power
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7
Display Transmission power
dBm
Transmission power
mW
01
-2 0.63
-4 0.40
-6 0.25
-10 0.10
Displays the data transmission encryption. AES = Advanced Encryption Standard, code length = 128 bit.
On and Off are available for selection.
➔ Start button>: show encryption (default: off).
➔ <F1>: Activate On.
➔ Press the start button or <F2> longer than 2 seconds
to accept the selection and display the next menu item.
➔ Press <F1> longer than 2 seconds
to delete the selection and exit the menu.
NOTE
On / Off must match the preset PAN ID of the base station.
Displays the wireless module serial number.
Displays the firmware and hardware version of the RF15.4 module. This serial number is also the MAC address of the wireless module.
RF15.4 AES
AES
On
S:0013 A20ЧЧЧ ЧЧЧЧЧЧ
Vers. 10A5 1707
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7.4 System error messages
Displays the current RSSI value. RSSI = Received Signal Strength Indication, indication of the reception strength of wireless communication systems. The lower the RSSI value, the poorer the signal strength. Value range: 0 (very good) to -100 (no reception). If the tool is positioned in the direct vicinity of the base station and the transmission power is preset to maximum, the RSSI value should be between -30 and -55. Data transmission become unreliable if the RSSI value falls below -85.
NOTE
If an error is displayed, fastening is disabled until the error is acknowledged with the left-hand button on the tool. In the event of serious hardware errors, the tool is not enabled again even after the error is acknowledged, and must be returned to the manufacturer for repair.
Initialization error in tool servo.
➔ Remove the battery and then re-insert it. If this does not help: ➔ Return tool to Sales & Service Centers for repair.
Speed specification from the measuring board to the servo is faulty.
➔ Remove the battery and then re-insert it. If this does not help: ➔ Return tool to Sales & Service Centers for repair.
Too much power is being demanded from the tool.
➔ Switch the tool off for a time so that it can cool down. ➔ Increase the cycle time, reduce the fastening time or the torque.
The servo's current sensor is detecting a current offset error.
➔ Return tool to Sales & Service Centers for repair.
Collective servo error caused by hardware.
➔ Return tool to Sales & Service Centers for repair.
The current set point has been exceeded. There may be a short circuit.
➔ Return tool to Sales & Service Centers for repair.
RF15.4 Signal
Servo Error Init
Servo Error PWM
Servo Error IIT
Servo Error IOFF
Servo Error Other
Servo Error IP
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The servo has overheated.
➔ Switch the tool off for a time so that it can cool down. ➔ Increase the cycle time, reduce the fastening time or the torque.
The tool motor has overheated.
➔ Switch the tool off for a time so that the motor can cool down. ➔ Increase the cycle time, reduce the fastening time or the torque.
Operating voltage is outside the admissible range.
➔ Change the battery. If this does not help: ➔ Return tool to Sales & Service Centers for repair.
Current at servo output stage is too high. There may be a short circuit.
➔ Return tool to Sales & Service Centers for repair.
Tool angle encoder is sending incorrect signals to the servo amplifier.
➔ Return tool to Sales & Service Centers for repair.
Warns that battery is running low.
➔ Recharge battery or replace it with one that is already charged.
Servo firmware is not compatible with measuring board software.
➔ Update servo firmware.
The rundown counter could not be read or written to.
➔ Return tool to Sales & Service Centers for repair.
Tool memory could not be read.
➔ Return tool to Sales & Service Centers for repair.
Two-stage start button defective.
➔ Return tool to Sales & Service Centers for repair.
Servo Error Temp >
Servo Error TempM>
Servo Error Voltag
Servo Error Curr>
Servo Error Angle
Low voltag warnin
Servo Error Ande80
Tool Error Counte
Tool Error Ident
Tool Error Start
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Transducer reference voltage error.
➔ Return tool to Sales & Service Centers for repair.
Transducer calibration voltage error. Tool was not discharged at time of calibration.
➔ Allow tool to discharge and try again. If this does not help: ➔ Return tool to Sales & Service Centers for repair.
Transducer offset voltage error. Tool was not discharged at time of calibration.
➔ Allow tool to discharge and try again. If this does not help: ➔ Return tool to Sales & Service Centers for repair.
General collective error. Return tool to Sales & Service Centers for repair.
The battery is empty.
➔ Replace the battery
The rundown evaluation torque was not reached.
➔ Repeat the current rundown.
Transd Ref.V. Error
Trans CAL Error
Trans Off Error
Unknow Error
Batter empty
-> off
No result
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Maintenance
8
8 Maintenance
8.1 Cleaning instructions
For tools with a built-in barcode scanner, the window must be free of dirt.
➔ Clean it regularly—or immediately, if it becomes dirty—using a damp cloth and a conventional window
cleaner. Do not use acetone for cleaning. A dirty window may make it impossible to read barcodes.
8.2 Service schedule
Repairs may only be carried out by Cooper Power Tools & GmbH & Co. OHG authorised personnel. Regu­lar maintenance reduces operating faults, repair costs and downtime. In addition to the following service schedule, implement a safety-related maintenance program that takes the local regulations for repair and maintenance for all operating phases of the tool into account.
CAUTION!
Danger of injury due to unintentional activation
– before service - disconnect the 17BP from the battery.
After … fastening cycles
1)
)
1) For the number of fastening cycles, refer to the counter display in 7.3.4 Administration submenu, page 27
Actions
100.000
➔ Check to ensure the accu adapter, scanner and radio adapter
are seated securely.
➔ Check the tool and PS for damage. ➔ Check to ensure scanner window is transparent. ➔ Check to ensure PS contacts are clean. ➔ Check to ensure battery charger is clean. ➔ Check the gearing for leaks
500,000
➔ Use grease-dissolving agent to clean the gearing components
and then regrease, see
10.1 Gear, page 50.
➔ Check the gearing components for wear and replace if neces-
sary.
➔ Check battery guide, locking mechanism and contacts for wear
and replace if necessary.
1 million
➔ Recommendation: Recalibrate tool, see 12.1 Recalibration,
page 61.
2.5 million
➔ General overhaul. Send it to Sales & Service Centers.
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Maintenance
8
8.3 Lubricants
For smooth function and a long service life, use of the correct grease type is essential.
Grease lubricants according to DIN51502 /ISO3498
8.4 Disassembling gear
Notes
If the 17BP is opened, the warranty is voided. Only specialized technicians should be allowed to open the gear for maintenance reasons.
Order no. Packing
unit
DIN
51502
Nye
Lubricants,
Inc.
Dow
Corning
933027 1 kg KP1K – – – –
Microlube
GL 261
––
a) ➔ Carefully clamp the 17BP on the pistol grip
in a vice with plastic jaws.
➔ Remove the countersunk screw, order no.
920788. Size 2.5 (internal hexagon).
➔ After the maintenance of the drive,
tighten the countersunk screw:
1.6 – 1.9 Nm.
b)
➔ Fold back 1 as shown.
Note!
Do not open it beyond the pre­scribed angle, as otherwise the internal, flexible board will be dam­aged.
➔ Unscrew 2 counterclockwise, size 28. ➔ Unscrew 3 counterclockwise.
ø 42.5; Order no. 933336
c)
➔ Completely remove 4.
Order no. 920788
1
Max. 45°
3
2
4
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Troubleshooting
9
9 Troubleshooting
Problem Possible cause Action
General – Tool
Tool does not start if reverse switch is active.
Backoff speed parame­ter is set to 0 rpm.
➔ Adjust the backoff speed value in the Standard
Application Builder screen of the controller.
Tool light not active. Deactivated by param-
eter setting.
➔ Adjust the parameter for Tool light in the
Advanced Application Builder/System Settings
screen of the controller.
Operating menu of tool not, or only partly, enabled.
Disabled by parameter setting.
➔ Activate the Enable Tool menu parameter in
the Advanced Application Builder/System Set­tings screen of the controller.
Free speed parameter value is not reached.
Battery voltage is too low.
➔ Use a fully charged battery.
Could not reach the expected number of rundowns with one battery charge.
Battery is not fully charged.
➔ Use only fully charged batteries.
Low voltage warning is not set to minimum value.
➔ In the Tool Setup screen of the controller, set
the value for Low Level to 17.5 Volts.
During tightening sequence, high torque is required, for example with coated screws.
➔ If high torque is required for a longer period of
time, e.g. for several turns, then the number of rundowns with one battery charge is signifi­cantly reduced.
Battery has already cycled too often.
➔ After 800 charge cycles the capacity is reduced
to about 60%.
Problem Possible cause Action
Infrared data communication between controller and tool
No infrared data communication between controller and tool.
Wrong port is selected for connection with the controller.
➔ Check the port settings for infrared (IRDA)
communication in the Communication/Tool screen of the controller.
Note: If the settings are changed, it is necessary to press Accept <F1> in order to apply the set­tings.
➔ Check that the tool holder is connected to
selected port.
Selected port is used for serial data transmis­sion.
➔ In the Communication/Data Transmission
screen of the controller, check whether serial data transmission is enabled (the protocol is set to anything except NONE), and whether the same port is being used. If so, select a dif­ferent port or disable serial data transmission. Check all available tools as necessary. The same port cannot be used for serial data trans­mission and infrared data communication with the tool.
Troubleshooting
9
Problem Possible cause Action
WLAN data communication between controller and tool
No WLAN communication between controller and tool.
IP address of tool is not entered correctly on the controller.
➔ Check in the Communication/Tool screen of
the controller that the IP address of the tool is entered in the RF Tool IP field. The IP address of the tool is displayed on the tool in the WLAN RF settings submenu.
Note: If the settings are changed, it is necessary to press Accept <F1> in order to apply the set­tings.
Tool is not configured with correct WLAN parameter values.
➔ Configure the WLAN settings of the tool in the
Communication/Tool screen of the controller via infrared communication.
WLAN network set­tings of the controller and the access point differ.
➔ In the Communication/Tool screen of the con-
troller, check that the settings of the access point match the wireless network settings (Net­work name, Security, Network key).
MAC address filter of the access point is active.
➔ Add the MAC address of the tool to the
address list of the access point. The MAC address of the tool is displayed on the corre­sponding label above the battery, and in the WLAN RF settings submenu.
A firewall blocks port
4001.
➔ Reconfigure the firewall so that the specific IP/
MAC address of the tool can use port 4001.
The RF channel at the access point is out of the tool-supported range.
➔ Change the channel setting of the access point
to a channel between 1 and 11.
Tool is already assigned to a different controller.
➔ Check whether any other controller has
already established a connection to this tool. That means another controller use same IP address.
WLAN communication partly interrupted.
Distance between access point and tool is too great.
➔ Check the signal strength in the WLAN RF set-
tings submenu of the tool. For stable communi-
cation, the first value (N) should be greater than 15. If the value is less than 15, move the access point closer to the tool.
Tool is also assigned to a different controller.
➔ Check whether this tool (IP address) is
assigned to any other controller. If so, delete the assignment on the other controller. A tool can only be assigned to one controller.
Too much traffic on the wireless network.
➔ Reduce traffic on the wireless network.
Deactivate torque plot data transmission.
91e_Trouble shooting en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 43
Troubleshooting
9
Problem Possible cause Action
868 MHz data communication between controller and tool
No serial communication is possible between the controller and the base station. (Error displayed after Accept <F1> is pressed in Communica- tion/Tool.)
Wrong serial cable is used.
➔ Use a null modem cable (crossed).
Wrong port is selected for connection with the controller.
➔ In the Communication/Tool screen of the con-
troller, check the port settings for RF Serial.
Note: If the settings are changed, it is necessary to press Accept <F1> in order to apply the settings.
➔ Check that the serial cable is connected to the
selected port.
Selected port is used for serial data transmission.
➔ In the Communication/Data Transmission
screen of the controller, check whether serial data transmission is enabled (the protocol is set to anything except NONE), and whether the same port is being used.
➔ If so, select a different port or disable serial data
transmission.
➔ Check all available tools as necessary. The
same port cannot be used for serial data trans­mission and data communication with base sta­tion tool.
Power outlet not active.
➔ Check the voltage at the outlet socket where the
base station is plugged in for power supply.
Troubleshooting
9
No Ethernet communi­cation is possible between the controller and the base station. (Error displayed after Accept <F1>) is pressed in Communication/Tool.)
Wrong Ethernet cable is used.
➔ A crossover cable is required if the base station
is directly connected to the controller. If the base station is connected to a switch, a standard patch cable is required.
IP address of the base station is not entered correctly on the control­ler.
➔ In the Communication/Tool screen of the con-
troller, check that the IP address of the base station is entered in the RF Base station field. If the IP address of the base station is unknown use the Network Enabler Administrator pro­gram, which is included with each base station.
Note: If the settings are changed, it is necessary to press Accept <F1> in order to apply the settings.
IP address and subnet mask are not in the same range.
Without network administration, it is necessary for the IP address and subnet mask of the controller to be in the same range as those of the base station.
➔ Enter the same subnet mask for both IP
addresses and use the same first three num­bers for the IP addresses on both the controller and base station. E.g.: IP address controller: 192.168.1.xxx IP address base station: 192.168.1.xxx Subnet mask: 255.255.255.000
A firewall blocks port
4001.
➔ Reconfigure the firewall so that the specific IP/
MAC address of the tool can use port 4001.
Base station is already connected to a different controller.
➔ Check whether any other controller has already
used the same IP address for RF communica­tion (RF Base station).
Power outlet not active.
➔ Check the voltage at the outlet socket where the
base station is plugged in for power supply.
No 868 MHz data com­munication is possible between controller and tool.
Settings are not config­ured correctly.
➔ In the Communication/Tool screen of the con-
troller, check that RF settings of the base station correspond to the settings of the tool, which are displayed in the 868MHz RF settings submenu of the tool. The settings for Channel, Network ID and Tool ID must match.
Distance between base station and tool is too great.
If channel 1 is selected, the distance can be up to
98.4 ft (30 m). If channel 2 or 3 is selected, the dis­tance can be up to 32.8 ft (10 m).
➔ Increase output power on base station and on
the tool, or move the base station closer to the tool.
Problem Possible cause Action
868 MHz data communication between controller and tool
91e_Trouble shooting en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 45
Troubleshooting
9
RF communication is partly interrupted.
Distance between base station and tool is too great.
If channel 1 is selected, the distance can be up to 30 m. If channel 2 or 3 is selected, the distance can be up to 10 m.
➔ Move the tool close to the base station to check
whether communication is successful. If so, increase output power on base station and on the tool, or move the base station closer to the tool.
Output power is too low.
➔ Increase the output power of the base station
and of the tool. If channel 1 is selected, you can choose up to 25 mW for the output power. If channel 2 or 3 is selected, you can choose 1 mW for the output power of the base station and 5 mW for the output power of the tool.
Too much traffic on the same channel.
➔ Reduce traffic on the wireless network. Deacti-
vate torque plot data transmission.
Too many tools on the same channel.
➔ Use different channels for different base sta-
tions.
Other 868 MHz devices on the same frequency.
➔ Use a different channel.
Distance for RF commu­nication is too short
Antenna of the base sta­tion is not tightened securely.
➔ Manually tighten the base station antenna.
Output power is too low.
➔ Increase the output power of both the base sta-
tion and the tool.If channel 1 is selected, you can choose up to 25 mW for the output power. If channel 2 or 3 is selected, you can choose 1 mW for the output power of base station and 5 mW for the output power of the tool.
Location of the base sta­tion bad.
➔ Move the base station to a location where there
is an unobstructed line of view between the base station and the tool.
Problem Possible cause Action
868 MHz data communication between controller and tool
Troubleshooting
9
Problem Possible cause Action
RF15.4 data communication between controller and tool
No serial communication is possible between the controller and the base station. (Error displayed after Accept <F1> is pressed in Communica- tion/Tool.)
Wrong serial cable is used.
➔ Use a null modem cable (crossed).
Wrong port is selected for connection with the controller.
➔ In the Communication/Tool screen of the con-
troller, check the port settings for RF Serial.
Note: If the settings are changed, it is necessary to press Accept <F1> in order to apply the settings.
➔ Check that the serial cable is connected to the
selected port.
Selected port is used for serial data transmission.
➔ In the Communication/Data Transmission
screen of the controller, check whether serial data transmission is enabled (the protocol is set to anything except NONE), and whether the same port is being used.
➔ If so, select a different port or disable serial data
transmission.
➔ Check all available tools as necessary. The
same port cannot be used for serial data trans­mission and data communication with base sta­tion tool.
Power outlet not active.
➔ Check the voltage at the outlet socket where the
base station is plugged in for power supply.
No RF15.4 data commu­nication is possible between controller and tool.
Settings are not config­ured correctly.
➔ In the Communication/Tool screen of the con-
troller, check that RF settings of the base station correspond to the settings of the tool, which are displayed in the 868MHz RF settings submenu of the tool. The settings for Channel, Network ID and Tool ID must match.
Distance between base station and tool is too great.
If channel 1 is selected, the distance can be up to
98.4 ft (30 m). If channel 2 or 3 is selected, the dis­tance can be up to 32.8 ft (10 m).
➔ Increase output power on base station and on
the tool, or move the base station closer to the tool.
91e_Trouble shooting en bedingt.fm, 10.09.2010 P1890E/EN 2010-08 47
Troubleshooting
9
RF communication is partly interrupted.
Distance between base station and tool is too great.
If channel 1 is selected, the distance can be up to 30 m. If channel 2 or 3 is selected, the distance can be up to 10 m.
➔ Move the tool close to the base station to check
whether communication is successful. If so, increase output power on base station and on the tool, or move the base station closer to the tool.
Output power is too low.
➔ Increase the output power of the base station
and of the tool. If channel 1 is selected, you can choose up to 25 mW for the output power. If channel 2 or 3 is selected, you can choose 1 mW for the output power of the base station and 5 mW for the output power of the tool.
Too much traffic on the same channel.
➔ Reduce traffic on the wireless network. Deacti-
vate torque plot data transmission.
Too many tools on the same channel.
➔ Use different channels for different base sta-
tions.
Other 2,4 GHz devices on the same frequency.
➔ Use a different channel.
Distance for RF commu­nication is too short
Output power is too low.
➔ Increase the output power of both the base sta-
tion and the tool.
Location of the base sta­tion bad.
➔ Move the base station to a location where there
is an unobstructed line of view between the base station and the tool.
Problem Possible cause Action
Barcode scanner on tool
Barcode scanner does not activate when the start switch is pressed.
Parameter for Part-ID is not set to Enable Inter­locked.
➔ In the Communication/Part-ID screen of the
controller, check that the Enable parameter is set to Enable Interlocked.
Barcode has already been read.
➔ Activate a further read cycle in the scanner
submenu.
➔ Press the left function key on the tool in order
to activate another read cycle.
Note: Only available if the parameter for <F1> but­ton on Tool is set to Read barcode in the Advanced Application Builder / System Settings screen of the controller.
Barcode is not read. Barcode scanner win-
dow is not clean.
➔ Clean the window by using a damp cloth and a
conventional window cleaner.
Barcode type is dis­abled by parameter set­ting.
➔ In the Communication/Part-ID screen, check
that parameter Barcode Type is set to the appropriate barcode type.
Problem Possible cause Action
RF15.4 data communication between controller and tool
Troubleshooting
9
90e_Ersatzteile en.fm, 10.09.2010 P1890E/EN 2010-08 49
Spare parts
10
10 Spare parts
Note
Use only original Cleco spare parts. Failure to comply can result in reduced power and increased service requirements. If spare parts not manufactured by us are installed, the tool manufacturer is entitled to deny any warranty claims.
50 P1890E/EN 2010-08 90e_Ersatzteile en.fm, 10.09.2010
Spare parts
10
10.1 Gear
*
Typ 85 56 (3×) 58 60 (3×) 62 90
17BP…B05Q 935101
541894
542230 541894 935599
541899
17BP…B07Q 935102 542233 541897 935598
17BP…B09Q 935103
541893
542231 541894 935599
–
17BP…B13Q 935104 542232 541897 935598
8.3 Lubricants, page 40
10.3 Fixture order list, page 53
90e_Ersatzteile en.fm, 10.09.2010 P1890E/EN 2010-08 51
Spare parts
10
1) Order no.
2) Quantity
3) Dimensions
• Recommended spare part for every five (5) tools
* See table, page 50
52 P1890E/EN 2010-08 90e_Ersatzteile en.fm, 10.09.2010
Spare parts
10
10.2 Tool holder (optional)
101
103
97
96
98
99
100
102
OFF
0,5 - 0,7 Nm
0,4 - 0,55 lbf.ft
Loctite #274
320595 SW 4
OFF
5-6Nm
3,7 - 4,4 lbf.ft
912926 SW 5
*
Order no. IrDA 98 99
935144 × 935170 935175
935396 – – –
90e_Ersatzteile en.fm, 10.09.2010 P1890E/EN 2010-08 53
Spare parts
10
1) Order no.
2) Quantity
3) Dimensions * See table, page 52
10.3 Fixture order list
Order no. Description
933467 Assembly circlip <67>
933468 Base
933469 Awl
933470 Sleeve
933336 Hook wrench
Assembly union nut <70>
54 P1890E/EN 2010-08 90e_Ersatzteile en.fm, 10.09.2010
Spare parts
10
90g_TechnDaten en.fm, 10.09.2010 P1890E/EN 2010-08 55
Technical data
11
11 Technical data
11.1 Dimensions of 17BP
Without scanner
Typ L1-1 L1-2 L1-3 L2 L3 L4 L5
17BPB05Q
294 267,1 282,7 –
– – 26,9
17BPB07Q
17BPB09Q
17BPB13Q
17BPRB05Q
308 281,1 296,7 14,2
17BPXB05Q
17BPZB05Q
17BPRB07Q
17BPXB07Q
17BPZB07Q
17BPRB09Q
17BPXB09Q
17BPZB09Q
17BPRB13Q
17BPXB13Q
17BPZB13Q
With scanner
Typ L1-1 L1-2 L1-3 L2 L3 L4 L5
17BPRSB05Q
308 281,1 296,7 14,2 43 17,7 26,9
17BPXSB05Q
17BPZSB05Q
17BPRSB07Q
17BPXSB07Q
17BPZSB07Q
17BPRSB09Q
17BPXSB09Q
17BPZSB09Q
17BPRSB13Q
17BPXSB13Q
17BPZSB13Q
56 P1890E/EN 2010-08 90g_TechnDaten en.fm, 10.09.2010
Technical data
11
11.2 Dimensions of tool holder (optional)
Abb. 11-1Dimensions of tool holder (mm)
90g_TechnDaten en.fm, 10.09.2010 P1890E/EN 2010-08 57
Technical data
11
11.3 Performance Data
Type Recommended
torque range
ft.lbf (Nm)
Free
speed
accupack
26 V
Free
speed
PM48 /
accupack
44 V
Screw
size
8.8
Weight Calibration data
without
PS
1)
1) Weight PS: Accupack 26 V 935377 500 g, accupack 44 V 936400PT 820 g
Torque
(nominal)
Angle pulses
(Resolver)
max. min. rpm rpm mm kg ft.lbf (Nm)
1
/ degrees
17BPB05Q
3.7 (5)
2.2 (3)
1639 2428 M4
1,36
4.7 (6,41) 0,7322
17BPRB05Q
1,4617BPXB05Q
17BPZB05Q
17BPRSB05Q
1,5217BPXSB05Q
17BPZSB05Q
17BPB07Q
5.2 (7)
2.2 (3)
1161 1721 M5
1,36
9.3 (12,57) 1,0332
17BPRB07Q
1,4617BPXB07Q
17BPZB07Q
17BPRSB07Q
1,5217BPXSB07Q
17BPZSB07Q
17BPB09Q
6.6 (9)
2.2 (3)
887 1314 M5
1,36
9.2 (12,43) 1,3529
17BPRB09Q
1,4617BPXB09Q
17BPZB09Q
17BPRSB09Q
1,5217BPXSB09Q
17BPZSB09Q
17BPB13Q
9.6
(13)
2.2 (3)
629 931 M6
1,36
12.9 (17,43) 1,9091
17BPRB13Q
1,4617BPXB13Q
17BPZB13Q
17BPRSB13Q
1,5217BPXSB13Q
17BPZSB13Q
58 P1890E/EN 2010-08 90g_TechnDaten en.fm, 10.09.2010
Technical data
11
11.4 Electrical data
Tool
Protection class III as per DIN EN 61 140 (VDE 0140-1) Degree of protection IP40 as per DIN EN 60 529 (IEC 60 529)
Tool holder
Protection class III as per DIN EN 61 140 (VDE 0140-1) Degree of protection IP40 as per DIN EN 60 529 (IEC 60 529)
11.4.1 Output stage servo electronics
11.4.2 Control electronics
11.4.3 IrDA interface port
Features Data
Nominal motor phase current 8 A peak value, sine
Rated output 150 VA
Maximum power 500 VA
Features Data
Rated voltage 26 V
Nominal current in Active operating mode 105 mA
Nominal current in Standby operating mode 95 mA
Nominal current in Power-saving operating mode
55 mA
Nominal current in Sleep operating mode < 1 mA
Features Data
Supply voltage 5.0 V (4.8 to 5.5 V)
Power consumption 0.30 VA
Maximum current 11 mA
Transmission rate 57.6 Kbps
Parity Bit None
Data Bit 8 bit
Stop Bit 1 bit
Error check CRC
90g_TechnDaten en.fm, 10.09.2010 P1890E/EN 2010-08 59
Technical data
11
11.4.4 Scanner
11.4.5 868 MHz data transmission
Features Data
Scan rate 104 scans/sec. ±12 (bidirectional)
Scan angle 47° ±3 standard / 35° ±3 reduced
Crash resistance 2000 G
Ambient light 107,640 lux
Decode zone (typical) 4 mil 2.54 – 13.97 cm
5 mil 3.18 – 20.32 cm
7.5 mil 3.81 – 33.66 cm 10 mil 3.81 – 44.45 cm 100% 3.81 – 59.69 cm 15 mil 3.81 – 74.93 cm 20 mil 4.45 – 90.17 cm 40 mil 1) – 101.60 cm 55 mil 1) – 139.70 cm
1) Depending on the width of the barcode
Laser safety Laser class 2, IEC 60825
EMI/RFI FCC Part 15 Class B
EN 55024/CISPR 22 AS 3548 VCCI
Barcode-Typen UPC-A, UPC-E, UPC-E1, Trioptic Code39,
Interleaved 2of5, Discrete 2of5, Chinese 2of5, Codabar, MSI barcode types, EAN8, EAN13, EAN128, ISBT128, Code11, Code39, Code93, Code128, RSS14, RSS Limited, RSS Expanded barcode types.
Features Data
Frequency 868 – 870 MHz
Channels 1: Band 1i (869.4 MHz – 869.65 MHz)
2: Band 1k (869.7 MHz – 870.0 MHz)
Modulation GFSK
Output power, max. Channel 1: 25 mW
Channel 2: 1.5 mW
Sensitivity (BER < 10-3) -100 dBm
Wireless transmission rate 38.4 kbps
Range Band 1i (869.4 MHz – 869.65 MHz):
up to 30 m (98.4”) Band 1k (869.7 MHz – 870.0 MHz): up to 10 m (32.8”)
60 P1890E/EN 2010-08 90g_TechnDaten en.fm, 10.09.2010
Technical data
11
11.4.6 WLAN data transmission
The WLAN data transmission functions may vary depending on the tool configuration.
Series 17BPX…
11.4.7 RF15.4 data transmission
11.4.8 Torque transducer
Torque is measured by a reaction transducer with expandable measurement strips. The reaction transducer is positioned between the motor and the gears in the handle housing.
Features Data
Standard IEEE 802.11b
Safety WEP
• 64/128 bit encryption
WPA/WPA2/802.11
• 128 bit TKIP/CCMP encryption
• 802.1x EAP authentication (LEAP, PEAP, TTLS, GTC, MD5, OTP, PAP, CHAP, MSCHAP, MSCHAPv2, TTLS MSCHAPv2)·
• Pre-shared key mode (PSK)
Range Typically up to 50 m (164’ 0.5”)
Channels 1 – 11 (2.412 – 2.462 GHz)
Transmission rate: 16 dBm typical
Sensitivity -92 dBm (typ. @ 1 Mbps)
-82 dBm (typ. @ 11 Mbps)
Modulation CCK/DQPSK/DBPSK
Standards EN 300328
EN 60950 EN 301489-3 FCC Part 15
Features Data
Frequency 2.4 GHz ISM
Channels 16
Modulation 0-QPSK (DSSS)
Output power, max. 1 mW (0 dBm)
Sensitivity (BER < 10-3) -92 dBm
Wireless transmission rate 57.6 kbps
Range up to 30 m (98.4”)
Features Data
Nominal calibration see 11.3 Performance Data, page 57
Sensitivity 2mV/V
Bridge ohms 1000 Ohm
90g_TechnDaten en.fm, 10.09.2010 P1890E/EN 2010-08 61
Service
12
12 Service
NOTE
If repair is required, send the complete 17BP to Sales & Service Centers. A repair is only permitted by Cooper Power Tools & GmbH & Co. OHG authorized personnel. If the tool is opened, the warranty is voided.
12.1 Recalibration
The type-specific calibration data is saved on the integrated screw electronic system in the delivery state of the Cleco tool. If service is required to change the torque transducer, the screw electronic system or if a recalibration is required, please send the Cleco tool to Sales & Service Centers. This will ensure that after the service work, any required calibration data update is carried out properly.
13 Disposal
Precision class 0.5 % of final value
Linearity error +0.25 % of final value
Measurement range -125 % to +125 % of final value
CAUTION!
Injuries and environmental damage from improper disposal. Components and auxiliary materials of the tool pose risks to the health and the environment.
➔ Catch auxiliary materials (oils, greases) when drained and dispose of them properly. ➔ Separate the components of the packing and dispose of them by segregating them clearly. ➔ Follow the locally applicable regulations.
Observe generally valid disposal guidelines such as, in Germany, the Electrical and Electronic Equipment Act (ElektroG) and Battery Law (BattG):
➔ Return the tool and defective / used batteries to your company collection facility or to Sales & Service
Centers.
➔ Do not throw the batteries in household refuse, fire or water.
Features Data
Sales & Service Centers
Note: All locations may not service all products. Please contact the nearest Sales & Service Center for
the appropriate facility to handle your service requirements.
Dallas, TX Detroit, MI Houston, TX Lexington, SC
Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center 670 Industrial Drive
1470 Post & Paddock 2630 Superior Court 6550 West Sam Houston Lexington, SC 29072 Grand Prairie, TX 75050 Auburn Hills, MI 48326 Parkway North, Suite 200 Tel: 800-845-5629 Tel: 972-641-9563 Tel: 248-391-3700 Houston, TX 77041 Tel: 803-359-1200 Fax: 972-641-9674 Fax: 248-391-7824 Tel: 713-849-2364 Fax: 803-358-7681 Fax: 713-849-2047
Los Angeles, CA Seattle, WA York, PA Canada
Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center Sales & Service Center
15503 Blackburn Avenue 2865 152nd Avenue N.E. 3990 East Market Street 5925 McLaughlin Road Norwalk, CA 90650 Redmond, WA 98052 York, PA 17402 Mississauga, Ont. L5R 1B8 Tel: 562-926-0810 Tel: 425-497-0476 Tel: 717-755-2933 Canada Fax: 562-802-1718 Fax: 425-497-0496 Fax: 717-757-5063 Tel: 905-501-4785 Fax: 905-501-4786
Germany England France China
Cooper Power Tools Cooper Power Tools Cooper Power Tools SAS Cooper (China) Co., Ltd. GmbH & Co. OHG GmbH & Co. OHG a company of a company of
a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC Zone Industrielle 955 Sheng Li Road, Postfach 30 Unit G Quinn Close BP 28 Heqing Pudong, Shanghai D-73461 Westhausen Seven Stars Industrial Estate Avenue Maurice Chevalier China 201201 Germany Whitlet 77831 Ozoir-la-Ferrière Cedex Tel: +86-21-28994176 Tel: +49 (0) 73 63/ 81-0 Coventry CV3 4LH France Fax: +86-21-51118446 Fax: +49 (0) 73 63/ 81-222 England Tel: (011) 33 1 64 43 22 00 Tel: +44-2476-3089 60 Fax: (011) 33 1 64 40 17 17 Fax: +44-2476-3089 69
Mexico Brazil
Cooper Tools Cooper Tools Industrial Ltda. de México S.A. de C.V. a company of
a company of Apex Tool Group, LLC Apex Tool Group, LLC Av. Liberdade, 4055 Vialidad El Pueblito #103 Zona Industrial - Iporanga Parque Industrial Querétaro 18087-170 Sorocaba, SP Brazil Querétaro, QRO 76220 Tel: (011) 55 15 238 3929 Tel: +52 (442) 211-3800 Fax: (011) 55 15 228 3260 Fax: +52 (442) 103-0443
Apex Tool Group, LLC 1000 Lufkin Road Apex, NC 27539 Phone: 919-387-0099 Fax: 919-387-2614 www.apextoolgroup.com
PLxx-xxxx/Printed in USA 00/2010/Copyright © Apex Tool Group, LLC
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