P1846E/EN 02/06
N O R T H A M E R I C A
P.O.
Box 1410
Lexington, SC 29071-1410
E U R O P E
Postfach 30
D-
73461 Westhausen, Germany
17BP
Cordless EC tool
17 B P XX Q S
Series
17
Typ e
B - Battery
Too l m od el
P - Pistol
Optional
S - Depth sensor
Attachment
Q - Quick change chuck 1/4"
Max. torque
13 - 13 Nm
09 - 9 Nm
07 - 7 Nm
05 - 5 Nm
Retain for future reference!
Instruction Manual
2 P1846E/EN 02/06 46a_Deckblatt en.fm, 12.04.2006
For this Instruction Manual
This Instruction Manual is intended for all persons who work with this tool but do not do any programming work.
The Instruction Manual
• provides important information for safe and effective use
• describes the function and operation of the cordless EC tool
(hereinafter only referred to as 17BP)
• serves as a reference work for technical data, service intervals
and spare part orders
• provides information on options
More extensive information on the operation of the tool with the control electronic system
TMEB-100 is located in the
• programming manual controller TMEB-100, no. P1805E
• programming manual controller TMEB-COM, no. P1842E
Apex Tool Group
reserves the right to modify, supplement or improve the documentation or
the product without prior notic
e.
This document or any part thereof should not be copied or – electronically, mechanically, optically, or in any other way - be transferred into another natural or machine-readable language in
any form without the express authorization of Apex Tool Group.
In the text:
17BP represents all models of the cordless EC tools as described here.
➔ refers to required actions.
• refers to lists.
P1846E_EN 17BP 0206IVZ.fm, 12.04.2006 P1846E/EN 02/06 3
Contents Page
1 Safety 5
1.1 Presentation of notes............................................................................ 5
1.2 Basic requirements for safe working practices ..................................... 6
1.3 Personnel training................................................................................. 6
1.4 Personal protective equipment ............................................................. 6
1.5 Proper use ............................................................................................ 7
1.6 EMC...................................................................................................... 7
1.7 Noise and vibration............................................................................... 7
2 Scope of supply, transport and storage 8
2.1 Scope of supply .................................................................................... 8
2.2 Transport .............................................................................................. 8
2.3 Storage ................................................................................................. 8
3 Product description 9
3.1 General description............................................................................... 9
3.2 Operation and functional elements..................................................... 10
3.2.1 LED lighting ........................................................................................ 11
3.2.2 IrDA interface port............................................................................... 11
3.2.3 Depth sensor (only with 17BP…S) ..................................................... 11
3.2.4 LED display......................................................................................... 12
3.2.5 Rechargeable Battery......................................................................... 12
3.2.6 Start button ......................................................................................... 12
3.2.7 Reverse switch ................................................................................... 13
3.2.8 Function keys...................................................................................... 13
3.2.9 Identification – set torque.................................................................... 13
3.3 System overview – optional accessories ............................................ 14
4 Before initial operation 15
4.1 Erect the tool holder............................................................................ 15
4.2 Environmental conditions.................................................................... 15
4.3 Load battery........................................................................................ 15
4.4 Replacing the battery.......................................................................... 16
4.5 Inserting / replacing screw inserts ...................................................... 16
5 First Operation 17
5.1 Perform the screw operation............................................................... 17
5.2 Operating modes ................................................................................ 17
4 P1846E/EN 02/06 P1846E_EN 17BP 0206IVZ.fm, 12.04.2006
6LCD display 19
6.1 Results display.................................................................................... 19
6.2 Status.................................................................................................. 20
6.3 Set position (only allowed with Linking) ............................................. 21
6.4 Communications................................................................................. 22
6.5 Diagnostics ......................................................................................... 24
6.6 System fault messages....................................................................... 29
7 Maintenance 33
7.1 Service schedule ................................................................................ 33
7.2 Lubrication Products........................................................................... 33
7.3 Disassembling the gear box ............................................................... 34
8 Spare parts 35
8.1 Gear.................................................................................................... 36
8.2 Tool holder with IrDA interface............................................................ 38
9 Service 41
9.1 Re-Calibration..................................................................................... 41
10 Technical Data 42
10.1 Dimensions cordless EC tool.............................................................. 42
10.1.1 Dimensions tool holder (Optional) ...................................................... 43
10.2 Performance Data............................................................................... 43
10.3 Electrical data ..................................................................................... 44
10.3.1 Battery power supply .......................................................................... 44
10.3.2 Output stage servo electronic............................................................. 44
10.3.3 IrDA interface port............................................................................... 45
10.3.4 Torque transducer............................................................................... 45
11 Disposal 45
12 Glossary 46
46b_1_5 en.fm, 12.04.2006 P1846E/EN 02/06 5
Safety
1
1Safety
1.1 Presentation of notes
Warning notes are identified by a signal word and a pictogram:
• The signal word describes the severity and the probability of the impending danger.
• The pictogram describes the type of danger.
Warning!
Possible hazardous situation for the health of persons.
If this warning is not observed, very serious injury may result.
Caution!
Possible harmful situation for the health of persons or which can result in property or
environmental damage. If this warning is not observed, injuries, property or environmental
damages may occur.
Note
General notes,
Contain application tips and particularly useful information, but no warnings on hazards.
6 P1846E/EN 02/06 46b_1_5 en.fm, 12.04.2006
Safety
1
1.2 Basic requirements for safe working practices
You should read all instructions.
Non-observance of the instructions below may result in electrical shock, burns and serious injuries.
1.3 Personnel training
All operators must be trained and experienced before operating the 17BP.
The 17BP must be repaired by authorized technicians from Apex Tool Group only.
1.4 Personal protective equipment
When working
• Wear the protective goggles to protect against spurting metal splinters.
Danger of injury by being wrapped up in and caught by machinery
• Wear a hairnet.
• Wear close-fitting clothing.
• Do not wear jewelry.
CAUTION! Work area
➔ Ensure there is enough space in the work area.
➔ Keep the work area clean.
Electrical safety
➔ Protect the 17BP from rain and moisture.
➔ Follow the safety instructions printed on the battery and charger.
Safety of persons
➔ Ensure a secure standing position. Maintain balance.
➔ Make sure that the battery is securely installed before operating the 17BP.
➔ Hold the 17BP tightly in the hand –
be prepared for high short-term reaction torques.
➔ Do not carry the 17BP with the finger on the start button –
prevent accidental operation.
➔ Do not open the battery. Contact with acid will cause injury.
➔ Follow generally valid and local safety and accident prevention rules.
Safe working with and around fastening tools
➔ Inspect sockets for visible damage and cracks.
Replace damaged sockets immediately.
➔ Disconnect the 17BP from the battery before replacing the sockets.
➔ Only use screw inserts for machine-controlled fastening tools.
➔ Make sure that the sockets are securely inserted.
46b_1_5 en.fm, 12.04.2006 P1846E/EN 02/06 7
Safety
1
1.5 Proper use
The 17BP is intended to screw in and loosen threaded joints.
The model with depth sensor (17BP…S) also allows you to screw in tapping screws.
The 17BP should only communicate via the IrDA interface port of the tool holder (Order no.
935144) with the control unit TMEB-100 or a PC.
Do not do the following with the 17BP:
• Do not use it in areas with an explosion hazard.
• Do not open it or modify it structurally.
• Only use with accessory parts which are approved by the manufacturer
(see 3.3 System overview – optional accessories , page 14).
• Do not use as a hammer or for re-bending.
1.6 EMC
Industrial environment EMC limit class A.
The following EMC standards are complied with.
Interference emission
DIN EN 61000-6-4
Interference resistance
DIN EN 61000-6-2
1.7 Noise and vibration
Noise level < 60 dB(A) when idling (without load) according to ISO 3744.
Vibration values <
2.5
m
/s² according to ISO 5349.
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Scope of supply, transport and storage
2
2 Scope of supply, transport and storage
2.1 Scope of supply
Check shipment for transport damage and ensure that contents match scope of supply:
117BP
1 18 VDC replaceable battery nickel metal hydride (NiMH)
1Marking foil
1 Instruction Manual
1 Declaration of Conformity
1 Factory test certificate for transducers
2.2 Transport
Transport and store 17BP in original packaging. The packaging is recyclable.
2.3 Storage
For short-term storage and for protection against damage.
➔ Place the 17BP the tool holder.
For storage longer than 100 hours
➔ Disconnect the battery from the 17BP.
Battery is discharged by the electronics system integrated into the 17BP.
Warning!
Danger of explosion from short circuit
➔ Protect the 17BP and battery from moisture.
➔ Do not bring any electrically conducting objects such as paper clips, coins, keys,
nails or screws in contact with the battery contacts.
➔ When storing the battery outside of the 17BP or battery charger, cover the battery
contacts.
Object Time period Storage
temperature
Supplemental information
17BP without
battery
No guideline –25
°C to +40 °C
Rechargeable
Battery
Short-term –20
°C to +45 °C
Long-term,
from 1 year
–20
°C to +35 °C
recommended:
+10
°C to +30 °C
30
% – 50 % store charged.
Recharge after 1 year to avoid
total discharge.
46b_1_5 en.fm, 12.04.2006 P1846E/EN 02/06 9
Product description
3
3 Product description
3.1 General description
The cordless EC tool has the following characteristics:
• Sturdy, brushless motor with resolver.
Shut-off is torque/angle-controlled.
• LCD display with information on torque, angle and status.
• Green O.K. and red N.O.K.-LED display provides information on the current screw result.
• LED lighting makes it possible to find the screw point quickly.
• Clockwise/anticlockwise rotation.
• Low vibration level.
• Servo and screw electronics system integrated on the 17BP.
• Fastening parameters are set via the controller TMEB-100 or a PC. Data transmission from
the controller to the tool holder via RS232.
• Rundown data is sent to the TMEB-100 controller or a PC by placing the 17BP into the tool
holder. Data is transmitted from the tool holder to the 17BP via the IrDA interface port
(infrared).
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Product description
3
3.2 Operation and functional elements
This chapter describes the operating and functional elements and their functions:
Fig. 3-1:
1 LED lighting
2 IrDA (infrared interface port)
3 Depth sensor (only with 17BP…S)
4 LED display
5 Rechargeable battery
6 Start button
7 Reverse switch
8 LCD display with information on torque, angle and status
9 Function keys
10 Set torque – stick-on marking foil
4
3
7
6
5
9
4
4
4
8
1
2
10
46b_1_5 en.fm, 12.04.2006 P1846E/EN 02/06 11
Product description
3
3.2.1 LED lighting
LED lighting make it possible to quickly find the screw point. To start it, press the start button half
way (see 3.2.6 Start button , page 12).
3.2.2 IrDA interface port
Via the IrDA interface port (infrared) the 17BP communicates via the tool holder with the
controller TMEB-100 or a PC. For data transmission and programming of the 17BP, place the
17BP in the tool holder. A data transmission is possible in the operating modes Active, Energy
saving mode and Stand-by, but not possible in Sleep (see 5.2 Operating modes , page 17).
3.2.3 Depth sensor (only with 17BP…S)
The depth sensor makes it possible to securely screw in drive screws, their groove torque is
generally higher than the shut-off torque. The sensory monitoring of the screw depth makes it
possible that the 17BP does not shut off early but only when the head is attached.
You must do the following before starting:
➔ Activate Sequence 16 via the controller TMEB-100
(see Programmer manual on this issue).
➔ Use an appropriate screw attachment with a length of 49 mm.
With a deviating length, request a special detent from Apex Tool Group.
➔ Measure dimensions X with an inserted metering screw (see Fig. 3-2: ).
if necessary turn the detent by the target dimension 3.5 mm:
Clockwise – dimension is smaller, counter-clockwise– dimension is larger.
A locking function prevents unintentional setting during operation.
Setting tip: 3 clicks equal 0.5 mm.
Fig. 3-2:
Note
If the data transmission was interrupted, the 17BP reports the Synch error on the reversed
LCD-display. Place the 17BP in the tool holder again. The complete data transmission is
acknowledged on the display with Rest 512.
Note
After each setting, the detent must audibly lock each time.
Length screw insert= 49 mm
X = 3.5 mm
Detent
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Product description
3
3.2.4 LED display
The LED display shows each operating mode and the result of the last screwing cycle (see 5.2
Operating modes , page 17):
Software update
During Software Update, the actual programming process is indicated by rapid flashing alternat-
ing between red and green at irregular intervals.
3.2.5 Rechargeable Battery
For information on the battery see
4.3 Load battery , page 15
4.4 Replacing the battery , page 16
10.3.1 Battery power supply , page 44
3.2.6 Start button
The start button has 2 functions (Standard for TMEB-100):
• It activates the LED lighting.
➔ Press down the button halfway and hold it.
• It starts the motor, the LED lighting goes out.
➔ Hold down the button completely.
LEDs Operating status Result
after screwing cycle
Steady light Green Active OK
Steady light Red Active NOK
Flashing light Green –
low frequency
Energy saving mode
Flashing light Green Standby
None Sleep
If Linking at TMEB-100 is selected:
Flashing light Green –
high frequency
Active / Settings: Linking Linking OK
Flashing light Red Active / Settings: Linking Linking NOK
NOTE
Do not interrupt programming by removing the battery during this phase.
46b_1_5 en.fm, 12.04.2006 P1846E/EN 02/06 13
Product description
3
3.2.7 Reverse switch
The reverse switch changes the rotation direction of the 17BP:
Clockwise rotation – for screwing in screws
Press reverse switch to detent.
When the start button is pressed Active appears on the LCD display.
Counterclockwise rotation – for loosening or screwing out screws
Press reverse switch to detent.
When the start button is pressed Left appears on the LCD display.
3.2.8 Function keys
Left function key
• Confirm error message
➔ Press once.
• Activate Diagnosis menu e.g. query number of rundowns to complete the service schedule.
➔ Press for three seconds: Test Menue.
➔ Press once. Count.
➔ To exit the menu, press this key for three seconds: Exit Menue.
3.2.9 Identification – set torque
To identify the set torqueon the 17BP,
glue the corresponding marking foil to the
right and the left of the LCD display.
Part no. 935078
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Product description
3
3.3 System overview – optional accessories
Fig. 3-3: System overview – optional accessories
Tool holder with IrDA interface
port and connection cable
Part no.935144
TMEB-100
Controller for
electrical screw
driver
Replacement battery
Part no.935129
IrDA-extension cable
3 m Part no.935154
6 m Part no.935155
10 m Part no.935157
4-battery charger
Part no. 935143 (230 VAC)
Part no. 935152 (115 VAC)
1-battery charger
Part no. 935150 (230 VAC)
Part no. 935151 (115 VAC)
17BP
Cordless EC tool
– Communication unit –
(Scope of supply)
Screw inserts (Recommendation GETA / APEX):
Pulling connection according to DIN 3126 shape E 6.3 (hexagon insert bit ¼“)
Prescribed length 49 mm at 17BP…S (with depth sensor)
46b_1_5 en.fm, 12.04.2006 P1846E/EN 02/06 15
Before initial operation
4
4 Before initial operation
The 17BP has been configured by Apex Tool Group. A setting for your specific screw joint
needs must only be made with the controller TMEB-100 or a PC by a qualified person. See the
following:
• Programming manual TMEB-100
• Programming manual TMEB-COM
4.1 Erect the tool holder
➔ Mount the tool holder onto a stable base.
➔ Select the location in such a way that no outside light shines onto the tool holder.
This can inhibit data transmission.
➔ Lay the connection cable in such a way that there is no danger that persons can trip.
4.2 Environmental conditions
4.3 Load battery
➔ Follow the safety instructions printed on the battery and charger.
➔ Fully charge new batteries or those not used for a long time.
The full charge is reached after 4
– 5 cycles (Charge / discharge).
➔ Fully charge the battery without interruption.
➔ After approx. 10 charges, do a controlled discharge of the battery.
The battery capacity remains.
➔ Do not totally discharge the battery (< 0.8 V).
Ambient temperature 0
°C to maximum +40 °C
Humidity 0 to 80
%, not with dew
Working height Up to 1000 m over NN
Warning!
Electrical shock, overheating or the leaking of corrosive liquid from the battery can occur when
using inappropriate chargers or batteries.
Only use original Cleco batteries and chargers. They have been designed for each other
(see 3.3 System overview – optional accessories , page 14).
Notes
With proper use, the battery can be charged at least 500 times.
Here the following is important:
Battery charge temperature 5
°C to +40 °C
recommended: +10
°C to +30 °C
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Before initial operation
4
➔ Protect the battery from impact.
➔ Keep the charger and battery contacts clean and dry.
➔ Clean and dry the exterior surface of the battery before connecting to the charger.
➔ The battery can remain in the charger when not in use.
Power is supplied to it via a float charge.
➔ Replace used batteries and recycle them (see 11 Disposal , page 45).
4.4 Replacing the battery
Fig. 4-1:
Fig. 4-2:
4.5 Inserting / replacing screw inserts
Inserting the battery
➔ Insert the battery into the tool guide
until the catches securely engage.
Removing the battery
➔ Press the catches together and pull the
battery forward from the grip.
Caution!
Danger of injury:
➔ Check the screw inserts for visible damage and breaks.
Replace damaged screw inserts immediately.
➔ Before replacing the screw inserts, disconnect the 17BP from the battery .
➔ Only use screw inserts for machine-controlled fastening tools.
➔ Ensure that the tool inserts lock in securely.
1.
2.
46b_1_5 en.fm, 12.04.2006 P1846E/EN 02/06 17
First Operation
5
5 First Operation
5.1 Perform the screw operation
Before first operation of the 17BP, ensure that the battery is firmly in place. The 17BP is now
ready for use. After you press and release the start button, the LCD display shows the message
Ready.
When the rundown has been done, place the tool into the tool holder. The results of the screwing
cycle are shown under the process display.
5.2 Operating modes
The operating modes change in the following order.
The following functions are available depending on the display:
Operating
mode
LED display LCD display Function
Active Steady light:
Red
– Rundown Not O.K
Green
– Rundown O.K.
On Screws
Data transmission
Automatic switch to the following after 1 minute idle time:
Energy
saving mode
Flashing light Green Off Screws
Data transmission
Automatic switch to the following after 11 minute idle time:
Sleep Off Off No data transmission
Manual switch from Sleep to Active:
Press down start button and hold it down for approx. 1 second.
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First Operation
5
40c_LCD en.fm, 12.04.2006 P1846E/EN 02/06 19
LCD display
6
6 LCD display
6.1 Results display
Die LCD display consists of a three-line display with 6 characters each to indicate
status, torque and angle.
First line – Status:
Second line – Shut-off torque in Nm:
Third line – Shut-off angle in degrees:
OK Result is OK
NOK Result is not OK
OFF Torque transducer offset fault
CAL Torque transducer calibration fault
ENC Angle encoder fault
IP Current overload in output section
IIT Requested motor output is too high
TMAX Maximum fastening time exceeded
RC Rundown terminated by disabled start signal
TS Depth sensor signal was active at Start or
deactivated during the fastening process (Series 17BP only)
Tq< Torque too low
Tq> Torque too high
A<< Angle too low
A> Angle too high
Error Error occurred
T Shut-off torque
A Shut-off angle
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LCD display
6
6.2 Status
RUN Screen
Ready is displayed when no other status message takes precedence and the tool is ready for
operation.
Standard operating mode
Standard mode is selected when Linking is not activated. The application is selected at the
Run Screen or via the App. selection inputs.
The display shows how many more rundowns can be executed before the fastening results
memory unit is full and the rundown data has to be transmitted to the TMEB-100.
Linking operating mode
Linking mode is selected if linking
is activated (see Advanced application builder\Linking).
The top line displays the first position to be fastened. The number of positions in displayed
in the second line. The third line displays how frequently this position was repeated in the event
of a NOK rundown.
Emergency function active
If Emergency is active during fastening, this is indicated by the status display Emergency active.
(2.6.12 Activate Emergency)
Ready
Remain
512
N.Pos1
of 3
Rpl 0
Emerge
Strate
40c_LCD en.fm, 12.04.2006 P1846E/EN 02/06 21
LCD display
6
6.3 Set position (only allowed with Linking)
Activate Set position
To activate the Set position menu, you must hold down the right-hand button for three seconds.
If diagnosis is not enabled, the message Settings disabled is displayed.
After three seconds, the message Linking Menu is displayed and you can release the right-hand
button. Then the status for Linking is displayed.
Use the right-hand button to increase the position and the left-hand button to reduce it. This
allows you to skip or repeat positions. After the last position, the message Linking End in displayed. This means that the worker wishes to terminate Linking.
Hold
3 sec.
NOTE
Set position can only be enabled if TMEB-100 is activated in the
Advanced application builder\System settings\Set tool enable position menu.
Settin
locked
Linkin
menu
NOTE
When Linking is active fastening is not possible.
N.Pos1
of 3
Rpl 0
NOTE
If the position is changed, the overall result for linking will be evaluated as NOK in this case.
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LCD display
6
Deactivate Set position
To deactivate the Set position menu, you must hold down the right-hand button for three seconds.
After three seconds, the message Leave Menu is displayed and you can release the right-hand
button. The message Run Screen is then displayed again.
After you release the right-hand button you can proceed to the next fastening cycle using the programmed fastening parameters.
6.4 Communications
The tool must be synchronized with the TMEB-100 since all fastening sequences have been processed.
The tool must be synchronized with the TMEB-100 since no fastening sequences have been initialized.
No fastening sequence parameters have been set.
Check the selected application or tightening group at the TMEB-100 to see if tool settings and
process programming have been performed.
Hold
3 sec.
Leave
menu
Job
comple
Sync
No
Job
Sync
Parame
not
set
40c_LCD en.fm, 12.04.2006 P1846E/EN 02/06 23
LCD display
6
No Linking result; Linking was terminated without an overall result.
Not all of the positions in the tightening group have been programmed. Check the selected appli-
cation or tightening group at the TMEB-100 to see if tool settings and process programming have
been performed.
Linking result OK
Linking result NOK
Linking is disabled; the tool must be synchronized with the TMEB-100.
Under TMEB-100Advanced application builder\System settings at the TMEB-100, the function
NOK interlock is activated; this function locks the tool when the interlock criterion is met.
Application is disabled; the tool must be synchronized with the TMEB-100.
Under Advanced application builder\System settings at the TMEB-100, the function NOK inter-
lock is activated; this function locks the tool when the interlock criterion is met.
NOK interlock is active; the tool has been programmed under Advanced application builder\
NOK interlock. Depending on the parameter setting, the tool can be unlocked by the external
input NOK release or by Release on Backoff. For unlocking via the external input NOK release,
set the external input and synchronize it with the TMEB-100.
Linkin
No
Result
Linkin
OK
Linkin
NOK
Linkin
locked
Sync
App
locked
Sync
Reject
Releas
Sync
24 P1846E/EN 02/06 40c_LCD en.fm, 12.04.2006
LCD display
6
Error during last synchronization of data with the TMEB-100; the tool must be synchronized
with the TMEB-100 again.
Tool has not yet been synchronized with a TMEB-100; the tool must be synchronized with
the TMEB-100 for the first time.
The Tool enable input is missing. The input Tool Enable must be set and the tool must be syn-
chronized with the TMEB-100. This message can appear only if External Tool Enable has been
activated in Advanced application builder\System settings.
Tool disabled since no valid barcode data has been set. The barcode must be sent
to the TMEB-100 and the tool must be synchronized once again.
6.5 Diagnostics
Activate diagnosis function
To activate the Diagnosis menu via the function keys, you must hold down the left-hand button
for three seconds.
Sync
Error
Tool
not
Init
Input
Enable
Missin
Need
Part
ID
Hold
3 sec.
NOTE
The Diagnosis function can be activated only if Diagnosis has been enabled with the help of the
TMEB-100 in the menu Advanced application builder\System settings.
40c_LCD en.fm, 12.04.2006 P1846E/EN 02/06 25
LCD display
6
If diagnosis is not enabled, the message Diagnosis Disabled is displayed.
After three seconds, the message Test M e nu is displayed and you can release the left-hand button. The first Test Function (display tool system time) is then shown.
Deactivate diagnosis functions
To deactivate the Diagnosis menu via the function keys, you must hold down the left-hand button
for three seconds. This can be done from any test function.
After three seconds, the message Test M e nu is displayed and you can release the left-hand button. The message Run Screen is then displayed again.
After you release the left-hand button, you can again proceed to use the programmed fastening
parameters.
Display Tool System Time
Displays the tool system time. The system time can be displayed in US or European format.
The system time is set with the aid of the TMEB-100 in the Administration\Date/Time menu.
Diag
locked
Test
menu
NOTE
While test functions are active, fastening cannot take place, or only the test function parameters
can be used.
Hold
3 sec.
Leave
menu
Time
07:47
30.09
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LCD display
6
Display Counter Display
The tool counter display is incremented after each rundown throughout the service life of the tool.
You can also view the counter display on the TMEB-100 under Diagnosis\Tool\Tool Memory.
Display calibration test
This test function cyclically recalibrates the system with the values used immediately before the
start of a rundown. For this, the tool must be in a relaxed state! The first line displays Cal for calibration test and OK for the status: all values are within the tolerance.
The values Offset Voltage in volts, line O and Full Scale Voltage in volts, line K for the torque
transducer are displayed. If a value lies outside the tolerance range, the calibration fault display
appears.
Rated values and tolerances:
Display TQ Measurement
When you actuate the start button after calling this test function, the same calibration is performed as directly before the start of a rundown. For this reason, the tool must be in a relaxed
state when this function is called. Then the tool starts at speed "0". The torque is continuously
measured and displayed until the start button is released again. The current torque is displayed
in the second line, and, in the third, the peak value, the highest value since the start button was
pressed.
Angle Encoder Display
When the Start button is pressed the tool is started at 30% of the maximum speed. After one revolution of the output shaft (setpoint angle 360 deg), measured with the resolver, the tool is
stopped. During a permanently adjusted dwell time of 200 ms any further angle pulses occurring
are traced. The total result is shown as Actual Angle. If the test run is not terminated by
a monitoring criterion, the total result equals or is higher than 360 degrees and is evaluated as
okay ( OK).
Counte
99
9 9 9 9 9 9
Cal OK
K 1.11
O 0.00
Value Rated
value
Tolerance
Calibration offset 0 V ±45 mV
Calibration voltage: 1.122 V ±32 mV
Torque
M 5.57
M 8.23
Angle
W 360
OK
40c_LCD en.fm, 12.04.2006 P1846E/EN 02/06 27
LCD display
6
Monitoring criteria are the torque and a monitoring time.
If the torque exceeds 15 % of its calibration value (even during the dwell time), or if the monitor-
ing time of 4 seconds expires, the test run is terminated with a TQ> or TMAX result. The user
must check, if the output shaft has actually turned by the value indicated (e. g. put mark on the
spindle). If the angle reached by the output shaft does not agree with the value displayed, either
the angle factor or the resolver is defective.
Display Voltages
Current battery voltage is displayed in the second line. To ensure high utilization potential, this
voltage is monitored continuously during fastening operation. If the voltage drops below limit,
a warning is issued at the tool. The programmed value is displayed in the third line; it can be
altered in the Tool menu with the TMEB-100.
Display Speed
The start switch starts the tool at maximum speed. The current output shaft speed is displayed.
Rotational speed measurement is based on the angle information of the resolver. If you release
the start switch, the tool stops. As a safety function the torque is monitored by the tool transducer. If it exceeds 15% of its calibrated value, the tachometer function is terminated.
Display Serial Number
The tool serial number is displayed in this menu. The serial number is also displayed via the
TMEB-100 in the Tool menu or Diagnosis\Tool\Tool Memory.
Display Software Version
Displays the installed software version
Voltag
V19.40
U13.00
Speed
Rpm466
M 0.02
S/N
000000
245
Vers.
V1.00.
00
28 P1846E/EN 02/06 40c_LCD en.fm, 12.04.2006
LCD display
6
Activate Emergency
Emergency function is disabled.
If activated in the TMEB-100 in the Advanced application builder\System settings\Enable emer-
gency function menu, the emergency function can be enabled and disabled in the Diagnosis\Emergency function menu with the tool start button. The Emergency function is disabled
automatically when the tool links to the TMEB-100. The last fastening parameters used are
always applied as parameters.
In Linking mode this is the last position and in Standard mode the last parameters used. The data
from 512 rundowns are stored in memory. If more rundowns than this are executed while the
Emergency function is active, the oldest results are always discarded once 512 rundowns have
been recorded.
NOTE
The emergency function can only be activated if it is activated in the TMEB-100 in the Advanced
application builder\System settings\Enable emergency function menu.
Emerge
Strate
locked
Emerge
Strate
OFF
Emerge
Strate
On
Emerge
Active
NOTE
If Emergency is active during fastening, this is indicated by the status display Emergency active.
40c_LCD en.fm, 12.04.2006 P1846E/EN 02/06 29
LCD display
6
6.6 System fault messages
Initialization error in tool Servo.
Remedy: remove and replace battery. If this does not help, return to tool to the manufacturer for
repair.
Speed specification from the measuring board on the Servo is faulty.
Remedy: remove and replace battery. If this does not help, return to tool to the manufacturer for
repair.
Too much power is being demanded from the tool.
Remedy: Switch the tool off for a time so that it can cool down.
Increase the cycle time, reduce the fastening time or the torque.
The Servo current sensor is detecting a current offset fault.
Remedy: Return tool to manufacturer for repair.
Collective Servo fault caused by hardware.
Remedy: Return tool to manufacturer for repair.
NOTE
If a fault is displayed, fastening is disabled until the fault is acknowledged with the left-hand button on the tool. In the event of serious hardware faults, the tool is not enabled again even after
the fault is acknowledged, and must be returned to the manufacturer for repair.
Servo
Error
Init
Servo
Error
PWM
Servo
Error
IIT
Servo
Error
IOFF
Servo
Error
Other
30 P1846E/EN 02/06 40c_LCD en.fm, 12.04.2006
LCD display
6
The current setpoint has been exceeded.
Remedy: there may be a short-circuit. Return tool to manufacturer for repair.
The Servo has overheated.
Remedy: Switch the tool off for a time so that it can cool down.
Increase the cycle time, reduce the fastening time or the torque.
The tool motor has overheated.
Remedy: Switch the tool off for a time so the motor can cool down.
Increase the cycle time, reduce the fastening time or the torque.
Operating voltage is outside the admissible range.
Remedy: Replace the battery. If this does not help, return the tool to manufacturer for repair.
Current at Servo output stage is too high.
Remedy: there may be a short-circuit. Return tool to manufacturer for repair.
Servo
Error
IP
Servo
Error
Temp >
Servo
Error
Temp M>
Servo
Error
Voltag e
Servo
Error
Curr>
40c_LCD en.fm, 12.04.2006 P1846E/EN 02/06 31
LCD display
6
Tool angle encoder is sending incorrect signals to the Servo amplifier.
Remedy: Return tool to manufacturer for repair.
Warns that battery is running low.
Remedy: Recharge battery or replace it with one that is already charged.
The counter display could not be read or written.
Remedy: Return tool to manufacturer for repair.
Tool memory could not be read.
Remedy: Return tool to manufacturer for repair.
Two-stage Start button faulty
Remedy: Return tool to manufacturer for repair.
Transducer reference voltage fault.
Remedy: Return tool to manufacturer for repair.
Servo
Error
Angle
Low
voltag
warnin
Tool
Error
Counte
Tool
Error
Ident
Tool
Error
Start
Transd
Ref.V.
Error
32 P1846E/EN 02/06 40c_LCD en.fm, 12.04.2006
LCD display
6
Transducer calibration voltage fault.
Remedy: Tool was not relaxed at time of calibration. Allow tool to relax and try again. If this does
not help, return to tool to the manufacturer for repair.
Transducer offset voltage fault.
Remedy: Tool was not relaxed at time of calibration. Allow tool to relax and try again. If this does
not help, return to tool to the manufacturer for repair.
General collective fault.
Remedy: Return tool to manufacturer for repair.
Transd
CAL
Error
Transd
OFF
Error
Unknow
Error
46d_Wartung en.fm, 12.04.2006 P1846E/EN 02/06 33
Maintenance
7
7 Maintenance
7.1 Service schedule
Regular service is required to prevent operational failures, repair costs and idle times.
7.2 Lubrication Products
For smooth function and a long service life, use of the correct grease types according to the table
is essential.
Grease lubricants according to DIN51502 /ISO3498
Caution!
Danger of injury due to unintentional activation
– before service – disconnect the 17BP from the battery.
After... fastening cycles
1
)
1) Number of all fastening cycles, see 3.2.8 Function keys, page 13
Actions
100,000
➔ Check housing components for damage
➔ Check to ensure battery contacts are clean
➔ Check to ensure battery charger is clean
➔ Check tool holder for wear
250,000 or once a year
➔ Check that screw joints are tight
250,000 or 500 loading cycles
➔ Check the capacity of the battery if necessary
1
million or once a year ➔ Clean gear components
➔ Check the gear components for wear and replace if
necessary
➔ Relubricate the gear components,
see 8.1 Gear, page 36
➔ Recalibration 17BP.
You should implement a service program in keeping with safety measures which takes
into account the local regulations for the maintenance and service for all operating phases
of the 17BP.
Part no. Pack.
unit
Standard
designation
[ kg ] DIN / ISO
912554 15 G-POH
Aralub
FD00
Energrease
HTO
GA 0 EP
Expa 0
Mobilplex 44
Special
Gear unit
H
933027 1 KP1K
Microlube
GL 261
34 P1846E/EN 02/06 46d_Wartung en.fm, 12.04.2006
Maintenance
7
7.3 Disassembling the gear box
Notes
If the 17BP is opened, the warranty is voided. The gearbox should only be opened by qualified
specialised personnel.
a)
➔ Carefully clamp the 17BP on the pistol
grip into a vice with plastic jaws.
➔ Remove countersunk screw part
no.920788. SW 2.5 (internal hexagon).
➔ After service on the gearbox, fasten
the countersunk screw 1.6
– 1.9 Nm.
b)
➔ 1 – as shown- fold together
Note!
Do not fold out beyond the
prescribed angle because
otherwise the interior, flexible
board can be damaged.
➔ 2 Loosen in a counter-clockwise
motion.
SW 28
Part no. 935081 -17BP…
SW 32
Part no.. 935188 - 17BP…S
c)
➔ 3 Loosen in a counter-clockwise
motion.
ø 42.5
Part no.933257 + 933340
➔ 3 Completely remove.
Part no.
920788
ma
x
.
4
5
°
2
1
3
46e_Ersatzteile en.fm, 12.04.2006 P1846E/EN 02/06 35
Spare parts
8
8 Spare parts
Note
Use only original CLECO spare parts. Failure to comply can result in reduced performance and
increased service requirements. If spare parts not manufactured by us are installed, the tool
manufacturer is entitled to deny any warranty claims.
We are happy to prepare a corresponding spare part and wearing part offer for you. Please send
the following data to us:
• tool model
• number of tools
• number of rundown /day
• set torque
Contact person
Customer Service Department
Tel.: +49(0) 7363 81 125
Fax: +49(0) 7363 81 383
36 P1846E/EN 02/06 46e_Ersatzteile en.fm, 12.04.2006
Spare parts
8
8.1 Gear
7.2 Lubrication Products , page 33
1
7
BP…
17
BP
…
S
*
Typ 85 56 (3×) 58 60 (3×) 62 90
17BP05Q(S) 935101
541894
542230 541894 935093
541899
17BP07Q(S) 935102 542233 541897 934878
17BP09Q(S) 935103
541893
542231 541894 935093
–
17BP13Q(S) 935104 542232 541897 934878
46e_Ersatzteile en.fm, 12.04.2006 P1846E/EN 02/06 37
Spare parts
8
1) Order no.
2) Quantity
3) Dimension
Index 1) 2) Benennung Description 3)
52 800116 1 Sicherungsring circlip 25,98X0,94 IR
53 541887 1 Scheibe washer
54 542724 2 O-Ring o-ring 28,24X 0,78
55 542722 1 Zahnkranz toothed ring
56 * 3 Planetenrad idler gear
57 923095 3 Nadelkranz needle rim 3,X5,X 7,
58 * 1 Planetenradträger gear gage
59 541888 3 Zylinderstift cylinder pin
60 * 3 Planetenrad idler gear
61 923095 3 Nadelkranz needle rim
62 * 1 Planetenradträger gear gage
63 934841 1 Getriebegehäuse gear case
64 1019356 1 Scheibe,Ausgleich- equalizing washer 13,49X 18,64X 0,23
65 542089 2 Rillenkugellager ball bearing
66 541775 1 Distanzring spacer ring
67 800135 1 Sicherungsring circlip 10,03X0,64 AR
68 922361 1 Scheibe,Ausgleich- equalizing washer 17,3X23,8X0,25
69 901602 1 Sicherungsring circlip 24,X1,2IR
70 541904 1 Überwurfmutter union nut
71 935029 1 Hülse sleeve
72 540842 1 Druckfeder compression spring
73 934847 1 Hülse sleeve
74 503009 1 Sicherungsring circlip
75 934876 1 Zentrierhülse sleeve
76 S901724 1 Druckfeder compression spring 1,X17,5 X 42,
77 934879 1 Druckhülse compression sleeve
78 1005164 1 Kugel ball
79 935047 1 Schalthülse kpl. actuating sleeve asm.
80 934875 1 Gewindering threaded ring
81 935072 1 Sprengring retaining ring 25X2 AR
82 922904 1 Kugel ball 1,500MM
83 935073 1 Spannstift dowel pin 1,X6,
84 935074 1
A
nschlag kpl. stop cpl.
85 * 1 Getriebe gear
86 935011 1 Tiefenkontrolle depth sensor
38 P1846E/EN 02/06 46e_Ersatzteile en.fm, 12.04.2006
Spare parts
8
8.2 Tool holder with IrDA interface
46e_Ersatzteile en.fm, 12.04.2006 P1846E/EN 02/06 39
Spare parts
8
1) Order no.
2) Quantity
3) Dimension
Index 1) 2) Benennung Description 3)
95 935144 1
Köcher kpl. mit IrDASchnittstelle
tool holder with IrDA
interface
96 935172 1 Köcher, Gummi holster rubber
97 935174 3 Buchse plug
98 935170 1 IrDA-Serial Adapte
r
IrDA-Serial Adapte
r
57,6KBIT/S
99 935175 1 Halterplatte mounting plate
100 935173 1 Schrauberauflage screwdriver support
101 918688 1 Senkschraube countersunk screw M 6X 12
102 935171 1
A
nschraubwinkel screw-on bracket
103 S902967 3 Halbrundschraube half round screw M 8X 25
40 P1846E/EN 02/06 46e_Ersatzteile en.fm, 12.04.2006
Spare parts
8
46f_Service en.fm, 12.04.2006 P1846E/EN 02/06 41
Service
9
9 Service
Note
If you should require repairs, send the complete cordless EC tool to Apex Tool Group!
A repair is only permitted by Apex Tool Group au
thorized personnel. If the tool is opened,
the w
arranty is voided.
Contact person for all customer service and repair services:
Mr Anton Schmid
TS Department
Tel.: +49(0) 7363 81 171
Fax: +49(0) 7363 81 252
Mr Reinhold Eichberger
TSK Department
Tel.: +49(0) 7363 81 254
Fax: +49(0) 7363 81 263
9.1 Re-Calibration
The type-specific calibration data is saved on the integrated screw electronic system in
the delivery state of the CLECO tool. If service is requires to change the torque transducer,
the screw electronic system or if a recalibration is required, please send the CLECO tool to
Apex Tool Group. This ensures that any updating of the calibration data, if necessary,
is done correctly.
42 P1846E/EN 02/06 46f_Service en.fm, 12.04.2006
Technical Data
10
10 Technical Data
10.1 Dimensions cordless EC tool
Fig. 10-1: Dimensions cordless EC tool (mm)
17BP05Q
17BP07Q
17BP09Q
17BP13Q
17BP05QS
17BP07QS
17BP09QS
17BP13QS
46f_Service en.fm, 12.04.2006 P1846E/EN 02/06 43
Technical Data
10
10.1.1 Dimensions tool holder (Optional)
Fig. 10-2: Dimensions tool holder (mm)
10.2 Performance Data
Type Depth
sensor
Recommended torque
range
Idling
speed
Screw
size
Weight Calibration data
without
Rechargeable
Battery
with
Rechargeable
Battery
Tor que
(nominal)
Angle pulses
(Resolver)
Nm
max.
Nm
min. ¹/min mm kg Nm ¹ degrees
17BP13Q
17BP13QS
without
with
13
3
466 M6
1.3 2.0
17.4 1.9091
17BP09Q
17BP09QS
without
with
9 650 M5 12.4 1.3529
17BP07Q
17BP07QS
without
with
7 860 M5 12.6 1.0332
17BP05Q
17BP05QS
without
with
5 1000 M4 6.4 0.7322
194
60
204
60
235
105
44 P1846E/EN 02/06 46f_Service en.fm, 12.04.2006
Technical Data
10
10.3 Electrical data
Tool
Protection class III as per DIN EN 61140 (VDE 0140-1)
Protection category IP40 as per DIN EN 60529 (IEC 60 529
Tool holder
Protection class III as per DIN EN 61140 (VDE 0140-1)
Protection category IP40 as per DIN EN 60529 (IEC 60 529
10.3.1 Battery power supply
10.3.2 Output stage servo electronic
Battery type Nickel metal hydride (NiMH)
Capacity 1700 mAh
Capacity min. 1600 mAh
Rated voltage 18 VDC
Voltage range in operation 13 V to 21 V
Maximum current in motor operation approx. 50 A
Nominal voltage of the controller part approx. 130 mA
Battery automatic discharge approx. 0.3 mA
Nominal current motor phase 8 A peak value sinus
Maximum current motor phase 50 A peak value sinus
Time for maximum current 2 s (Actual time of the regulator)
Output voltage ULL at
Nominal voltage of the battery, nominal current
and full level control
at least 16 V peak value sinus
Nominal output capacity (3-phase, Sin.) 120 VA
Maximum output capacity (3-phase, Sin.) 400 VA
46f_Service en.fm, 12.04.2006 P1846E/EN 02/06 45
Disposal
11
10.3.3 IrDA interface port
10.3.4 Torque transducer
Torque measurement is via a reaction transducer with expandable measurement strips. The
reaction transducer is positioned between the motor and the gears in the handle housing.
11 Disposal
Recovery of raw materials instead of waste disposal
In accordance with the Electrical and electrical device law (ElektroG) and the national
Battery ordinance (BattV) the tool and the nickel metal hydride battery must be recycled in an
environmentally friendly manner.
Return the tool and defective/used batteries to your company collection facility or to
Apex Tool Group. Do not throw the battery in household refuse or in water.
Do not open the battery.
Supply voltage 5.0 V (4.8 to 5.5 V)
Type Power consumption 0.30 VA
Maximum current 11 mA
Transmission speed: 57.6 kbit/s
Parity Bit none
Data Bit 8 bit
Stop Bit 1 bit
Error check CRC
Working temperature 0 °C to +40 °C
Nominal calibration see 10.2 Performance Data , page 43
Sensitivity 2 mV/V
Bridge ohms 1000 Ohm
Precision class 0.5 % of final value
Linearity error +0.25 % of final value
Measurement range –125 % to +125% of final value
46 P1846E/EN 02/06 46f_Service en.fm, 12.04.2006
Glossary
12
12 Glossary
Angle Angle that is to be reached at the end of the fastening
sequence (also final angle, rated angle, or nominal
angle).
Angle High Limit [AHL] Maximum admissible angle of rotation for a fastening
stage.
Application Programmed setting of the tool for a specific fastening
sequence of up to 6 stages.
End delay time [ms] Delay from the time the tool is switched off until
measurement stops.
Fastening parameters Parameters that determine the fastening sequence for a
rundown.
Linking Linking allows the user to automatically change from
application to application (max. 255) for a predefined
number of steps (rundowns). The automatic changes are
available for eight tightening groups. The corresponding
tightening groups can be selected with the Run Screen or
by external selection.
Max. fastening time [mS] Max time for the tool to run during the stage
Maximum tool speed Maximum admissible speed of tool.
NOK Active if Torque/Angle/Yield Point are outside the
programmed limits or some other fault has occurred.
NOK interlock Tool stop following a preset number of faulty rundowns.
OK Active if Torque/Angle/Yield Point are within the
programmed limits.
Resolver (angle encoder) Sensor for measure rotation angle.
Speed Nominal speed of nutrunner during a stage.
Tightening Group (Linking) Group (1-8), which specified how many rundowns are
required during the Linking with which parameters
(application). The corresponding tightening groups can be
selected with the Run Screen or by external selection.
Tool Enable Input to enable or disable the tool.
Torque High Limit [THL] Maximum torque that may be reached during a cycle.
Torque transducer Sensor for measuring torque.
Turn off angle Angle at which a tool is shutoff
Turn off torque Torque at which a tool is shutoff
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