Clearlite Bathrooms Angle Corner Installation Instructions Manual

Installaon Instrucons

Angle Corner

Please read these Instrucons carefully

May 2018

Components

Installaon Components

A –Return Wall Receiver x 2

B - Door Assembly

C - Corner Return x 2

D - Cover Trim x 2 (on Selected Models)

(For shipping purposes the Wall Receivers are packed in the sides of the Return

Handle

(where applicable)

Drip Seal –1m

No.6 x 10mm
screw Qty 24

No.6 x 38mm

screw Qty 6

Screw Cap

Qty 12



Drill



Spirit level



Tape Measure



Screw Driver (No.1 Sq drive)

Tools Required



Caulking Gun



Masking tape



Pencil



Cleaning Cloth

Tube of NG Silicone

(Colour matched to

shower)

B

D

C

A

A

D

C

Drip Seal –1m

Brackets

Le and Right

Cleaning Towelee

(White showers only)

Installaon

Note:

Your shower Door can be installed to open from the le or right hand side by rotang the door

180 degrees, and the Return Panels can be fied on either side. You must decide which way the

door is to open before starng the installaon.

1) Posion the Wall Receivers hard against

the inside edge of the tray upstand. “V”

groove line facing towards the inside the

shower

NOTE: If the shower walls are to be led
the Wall Receivers must be installed to
the Water proof membrane before ling.
This ensures the doors will fit within
the lip of the tray

2)

Plumb up the Wall Receiver using a
spirit level. Mark the posion with a
pencil line.

Repeat on adjacent side for the Re­turn Wall Receiver

3) Pre drill three equally spaced clearance holes

(i.e. top, boom and centre) in the Door &

Return Wall Receivers using a 4.5mm drill

bit. Reposion the Wall Receivers to the

pencil line on the wall. Drill into the wall

through the clearance holes using the

3.0mm drill bit. N.B. The holes preferably

locate into a stud or nog. As an alternave,

a toggle system can also be used.

4) Secure the Wall Receivers to the

walls using the No.6 x 38mm
stainless steel screws

NB As a precauon apply silicone

into the drilled holes

5) A Return Sill is supplied with each of the

Return panels and is only temporarily clipped

to one end of the panel. As the Return panel

can be installed le or right hand it is necessary

to remove the sill, apply sealant and aach to

the correct end of the Return panel

6) Apply a small connuous bead of NG

Silicone sealant into the boom of the

Return sill channel. Do not fill the

channel with silicone as this will be

excessive and the majority will ooze

out making cleanup difficult

Wall Receivers

Return Panels

7)

Fit the Return Sill to the lower edge of the

Return Panel. Carefully wipe away any

excess silicone that may ooze out

11)

Fit the handle to the door (where required). This

will assist in the opening & closing during the in­stallaon process

Ensure to fit the plasc washers and bush to prevent
metal on glass contact

8) Place 25-50mm Wood packers on the
tray (not supplied)

9)

Posion the Return Panel into the Return Wall

Receiver.

11)

Repeat steps 5 – 10 for the adjacent Return Panel

10)

Slide the return Panel down onto the

packers

12)

Carefully swing the Return Panels outwards

Door Installaon

14)

For Sureseal trays the Door and Return Panels should be close to the inside edge of the tray’s upstand

as possible

For other applicaons, check that the doors are parallel with the front edge of the tray.

13) Li the Door up and fit it into the Return Panels taking care to hold it above the front lip of the tray (You

will note that as you slide the door onto the Returns , the Return Panels will self align to the inside of

the upstand on the tray) Once the Door and Returns are fully engaged let the Door slide gently down

inside the upstand of the tray. Do not remove the door seng block, this will assist in supporng the

door during installaon and seng the correct clearance from the sill

You can now remove the packers from under the Return Panels and allow them to slide gently down

onto the tray.

15)

Adjust the Door set ensuring the corner posts line up with the corners of the tray and that they are

sing plumb and level.

21)

Slide the outside Clamp Block Covers off the

Pivot Clamp. Using a flat blade screwdriver

sufficiently loosen the two screws, adjust the

door by sliding le or right in the pivot

Once the door adjustment is complete ensure

the screws are reghtened and reinstall the

Clamp Block Covers. Open the door and re-

move the door seng block

18)

Using a 3.0mm drill bit, drill through the Wall Receiver secons and into the Return frames. (Use the “V”

groove line as a guide). Secure the Door set together using the No.6x10 Screws. Cover the screw heads

with the Cover caps

20)

Posion le and right hand corner brackets over

the Corner posts

Using the No.6 x 10 screws secure the brackets into

the screw ports of the Corner Post. For the remain-

ing holes drill through the bracket holes into the

Door profile (3.0 mm drill bit) and fix in place using

No.6 x 10mm screws

No Cover caps are required for these screws

19)

Repeat for the Corner posts into the Door frame

Secure the Door Set (All Screw fixings are made from the Inside)

Adjust the Door

Brace Brackets

22)

The Drip seal is supplied in a 1m length, this will need to be

cut to the desired lengths for each side of the pivot . The

opening side Drip seal will also need to be notched to fit

under the door magnet profile. Make the Notch 13mm in

length and finishing down to the horizontal ledge of the

drip seal

Notch under Door Magnet profile

24)

For White Showers only - take the Cleaning

Towelee and wipe the surfaces of the

Powder coated profiles where Silicone will be

applied Allow to dry (1-2 minutes)

Sealing the Shower

26)

Cover Trim– (selected models only)

The Cover Trim is provided to cover the exposed

vercal edge of the wall liner and is the final step

of the installaon. For some installaons the Cover

trims may require cung to length

To fit the Cover trim apply small vercal beads of silicone down

the Wall Receiver and the exposed wall lining outside of the Wall

Receiver. Embed the Cover trim into the silicone. If the

25)

The Door and Returns can now be sealed in

place using silicone sealant. Ensure all surfac-

es are first cleaned with dry clean cloth. Seal

between the tray upstand and the door set

along the boom outside edges. Seal ver-

cally between the Wall Receivers and Wall

Liner

Note MASKING the area to be Sealed will result

in a superior finish

27) Your Shower is now complete. Allow a
Sealants to cure for a minimum of 24 hrs

IMPORTANT: DO NOT apply sealant to the inside of the shower

Drip Seals

23) Fit the Drip Seals to the glass door