Clearfield FieldSmart Makwa FDH, FieldSmart 288 PON Makwa, FieldSmart 432 Cross-Connect Makwa Installation Manual

FieldSmart® Makwa FDH

Installation Manual

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Table of Contents
Application 3

Description 3
Technical Specications 3
Product Packaging 4
Designation Cards 6
Below Grade Installation 7
Optional Step Rack and Manual Mounting Brackets 8
Vault Installation Procedure 9
Vault Access and Storage 11
Makwa Swing Arm 14
Above Grade Installation 20
Dome Removal 22
Designation Card Installation 23
Dome Installation 24
Schrader Valve 26
Patch and Splice 27
Clearview Black Cassette 32
Storing Buffer Tube After Splicing 35
PON Splitters 37
Cross-Connect Patch Cords 41
Connector Cleaning Procedure 43
Standard Warranty 46
Proprietary Notice 47
Technical Support 47

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

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Application

Providing 12-432 ports of connectivity for either PON or Cross-Connect, utilizing

patch and splice or patch only technology in any network environment. The

FieldSmart FSC Makwa is scalable to meet customer’s specic requirements

and has the ability to be mounted either above or below-ground, taking the
potential above grade aesthetics issue out of the deployment equation

Description

The FieldSmart Makwa, incorporates all of the features found in our above
ground cabinets and adds the ability to deploy the FieldSmart FSC Distribution
Hub in a below grade application. Roughly 50% smaller than existing above
grade cabinets, Makwa reduces real estate costs and improves density without
compromising critical design elements of accessibility, bend radius protection,

physical ber protection and route path diversity.

Installation Manual

Cleareld’s FieldSmart Makwa consists of four basic elements; top over

(dome), base plate, internal backplane and Clearview Black Cassettes. All

components are pre-assembled and loaded into the Makwa – making it eld

ready for deployment. Scalable to meet customer requirements, Makwa can

be congured to accept 12-48 feeder ports and 12-288 distribution ports in a

PON application. It will accept up to nine (9) 1 x 32 ruggedized splitters and two
(2) staging plates for PON networks. For cross connect scenarios, Makwa can

accommodate 12-432 ports as required.

Technical Specications

288 PON Makwa 432 Cross-Connect Makwa

Dimensions 22 3/8” H x 16” W x 16” D 22 3/8” H x 16” W x 16” D

Splicing Yes - Clearview Black Cassette Yes - Clearview Black Cassette

Feeder/Express Ports Up to 48 Up to 216

Distribution Ports Up to 288 Up to 216

Cable Entrances 4 4

Splitter Slots 9 N/A

Jumper Length N/A 1.2 meters

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Product Packaging

Patch and Splice Packaging

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Patch Only Packaging

Included Accessories List: (Some parts may already be installed for patch only congurations)

Quantity Part Number Description

1 017271 Makwa Key, T-Handle 5/16 Hex Wrench - 9” Length

4 017466 1” Sealcon Fitting with Various Grommet Inserts
4 017468 1” Plug Fitting

1 003042 30” Roll of 1” Wide Grommet Tape
1 016096 10 Feet of Snakeskin Sleeving (Patch and Splice)

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Packaging Removal

FieldSmart® Makwa FDH

Installation Manual

Step 1:

Step 2:

Open the enclosure following the dome removal procedure.

Remove the foam inserts holding the cassettes in place (Figure 1).

Note: The foam inserts can be saved and used as supports if desired.

Step 3:

Figure 1

Cut the zip ties holding the cassettes during shipping (Figure 2).

Figure 2

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Designation Cards

The Makwa FDH is set up for either a PON or Cross-Connect application. Please refer to the appropriate designation and

application cards that will be utilized for ber protection when the dome lid is placed.

PON Designation Cards

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Desi Card - Left Desi Card - Right Application Card - Center

Cross-Connect Designation Cards

Desi Card - Left Desi Card - Right Application Card - Center

6

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

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Below Grade Installation

Parkway Vault Installation

Installation instructions provide general information useful for parkway placement in “grass surround”, grass, dirt, or

gravel applications. This guide cannot anticipate all situations that could develop in the eld. Rather, it represents

information applicable to common installation conditions.

Installation Location

Location alone should not dictate
product selection. “Pedestrian loading,”
sometimes referred to as “Greenbelt”,

denes our HDPE thermoplastic body

and covers vaults are intended for in­stallation in landscape or grass surround
areas where they will not be exposed to

vehicular trafc. Exceptions to this rule

include residential or light commercial
mowers but do now include tractor/
mowers in highway easements.

Installation Manual

Site Preparation

Ensure that national – local electrical and building codes, OSHA and company safety work rules are observed and

provisions made for street ags, barricades and cones. Secure permits as required by city and company.

Warning: Buried Telecommunications Cables. Be sure to call 811 at least 30 days in advance before digging.
Calling 811 will route to the local one-call center and ensure that utilities in the area of installation will be located
and marked.

Recommended Vault Sizes

Vault Size HDPE Solid Lid HDPE Split Lid Polymer Concrete

30” W x 48” L x 36” D V7B-AZP V7B-BZP V7B-EZP
36” W x 60” L x 36” D N/A V8B-BZP-F* V8B-EZP-F*

*Vaults must be straight walled to use brackets and step rack on swing arm. These vaults are ared walled so Makwa will
sit on bottom of vault (for vault with swing arm see page 17).

Note: Vault size is generally dened by the approximate cover dimensions. The vault actual measurements will differ. The
dimensions above for determining the size of excavation provide sufcient volume for accommodating the maximum recom­mended select backll.

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Optional Step Rack and Manual Mounting Brackets

If the Makwa Swing Arm (see page 20) is not used,
the optional Step Rack Mounting Bracket & Manual
Mounting Bracket may be deployed to install Makwa
inside of vault.

When using the optional step rack mounting bracket,
the step racks need to be installed onto the vault
before burying the vault in the ground.

Note: The step rack mounting bracket kit comes with
the required mounting hardware.

_________________________________________________________

Part Number Description

017202 Kit, In Vault Mounting Kit for Makwa, includes two 24” step racks and two 18” cable hooks *
016897 Bracket, In Vault Mounting Stand for Makwa *

* Both items need to be ordered together

Step Rack Mounting Location

Note: The step rack arms should
be installed in one of the two bottom

steps to ensure the enclosure ts

with the vault lid installed.

22.4”

1.17”

Makwa Mounting Kit (P/N 017202)

10.0”

Makwa Manual Mounting

Bracket (P/N 016897)

8

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Manual 017526 REV E - April 2018

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Vault Installation Procedure

FieldSmart® Makwa FDH

Installation Manual

Step 1:

Step 2:

Excavate hole to appropriate dimension with
mechanical excavator or hand dig as appropriate
(Figure 1).

Note: Plan excavation approximately twelve to
sixteen inches longer and wider than the actual

dimensions of the vault being installed. Similarly,

excavate six to eight inches deeper than the overall

dimensions of the vault with cover in place.

Figure 1

Use a minimum three to ve inches of crushed rock

to prevent subsidence over time (Figure 2).

Note: Base material shall be crushed rock 3/4”
and smaller, and not “river rock” or “round stone.”
Desired compaction and equivalent resistance to
lateral loading will not be achieved with round stone.
The rock should be free of soil and organic material.

Step 3:

Set vault on top of backll material and adjust height

to grade (Figure 3). Tamp base material to level with
a mechanical tamper or hand tamper. When a vault
must be installed on a hill, a retaining wall provision
shall be made. The cover of the enclosure shall be

at or to nal grade as specied by the Owner/

Operator. Soil in the immediate vicinity shall be
tamped and sloped away from the enclosure.

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Figure 2

Figure 3

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FieldSmart® Makwa FDH

Installation Manual

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Step 4:

Step 5:

Center the vault in the excavation parallel with side­walk or curb. Mark the vault for duct entry and step
rack locations. The vault may be cut with a hole saw
and drill (Figure 4). The duct may also come up
from underneath the vault, where-as no holes need
to be drilled

Note: Make sure to provide adequate clearance
for ovality in ducts. The small clearance between

the duct and vault may be sealed with expanding

polyurethane foam

Figure 4

Replace the cover on the vault before backlling

(Figure 5).

Note: Bolting the cover in place is recommended,

but not required during backll.

Step 6:

10

Begin the backlling operation by adding soil,

crushed rock or dry lean mix in eight inch (8”) lifts
or layers. A mechanical tamper may be used. The
tamped crushed rock supports the vault, preventing
subsidence and providing for drainage.

Note: Backll material can vary based on product

and installation location. It is customary and
acceptable in landscape installations where vehicles

are prevented from trafc on or around a vault to use
the soils removed during excavation for backll

(Figure 6). Make sure to remove stones three

inches and larger, prior to backll.

Take care not to damage vault during backll. Cover
may not t properly if vault is damaged.

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Manual 017526 REV E - April 2018

Figure 5

Figure 6

FieldSmart® Makwa FDH

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Vault Access and Storage

The following instructions apply only to Step Rack and Manual Bracket installation. Does not apply to Swing Arm installation.

Warning: : Make sure you read the warning labels before removing the enclosure. If there is water in the vault,
the water must be completely drained or pumped out of the vault prior to removing/reinstalling the Makwa.

Remove vault lid (Figure 1).Step 1:

Installation Manual

Figure 1

Remove vault lid support beam (Figure 2).Step 2:

Figure 2

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11

FieldSmart® Makwa FDH

Installation Manual

Lift the Makwa out of the vault (Figure 3).Step 3:

_________________________________________________________

Figure 3

Step 4:

Step 5:

Place Makwa on Mounting Bracket (P/N

016897) to perform maintenance (Figure 4).

When you have completed your maintenance,
follow the steps below to replace the Makwa
back in the vault.

Figure 4

Carefully lower the Makwa into the vault (Figure

5).

Note: Maintain proper cable bend radius when
lowering the enclosure into the vault.

12

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Figure 5

Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

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Installation Manual

Step 6:

Step 7:

Secure the enclosure to the step rack using
zip ties (Figure 6).

Figure 6

Install vault lid support beam (Figure 7).

Step 8:

Install and secure the vault lid (Figure 8).

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Figure 7

Figure 8

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Makwa Swing Arm

When below grade mounting is required, the Makwa swing arm provides below grade vault protection, while allowing easy

access for ber maintenance. The swing arm is available preinstalled in approved vault sizes or as a stand alone accessory

that can be mounted into existing straight-sided vault.

Part Number Description

V7B-AZP-SARM

V7B-BZP-SARM

V7B-EZP-SARM

Installing Swing Arm in an Existing Vault

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Vault, below grade Pencell, 30 x 48 x 36”, solid HDPE lid, hex bolts, green, straight wall,

with swing arm

Vault, below grade Pencell, 30 x 48 x 36”, split HDPE lid, hex bolts, green, straight wall,

with swing arm

Vault, below grade Pencell, 30 x 48 x 36”, split polymer concrete lid, hex bolts, green,

straight wall, with swing arm

The Makwa Swing Arm can be installed in any straight sided vault large enough
to accommodate the Makwa and swing arm (dims?) by using the hardware
provided in the vault mounting kit as shown below.

Part Number Description

016897 Bracket, In Vault Mounting Stand for Makwa *
017202 Kit, In Vault Mounting Kit for Makwa, includes two 24” step racks and two 18” cable hooks *

VA-SWING-ARM Swing arm for Makwa

* Both items need to be ordered together

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Manual 017526 REV E - April 2018

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Raising the Makwa Swing Arm

Remove the vault lid (Figure 1).Step 1:

FieldSmart® Makwa FDH

Installation Manual

Figure 1

Step 2:

Step 3:

Remove vault lid support beam

(Figure 2).

Figure 2

Disengage kick bar by pressing it
away from central support beam
(Figure 3).

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Figure 3

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

_________________________________________________________

Step 4:

Step 5:

With kick bar depressed, grip the
swing arm near the base, between
the horizontal support beam and the
hinge, lift up on unit (Figure 4).

Figure 4

Continue lifting until unit locks into
place (Figure 5).

Step 6:

16

Now, gripping the swing arm near
the top, release the locking catch by
pressing upward (Figure 6).

Note: If the swing arm piston
becomes corroded, tap the arm
lightly with a mallet until piston
mechanism frees up.

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Figure 5

Figure 6

Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

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Installation Manual

Step 7:

With the catch released, lift up on
the swing arm until it locks in the
vertical position (Figures 7 & 8).

Figure 7

Lowering the Makwa Swing Arm

Step 1: Grip the swing arm near the top and

push the unit forward.

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Figure 8

Figure 1

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FieldSmart® Makwa FDH

Installation Manual

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Step 2:

Step 3:

Pull back on locking catch to
partially lower the unit (Figure 2).

Figure 2

Locking catch will engage again at
the mid-point of descent. Lift up on
the locking catch to continue
descent to horizontal position.

(Figure 3).

Step 4:

18

Grip the swing arm near the base,
between the horizontal support
beam and the hinge, and disengage
kick bar by pressing it away from
central support beam (Figure 4).

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Figure 3

Figure 4

Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

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Lower unit into vault (Figure 5).Step 5:

Installation Manual

Figure 5

Step 6:

Step 7:

Replace central strength member
arm (Figure 6).

Figure 6

Replace and secure vault cover
(Figure 7).

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Figure 7

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Above Grade Installation

Pole Mount Kit

The FieldSmart Makwa FDH is approximately half the size of a conventional Fiber Distribution Hub, allowing the broadband

service provider the choice of where to deploy the cabinet without sacricing performance or access. The Makwa FDH Pole
Mount Kit allows both the 288 port PON and 432 port cross-connect versions to be pole mounted, while providing access to

the FDH for moves, adds, and changes.

Required Items (Customer Supplied):

• Quantity 4 - Stainless Steel or Galvanized Washers and Nuts

• Quantity 2 - Stainless Steel or Galvanized 5/8” Threaded Rod (Minimum Diameter)

Note: Length determined by diameter of pole - It
is suggested to add 3” to the diameter of pole for

rod length. Cleareld does not recommend using

lag bolts to mount the bracket to the pole.

_________________________________________________________

Assembly Diagram

FieldSmart Makwa Pole Mount Kit (P/N 016902)

20

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Manual 017526 REV E - April 2018

__________________________________________________________

Installation Procedure

FieldSmart® Makwa FDH

Installation Manual

Step 1:

Step 2:

Determine the height and use the pole mount
bracket to mark the drill locations on the pole.
Remove the bracket and continue to drill the

two holes using a 3/4” drill bit.

Place the top bracket and mounting plate to
the pole and fasten with the required hard­ware (do not tighten). Next, slide the bottom
toothed bracket up behind the bracket and
attach with hardware. Tighten all hardware
at this time (Figure 1). Care should be taken
to avoid over tightening and deforming the
mounting brackets.

Note: It is recommended to use (red) lock
tight on nuts to prevent loosening.

Figure 1

Remove the 3 mounting bolts from the base of the Makwa enclosure, then remove the bushings from the bolts
(Figure 2).

Step 3:

Carefully set the enclosure on the pole mount bracket and attach using the previously removed mounting bolts
and washers (Figure 3).

Figure 2

Figure 3

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Dome Removal

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Step 1:

Using a 5/16 hex wrench, turn the three latches counter clockwise until they stop to release the dome

(Figure 1).

Figure 1

Step 2:

Lift the dome from the base to remove the cover (Figure 2).

Note: Schrader valve can be opened to relieve internal pressure.

22

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Figure 2

Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

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Designation Card Installation

Designation cards provides a circuit diagram for the Makwa as well as bend radius protection for internal bers.

Insert bottom of card into bottom clips (Figure 1).Step 1:

Installation Manual

Figure 1

Insert top of card into top clips (Figure 2).Step 2:

Figure 2

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Dome Installation

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Step 1:

With Designation Cards in place, wipe the gasket clean with water to remove any dirt or debris from the seal
(Figure 1).

Note: Do not lubricate gasket.

Figure 1

Step 2:

Before reinstalling the lid, clean the inside lip of the dome to remove any debris deposits during maintenance/
Installation (Figure 2).

Figure 2

24

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FieldSmart® Makwa FDH

__________________________________________________________

Carefully slide the dome over the base (Figures 3 & 4).Step 3:

Installation Manual

Step 4:

Figure 3

Lock the dome in place by using the 5/16 hex wrench to turn all three latches clockwise (Figure 5).

Figure 5

Figure 4

Step 5:

If the enclosure is being placed below grade, use the provided Schrader valve on the base of the enclosure to

perform a ash test following company procedures or local practices.

Note: Failure to follow instructions may cause improper sealing and allow water intrusion.

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Schrader Valve

Flash Test Procedure

_________________________________________________________

Step 1:

Step 2:

Step 3:

Check all cabinet components for correct assembly. Verify all ttings are properly torqued and the locks are

properly closed.

Remove the cap from the Schrader Valve (Figure 1).

Figure 1

With an air compressor regulated at 1 PSI max, pressurize the cabinet with clean, dry air to 1 PSI for at least 5
minutes.

Step 4:

Step 5:

Step 6:

Step 7:

26

Warning: To avoid a potentially hazardous situation that could result in product damage or serious injury, do not

exceed 1 PSI gauge pressure. The enclosure could burst.

Check gauge for pressure loss. Cabinet is sealed if no pressure is lost, go to Step 7.

If pressure is lost. Spray soapy water around all sealed
components and examine enclosure for signs of leaks
(bubbling of soap).

Once cause of leak is determined. Troubleshoot by:
A: Repeating Step 2.
B: Check for debris on sealing components.
When leak is xed return to Step 3.

Remove the pressure gauge. Depressurize the unit, then reinstall
the Schrader Valve cap.

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Manual 017526 REV E - April 2018

__________________________________________________________

Patch and Splice

FieldSmart® Makwa FDH

Installation Manual

Step 1:

Step 2:

Using thread sealant tape or pipe dope, cover threads of Sealcons being used or the plugs, if being used, to

ensure an airtight/water tight t when mating to the base (Figure 1).

Figure 1

Using the appropriate sized grommet insert for your cable size, place the Sealcon into the base for cable
entrance ports (Figure 2). After all Sealcons are seated and tightened to the appropriate torque (5.5 foot lbs),
place plugs into any unused ports to seal the entrance ports.

Note: For easier cable routing, utilize the two inner ports rst, then use the outer ports as needed.

Figure 2

Part Number Description

013190 Deep Socket Wrench, 1” Sealcon Socket, 40 mm
013191 Deep Socket Wrench, 1” Sealcon Socket, 42 mm

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

_________________________________________________________

Step 3:

Step 4:

Once Sealcons and plugs are seated and
appropriately tightened to the base you will
now mount the Makwa to the work bracket.

Align the three (3) studs on the base to the
three (3) locations on the plate, then quarter
turn clockwise to secure in place (Figure 3).

Figure 3

Now you are ready to bring cable into the
Sealcon. Place the dome cap onto the cable
and insert into appropriate sized grommet
from the bottom, bringing the cable into the
top of the Makwa base for cable prepping
and splicing (Figure 4).

Note: Cleareld recommends a cable
opening with nine (9) feet exposed buffer

tube. Two (2) feet for slack and splicing

ber in the cassette and the remaining 7

feet for slack storage in base of Makwa.

Step 5:

28

Once you have brought in enough cable and
tightened the Sealcon domes to the
recommended torque (5.5 foot lbs), you are

now ready to prep the ber (Figure 5).

Starting with the distribution ber, measure

from the cable opening and mark on the
buffer tube of highest count at 7 feet.
Continue to mark the remaining buffer
tubes, subtracting 1” as you move down
cassettes.

Note: Ten feet of expandable snakeskin

sleeving is provided with Patch and Splice
versions to help dress the incoming cables.

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Figure 4

Figure 5

Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

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Installation Manual

Step 6:

Step 7: Place the strength member into the bracket

When using tape for cable prep, we
recommend the following, as tape can
interfere with the proper sealing within the
Sealcon:

Total of 4” of tape, 2” for protecting buffer

tube with bond clamps and 2” onto the cable
sheath itself (Figure 6).

and tighten with can wrench. Cut ush to

top of bracket (Figure 7).

Note: The enclosure ships with a ½” and
1” screw included for attaching the strength
member. Use the correct screw for the size
of the strength member on the cable.

Figure 6

Step 8:

Use the ground lug located in the center of
the cable entrance ports to bond the cables
when required (Figure 8).

Note: Cleareld provides a ground stud for

your bonding needs, but does not give any
recommendations. Bonding or grounding is
completed per your local work practice.

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Figure 7

Figure 8

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FieldSmart® Makwa FDH

Installation Manual

If desired, a multiple location grounding plate can be attached to the grounding stud (Figure 9).Step 9:

_________________________________________________________

Step 10:

Figure 9

Route the cable bundle across the front of the Makwa to the opposite side and continue along the outside slack
loop to the back of the Makwa. Next, feed the entire bundle under the plate, through the base so that you can
pull it through to the front for splicing (Figure 10).

30

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Figure 10

Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

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Installation Manual

Step 11:

The cassettes are loaded onto the back plane with feed cassettes as the top two positions on each side and
the remaining cassettes are considered the distribution cassettes (Figure 11). Take note of how the cassettes

are organized based on the desi card so that ber cables are spliced according to the designation card.

Step 12:

Consult the Clearview Black Cassette Installation Manual for splicing instructions. Viewable in the Installation Manual sec-

tion, under the Resources tab, of the Cleareld website. Link here:

https://www.seecleareld.com/assets/documents/installation-manuals/clearview-black-cassette-install-manual.pdf

The Clearview Black Cassette is designed for ribbon/mass splicing only.

Note: If bringing loose tube cable in for splicing, you must “ribbonize” the bers to be spliced. Each Clearview

Black Patch and Splice Cassette has a “ribbonizing tool” provided for your needs, in case you currently do not
have access to a ribbonizing jig.

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Figure 10

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Clearview Black Cassette

Cassette Removal

_________________________________________________________

Step 1:

Step 2:

Loosen Velcro strap and remove support clip

(Figure 1).

Figure 1

Place nger on the rear of the cassette and

pull forward to release (Figure 2).

Step 3:

32

The cassette will swing forward on the swing
arm (Figure 3).

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Figure 2

Figure 3

Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

__________________________________________________________

Installation Manual

Step 4:

Slide the cassette forward off the swing arm for
splicing, troubleshooting, cleaning or inspection

(Figure 4).

Figure 4

Consult the Clearview Black Cassette Installation Manual for splicing instructions. Viewable in the Installation Manual sec-

tion, under the Resources tab, of the Cleareld website. Link here:

https://www.seecleareld.com/assets/documents/installation-manuals/clearview-black-cassette-install-manual.pdf

Cassette Installation

Step 1:

Slide the cassette on the swing arm rail,
then swing the cassette into the enclosure
(Figure 1).

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Figure 1

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FieldSmart® Makwa FDH

Installation Manual

_________________________________________________________

Step 2:

Step 3:

Press on the rear of the cassette to snap the
swing arm in place (Figure 2).

Figure 2

Slide the cassette support clip onto the rail of
the bottom cassette (Figure 3).

Tighten the Velcro strap (Figure 4). Step 4:

34

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Figure 3

Figure 4

Manual 017526 REV E - April 2018

__________________________________________________________

Storing Buffer Tube After Splicing

Once splicing is complete, feed all buffer tubes to rear
(splitter side of Makwa) to be stored. To store buffer tube,

begin with the larger count cables rst.

FieldSmart® Makwa FDH

Installation Manual

Step 1:

Step 2:

Twist bundle, holding the twist with a nger

(Figure 1).

Flip (or fold over) to center (Figure 2). Add
another twist (Figure 3).

Figure 1

Figure 2

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Figure 3

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Add another ip (or fold over) (Figure 4).Step 3:

_________________________________________________________

Figure 4

Then proceed to feed the bundle under the bulkhead base (Figure 5). Step 4:

Figure 5

Store remaining cables in the same manner.

Follow instructions on proper desicard/lid installation.

36

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Manual 017526 REV E - April 2018

__________________________________________________________

PON Splitters

Splitter Installation

FieldSmart® Makwa FDH

Installation Manual

Step 1:

Install the splitter into the left or right most usable slot in the splitter cage. Splitters install by inserting the top of
the splitter into the cage rst, then hinging the bottom and snapping into place (Figure 1).

Note: The 4 left splitter locations are designed to feed the left side cassettes and the 4 right splitter locations

are designed to feed the right cassettes. The last (middle) splitter spot is then used to ll the remaining ports on

either side.

Figure 1

Route the cable under the bottom radius nger (Figure 2).Step 2:

Figure 2

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Manual 017526 REV E - April 2018

37

FieldSmart® Makwa FDH

Installation Manual

_________________________________________________________

Step 3:

Then, continue over the splitter cage to route the splitter legs to the middle channel between the two sets of

ber management ngers (Figure 3).

Figure 3

Step 4:

Insert the staging plate into the available staging plate location (Figure 4).

Note: Bend the staging plate into place and ensure the staging plate is fully depressed into the opening before
reinstalling the dome lid.

38

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Figure 4

Manual 017526 REV E - April 2018

__________________________________________________________

Splitter Routing

FieldSmart® Makwa FDH

Installation Manual

Step 1:

Step 2:

Remove the red input leg or black splitter leg from the staging plate (Figure 1).

Note: The input and output pigtails for the ber splitter are stored and accessed in one of the two staging

plates located on top of the enclosure and each leg is labeled with the splitter leg number.

Figure 1

Route the cable to the desired port following the routing diagram (Figure 2).

Note: The top two cassettes on each side of the cabinet are feeder cassettes and the bottom 12 are used for
distribution.

Note: When routing the splitter legs, each radius nger channel (the radius ngers closest to the cassettes) is
designed to manage the ber for two cassettes and hold up to 24 splitter legs.

Figure 2

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

_________________________________________________________

Step 3:

Step 4:

Plug the connector into the desired port (Figure 3).

Note: Make sure to properly clean the connectors and adapters prior to mating following company practice or
local procedure.

Figure 3

Once an input leg has been installed, continue with the splitter legs to turn up service (Figure 4).

Step 5:

Step 6:

40

Slide any excess slack back towards the bottom of the cabinet.

Note: When installed correctly, the ber will hang from the splitter module and not rest on the oor of the

cabinet.

Record the ber splitter number and port designation in the space provided on the designation card.

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Figure 4

Manual 017526 REV E - April 2018

__________________________________________________________

Cross-Connect Patch Cords

Patch Cord/Jumper Installation

Remove the dust cap from the adapter port (Figure 1).Step 1:

FieldSmart® Makwa FDH

Installation Manual

Step 2:

Figure 1

Clean the adapter and connecter per company practice, then plug the jumper into the port. Route the jumper
over the nearest radius nger (Figure 2).

Note: Each radius nger channel (the radius ngers closest to the cassettes) is designed to manage the ber

for two cassettes and hold up to 24 jumper cables.

Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [e-mail]

Figure 2

41

Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Route the other end of the jumper to the desired port following the routing diagram (Figure 3).Step 3:

_________________________________________________________

Figure 3

Step 4:

Make sure the jumper cable is properly routed with all of the slack taken up by the ber management ngers

(Figure 4).

Then, clean the adapter and connecter and plug it into the desired port.

Record the port in the space provided on the designation card. Step 5:

42

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Figure 4

Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

__________________________________________________________

Connector Cleaning Procedure

Whether factory terminated or eld spliced, clean connectors are essential for proper system operation. Even the smallest

dust particle can cause transmission problems, so for optimal network performance inspect, and if necessary, clean
connectors and adapters prior to mating.

Inspect Then Connect

These are Cleareld recommended products/applications. Use the product

you feel will complete your cleaning procedures. Create a “best practice” for
your company and follow those procedures.

The use of Chemtronics end face and bulkhead cleaning products and
techniques ensures a clean end face, no matter the type of contamination.

Before cleaning any connector, be sure you know what type of contaminate

you are cleaning (dry, uidic, or combination). All the available products are
good, it’s the process that you need to be aware of. Using a dry cleaning

method to clean “dirt” can lead to scratching of the end face. Learn the
process of cleaning properly.

Installation Manual

Figure 1

Note: It is NOT recommended to use isopropyl alcohol to clean the end face.

Cleaning an SC/LC Connector

Cleaning the End Face

• Place one wiping paper on QbE-2 FiberSafe™ Cleaning Platen.

(Figure 1)

• Apply small amount of precision cleaner (about 1” in diameter) with

Electro-Wash MX pen on to one end of the wipe. (Figure 2)

• Hold end face at a 90 degree angle. For APC connection, adjust by
slightly tilting the container or end face. Angle is correct when no drag is
felt on the end face. (Figure 3)

• Draw end face from wet to dry part of the wipe 3 times. Use just enough
pressure to ensure complete contact between end face and the wipe.

Note: DO NOT retrace previous step.

Figure 2

Figure 3

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

Installation Manual

Cleaning the Ferrule

• Lightly moisten the ber optic swab (2.5mm/38542F or 1.25mm/38040)
by spotting a small amount (about 1”) of Electro-Wash PX or
Electro-Wash MX pen onto the QbE. Hold the swab, 1 side down to the

wetted area and hold for a count of 1-2-3-4-5. (Figure 4)

_________________________________________________________

Figure 4

• Insert swab into side of ferrule, wet side to the ceramic ferrule and
circle around 2-3 times and remove. Turn swab to dry side and repeat.
(Figure 5)

Cleaning the Mate Through an Adapter AND the Adapter Itself

• Lightly moisten the ber optic swab (2.5mm/38542F or 1.25mm/38040)
by spotting a small amount (about 1”) of Electro-Wash PX or
Electro-Wash MX pen onto the QbE. Hold the tip of the swab onto the

wetted area and hold for a count of 1-2-3-4-5.

• Insert the swab into the adapter to the connector, press lightly against
the connector, twist 2-3 times, remove and discard.

• Dry with a second dry swab.

Figure 5

• Inspect, repeat cleaning if necessary, and test for signal strength.

• Use additional swabs to clean inside the actual adapter. Moisten
swab, like above, and insert through hole and remove while twisting.
(Figure 6)

44

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Figure 6

Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

__________________________________________________________

Cleaning an MPO/MTP Connector

Female Connector

• Place one wiping paper on QbE-2 FiberSafe™ Cleaning Platen and
apply small amount of precision cleaner (about 1” in diameter) with
Electro-Wash MX pen on to one end of the wipe. (Figure 1)

Installation Manual

Figure 1

• Hold end face at a 90 degree angle. For APC connection, adjust by
slightly tilting the container or end face. Angle is correct when no drag is
felt on the end face. (Figure 2)

Male Connector

• Lightly moisten one side of the ber optic swab (CC505F) by spotting a
small amount (about 1”) of Electro-Wash PX or Electro-Wash MX pen
onto the QbE. Hold the swab, 1 side down to the wetted area and hold

for a count of 1-2-3-4-5.

• Place swab, wet side down, at one end of connector end face and draw

across in a diagonal sweep; i.e., from ber 1 up and across to ber 12.
Turn swab over to dry and draw back from ber 12 to ber 1. (Figure 3)

Figure 2

Figure 3

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45

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FieldSmart® Makwa FDH

Installation Manual

Standard Warranty

Cleareld warrants to the original purchaser of the Product sold hereunder is free from defects in material and workmanship under normal use and
service, subject to exceptions stated herein. Product purchased is warranted as follows: Cleareld designed and branded Products are warranted for
three (3) years: Products manufactured by Cleareld to customer prints and/or specications are warranted for one (1) year; and any Product Clear­eld acquires from or through a third-party manufacturer or distributor and resells to Customer as the original customer will carry the manufacturer’s

pass-through warranty, if any. In all cases, the warranty period commences on the date of shipment to the original purchaser.

Warranty Claim Procedure

If any Product purchased from Cleareld is found defective under the above warranty, the following basic procedure must be followed:

1. Customer must contact Cleareld and obtain a Return Materials Authorization

2. Following authorization, the Customer ships the product-freight collect-to Cleareld’s manufacturing facility

3. Cleareld shall repair or replace the defective Product at its sole option and discretion, and return the repaired or replacement Product to Cus-

tomer’s site, freight prepaid

Note: If the Product is not found to be defective by Cleareld, the product will be returned to the Customer and the customer billed for freight in both

directions.

_________________________________________________________

View our warranty policy here: https://www.seecleareld.com/warranty.html

Limitations of Warranty

Correction of defects by repair or replacement, at the option of Cleareld Inc, shall constitute the exclusive sole remedy for a breach of this limited
warranty. Cleareld shall not be liable under any circumstances for any special, consequential, incidental, punitive, or exemplary damages arising
out of or in any way connected with the product or with agreement to sell product to buyer, including, but not limited to damages for lost prots, loss

of use, or for any damages or sums paid by buyer to third parties. The foregoing limitation of liability shall apply whether the claim is based upon
principles of contract, warranty, negligence or other tort, breach of statutory duty, principles of indemnity or contribution, the failure of any limited or
exclusive remedy to achieve its essential purpose, or otherwise.

Cleareld will not be responsible for any labor or materials costs associated with installation or incorporation of Cleareld products at customer sites,
including any costs of alteration, replacement or defective product, or any eld repairs.

Other Limitations

Cleareld assumes no warranty liability regarding defects caused by:

1. Customer’s modication of Product, excepting installation activities described in Cleareld documentation

2. Customer re-packaging of Product for shipment to third parties or destinations other than those originally shipped to by Cleareld, or any de­fects suffered during shipping where the Product has been re-packaged

3. Customer’s installation or maintenance, excepting activities described in and performed in accordance with Cleareld documentation

4. Customer’s improper or negligent use or application of Product

5. Other causes external to the Product, including but not limited to accidents, catastrophe, acts of God, government action, war, riot, strikes, civil

commotion, sovereign conduct, or the acts or conduct of any person or persons not party to or associated with Cleareld

6. Environmental factors and weathering resulting in aging and damage not necessary or applicable to the function of the product

46

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Manual 017526 REV E - April 2018

FieldSmart® Makwa FDH

__________________________________________________________

Proprietary Notice

Information contained in this document is copyrighted by Cleareld, Inc. and may not be duplicated in full or part by any person without prior written
approval of Cleareld, Inc.

Its purpose is to provide the user with adequately detailed documentation to efciently install the equipment supplied. Every effort has been made to

keep the information contained in this document current and accurate as of the date of publication or revision.

However, no guarantee is given or implied that the document is error free or that it is accurate with regard to any specication.

Technical Support

Cleareld, Inc. can be contacted for any issues that arise with the supplied product.

If you need to return the supplied product, you must contact the Cleareld, Inc. Customer Service Department to request a Returned Materials

Authorization (RMA) number.

Installation Manual

Cleareld, Inc.

7050 Winnetka Ave N

Minneapolis, MN 55428

Toll Free: 800.422.2537
Phone: [phone]
Fax: [phone]

Customer Support: [e-mail]
Technical Support: [e-mail]

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Manual 017526 REV E - April 2018