Cleantec Innovation GEN4 Instruction Manual

CLEANTEC INNOVATION LIMITED

CARPET CLE AN ING MACHINE

INSTRUCTIO N MA NUAL

Model: GEN4

E

E00 -4-20 50 READ I NSTRU CTION S CAREF ULLY BEF ORE OP ERATIN G THE MA CHINE

TABLE OF CONTENTS

INTRODUC TI ON

How to use this Ma nual .............................................. 2.0

Machine Da ta L og/Overview....................................... 2 -1

SAFETY

Important Sa fety Instructions.................................... ...3-0

Hazard Inten sity Level ............................................ .. ..3-1

Earthing and G rounding Instructions ........................... 3-2

OPERATIONS

Product Technical Specificatio ns .................................4-0

How the Machin e Works........... ................................... 4-1

Machine Op er ation ............................................... .. ....4-2

Pre-run Insp ec tion............................................... 4-2

Starting Mac hi ne................................................. 4- 2

Machine Shut -d own and Storage.......................... 4-2

MAINTENA NC E

Brush Clea ni ng and Maintenance................................. 5-0

Machine Ma in tenance ............................................. ....5-0

Daily Mainte nance .............................................. 5-0

Periodic Mai ntenance.......................................... 5- 0

Annual Mainte nance ............................................5-0

Machine Tro ub leshooting....................................... .. ....5-1

Electrical D iagram............................................. .. ........5-2

WARRANTY

Cleantec Inn ovation Ltd Warranty Policy ............ .......... 6-0

Warranty Card................................... ......................... 6-1

Machine Warranty Request Form................... .. ............ 6-2

SPARE PARTS LIST... ............ ..... ..... ..... ............ ..... ..... ..... ...... 1-7

-1.1-

INTRODUCTION

This manual co ntains the following sections:

- HOW TO USE THIS MANUA L

- SAFETY

- OPERATIONS

- MAINTENANCE

the HOW TO USE TH IS M ANUAL section
will tell yo u ho w to find important information
for ordering c orrect spare parts.

Parts may be ord ered from authorized
envirodr i de alers. When placing an order for
parts, the mac hine model, and machine serial
number are i mp ortant, Refer to the MACHINE
DATA box which is filled out during the
installa ti on of your machine. Th e MACHINE
DATA box is located on the inside of the front
cover of this ma nual.

MOD EL

DATE O F PURCH ASE

SER IAL NUMB ER

SAL ES REPR ESENTATI VE #

DEA LER NAM E

OPE RATION S GUIDE N UMBER

The model an d se rial number of your
machine is o n th e operator’s left hand side
panel of bas e.

The SAFETY section is to familiari ze
the operator w ith the operation and function
of the machine .

The MAINTENA NCE section contains
preventive m aintenance to keep the machine
and its compon ents in good working condition.

-2-

Nam e:

Add ress:

MACHINE DATA LOG/OVERIEW

MOD EL

DATE O F PUR CHASE

SER IAL NUM BER

SAL ES REPR ESENTAT IVE #

DEA LER NAM E

OPE RATION S GUI DE NUMBER

YOUR DEALER

Pho ne Numb er:

OVERVIEW

The GEN 4 Carpe t Clean ing Machin e is desi gned to m aintain yo ur carp et usin g the enviro dri
Micro Spong es, dry c arp et clea ning sy stem. The ma chine has tw o count er rota ting brush es that e nable
the env irodr i Micro sponges to b e brush ed into t he carpet. The en virod ri Micr osponges e ncaps ulate t he
dirt wh en bein g brush ed into the ca rpet. The Mi croSp onges can th en be vac uumed u p leaving th e
carpe t dry. The brushes a lso hel p to rais e the pile of th e carpe t, givi ng it a lush gro omed ap peara nce.

-2.1-

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for comme rc ial use.

WARNING

To reduce the risk o f fi re, electric shock, or inju ry:

Connect to a prope rly gro unded /earthed outle t. See Gr oundi ng and Earthing In struc tions .

Do not leave the mac hine un atten ded. Unplug mach ine fro m power o utlet when not in us e and

always before ma inten ance or s ervice.

Do not allow machi ne to be us ed as a toy. Close at tenti on is nec essary when used b y or near
children.

Use only as descri bed in th is manu al. Use only manuf actur er ’s reco mmend ed components an d
attachments.

Do not use damaged e lectr ical co rd or plug. Follow a ll inst ructi ons in this manual c oncer ning
grounding/ea rthin g the mac hine. If the machi ne is not w orkin g properly, has b een dro pped.
damaged, left ou tdoor s, or dro pped into water, re turn it t o an auth orized service c entre .

Do not pull or carry m achin e by elec trical cord, use a s a handl e, clos e a door on cord, or pul l cord
around sharp edg es or cor ners.

Do not run machine o ver cor d or allo w the rotating bru shes to c ome in co ntact with the cor d. Keep
cord away from hea ted sur faces .

Do not unplug mach ine by pu lling o n cord. To unplug, gras p the ele ctric al plug, not the ele ctric al cord .

Always use cable r estra int pro vided and wind the c able ar ound th e cable hol der on th e handl e. For

quick release of t he elec trica l cable rotate the c able ho lder 18 0 degrees.

Do not handle the el ectri cal plu g or machine with we t hands .

Do not operate the m achin e with an y openings block ed. kee p openi ngs free of debris t hat may

reduce airflow.

Machine is desig ned for i ndoor u se only and must not b e opera ted or st ored outdoors in w et
conditions.

Turn off a ll cont rols be fore unpluggin g.

Machine can caus e a fire wh en oper ating near flamm able va pours o r materials. Do no t opera te this

machine near fla mmabl e fluid s, dust or vapours .

Only the brushes p rovid ed with t he machine or thos e speci fied by t he manufacture r can be us ed.
The intended use o f the bru shes is s pecifically fo r the cle aning o f carpeting and sh ould no t be used
in any other way.

This machine is su itabl e for com mercial use, for e xampl e in hote ls, sch ools, hos pital s,
factories, sho ps and of fices .

Maintenance an d repai rs must b e done by qualifie d perso nnel.

SAVE THESE INSTRUCTIONS

-3-

HAZARD INTENSITY LEVEL

The following sy mbols a re used t hroughout this g uide as i ndica ted in their descr iptio ns:

HAZARD INTENSITY LEVEL

There are three le vels of h azard i ntensity ident ified b y signa l words -WAR NING an d
CAUTION and FOR SA FETY. The level of hazard i ntens ity is de termined by the fo llowi ng

definitions:

WARNING

WARNING - Hazards o r unsaf e pract ices which COULD r esult i n sever e personal injur y or

product or prope rty dam age

CAUTION

CAUTION - Hazard s or unsa fe prac tices which coul d resul t in mino r personal injur y or
product or prope rty dam age.

FO R SAFET Y: To identif y actio ns whic h must be f ollowed f or safe o perat ion of eq uipment .
Report machine d amage o r fault y operation imme diate ly. Do not use the ma chine i f it is not
in proper operat ing con ditio n. Following is in forma tion th at signals some po tenti ally
dangerous
conditions to th e opera tor or th e equipment. Rea d this in forma tion carefully. Know w hen
these
conditions can e xist. L ocate a ll safety device s on the ma chine . Please take the ne cessa ry
steps
to train the machi ne oper ating p ersonnel

FO R SAFET Y:

NO NOT OP ERATE MACHINE:

• Unless Trained an d Author ized.

• Unless Operati on Guid e is Read a nd understood.

• In Flammable or Ex plosi ve area s.

• In areas with poss ible fa lling o bjects.

• In wet or outdoor ar eas.

WH EN SERV ICING M AC HIN E:

Avo id movi ng parts. Do not wea r loose c lothi ng; jac kets, shi rts, or s leeve s when wo rking
on the machine. Us e envir odri ap proved replace ment pa rts.

-3.1-

EARTHING AND GROUNDING INSTRUCTIONS

THIS PRODUCT IS FOR COM MERCIAL
USE ONLY.

ELECTRICAL - USA:

In the USA this machi ne oper ates on a
standard 15 amp 115V, 60 Hz, A.C. powe r
circuit. The a mp, her tz, and voltage ar e liste d
on the data label fo und on ea ch mach ine.
Using voltages a bove or b elow th ose
indicated on the d ata lab el will c ause serious
damage to the moto rs:

EXTENSION CORD S:

If an extension co rd is use d, the wi re size
must be at least one s ize lar ger tha n the
power cord on the ma chine , and mus t be
limited to 50 feet ( 15.5m ) in leng th.

GROUNDING INST RUCTI ONS:

This appliance m ust be gr ounde d. If it should
malfunction or b reak do wn, gro unding
provides a path of l east re sista nce for electric
current to reduc e the ris k of elec tric shock.
This appliance i s equip ped wit h a cord having
and equipment- groun ding co nductor and
grounding plug . The p lug must be insert ed
into an appropri ate out let tha t is properly
installed and gr ounde d in acco rdance wi th all
local codes and or dinan ces.

Gro undin g Pin

Grou nded
Outl et

Fig. A

Tab for Grounding
Screw

ADAPTOR

Note: Adaptors are not allowed in Canada.

GROUNDING CONNECTION
USING AN ADAPTOR

Fig. C

Meta l Screw

Adap tor

Grounded Outlet Box

Fig. B

Improper conne ction o f the equ ipment
grounding cond uctor c an resu lt in a ris k
of electric shoc k. Chec k with a qu alified
electrician or s ervic e perso n if you are in
doubt as to whethe r the out let is pr operl y
grounded. Do not m odify t he plug
provided with th e appli ance - if i t will no t
fit the outlet; ha ve a prop er outl et inst alled
by a qualified ele ctric ian.

This appliance i s inten ded for u se on a
nominal 120-vo lt circ uit, an d has a grounded
plug that looks li ke the pl ug in “Fi g.A.”A
temporary adap tor tha t looks l ike the adaptor
in “Fig.C” may be us ed to con nect th is plug
to a 2-pole recept acle as s hown in “ Fig.B,” if
a properly groun ded out let is no t available.
The temporary ad aptor s hould b e used only
until a properly g round ed outl et (Fig. A)can
be installed by a qu alifi ed elec trician. The
green colored ri gid ear, l ug, or wi re extending
from the adaptor m ust be co nnect ed to a
permanent grou nd such a s a prope rly
grounded outle t box cov er. Be sur e to fasten
the grounding ta b with a me tal fac eplate
screw, whenever t he adap tor is us ed

-3.2-

EARTHING AND GROUNDING INSTRUCTIONS

ELECTRICAL - UK:

In the UK this machi ne oper ates on a
standard 240 V, 50 Hz, A.C. po wer cir cuit.
The amp, herz, and v oltag e are lis ted on the
data label found o n each ma chine . Using
voltages above o r below t hose in dicated on
the data label wil l cause s eriou s damage to
the motors.

GROUNDING INST RUCTI ONS:

The UK machine is in tende d for use o n a
nominal 240 V, and it has a grounde d plug

with three recta ngula r prong s that form a
triangle, whic k looks l ike the p lug in “Fig D.”
This plug has been d esign ed to be pl ugged
into Power Outle ts simi lar to th e one shown
in “Fig E.” It compl ies wit h the BS 13 63
British Standa rd. The molded plug
incorporates a 1 0 Amps car tridg e Fuse.
The Wire colour co ding fo r the UK is a s
follows:

> Neutral: Blue Wi re
> Live: Brown Wire
> Earth: Green & Yellow

Fig.E

Fig.D

Neutral
(Blue)

Earth
(Green&Yellow )

Live
(Brown)

WARNING

Do not use the UK ‘G’t ype plu g in
conjunction wi th any ty pe of ada tors

Only operate the G EN4 env irodr i machine
with a Cord-set se rtifi ed and pr ovided by
the manufactur er

-3.2-

EARTHING AND GROUNDING INSTRUCTIONS

ELECTRICAL - EUROPE :

In Europe this mac hine op erate s on a
standard 230 V,50 Hz, A.C . power circuit.
The amp, herz, and v oltag e are lis ted on th e
data label found o n each ma chine . Using
voltages above o r below t hose in dicated on
the data label wil l cause s eriou s damage to
the motors.

GROUNDING INST RUCTI ONS:

The European mac hine is i ntend ed for us e on
a nominal 230 V, and it has a type‘F’ pl ug
with two round pro ngs and t wo grou nding
clips on the side of t he plug ( Fig F). T he
machine is inten ded to be p lugge d into ou tlets
that look like the o ne show n in “Fig . G.”
The Wir e colou r coding fo r Europ e is as
follows:

> Neutral: Blue Wi re
> Live: Brown Wire
> Earth: Green & Yellow

Live
(Brown)

Fig.F Fig.G

Earth
(Green&Yellow)

Neutral
(Blue)

WARNING

Do not use type ‘F’ plug in conjun ction w ith any t ype of adaptors.

Only operate the G EN4 env irodr i machine with a Cor d-set c ertif ied
and provided by th e manuf actur er.

-3.2-

PRODUCT TECHNICAL SPECIFICATIONS

1.SPECIFICATION OF U S MACHINES

ITEM

Electrical

Nominal Power

Rated Amper age

Brush Width

Brush RPM

Wheels

Dimensions - Weight

Dimensions - Hei ght wit h handl e

Dimensions - Dep th

Power Cord

2. SPECIFICATION OF UK AND EU ROPEA N MACHINES

ITEM

Electrical

Nominal Power

Rated Amper age

Brush Width

Brush RPM

Wheels

Dimensions - Weight

Dimensions - Hei ght wit h handl e

Dimensions - Dep th

Power Cord

DIMENSION/CA PACI TY

120V

650W

7.5 Amps

16 inches (40 cm)

550 RPM

2 inches (5 cm) non- marki ng blac k

46 lbs. (21 kg)

44 inches(112 c m)

12 inches (30 cm)

33 feet (10 m)

DIMENSION/CA PACI TY

230V

550W (Nikoda mot or: 3/4 H P)

3.5Amps

16 inches (40 cm)

500 RPM

2 inches (5 cm) non- marki ng blac k

46 lbs. (21 kg)

44 inches(112 c m)

Dimensions - Dep th 12 inc hes (30 c m)

33 feet (10 m)

-4-

EARTHING AND GROUNDING INSTRUCTIONS

Congratulati ons!

You ar e nowth e proud own er of the G EN4 Dry
Carpet Cleanin g Machi ne.

This machine is de signe d to main tain your carpet
using the enviro dri Dry C arpet C leaning System .
By using the envir odri Mi croSp onges you can
perform regula r light c leani ng and grooming of
your carpet very q uickl y, and have the car pet dry
and ready for use im media tely.

The GEN4 handle de tache s for eas y
transportati on and co mpact s torage. The ha ndle
has a 180 degree mov ement f or maxi mum
flexibility an d allow s the mac hine to clean unde r
low furniture. Ther e are foot operate d On/Off
Switches and a han dle loc k keepi ng the handle in
an upright posit ion whe n place d in the tray.

The tray is for mach ine sto rage wh en not in use
This will protec t the bru sh bris tles from being
crushed.

The brush guard pr otect s the mac hine
brushes by preve nting l oose th reads or wires
(telephone or el ectri cal)g etting caught- up in the
brushes.

This appliance c onfor ms with t he following
internationa l and nat ional s afety directiv es:

›ANSY/UL 561 STD;
›CAN/CSA STD C22. 2 NO 10-1 965, R 20 04;
›BS EN 60335 - 1:200 2;
›BS EN 60335 - 2 - 10:20 03.

The GEN4 Machine c omes wi th a one ye ar
warranty on all pa rts exc ept for c ords, switches ,
gears, capacit ors and b rushe s.

See envirodri Ne w Machi ne Wa rrant y Polic y.

-4.1-

MACHINE OPERATION

PRE-RUN MACHINE INSPECTION

Perform a pre-run inspection to find possible
problems that could cause poor performance or
lost time from breakdown. Check the rating plate
to confirm voltage and frequency is the same as
the power supply. NOTE: A 10% variation in

voltage is acceptable.

STARTING MACHINE

NOTE: Perform pre-run machine check before
operating machine.

FOR SAFETY: Before stating machine, make
sure that all covers are in place and secured
properly.

After manually applying the envirodri
MicroSponges onto the carpet commence
cleaning following the steps below:

1. Take the machine out of the tray. Do this by
Leaning the machine back and applying
pressure on the end of the tray with your
foot. NOTE: Place the tray out of the way
when machine in use.

2. Connect the machine to a power supply.

3. Release the handle lock.

4. Depress the ‘ON’ foot switch to engage
machine as shown in the drawing provided.

5. Push and pull the machine slowing over the
carpet.

NB: Best results are obtained by moving the
machine in multiple directions and overlapping
strokes.

MAC HINE SHUT-DOWN AND STORAGE

1. Depress the ‘OFF’ foot switch to power off
machine as shown in the drawing provided.

2. Lock handle in the upright position.

3. Disconnect the power cord from the power
supply. Wind the power cord aro und the
cable holder on the handle.

4. Remove the brushes for cleaning. See Brush
Cleaning and Ma intenance section.

5. Once daily mai ntenance has been
Performed, place the machine back into the
tray.

The machine is no w ready for storage until the
nex t use. Make sure to store your equipment in
a dry place to prolong the life of your machine.
Sto rage outdoors or if left unprotected could
cau se damage to your machine or its internal
par ts, therefore voiding your warranty.

‘ON’ Foot
Switch

‘OFF’F oot
Switch

CAUTION

WARNING

Flammable materials can cause an explosion or
fire. Do not use near flammable or
combustible substances or hot ashes or burning
objects of any kind.

CAUTION

Always ensure that the handle lock is released prior
to switching on the machine.

-4.2-

When not in use or during interrupted cleaning,
the machine must always be placed in the tray
provided to prevent deformation of the brush
bristles. Deformation of brush bristles can
result in unbalanced running and excessive
vibrating or instability of the appliance.

MACHINE OPERATION

MACHINE SAFETY DEVICE:

The GEM4 machine incorporates a Safety
device which prevents its operation when the
handle falls below 0˚ and/or 180˚

Should the handle fall bellow these points, the
machine power will be cut off. The power will
not be reset simply by tilting the handle to the
upright position.

In order to restart the machine after the power
has been cut off, tilt the handle back to the 90˚
position and turn the machine on by pressing the
‘ON’ switch.

0

HandleLocked

90

180

HandleUnlocked

HANDLE LOCKING POSITION

The handle must be locked for transport and
storage.

Lock the handle in an upright position(90˚)
following the steps below:

1. After having completed the cleaning
process, tilt the handle back to the 90˚
position.

2. Turn the machine Locking Button
(clockwise until the green dot aligns with
the Locked arrow).

HANDLE UNLOCKING POSITION

Follow the steps below in order to unlock the
handle:

1. Turn the machine Locking Buttong
clockwise until the green dot aligns with
the Unlocked arrow

CAUTION

Do not use the GEN4 wheels to transport it
over uneven surfaces. Only wheel the
machine on even surface. The machine
wheels have been for internal transportation
‘only’ on carpeted areas. Do not transport the
machine downstairs.

-4.2-

MAINTENANCE

BRUSH CLEANING AND MAINTENANCE

After each session of carpet cleaning. the brushes and the brush housing should be
cleaned. Before
cleaning or changing the brushes, always unplug the machine from the power supply.

Brushes are removed without tools. Tilt and rest the machine on the handle. Push the brush shafts
through with your finger. Alternatively, use a screw driver. Once unlocked. pull the brush shafts through
the brushes and machine housings.

The brushes may be soaked in warm or hot water using mild detergent, and then rinsed with warm
water.
NOTE: Brushes with crushed bristles can often be restored to original condition by soaking in hot water.
Brushes should only be reassembled to the machine base when fully dry. Keep brushes clean and free
from debris. Rotate brushes regularly as this will increase the life span of the brushes and ensure even
wear.

Before reinstalling brushes, clean out machine brush housing by wiping with a clean damp cloth.

BRUSH ASSEMBLY
1- Push Components 4A and 4B towards component 2, until the ‘Internal Hex Profiles’ of both ends of
components 4A and 4B are aligned with the hex profiles of the ‘Top Brush Shaft
Housing’ and the Bottom Brush Shaft Housing’ of components 1 and 3. Assemble
components 4A and 4B following the illustration in image 1, which shows the position of the
bristles of components 4 A and 4B in relation to machine

2- Align components 5A and 5B with the ‘Top Brush Housing’
3- In order to complete the assembly of components 4A, 4B, 5A and 5B follow the steps below: Hold the
‘Brush Top’ with one hand and component 5A with the other.
Slowly push component %A through the ‘Top Brush Shaft Housing’ of component 1 until the ‘Locking
End’ of component 5A reaches the ‘Top Surface’ of component 4A.
Align component 5A with the ‘Top Internal Hex Profile’ of component 4A following the steps below:
> Slowly push component 5A into the ‘Top Internal Hex Profile’ of component 4A

-5-

MAINTENANCE

> As component 5 is being pushed into the ‘Top Internal Hex Profile’, move the ‘Brush Top’
away from and towards component 2 and simultaneously turn the ‘Brush Top’ clock and
anticlockwise. This will help to align and guide component 5A through the ‘Top Internal Hex
Profile’ of component 4A;
► Continue pushing component 5A through until it reaches the ‘Bottom Internal Hex Profile’ of
component 4A.
► Align component 5A with the ‘Bottom Internal Hex Profile’ of component 4A by following the
steps below:
►
> Slowly push component 5A towards th ‘Bottom Internal Hex Profile’ of component 4A.
> As component 5A is being pushed into the ‘Bottom Internal Hex Profile’, move the ‘Brush
Bottom’ away from and towards component 2 and simultaneously turn the ‘Brush Bottom’
clock and anticlockwise.
► Push component 5A through the ‘Bottom Internal Hex Profile’ once it has been properly aligned.
component 5A will reach the ‘Bottom Brush Shaft Housing’ as it goes through the ‘Bottom
Internal
Hex Profile’.

► Align component 5A(which has already been pushed through the ‘Top Brush Shaft Housing’,
the
‘Top Internal Hex Profile’ and the ‘Bottom Internal Hex Profile’) with the ‘Bottom Brush Shaft
Housing’ by following the steps below:

> Slowly push component 5A towards the ‘Bottom Brush Shaft Housing’ of component 4A
> As component 5A is being pushed into the ‘Bottom Brush Shaft Housing’, move the ‘Brush
Bottom’ away from and towards component 2 and simultaneously turn the ‘Brush Bottom’
clock and anticlockwise.

> Once component 5A is engaged with the ‘Bottom Brush Shaft Housing’, push it through the
Housing until the ‘Stop End’ of component 5A touches to surface of the ‘Top Brush shaft
Housing’.

► Repeat the previous steps for components 4B and 5B.

► Ensure the brushes are properly assembled by turning both brushes towards the direction of the
arrows shown in drawing 5.

Dra wing 1 Dra wing 2 Dra wing 3 Dra wing 4 Dra wing 5

-5-

MAINTENANCE

MACHINE MAINTENANCE

The GEN4 machine requires very little
maintenance. Wipe down the machine periodically
with a clean cloth and ensure motor air vents are
not obstructed. DO NOT spray water directly over
the top of machine.

During interruptions of the cleaning process,
always place the machine into the tray or lay it on
its side (gear housing) to prevent deformation of
the brush bristles.

CAUTION

Deformation of the brush bristles can result in
unbalanced running and excessive vibrating
or instability of the appliance.

The machine motor is fitted with a thermal cut out
In the unlikely event of overloading, the motor cut
out will automatically trip. It can be reset after
approximately 30 seconds (or when the machine
cools down) by pushing the ON switch.

DAI LY MAINTENANC E

1. Clean and insp ect brushes.

2. Clean and insp ect brush housing and
machine.

3. Inspect power cord for wear or damage.
To prevent electrical shock rep lace cords
that are frayed or have cracked insulation
immediately.

PER IODIC MAINTENANCE

1. Check all hand les, switches, knobs,
electrical cables and connections on your
machine for damage. Repair or replace
immediately.

2. Inspect and/or replace brushes

3. Inspect and clean (if necessary) brush
guard of any outside debris

ANN UAL MAINTENANCE

1. Check all bear ings for noise and wear.

2. Check motor for operation.

3. Check overall machine for operation.

-5-

MAINTENANCE

PROBLEM

No power to machine Dead electrical circuit breaker

Electrical Shock

Nuisance tripping of circuit
breaker

Brush not turning or scrubbing

Worn bearings

CAUSE

in fuse box

Faulty power cord

Power switch failure

Faulty circuit breaker

Equipment not grounding Follow earthing and

Receptacle not grounded

Faulty circuit breaker Replace circuit breaker

Mechanical problem

Faulty motor Replace motor

Gears worn

Brushes worn

Bearing squealing or grinding
in brush housing

SOLUTION

Check building circuit breaker

Replace power cord

Replace power switch

Replace circuit breaker

grounding instructions

Have an electrician inspect
the building’s wiring

Test circuit breaker for
continuity. Higher amp draw
may indicate faulty parts. Find
parts not moving freely and
repair or replace

Replace gears not functioning

Replace brushes

Replace worn bearing

-5.1-

ELECTRICAL DIAGRAM

16uF

CAPACITOR

60u F

CAPA CITOR

STAR T

RUNNI NG

10m Cord-Set

220~240V 50Hz

MOTOR

(Niko da Mo tor )

RED

BLAC K

BROW N

BUTT SPLICE

BROW N

POWER CABLE

GREE N

W

ExternalWi ring

PCB

HITE

BLAC K

220~2 40V,

BLAC K (13)

BLAC K (12)

BLAC K (11)

Internal Wi ring

BLAC K (10)

(Nor mally O pened )

Push Button Sta rt

Push Button Sto p

(Nor mally C losed )

Micro Switch

BLAC K (14)

WHIT E

BLAC K

WHIT E

ORAN GE

YELL OW

BLUE

10

11

12

13

14

15

L2

1

4

3

-5.2-

BLAC K (15)

CLEANTEC INNOVATION LTD WARRANTY POLICY

CLEANTEC INNOVATION LTD -Li mited Warr anty

Cleantec Innovation Ltd warrants to the original purchaser only (ʺBuyerʺ) that each new envirodri Machine
shall be free from defect in material and workmanship upon delivery. Cleantec Innovation Ltd’ liability is
limited to repair or replacement of parts at the discretion of Cleantec Innovation Limited and/or the factory
authorised service centre.
A warranty registration card is to be completed and returned within 14 days of purchase to register the
purchases of your machine. Failure could result in any warranty claims not being undertaken.

Items not covered by warranty include, but are not limited to:
► Damage resulting from accidents abuse, misuse or acts of God(lightning/flood etc,)
► Damage in transit
► Rental units
► Failure due to lack of proper maintenance or care
► Relatively minor adjustments such as tightening of screws or bolts, etc. not connected with the
placement of parts.
► Repairs or alterations by a person or organisation other than the factory or authorised repair
centre.
► Normal wear items, handles, wheels, brushes**, gears**, power cords.

Cleantec Innovation Ltd equipment used in commercial applications has limited warranty of one year with
exception of electric motors with carbon brushes, being subject to wear, their durability depends on the
number of hours of use. It does not depend on the years of life of the machine. Example: In commercial
application, The eventual substitution of the motor under warranty will therefore be effected only in case
of tatal wear. If, after inspection of the returned machine or any part or parts, Cleantec Innovation Ltd in
connection with the replacement or repair or any parts there of shall be at the buyer’s responsibility.

Any parts returned to Cleantec Innovation Ltd for replacement shall become the property of Cleantec
Innovation Ltd. In no Event shall cleantec Innovation Ltd be liable for any indirect, special, incidental,
consequential or other damages including but not limited to damage or loss of property or equipment,
lost revenues or profits, claims of customers, or harm to goodwill or business reputation directly or
indirectly arsing from the safe, handling or use of the envirodri Machine, or from any other costs
relating thereto and Cleantec Innovation Ltd liability hereunder. Cleantec Innovation Ltd shall not be
liable to the buyer for any claims, damages, injuries, actions or causes of action whatsoever based on
negligence or strict liability. Cleantec Innovation Ltd Limited makes no warranty that its envirodri
Machines shall be merchantable or that such machine shall be fit for any particular purpose. Moreover,
Cleantec Innovation Ltd makes no expressed or implied warranties except for the limited warranty set
forth herein. In addition no representation or warranty, expressed or implied, made by any dealer, sales
representative, or field agent or Cleantec Innovation Ltd which is not specifically set forth herein shall
be binding on Cleantec Innovation Ltd.

Genuine envirodri replacement parts shall be free from defects in material and workmanship for a period of 90
days after ″installation″ and shall be subject in all respects to the limitations and exclusions of this limited
warranty.

Making a Claim

With each new machine sold a warranty card and Warranty Request Form will be supplied with the instruction
manual of the new machine, this is standard practice.

PLEASE RETURN YOUR CARD AS FAILURE TO DO SO COULD INVALIDATE YOUR WARRANTY.

Upon finding a fault with your machine which you believe to still have warranty the″envirodri Machine Warranty
Request Form(1)″ should be completed in full and faxed to 08707 337734.

Once we have received your form a representative from Cleantec Innovation Ltd will call you within 24 hours
to discuss the problem and arrange for collection of your machine if required. Bookings for collections are
normally made for the same day but you will be advised when to expect a courier.

-6-

SPARE PARTS LIST

MODEL GEN4

CONFIGURATIONS:

E00-4-9001-US Model
E00-4-9002-UK Model
E00-4-9003-Europe Model
E00-4-9004-China Model

NB:
▪ The Bearing Pack(Item 29) is composed of 5 of 35x17x10(6003) Bearings and 2 of
32x12x10 (6201) Bearings.
▪ The Machine Base Label Set (Item 43) is composed of the “ON” and “OFF” labels,
the LOCKED/UNLOCKED label and the CAUTION label.
▪ Item 47 refers to the Wiring Harness that connects the “ON” and “OFF” Switches to the
PCB.
▪ The Micro-Switch (Item 6) is cold with its Wiring Harness.

SHEET 1 OF 7

Handle

Spare Parts List

ITEM NO.

1
2
3
4
5
6

7
8
9

10

11
12
13

14
15
16
17
18

19
20
21
22

23
24

ITEM NO.

1,2,3

1
2
3
4

PART NO.

E00-4-1002
E00-4-1010
E00-4-1003

E00-4-1004
E00-4-1005

E00-4-4002
E00-4-4001

E00-4-1013
E00-2-2004
E00-4-1049
E00-4-1008
E00-4-1009
E00-2-1005
E00-4-4014
E00-0-3054
E00-0-3040
E00-0-3041

E00-0-3042
E00-0-3043
E00-2-1010
See Below
E00-0-3053
E00-0-3046
E00-4-4012

DESCRIPTION

Lower Handle Assembly
Upper Handle Assembly
Handle Linking Shaft
Connecting Bar Gen 4
Handle Linking Shaft
Cross Bar Assembly
Carry Handle Assembly
Locating Bush Top Handle
Handle Grip
Frontal Top Handle Cover
Frontal Bottom Handle Cover
Back Handle Cover
Cable Holder
Bottom Cable Holder Assembly

Screw M5 x 25 Stl Skt Cap
Screw M8 x 25 Stl Skt Cap
Screw M6 x 50 Stl Skt Csk

Screw M4 x 16 Self Tapping
Screw M5 x 10 Stl Skt Butt
Thumb Wheel
10m Cord Set
Screw M6 x 35 Stl Skt Cap Hd
Nut Nylon Insert M6
Handle Label Set

Handle Assembly & Sub Assemblies

PART NO.

E00-4-4008*
E00-4-5005
E00-4-5007*
E00-4-5006

E00-4-4011

DESCRIPTION

Complete Handle (With Labels)
Top Handle Assembly (With Label)
Lower Handle Assembly(With Label)
Handle Kit
Cross Bar Assembly

QTY PER PACK

1
1
2
2
1
1
1
2
2
1
1
1
1
1
2
2
2

16

4
2
1
2
2
1

QTY PER PACK

1
1
1
1
1

Machine Twinning Parts

PART NO.

E00-4-4009

E00-4-4017

E00-4-4010
E00-4-4015

DESCRIPTION

Twinning Bar Assembly 115V

Twinning Bar Assembly 230V

Y Junction Adapter 115V
Y Junction Adapter 230V

QTY PER PACK

The twinning bar Assemblies contain one Junction Adapter

SHEET 2 OF 7

1
1

1
1

Brushes

PART NO.

GEN 4G
GEN4GW

GEN4W

GEN4BW
GEN4B

DESCRIPTION

Gold Brush
Gold and White Brush

White (Standard) Brush
Black and White Brush

Black Brush

10m Cord Set

USITEM NO

21 E00-4-2021 E00-4-2023

* Please specify your Cord Set requirements when ordering these components

UK

EUROPE CHINA

E00-4-2022 E00-4-2032 E00-4-2033 E00-4-2033

JAPAN 50HZ

QTY PER PACK

2

2

2
2

2

JAPAN 60HZ

SHEET 2 Cont. OF 7

Handle

SparePartsExplodedDiagram-1

9 17

13

22

18

12

14

23

21

5

8

10

24

2

4

19

24

1

3

20

15

6

7

16

GEN4Machine-SpareParts

SHEET3OF7

GEN4Machine-SpareParts

SHEET 4OF7