CleanMaster Raptor 220F Operator And Parts Manual

MNL36400
-
E3F
Carpet And Upholstery Cleaner
Model No.: 100-650-225 11 gal Extractor
CLEANMASTER
11015 47TH AVENUE WEST MUKILTEO WA 98275 U.S.A.
FAX: 1-800-426-4225 WEBSITE: www.cleanmaster.com CUSTOMER SERVICE: 1-425-775-7276
Operator and Parts Manual
Rev. 00 (05-01)
Please fill out at time of installation for future reference.
OPERATION
This manual is furnished with each new model. It provides necessary operation and maintenance instructions and an illustrated parts list.
Read this manual completely and understand the machine before operating or servicing it.
Use the illustrated Parts Lists to order parts. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. Parts and supplies may be ordered by phone or mail from any authorized parts and service center, distributor or directly from Cleanmaster.
This machine will provide excellent service. However, the best results will be obtained at minimum costs if:
The machine is operated with reasonable care.
The machine is maintained regularly – per the
maintenance instructions provided.
The machine is maintained with manufacturer supplied or equivalent parts.
TABLE OF CONTENTS
MACHINE DATA
Model No.- _______________________________________ Install. Date- ______________________________________ Serial No.- ________________________________________
© Cleanmaster Printed in U.S.A.
Cleanmaster is a registered United States trademark
SAFETY PRECAUTIONS.............................. 3
MACHINE COMPONENTS............................ 4
MACHINE SETUP......................................... 4
MACHINE OPERATION ................................ 5
DRAINING TANKS........................................ 6
FREEZE PROTECTION ................................ 6
FLOOD PUMP OPERATION ......................... 7
FLOOD PUMP REMOVAL............................. 7
FLOOD PUMP FILTER CLEANING ............... 7
MACHINE MAINTENANCE ........................... 8
STORING MACHINE..................................... 8
RECOMMENDED STOCK ITEMS.................. 8
TROUBLE SHOOTING.................................. 9
SPECIFICATIONS ........................................ 10
ELECTRICAL DIAGRAM.............................. 11
PARTS LIST................................................. 12
OPTIONS ..................................................... 17
WARRANTY POLICY.................................... 20
2
36400-E3-Raptor 220F (05-01)
OPERATION
(3 HOLE)
SAFETY PRECAUTIONS
This machine is intended for commercial use. It is designed to wet clean carpet and upholstery in a indoor environment and is not constructed for any other use. Use only recommended cleaning solutions and accessory tools.
All operators must read, understand and practice the following safety precautions.
The following safety-alert symbols are used throughout this manual as indicated in their description:
WARNING: To warn of hazards or unsafe practices which could result in severe personal injury or death.
FOR SAFETY: To identify actions which must be followed for safe operation of equipment.
The following information signals potentially dangerous conditions to the operator or equipment.
FOR SAFETY:
1. Do not operate machine: – Unless trained and authorized. – Unless operator manual is read and
understood. – In flammable or explosive areas. – With damaged cord or plug.
If not in proper operating condition.Unless cord is properly grounded.
– In outdoor areas. – In standing water. – With the use of an extension cord.
2. Before operating machine: – Make sure all safety devices are in place
and operate properly.
3. When using machine: – Do not run machine over cord. – Do not pull machine by plug or cord. – Do not pull cord around sharp edges or
corners. – Do not unplug by pulling on cord. – Do not stretch cord. – Do not handle plugs with wet hands. – Keep cord away from heated surfaces.
Report machine damage or faulty operation
immediately.
Follow mixing and handling instructions on
chemical containers.
– Connect hoses before turning on pump. – Be sure chemicals are safe and non-toxic.
4. Before leaving or servicing machine:
– Turn off machine. – Unplug cord from wall outlet.
5. When servicing machine:
Unplug cord from wall outlet.Avoid moving parts. Do not wear loose
jackets, shirts, or sleeves.
Use manufacturer supplied or approved
replacement parts.
WARNING: Hazardous Voltage. Shock or electrocution can result. Always unplug machine before servicing.
WARNING: Flammable materials can cause an explosion or fire. Do not use flammable materials in tank(s).
WARNING: Flammable materials or reactive metals can cause an explosion or fire. Do not pick up.
WARNING: Hot solutions up to 88° C (190°F). Do not touch with any part of the body. Use thermometer to gauge temperature.
WARNING: Contents of solution hoses may be under pressure even after pump is off.
GROUNDING INSTRUCTIONS Machine must be grounded. If it should
malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electrical shock. This machine is equipped with a cord having an equipment­grounding connector and grounding plug. The plug must be plugged into an appropriate outlet that is properly installed in accordance with all local codes and ordinances. Do not remove ground pin; if missing, replace plug before use. International models will have different cord ends.
GROUNDED OUTLET
GROUNDING PIN
36400-E3-Raptor 220F(05-01)
3
OPERATION
Fig. 2
4 3 6 9 2
10 13 1 5 7 12 11 14 8
MACHINE COMPONENTS
1. Recovery Tank
2. Solution Tank
3. Recovery Tank Lid
4. Solution Tank Lid
5. Vacuum Switch
6. Pump Switch
7. Vacuum Switch
MACHINE SETUP
1. Carefully check carton for signs of damage. Report damages at once to carrier. The machine is shipped fully assembled and is ready for use.
8. Waste Pump-Out Switch
9. Power Cord Connector
10. Empty-Out Nozzle
11. Vacuum Hose Connector
12. Waste Pump-Out Hose Connector
13. Recovery Tank Drain
14. Solution Hose Connector
WARNING: Flammable materials can cause an explosion or fire. Do not use flammable materials in tank(s).
4. Add a recommended cleaning chemical.
FOR SAFETY: When using machine, follow mixing and handling instructions on chemical containers.
Fig. 1
2. Connect hoses and tool to be used (Figure1).
3. Using a clean bucket or hose, fill solution tank with 41 liters (11 gallons) of hot water, 60° C (140° F) maximum (Figure 2).
4
36400-E3-Raptor 220F (05-01)
OPERATION
ATTENTION: If using powdered cleaning chemicals, mix prior to adding.
NOTE: If desired, water alone achieves excellent
cleaning results.
5. Plug machine’s power cord into a grounded wall outlet (Figure 3).
GROUNDED OUTLET (3 hole)
GROUNDING PIN
Fig. 3
FOR SAFETY: Do not operate machine unless cord is properly grounded.
FOR SAFETY: Do not operate machine with the use of an extension cord.
6. Secure recovery and solution tank lids in place. It is important to secure both lids whenever vacuums are turned on.
MACHINE OPERATION
FOR SAFETY: Do not operate machine unless operator manual is read and understood.
PRE-OPERATION
1. Vacuum carpet and remove other debris.
2. Inspect power cord for damage.
CLEANING CARPETS
1. Activate vacuum and pump switches (Figure 4).
2. Take carpet cleaning wand in hand and squeeze valve trigger while moving the tool in short forward and backward strokes over the carpet (Figure 5).
Fig. 5
WHILE OPERATING
1. Overlap each path by 50 mm (2 in).
Warning: Flammable materials or reactive metals can cause an explosion or fire. Do not pick up.
2. Periodically check for excessive foam buildup in recovery tank. Use a recommended foam control solution to prevent vacuum motor damage.
ATTENTION: Excessive foam buildup will not activate the float shut-off screen.
3. To clean heavily soiled areas, repeat cleaning path from a different direction.
4. Empty recovery tank every time water is added to solution tank.
CLEANING WITH ACCESSORY TOOLS
1. Connect accessory tool hoses to the couplers at the end of the hoses already attached to the machine (Figure 6).
Fig. 4
36400-E3-Raptor 220F(05-01)
Fig. 6
5
OPERATION
1. Operate accessory tool as normal (Figure 7).
NOTE: Before cleaning upholstery, always check cleaning instructions sewn in furniture by manufacturer.
Fig. 7
2. After cleaning, relieve water pressure from tool before disconnecting hose. Squeeze trigger for five seconds after turning switches off.
DRAINING TANKS
DRAINING SOLUTION TANK
1. Remove empty-out nozzle from its storage bracket (Figure 9) and attach to end of solution hose.
Fig. 9
2. Place empty-out nozzle over a bucket and turn on pump until all the solution has been pumped from solution tank.
3. Replace empty-out nozzle to its storage location.
FREEZE PROTECTION
DRAINING RECOVERY TANK
1. Turn machine off.
2. Insert supplied 45° elbow in drain valve. Place a bucket below it and slowly pull up on the handle (Figure 8).
Fig. 8
3. Rinse tank with clean water at the end of the day.
1. After draining solution tank as described in steps one and two in the previous section (DRAINING SOLUTION TANK), place empty-out nozzle in end of vacuum hose and seal with hand (Figure 10).
Fig. 10
2. Turn on vacuum and pump for 15 seconds. This will fill the pump and hoses with air and prevent freezing.
3. Replace empty-out nozzle to its storage place.
6
36400-E3-Raptor 220F (05-01)
OPERATION
FLOOD PUMP OPERATION
1. Be certain that the flood pump is properly secured in the bottom of the recovery tank. Take note of the space between the case of the flood pump and the attached stainless steel bracket. Lower the pump so this space engages the bracket mounted in the bottom of the recovery tank (Figure 11).
FIG. 11
6. Never turn on the pump-out switch without a garden hose connected.
FLOOD PUMP REMOVAL
1. Unlatch locking arms of bayonet coupler (Figure
13).
FIG. 13
2. Lift flood pump off mounting bracket located in the bottom of recovery tank. Note its position so it can be returned to this location.
3. Guide float switch and flood pump through hole in the top of the waste tank (Figure 14).
2. Connect a garden hose (supplied by customer) to the garden hose discharge fitting located in the back on the machine (see item 12 page 4).
3. Place the other end of the garden hose at the proper discharge place.
4. Turn on the pump-out switch (Figure 12). The flood pump will not come on until the level inside the recovery tank activates the float switch.
FIG. 12
5. Proceed to clean. When completed, turn off the pump-out switch and manually drain the last amount of water from the recovery tank.
FIG. 14
FLOOD PUMP FILTER CLEANING
1. Remove lint and debris from filter on bottom of pump (Figure 15). Remove filter if necessary.
FIG. 15
36400-E3-Raptor 220F(05-01)
7
OPERATION
MACHINE MAINTENANCE
To keep machine in good working condition, simply follow machine’s daily, weekly and monthly maintenance procedures.
FOR SAFETY: When servicing machine, unplug cord from wall outlet.
DAILY MAINTENANCE (Every 4 Hours of Operation)
1. Empty and rinse out recovery tank thoroughly.
2. Remove float shut-off screen from recovery tank and clean (Figure 11.)
FIG. 11
3. When solution tank is empty, remove and clean solution filter screen located in the bottom of the solution tank.
4. Wipe off power cord and check for damage, replace if necessary. Coil cord neatly after use.
5. Clean machine with an all purpose cleaner and damp cloth.
WEEKLY MAINTENANCE (Every 20 Hours of Operation)
1. Inspect vacuum hoses for holes and loose cuffs.
2. Inspect spray pattern for plugging. If plugged, remove spray tips and soak them in acetic acid solution for up to six hours. Do not use pointed objects to unplug tips, damage will occur.
FOR SAFETY: When using machine, follow mixing and handling instructions on chemical containers.
3. Inspect cord and cord grip for damage. Replace immediately if damaged.
4. Lubricate metal shaft on recovery tank drain with water resistant oil.
5. Lubricate female hose couplers with lightweight oil.
MONTHLY MAINTENANCE (Every 80 Hours of Operation)
1. Lubricate wheels with water resistant oil.
2. Inspect machine for water leaks and loose hardware.
QUARTERLY MAINTENANCE (Every 250 hours of Operation)
Check vacuum motor for carbon brush wear. Replace motor if worn to a length of 10mm (0.38”) or less.
STORING MACHINE
1. Before storing machine, be certain to drain and rinse tanks of all water.
2. Store machine in a dry area in the upright position.
3. Open recovery tank lid to promote air circulation.
ATTENTION: Do not expose to rain. Store indoors.
ATTENTION: If storing machine in freezing temperatures, be sure that machine and solution system are completely drained and dry.
RECOMMENDED STOCK ITEMS
Refer to Parts List section for recommended stock items. Stock items are clearly identified with a bullet preceding the parts description. See example below:
PART # DESCRIPTION QTY. J-30. LID, DOME 1
J-
38GRANITE TOP,SOL TANK ROTO GRANITE 1 J-
39.5GRANITE HANDLE,WASTE TANK ROTO GRANI 1 J-39GRANITE WASTE TANK, ROTO GRANITE 1
8
36400-E3-Raptor 220F (05-01)
OPERATION
TROUBLE SHOOTING PROBLEM CAUSE SOLUTION
Machine does not operate.
Faulty switches or wiring. Contact Service Center. Faulty power cord. Contact Service Center. Building circuit breaker tripped. Reset Breaker.
Solution pump does not operate.
Vacuum motor does not operate.
Flood pump does not work
Poor solution pick-up.
Faulty switch or wiring. Contact Service Center. Faulty solution pump motor. Contact Service Center. Faulty pump head. Contact Service Center. Trigger on wand not pulled. Pull Solution Trigger. Quick couplers not fully engaged. Connect quick couplers. Loose or broken wiring. Contact Service Center.
Faulty vacuum switch. Contact Service Center. Defective vacuum motor. Contact Service Center.
Worn carbon brushes. Contact Service Center. Faulty switch or wiring. Contact Service Center. Float switch tangled in cord. Untangle cord in vacuum tank. Filter screen clogged Clean filter screen under flood pump.
Output of flood pump disconnected. Connect quick coupler in waste tank. Recovery tank drain valve open. Close valve. Defective recovery tank lid gasket. Replace gasket. Clogged float shut-off screen. Remove recovery tank lid and clean
screen.
Uneven or no spray.
36400-E3-Raptor 220F(05-01)
Loose vacuum hose connections. Secure cuffs to hose. Defective vacuum hose. Replace hose. Plugged spray tips. Clean or replace tips.
Improper spray tip size or spray angle. Replace with proper tips. Worn spray tips. Replace spray tips. Solution tank low or empty. Refill solution tank. Faulty solution pump. Contact Service Center.
9
OPERATION
711 mm
1016 mm
450 mm
902 mm
SPECIFICATIONS Model 220
LENGTH 711 mm (28 in) WIDTH 450 mm (17.7 in) HEIGHT 1016 mm (40 in) WEIGHT 50.3 Kg (111 lbs) SOLUTION TANK CAPACITY 41 L (11 gal) RECOVERY TANK CAPACITY 38L (10 gal) SOLUTION PUMP 120 V, 10.2 bar (150psi), 1.04 A VACUUM MOTORS – 2 x 2 STAGE 2 @120 V, 8.6 A, 1032 W FLOOD PUMP 120 V, 5 A, 600 W 56.8 LITERS (15 GAL)/MIN. SEALED WATER LIFT 3810 mm (150 in) TOTAL POWER CONSUMPTION 120V, 20 A, 1800 W POWER CORDS 1 @ 15.2m (50 ft) 3/12 DECIBEL RATING 3 METERS (10 FT) FROM
MACHINE ON CARPET
MACHINE DIMENSIONS
<78 db(A)
(40 in)
(35.5 in)
10
(28 in)
(17.7 in)
36400-E3-Raptor 220F (05-01)
ELECTRICAL DIAGRAM RAPTOR 220
120 V WIRING DIAGRAM
36400-E3-Raptor 220F(05-01)
11
PARTS LIST RAPTOR 220
TANK GROUP
12
36400-E3-Raptor 220F (05-01)
PARTS LIST RAPTOR 220
TANK GROUP
PART # DESCRIPTION QTY B-17.2 8-32 X 1/2 PHXSS 4 B-21 10-32 X 5/16 PHXSS 6 B-22 10-32 X 7/16 PHXSS 4 B-23 10-32 X 1/2 PHXSS 1 B-23.7 10-32 X 5/8 PHXSS 1 B-24 10-32 X 3/4 PHXSS 2 B-26.7 10-32 X 1 1/2 PHXZINC 2 B-28.01 NUT 10-32 HEX ZINC 2 B-28.02 NUT, 10-32 SS NYLOCK 2 B-33.05 1/4-20 X 1 HEX HD SS 2 B-36.02 NUT 1/4-20 NYLOK SS 2 B-38.6 WASHER, 1/4 FLAT SS 4 B-40.91 3/8-16 X 1 1/2 HEX ZINC 2 B-40.95 3/8-16 X 3 1/2 HEX ZINC 1 B-40.96 3/8-16 X 4 HEX ZINC 1 B-41.5 WASHER, 3/8 FLAT ZINC 3 B-42.7 WASHER, 3/4 FLAT BLKHD CP 1 B-49 NUT,BULKHEAD 3/4-16 X.225 2 C-01.25 BUSHING,HOLDER EMPTY-OUT 1 C-03.02 CLAMP, HOSE 1/4" #4 1 C-03.12 CLAMP, HOSE 1 1/2 #16 2 C-03.13 CLAMP, HOSE 1 3/4 #20 2 C-03.2 CLAMP, HOSE 2" #24 1 C-03.3 CLAMP, HOSE 2 1/4 #32 2 C-04.3 COUPLER, QC SHANK 1" HOSE 1 C-04.35 COUPLER,QC SHANK 1" X 1"FPT 1 C-04.4 COUPLER, QC MALE 1" HOSE 2
C-05.05 FILTER, 1/4NPT 50MESH 1
C-07.6 GASKET,LID FLD WATER RMVL 1
C-11.9 LATCH, SOFT DRAW BLACK 2 C-13.5 PLUG, HOLE NYLON .562 3
C-26 FLOAT,VAC SHUT OFF ROTO 1 C-30.4 GASKET, 1"ID FLAT RUBBER 1 C-35.5 HOSE BARB,1 1/2XMPT W/FLA 1 C-57 FLAT WASHER 1.75 ID X 2.75 1 D-01.8OR BULK HEAD, 1/4" BRASS W/O-RING 1 D-11.86 COUP,1"MPT X 3/4MHT GRDN HOSE PLSTC 1 D-13.36 COUPLING, BELL 1" X 3/4" GALVANIZED 1 D-17.3 90 ST ELBOW 1" FPT PVC 1 D-20.01 ELBOW 90 1/4NPT X -4 SAE 1 D-41 NIPPLE, 1/4 NPT CLOSE BR 1 D-44.085 NIPPLE 3/4" CLOSE PVC 1 E-14.65 CUFF, 1 1/2 SLIP 1 1/2 HOSE 2
RECOMMENDED STOCK ITEMS
PART # DESCRIPTION QTY
F-11 Q/C 1/4" SOC BR SHUT OFF 2
G-03.19 O-RING,VITON 2-020 BLKHD 1 J-48CLNMSTR LID, SOLUTION GRNGRANITE CM 1 J-49GRNGRNT LID, ROTO GREEN GRANITE 1 J-57 SPACER, ROTO 1.5"OD X 1.0"ID 1 J-57.5 SPACER,ROTO 3"OD X 2.4"ID 1 K-09.6 CORD 50' 12/3 SJT YELLOW W/LOCK 1 K-16.92 BUSHING, RELIEF 3/8 NPT 1 K-16.96 BUSHING,RELIEF 1/2 NPT 1 K-16.97 NUT,NYLON BUSHING REL.1/2 1 K-17.5 CLAMPS, NYLON CABLE 3/8 1
K-21W SWITCH, SPST WATER RESIS 4
K-28.05 TIE, WIRE NYLON #10 SCREW 1 M-0791.03 BRACKET,SF-09 HOLDER 1 M-0791.05 BRACKET,DUMP VAL MNT 1 M-0792.1 PLATE,HANDLE SW COVR 1 M-09.1 BRACKET,SUB PUMP CORD SUPPORT 1 M-09.4 BRACKET, SIDE PUMPT MOUNT 1 M-09.45 BRACKET, BASE PUMP MOUNT 1 M-18.2 HINDGE, SOLUTION LID 1 N-30.107 PNL,SW P PVV 1 SC-05.023 ELBOW,90 ASM 3/4"PVC X 3/4FPT 1 SC-05.024 ELBOW, 45 ST VACUUM DUMP 1 SC-05.025E3 ELBOW,PVC LID ASSM 1 SC-35.5 HOSE BARB, ABS 1 1/2 CUT 1
SD-94.4 CHECK VALVE, COMP FLDWTR RMVL 1
SE-06.7GRY/20 HOSE, 1/4"SOL GRY 20' W/QC'S 1 SE-06.7GRY/20A HOSE, 1/4"SOL GRY 20' 1/4MPTX1/4MPT 1 SE-09.7/8 HOSE, 1"ID VINYL 8"LONG 1 SE-10.05/31 HOSE, VAC 1.5" FLEX 31" 1 SE-10.6/20 HOSE,VAC 1 1/2 x 20' 1 SE-10.6/20A HOSE,VAC 1 1/2X20' W/ 1.5CUFFS 1 SE-12/2.25 HOSE,2" VINYL X 2.25" 1 SF-09 NOZZEL, EMPTY OUT MALE 1
SG-16 VALVE,DUMP 1.5 W/PVC EXT 1
SJ-41SOLCUP/GRN-G-01 SOL TANK,E2/3 CUP BOT GRNGRNT DRILD 1 SJ-41VACE3/GRNGNT-02 VAC TANK,E3 FLOOD GRN GRNT DRILLED 1 SJ-42CM.3 HNDL,EDG CM BLK 4 SWT,W/DISHOLE RPT 1 SJ-43.75 COMP,VAC FLTR NECK ASSM 1 SJ-49.5GRNGRNT LID COMPLETE GREEN GRANITE 1 SK-09.8 CORD,PIG TAIL COMP. 1 SK-86FLD HARNESS, HANDLE C1P/OPVV 1 SL-23.25 PUMP, SUBMSBLE 115V W/FLT TRMNTED 1
36400-E3-Raptor 220F(05-01)
13
PARTS LIST RAPTOR 220
BASE GROUP
14
36400-E3-Raptor 220F (05-01)
PARTS LIST RAPTOR 220
BASE GROUP
PART # DESCRIPTION QTY. B-10 6-32 X 1/2 PHXSS 4 B-14 NUT 6-32 HEX SS 4 B-17.6 8-32 X 3/4PHX ZINC 4 B-18.02 NUT 8-32 NYLOK, ZINC 4 B-21 10-32 X 5/16 PHXSS 1 B-23.7 10-32 X 5/8 PHXSS 3 B-28.01 NUT 10-32 HEX ZINC 3 B-28.03 NUT, 10-32 NYLOK ZINK 4 B-32 1/4-20 X 3/4 HEX HD CP 8 B-33.38 1/4-20 X 3 HEX HD CP 1 B-33.4 1/4-20 X 3 3/4 HEX CP 5 B-36.01 NUT 1/4-20 NYLOK ZINK 13 B-38.5 WASHER, 1/4 FLAT CP 10 B-39.5 WASHER, 1/4 INT. STAR 1 B-42 WASHER 9/16 x 1 1/4 FLAT 4 C-02.3 CASTER 3 1/2" 2 C-03.3 CLAMP, HOSE 2 1/4 #32 3 C-04.1 COTTER, HAIRPIN 7/16-9/16 2
C-06 GASKET, BLOWER/ARLON 1/4" 2
C-07.3 GASKET,VAC SEAL BASE 1
C-23.8 WHEEL 10" - 1/2"BORE 2 C-59 PUSHNUT FASTNER, 1/2 CAP 2
RECOMMENDED STOCK ITEMS
PART # DESCRIPTION QTY. C-95 VELCRO, ONE WRAP STRAP 1/2" X 12" 1 D-17 90 ST ELBOW 1/4" NPT 1 D-20.03 ELBOW 90 3/8NPT X -6 SAE 1 E-14 CUFF, 1 1/2SLIP X 1 1/4HOSE 1 F-09 Q/C 1/4" PLUG BR SHUT OFF 1 K-17.3 CLAMP,NYLON CABLE 3/16" 2 K-17.4 CLAMP,NYLON CABLE 1/4" 2 M-0790.5 AXIL, ROD 1/2 ECONO 1 M-0791 AXIL, ROD 1/2 1 M-0791.3 PIVOT, TUBE 3.400" 2 M-0792NH PLATE,VAC MNT SERIES,NO QUIT,NO HTR 1 M-31.17 STANDOFF, 5.7 2.260" 6 M-72 SPACER, QUICK CONNECT 1 M-93 WASHER, .219 X .625 18GA 4 SE-06.7/31 HOSE,3/8NPT X -4SAEFMLSVL 31"LONG 1 SE-06.7/9.5 HOSE,1/4NPTX-6SAEFMLSVL 9.5"LONG 1 SE-12.5/10 HOSE,2" FLEX EXHAUST 10" 2 SJ-40BLK100200210 BASE,BLK DRLD SER NO QT 1 SK-85 HARNESS,BASE C1PVV 1
SL-004.5 BLOWER,2STG 120V 5.7W/PLUG#11639200 2
SL-23.7 PMP,DIAPH 150PSI 120V W/WIR&SWITCH 1
36400-E3-Raptor 220F(05-01)
15
PARTS LIST
SL-23.7
L-23.76
PUMP 150 PSI BREAKDOWN
SL-23.75
N/A
L-23.9
L-23.74
L-24.12
L-22.65
PART # DESCRIPTION QTY.
SL-23.7
N/A PUMP HEAD 150 PSI COMP ASM 1 L-23.76 L-22.65 L-24.12 HEAD, PUMP DIAPHRAGM 1
L-23.74
L-23.9
SL-23.75
PUMP SH FL 150 PSI 110V
SWITCH ASM, 150 PSI SH FL
CHECK VALVE ASM, 100 PSI SH FL
BYPASS VALVE ASM, 150 PSI SH FL
DIAPHRAGM, SOLID DRIVE ASM 150PSI MOTOR,150 PSI 120V SH FL PLG
RECOMMENDED STOCK ITEMS
1
1 1
1 1 1
16
36400-E3-Raptor 220F (05-01)
OPTIONS 20258 ECONO
RECOMMENDED STOCK ITEMS
FLOOR TOOL
PART # DESCRIPTION QTY.
B-24.1 10-32 X 3/4 PHXZINC 1 B-26.57 10-32 X 1 3/8 PHX ZINC 1 B-28.03 NUT, 10-32 NYLOK ZINK 2 B-40.15 5/16-18 X 3/4 HEX CP 2 B-40.33 NUT 5/16-18 NYLOCK, ZINC 2 C-07.9 GRIP, FLRTOOL 1 1/2 X 6 1 D-15.2 45 ST ELBOW 1/4 NPT 1 D-41 NIPPLE, 1/4 NPT CLOSE BR 1
36400-E3-Raptor 220F(05-01)
PART # DESCRIPTION QTY.
F-09 G-23 VALVE, KNGSTN STD S BND 1
H-37 M-16.5 HOE HANDLE,ECONO FLRTL 1 M-16.5A "U"CLAMP,SUPP HOE HNDL EC 1 M-19.5 WAND,FLOORTOOL COMP. ECONO 1 SC-82 TRIGGER,COMP KNGSTN VALVE 1 SE-06.7/47 HOSE,1/4 SOL 47"FLRTL ECO 1
Q/C 1/4" PLUG BR SHUT OFF 1
JET, 11006 E VEE BRASS 1
17
OPTIONS LP/20208; HP/20216
RECOMMENDED STOCK ITEMS
FLOOR TOOL
PART # DESCRIPTION QTY. B-24.1 10-32 X 3/4 PHXZINC 1 B-26.57 10-32 X 1 3/8 PHX ZINC 1 B-28.03 NUT, 10-32 NYLOK ZINK 2 B-40.15 5/16-18 X 3/4 HEX CP 2 B-40.33 NUT 5/16-18 NYLOCK, ZINC 2 C-07.9 GRIP, FLRTOOL 1 1/2 X 6 1 D-15.2 45 ST ELBOW 1/4 NPT 1 D-41 NIPPLE, 1/4 NPT CLOSE BR 1
F-09 Q/C 1/4" PLUG BR SHUT OFF 1 G-23 VALVE,KNGSTN STD "S" BEND 1
18
PART # DESCRIPTION QTY. G-23.5 VALVE,KNSTN HP "S" BEND 1 H-02.5 BODY, TEE JET 1/4 BRASS 2 H-03 CAP NUT, TEE JET BRASS 2
H-18.5 JET,11003 TEE BRASS 2
H-18.7 JET,110015 E TEE BRASS 2
M-16.5 HOE HANDLE,ECONO FLRTL 1 M-16.5A "U"CLAMP,SUPP HOE HNDL EC 1 M-20 WAND,"S"BND FLTL COM W/HD 1 SC-82 TRIGGER,COMP KNGSTN VALVE 1 SE-06.7/39.2 HOSE,1/4"SOL BLU X39.25DB 1
36400-E3-Raptor 220F (05-01)
OPTIONS 20078A
HAND TOOL
PART # Description QTY. B-05.5 4-40 X 7/8 PHXZINC 1 B-07.5 NUT, 4-40 HEX ZINC NYLOK 1 B-11.5 6-32 X 1 PHXZINC 2 B-14.6 NUT, 6-32 HEX ZINC NYLOK 2 B-16.2 8-32 X 3/8 PHXSS 1 B-18.01 NUT 8-32 NYLOK, SS 1 C-05.07 FILTER, 4" DETAIL TOOL 50 MESH 1 C-08.5 GROMMET, CLEAR DETAIL TOOL 1 D-02 BUSHING 1/4 X 1/8 NPT BR 1 E-13.5 CUFF,EXTRN HOSE 1 1/2SLPX1 1/4HOSE 1 E-14 CUFF, 1 1/2SLIP X 1 1/4HOSE 1 F-09 Q/C 1/4" PLUG BR SHUT OFF 1 G-04.5 GUIDE, VALVE STEM HEX BRASS 1 G-05.5 STEM, VALVE SS 4" DETAIL TOOL 1 G-08.5 SPRING, VALVE 4" UPH TOOL 1
PART # Description QTY. GR-2-006N70 O-RING,2-006 BUNA 70DR 2 GR-2-011N70 O-RING,2-011 BUNA 70DR 1 GR-2-013N70 O-RING,2-013 BUNA 70DR 1 H-03.5 CAP NUT,TEE JET POLYPRO 1 H-18.8 JET, 110015 STD FLAT SPRYTIP PLSTIC 1 J-62 VALVE, 4" DETAIL TOOL AS MOLDED 1 J-63 TRIGGER, 4" DETAIL TOOL 1 J-64 ELBOW, 4" DETAIL TOOL 1 M10.5A COUPLER, 1.5" VAC HOSE ALUM 1 SE-02/16.5A HOSE, 1/8 BLK 16.5" ASM W/EXTRN CUFF 1 SE-10/12 HOSE, VAC 1 1/4 GREY/BLACK 12" LONG 1 SG-04.5 STEM ASM 4"TOOL BUNA W/BRASS CAP 1 SJ-60 HANDLE ASM, 4" DETAIL TOOL 1 SJ-62 VALVE,NYLON COMPLETE STD 4"DETAIL 1
36400-E3-Raptor 220F(05-01)
19
WARRANTY POLICY
PARTS ONLY – STANDARD REPLACEMENT POLICY
For the first 12 months from the date of original purchase, in the event that a part believed to be under warranty fails, simply call Cleanmaster to obtain a Return Authorization, ship the part freight prepaid to Cleanmaster and, Cleanmaster will either repair or replace the part at no charge if it is determined that failure was a manufacturing defect. Cleanmaster will then ship the repaired or replaced part back to you freight collect. Our service department can usually talk a person through any part replacement procedure in a matter of minutes
HOW TO OBTAIN A RETURN AUTHORIZATION
Prior to shipping any part, assembly or machine to Cleanmaster a Return Authorization Number must be requested from Cleanmaster and displayed prominently on the outside of all packages containing parts or machines for warranty consideration to be processed and in effect. A Return Authorization can be obtained by calling Cleanmaster Service Department at 1-425-775-7276. The machine and/or part serial number must be communicated to Cleanmaster Customer Service to receive a Return Authorization Number. Any machine, part or assembly must be returned with its original serial number as affixed by Cleanmaster for warranty consideration to be in effect. All returns will be sent to Cleanmaster at 11015 47th Avenue West, Mukilteo Wa. 98275. Fax communications can be sent to 1-800-426-4225 and emails sent to cm1@cleanmaster.com.
20
36400-E3-Raptor 220F (05-01)
WARRANTY
Cleanmaster warrants the Raptor Cleaning Machine against defects in material and workmanship under normal use and service. Cleanmaster, hereby, extends a limited three-year warranty on the polyethylene machine housing of the Raptor against cracking or leaking and a one-year warranty on the rest of the machine against manufacturing defect or workmanship subject to the terms and conditions that follow.
TERMS AND CONDITIONS
The warranty obligation extends only to the repair or replacement of parts, assemblies or machine housing found upon examination by Cleanmaster to be defective in manufacturing or workmanship, and Cleanmaster reserves the right to make that determination. Any adjustment or replacement of defective parts made under this warranty does not void the warranty; neither does it extend the original warranty beyond its term.
Repair or replacements of any machine component(s) with any part(s) other than genuine Cleanmaster parts will immediately void this and all warranties.
Filters, brass fittings, seals, o-rings and quick disconnects are considered expendable in normal use and are not covered by this warranty.
Dry cleaning solvents cannot be used in the Raptor. This warranty shall not cover any Raptor machine housing, part or assembly if there is evidence of misuse,
alteration, owner neglect, lack of proper maintenance, improper chemical use, improper voltage, abuse, accident, freezing, flood, fire, etc. and any and all circumstances beyond Cleanmaster’s control.
In no event shall Cleanmaster be liable for loss of use, incidental or consequential damages or any damages to persons or property.
11015 47th AVENUE WEST, MUKILTEO WA 98275 USA Phone 800-426-8972, 425-775-7272; Fax 800-426-4225;
Website: http://www.cleanmaster.com
PLEASE RETURN REGISTRATION WITHIN 10 DAYS OF RECEIVING YOUR RAPTOR CLEANING MACHINE.
KEEP THIS COPY FOR YOUR RECORDS
WARRANTY REGISTRATION
Date Received Registered Owner(s) Address
Phone Number Fax Number Email Address Machine Serial Number Purchased From (Distributor)
36400-E3-Raptor 220F(05-01)
21
WARRANTY
Cleanmaster warrants the Raptor Cleaning Machine against defects in material and workmanship under normal use and service. Cleanmaster, hereby, extends a limited three-year warranty on the polyethylene machine housing of the Raptor against cracking or leaking and a one-year warranty on the rest of the machine against manufacturing defect or workmanship subject to the terms and conditions that follow.
TERMS AND CONDITIONS
The warranty obligation extends only to the repair or replacement of parts, assemblies or machine housing found upon examination by Cleanmaster to be defective in manufacturing or workmanship, and Cleanmaster reserves the right to make that determination. Any adjustment or replacement of defective parts made under this warranty does not void the warranty; neither does it extend the original warranty beyond its term.
Repair or replacements of any machine component(s) with any part(s) other than genuine Cleanmaster parts will immediately void this and all warranties.
Filters, brass fittings, seals, o-rings and quick disconnects are considered expendable in normal use and are not covered by this warranty.
Dry cleaning solvents cannot be used in the Raptor. This warranty shall not cover any Raptor machine housing, part or assembly if there is evidence of misuse,
alteration, owner neglect, lack of proper maintenance, improper chemical use, improper voltage, abuse, accident, freezing, flood, fire, etc. and any and all circumstances beyond Cleanmaster’s control.
In no event shall Cleanmaster be liable for loss of use, incidental or consequential damages or any damages to persons or property.
11015 47th AVENUE WEST, MUKILTEO WA 98275 USA Phone 800-426-8972, 425-775-7272; Fax 800-426-4225;
Website: http://www.cleanmaster.com
PLEASE RETURN REGISTRATION WITHIN 10 DAYS OF RECEIVING YOUR RAPTOR CLEANING MACHINE.
RETURN THIS COPY
WARRANTY REGISTRATION
22
Date Received Registered Owner(s) Address
Phone Number Fax Number Email Address Machine Serial Number Purchased From (Distributor)
36400-E3-Raptor 220F (05-01)
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