Cleanfix KS 1100 Operation Instructions Manual

32

Tel.: [phone]

Fax: [phone]

E-Mail: [e-mail]

www.cleanfix.com

Cleanfix Reinigungssysteme AG

Stettenstrasse

CH-9247 Henau-Uzwil

Switzerland

Cleanfix —KS 1100—simply clean

1

Operation Instructions

Ride-on Sweeper

KS 1100

The ride-on Sweeper for perfect

cleaning results in large areas or narrow spaces

Authorized Cleanfix Distributor:

• Company : ...

• Contact person ...

• Address: ...

• Postal code and Town: ...

• Country: ...

2

Cleanfix —KS 1100—simply clean

Contents

Seite
Introduction

To these operation instructions 3
Symbols used in this manual 4
Safety indications 5
Appropriate use 5

Product description 6

Safety instructions 7

Initial Start-Up 8

Operation

Safety indications specially for operation 9
Adjustment of the Driver Seat 9
Drive operation 9
Sweeping operation 10
Switching-off 11
Waste box emptying 12
Filter exchange 13

Machine cleaning 14

Maintenance and Service

Safety instructions 15
Side brushes

- Side brushes exchange 16

- Side brushes readjustment 16
Cylindrical brush

- Cylindrical brush exchange 17

- Cylindrical brush readjustment 18
Battery

- Safety instructions for the use of batteries 19

- Battery charging 20
Brakes 21
Safety fuses 22
Steering 22
Wheels 22
Cylindrical brush drive 22

Maintenance Table 23

Errors and solutions 24

Circuit diagram 26

Disposal 27

Technical Data 28

Applied Standards 29
Product label 29

Declaration of Conformity 30
CE Certificate of Conformity
Service and Spare Parts 31

31

Cleanfix —KS 1100—simply clean

Service and Spares

Cleanfix Reinigungssysteme AG

Stettenstrasse
CH-9247 Henau-Uzwil
Switzerland

Tel. [phone]
Fax [phone]
[e-mail]

For spares, visit our website: www.cleanfix.com

Authorized Cleanfix Dealer:

• Company : ...

• Contact person ...

• Address: ...

• Postal code and Town: ...

• Country: ...

30

Cleanfix —KS 1100—simply clean

Declaration of Conformity

Produkt Ride on sweepwr

Typen KS1100

Ab Seriecode 9001 and following

Grundlagen

Wir, Cleanfix Reinigungssysteme AG, erklären in alleiniger Vera ntwortung,
dass das oben genannte Produkt, auf das sich diese Erklärung be zieht,
mit den oben erwähnten Norm (en) oder normativen Dokument(e n) übereinstimmt.

Gemäss den Bestimmungen der Richtlinien:

Niederspannung 2006/95/EN
Für Maschinen 2006/42/EN
Für elektromagnetische Verträglichkeit 2004/108/EN

Henau, 10.01.10 Cleanfix Reinigungssysteme AG
Stettenstrasse
CH-9247 Henau

Roland Flück

Niederspan­nung:

60335-1(ed.3),am1, am2; 60335-2-72(ed.2);am1

Emission: EN 55014-1:00+A1:01+A2:02; CISPR 14-1:05 (ed.5)

Immunität: EN 55014-2-97+A1:01; CISPR 14-2:97+A1:01 (Cons. ed. 1.1)

EN 61000-6-2:05; IEC 61000-6-2:05 (ed.2)

EMF:

EN 50366:03+A1:06; IEC 62233:05:05(ed.1)

EN 61000-3-2:06; IEC 61000-3-2:05(ed.3);

EN 61000-3-3:95+A1:01+A2:05; IEC 61000-3-3:94+A1:01+A 2:05 (Cons. ed. 1.2)

3

Cleanfix —KS 1100—simply clean

Introduction

To this Operation Instructions and Maintenance Manual

In this paragraph you will find information about how this manual is structured
and explanations for the used signs and symbols.

This manaul contains instructions on how to use the ride-on-sweeper KS1100.

Our products are being improved continuously, for this reason we cannot
include all technical adaptions within this manual by the date of printing.
If you should have any questions, please feel free to contact our Service
for explanations and advise.

This Operation Instructions and Maintenance Manual has to be read and been
understood by all persons who will use or operate or maintain this ride-on­sweeper KS1100.

Besides the Operation Manual and the laws and rules abiding in the country of
use the applicant should take all necessary measures to apply and take into
consideration all existing Health and Safety measures to prevent accidents and
allow for professional on the job conditions.

4

Attention!

This symbol is used to
indicate dangers which can
damage machines or
auxiliary equipment.

Caution!

This symbol stands for
possible dangerous
situations or when light
injuries could occur.

Cleanfix —KS 1100—simply clean

Symbols used in the manual

Following symbols and descriptions are used in this
manual for very important indications.

This symbol is used for hints
which indicate how to use
the ride-on-sweeper.

A dash in front of the text
means:
This is part of an
itemization

This symbol in the text
indicates that this job has
to be done

Danger!

All dangers for persons
which could lead to serious
Injuries or even death are
marked by this symbol and
safety instructons.

29

Cleanfix —KS 1100—simply clean

Machine plate

The machine plate is on the right front side (view driving direction) underneath the main cover
of the machine. The sticker is next to the fuses.
In order to have access to the machine type sticker, first lift up the main cover and support it
with the rod inside the machine in open position.

Product label

28

Cleanfix —KS 1100—simply clean

Technical Data

Drive/Power supply Battery 24V (180Ah)
Running time upto 4 hours
Sweeping width with side brushes 116cm
Working width of Cylindrical brush 70cm
Theoritical Sweeping performance 8000m2/h
Practical Sweeping performance 70% of theoretical 5600m2/h
Net cleaning area performance upto m2/3h 16800m2
Volume of the Waste box (hopper) 60l
Filter surface 3.9m

2

Filter cleaning unit available
Maximum speed 8km/h
Empty weight 400kg
Dimensions (LxBxH) 1450x1000x1220 cm
Oversize waste retaining flap available
Succeedable inclination can overcome upto 15%
Vacuum/Blower motor 300W
Cylindrical brush motor 500W
Side brush motor 2x 90W
Drive motor 2x 400W
Air volume of the vacuum system 900 m3/h
Turning circle 240cm

5

Cleanfix —KS 1100—simply clean

The ride-on-sweeper KS1100 ist built accor­ding to the latest standards and safety regu­lations. All the same it can never be foreclo­sed that life threatening dangers can occur
for the user or for third parties or restrictions
for the ride-on-sweeper and damage to ma­terial assets may happen.

For this reason the Ride-on-Sweeper must
only be used when in perfect condition, used
in a proper and foreseen way. At all times the
Ride-on-Sweeper should be used taking all
Health and Safety regulations into considera­tion, the user be made aware of dangers
which can occur by properly reading and
understanding this Operation Instructions
and Maintenance Manual.

All errors which may affect any aspects of
Health and Safety must be solved immedia­tely. Always keep this Manual at the site
where the Ride-on-Sweeper is being used for
quick reference! Observe and consider all
other applicable rules and laws which abide
for accident prevention an for protection of
the environment!

Do not execute any changes,
add or rebuild any components
on the Ride-on-Sweeper without
prior consent of the
Manufacturer.

Spare parts must abide to the
technical requirements stated by
the manufacturer. This is always
assured by the purchasing of
Original spare parts.

Always follow and indicated
maintenance intervals of the
supplier or the indicated mainte­nance jobs and intervals
mentionend in this Operation
Instructiions and Maintenance
Manual.

Please make sure that all waste
items are disposed of in safe and
ecological way of all operational
supply items, additives or repla­cement parts.! Prevent use by
unauthorized persons, e.g. by
pulling out the keys after use.

Safety indications

Appropriate use

The ride-on-sweeper is only designed for
sweeping dry wastes on paved floors e.g.
car parks, industrial halls, storage halls,
pavements.

Never ever use the machine under any
circumstances whatsoever to sweep
flammable or explosive material

Any other use or unauthorized use which
is not according to the specifications and
determination are prohibited.

The manufacturer cannot be made
responsible and will not be liable for any
damages or consequential
damages resulting out of such a use.

The applicant will bear such risks
and hazards.

The ride-on-sweeper is not intended
for sweeping of strings, ropes, wires
or similiar objects.

For appropriate use according to the
sweepers designation it is important
to abide to this manual and to comply
with all inspection and maintenance
instruction.

6

Product description

The ride-on-sweeper is driven by electro-motors. The KS1100 does the
sweeping job by means of 2 swivel side brushes which brush the wastes to the
central cylindrical brush which is positioned parallel to the driving direction. The
cylindrical brush then throws over the top all wastes into the waste bin behind.
The dust which is raisen and dispersed can be disposed of if required by the
vacuum motor which sucks away the dust to the multi-layer filter unit integrated
at the back of the machine. This multi-layer filter can be cleaned by means of
activating the electrical vibrating unit.

Operator panel (with overhead discharge)

Switch for swivel side brush motors

Switch for Cylindrical brush motor
Switch for Vacuum motor
Main Power Key ON/OFF or Emergency OFF
Battery status indicator (LEDs)
ON / OFF Key (0 or 1)
Switch for filter cleaning device

2 Position key „Lifting“:
lifting/lowering

Cleanfix —KS 1100—simply clean

Operator panel

(without overhead discharge)

Switch for swivel side brush motors

Switch for cylindrical brush
motor
Vacuum motor switch
Emergency-Off/
Main Switch
Battery charge—Status indication
ON /OFF switch with key
Switch for filter cleaning

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Cleanfix —KS 1100—simply clean

Disposal

All defect and damaged parts, especially electrical components, batteries and plastic parts
must be disposed of in accordance to the local laws and directives for waste disposal,
recycling and ecological aspects.

26

Cleanfix —KS 1100—simply clean

Circuit diagram Ride-on-Sweeper KS1100

Circuit diagram number: ... .
Issued on: .
Ammendment Index: .....

(+)

R1 R2 R3 R4 R5

S1

F1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

S2 S4

S3

GM

PS1

GTS

GTS

PS5

RM

PS4

R8

WBM

h

3

2

1

FM1

FM2

M(-) M(+)

B(+)B(-)

4

11

S9

100%

0%

S8

R6

R7

R9

S10

HYM

S11

B1

S5

S11

B1

L1

H1

B2

B(+)

7

Cleanfix —KS 1100—simply clean

Simple emptying

User-friendly

Operator panel

Applications

• Parking spaces

• Schoolyard

• Petrol station

• Underground park

• Shopping centres

• Warehouses

Adjustable seat to

allow an ergonomic

Left and right
lever on the stee­ring column to lift
and sink both side

brushes

Excellent clim-

bing ability

Two self-swivelling side­brushes for large sweep-

ways

360° turning

circle for perfect

manoevrability

Large, non-marking wheels

Extra large hopper,

ideal use by means of

overthrow system

Solid stainless steel frame

as bump protection with

impact resistant cover

Filter, side brushes and
cylindrical brush are easily
accessible without the use

of tools

Steering column with steering

wheel and operator panel with: -

- Light switch

- forwards / backwards leverl

- Drive backwards-alarm
(optional)

Brake pedal with

with foot-

operated parking

brake

Front wheel with

brake

Side covering

(behind is access for

Adjustment of the cylindrical

brush

Head light

Handle to lift and drop the

cylindrical brush

Safety instructions

Accelerator

8

Safety instructions

Initial– Start-Up

The Ride-on-Sweeper is delivered as standard
version withou batteries and without charger.
Optional: The Ride-On-Sweeper can be
delivered with batteries and charger
The Ride-on-Sweeper can be delivered with
hydraulich overhead waste-box emptying

Standard:

Optional:

• Open the transport packing

• Remove the complete main cover. Lift the

main cover at the back and secure the open
position by using the support holder.

• Place the batteries inside the machine

• Connect the batteries to the power supply

according to the Technical Data and Circuit
diagramm/Wiring plan

• Close the main cover again and put the

support holder back into position.

• Mount the side brushes (page 16)

The Ride-On-Sweeper is now functional and

ready for operation.

Drive the Ride-On-Sweeper out of the transport

packing down from the wooden palett by
using the ramp. Make sure to use the
closed ramp. The ramp must be designed
in such a way that not only the front wheel,

but also the rear-drive-wheels can drive
onto, over and down and off the ramp. If these
instructions are not followed then the
mechanical functions of the Ride-On-Sweeper
could be considerably damaged.

• The Ride-On-Sweeper is equipped with

batteries.

• Open the transport packing

• Open the main cover of the machine

• Secure the open position of the main cover

with the cover support rod. The cover has
drill holes on the underside.

• Stick the cover support rod into the drill hole

• Connect the Plus-pole of the battery

• Close the main cover

• Mount the side brushes (see page 16)

•Drive the Ride-On-Sweeper over the ramp

and out of the transport packing. Make sure to
use a closed ramp. The ramp must be designed
in such a way that not only the front wheel, but

also the rear-drive-wheels can drive onto,

over and down and off the ramp. If these
instructions are not followed then the
mechanical functions of the Ride-On-

Sweeper could be considerably
damaged. The Ride-on-Sweeper is now
functionable.

Cleanfix —KS 1100—simply clean

The Ride-On-Sweeper starts only when,

- the battery mains switch (emergency.-Off)
And the start switch with key is in ON–position;

- Someone sits in the driving seat and the
seat contact is activated and additionally the
accelarator pedal is pressed down
If the direction level (forwards/backwards) at
the steering column is in backwards position,
then an acoustic signal is activated. (optional)

The power supply respectively the start
procedure must be interrupted in the following
cases:

Hence, the following is essential:

• The main cover can only be opened if the

Main switch is in OFF position, i.e. the lever
is turned in OFF position which then allows
free opening.

• The side covers and other screwed / bolted

machine parts are only allowed to be
removed if the EMERGENCY-OFF switch is
turned to OFF position and the key has
been removed!

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Cleanfix —KS 1100—simply clean

Errors and Solutions

Error Possible reason Solution

Safety fuse of the
Cylindrical brush motor
do not last

Cylindrical brush is blocked and
clogged by ropes, bands, large
objects or other wastes

Dismantle the Cylindrical brush
and clean it.

Safety fuse of the
Side brush motor
do not last

Side brushes are blocked and
clogged by ropes, bands, large
objects or other wastes

Inspect and check the side brushes
and look for function disturbing
parts and wastes.

Safety fuse of the
Vacuum motor/Blower
do not last

The fan wheel is not freely
moveable.

Check the fan wheel and repair the
blockeage.

Safety fuse of the
Drive motor
do not last

The driving wheels are not running
freely

Jack up the Ride-on-Sweeper and
inspect the differential influence on
the wheels and their free move­ment.

24

Cleanfix —KS 1100—simply clean

Errors and Solutions

Error Possible reason Solution

No function display on the
control instruments:

• Main Switch/Emergency-

OFF switch is not turn ON /
activated

• Seat contact—is not acti-

vated

• Error in electrical contact

• Battery empty/discharge

• Press/turn ON red Main

Switc, Turn Key-Switch to
position ON

• A person must be seated

in the centre of the seat

• Check electric contacts

• Fully charge the battery

No function of the drive
motor although displayed /
light on the operator panel

• Driving direction lever must

be in forwards or back­wards postion

• Fuse defect

• Error in electric contact

• Control electronic error

• Seat switch AND accelera-

tor must be activated to
drive

• Change the fuse

• Check contacts/terminals

• Check indication of red

LED

No function of any electric
consumers:

• Fuse(s) defect

• Wrong electrical con-

nection constantly dama­ging the fuses

• Exchange fuse(s)

• Check electrical contacts

Check each electrical contact for
errors. Especially check the cy­lindrical brush if clogged/blocked
by ropes, bands, strings, wastes

The sweeping result is not
satisfactory:

• The side brushes and cy-

lindrical brush were not
lowered yet

• Side brushes or Cylindrical

brush are damaged

• The overthrow area is clog-

ged by wastes

• Cylindrical brush does not

work

• Too much dust formation

• Saugpumpe ohneFunktion

• Filter is very dirty

• Filter not correctly posi-

tioned

• Sealing leakeages and

hence the suction of false
air from outside in the area
of the filter chamber

• Let down all three levers to

lower the brushes. 2 levers
on steering / one near seat

• Replace, readjust the

damaged brushes

• Check if the cylindrical

brush cover has catched
wastes inside

• Is it correctly mounted.

Does the drive motor turn?

• Switch off side brushes

• Check for electric damage

• Clean the filter properly

• Check if filter is properly

fitted and fastened

• Check where the sealing is

damaged and false air is
sucked.

9

Cleanfix —KS 1100—simply clean

Operation

Adjustment of the driver seat

Undo the seat fixation and move the driver
seat on the it‘s seat console until you have
found the suitable sitting position.

Drive operation/Starting the Sweeper

Safety instructions

The Ride-on-Sweeper can only be used by
reliable persons. Only trained and well
instructed persons shall be used. The
responsibilities must be clearly fixed.
Always check the Ride-On-Sweeper before
any drive and test the functionability.and
technical safety.

Do not use the machine if it should have a
defect. Only drive on the tracks and areas
which are strictly assigned for the Ride-on­Sweeper. The Ride-On-Sweeper is strictly
designed for only one person to use. The
transportation of more than one person is
strictly forbidden.

• Seat yourself on the drivers seat.

The Ride-on-Sweeper cannot be put
into operation, if the drivers seat is
not exposed to weight pressure to
switch the contact.

• Check the position of the switch of

the lever on the operator panel.

• The Filter cleaning switch must be

in OFF (AUS) position.

• The red Main Switch must be in ON

(EIN) position.

• The Key switch must be ON

• Check the battery charge status- -

indication on the operator panel.
The luminious LED‘s shine in
sequence and then show the
effective charging status of the
batteries.

• Press the brake

• Release the emergency-brake

fixation (next to the brake)

- Driving forwards:

• Move the lever switch to the front

for actuation „drive forwards“. Only
when the accelerator has been
pressed down, then the Ride-on­Sweeper will start driving.

- Driving backwards:

• Move the lever switch to the back

for actuation „drive backwards“.
Only when the accelerator has
been pressed down, then the Ride­on-Sweeper will go backwards.

• An acoustic signal is optional

• The speed of the Ride-on-Sweeper

can be chosen variably when
pressing down the accelerator.

Accelerator

Brake pedal Brake fixation

Light switch Lever
switch: forw ard/backwards
Horn

10

Cleanfix —KS 1100—simply clean

Sweeping operation

Safety instructions

Do not switch on the vacuum motor when sweeping wet areas/wastes This would lead to
a clogged filter and damage to the vacuum motor. In closed rooms make sure to have a
proper room aeration. Never sweep wastes dangerous to health.

Operation of the cyclindrical brush

• Start the Ride-on-Sweeper

• Release the lever to lower the

cylindrical brush to the floor.

• Switch the Tip switch to ON to start

the cylindrical brush

On the switch a control light will shine.

Stopping Cylindrical brush operation:

• Switch the Tipp switch for the cylindrical

brush to OFF.

• Pull the lever for the cylindrical brush up-

wards and let it sideways fall in the latch

Operation of the side brushes

• The side brushes are fixed to swivel

connections. When the side brushes
collide with an obstacle they swivel to
the side which prevents damage to
the Ride-on-Sweeper.

• Start the Ride-on-Sweeper

• Release both levers which hold both

side brushes off the floor. The levers
are on the left and right side of the
steering pillar

• Move the lever downwards

• Switch the Tipp switch for side brus-

hes to ON position.

On the switch a control light will shine.

The side brushes begin to rotate.

Ending the side brush operation:

• Switch off the Tipp switch for the

side brushes

• Pull both lever of the side brushes

upwards and let it fall in each latch.

Operator panel

(without overhead disposal)

Switch for side brushes
Switch for cylindrical brush
Switch for vacuum motor (suction)
Emergency-Off—Main Switch

Switch for filter cleaning (vibration)
ON– and OFF Key switch
Battery charge status-indication

2 levers to lift and sink the side brushes

1 lever to lower the cylindrical brush

23

Cleanfix —KS 1100—simply clean

Maintenance Table

Daily Maintenance

• Charge the battery

• Check the machine for visible damage or functional errors

• Check the state of the lamella-filter and clean it

• Empty the waste box (hopper)

Additionally every 50 Operation hours

• Clean and grease the battery terminals/poles

• Check the condition of the Gel-wheels

• Check the Cylindrical brush and see if worn out or if clogged by waste parts. If

necessary exchange the Cylindrical brush

• Check the working height and cleaning range of the brushes. If necessary adjust.

• Check the Side brushes and see if worn out or if clogged. If necessary replace or

readjust.

• Check the cylindrical brush tunnel for stuck waste parts or clogged up dirt, which

narrow the brush tunnel and constraint the free movement of the cylindrical brush.

Additionally every 100 Operation hours

• Check the cable insulation. If necessary replace the cable.

• Check that the cable connection is properly fixed.

• Grease the steering chain

• Grease the drive chain of the Cylindrical brush

• Check the brake tension, if necessary replace.

• Check the vacuum suction for foreign particles / dirt and clean.

• Test drive to check the functionability of all operational elements and controls

(switches, levers, pedals, steering, brushes etc.)

• Check the Cylindrical brush if functions are out of tolerance (expansion/strain)

• Check the state of wear and tear of all bearings

Additionally every 200 Operation hours

• Check the functionability of the electric motor

• Check the wear and tear of the carbon brushes and if necessary, replace.

• Check the steering and it‘s play/clearance. If necessary retension the chain.

• Check all electronic parts to see if dusty or dirty and vacuum clean.

22

Cleanfix —KS 1100—simply clean

Fuses

Safety Information:
Relays There is an integrated contact

F = Filter cleaning in the drivers seat.
S = Side brushes The Ride-on-Sweeper cannot be
B = Blower/Vacuum pump driven or other switch functions
C = Cylindrical brush used unless someone is seated
L = Light and the seat contact is activated
Safety fuses

The fuse box is on the right side of the Ride-on-Sweeper under the main machine cover,
underneath the cylindrical-brush lever.

Never repair fuses.
Never replace fuses by stronger ones (for higher Amps).
This would lead to damage to the electrical equipment.
It can lead to a short circuit and under the circumstances even lead to a fire.

Wheels and Steering

The steering of the front wheel is actuated by a chain and chain pinion.
The Ride-on-Sweeper has total three wheels. The wheels of the Ride-on-Sweeper are
Gel-wheels and help ease the adjustment of the cylindrical brush and side brushes.
(air filled wheels loose air and cause the machine to have different operation heights)

The wheels and steering have to be greased regularly with a grease gun/grease press.

For this maintenance job please abide to the Maintenance chart on the following page.

Cylindrical brush drive

The cylindrical brush drive is on the right side of the Ride-on-Sweeper (drive direction
view) The cylindrical brush is driven via a chain by an electric motor. The chain is diverted
over a chain wheel and driven by chain wheels of the cylindrical brush. A spring-loaded
chain tensioner holds the chain under tension.

Grease the chain wheels in regular intevals.
See the Maintenance Chart on the next page.

In order to grease the chain wheels, open the machine‘s main cover and remove the side
covers. Please refer to the Maintenance Chart on the next page.

F S B C

L

12A

20A 20A 30A

20A

12A 25A 25A

20A

11

Cleanfix —KS 1100—simply clean

Sweeping operation

Vacuum operation

Vacuum operation helps preventing
Dust accumulation when sweeping.

• Start the Ride-on-Sweeper

• Switch on the Tipp switch for the suction

motor. A control light will shine on the
switch. The suction operation begins.

Attention!

Do not switch on the vacuum motor
when cleaning wet areas/wastes. It

will cause damage to the vacuum motor.

- To end the vacuum operation switch the
Tipp switch to Vacuum motor OFF.

Filter cleaning operation

The filter cleaning—vibration device
prevents that lamellas of the filter do
not clogg up with dust.

Switch off the vacuum operation. Wait
until the ventilator wheel stops and
stands still. Activate the filter cleaning-

vibration device.

Press the Tipp switch 5-10 seconds long
for the filter cleaning.

The filter cleaning begins to work.

Operator panel

(without overhead disposal)

Switch for the side brushes Lever to open a flap and
Switch for the cylindrical brush allow large wastes enter
Switch for cylindrical brush (Wastes till

65mm)

Emergency Off Main Switch

E.g. small PET bottles,...

Switch for filter cleaning
ON and OFF key switch
Battery charge—status indication

Switching off the Ride-on-Sweeper

• Press the brake pedal

• Secure the brake by pressing

additionally the small brake pedal
(„hand-brake) into the latch.

If the brake is released afterwards, then the
brake pedal must be kept pressed down.

• Switch off all power supply

• Lift up both side brushes by using

both levers on the steering column.

• Latch the lifting/lower level for the

cylindrical brush.

• Turn the key into position 0 = OFF

and take the key out.

Turn the battery main switch OFF and
take it out of the holder.

Danger!

Inappropriate use of the Ride-on-Sweeper
can lead to severe injuries to persons and
heavy damage to the equipment!

Prevent unauthorized persons to use the
Ride-on-Sweeper.

Never leave the operational Ride-on­Sweeper unsupervised.

Pull out the battery mains switch key and
the key of the ON/OFF switch when leaving
the machine unattended.
(e.g. at the end of a job or days work the key
should be removed)

Keep the Mains Switch key and ON/OFF
key switch in separate places

12

handhold
for
buckling

Cleanfix —KS 1100—simply clean

Waste box emptying

Manual Emptying
of the Waste Box

• Turn upwards both steel swivel-

catches which release the waste
box. They can be found on both
sides foteh waste box.

• Pull out the waste box along the

rails, by pulling upwards and holding
the handle of the waste box.

• The waste box can easily be remo-

ved and put back inside the machi­ne again.

• Pull out the waste box completely.

• To empty the waste box grab inside

the grip of the handle

The waste box is used to collect all sweeped
wastes. It can be found at the back of the
machine.

The Waste box / hopper must be emp­tied regularly but latest after each use.

Insertion of the waste box

• Place the waste box in front of the

entrance of the waste box opening
at the back of the Ride-on-Sweeper.

• Lift the waste box to the height whe-

re it can enter the opening to the
guiding rails.

• Slide the waste box inside again

• As soon as the waste box is

completely inside the machine the
steel-swivel catches can easily be
moved downwards to lock position.

Hydraulic Overhead Waste Emptying

• When the waste box is full or ready

for emptying proceed according to
the Stepps 1 to 4 at the switches:

• First switch on the ON/OFF switch

for overhead waste box emptying

• Then tip the rocker switch to Pos.1

(lift the waste box) and then let go
the rocker switch to middle position,
i.e. „hold“

• Now drive the Ride-on-Sweeper to

the foreseen waste container, close
enough backwards so that the
waste box is above the open waste
container.

• Pull the handhold for buckling (2)

• Push the handhold back to the ho-

me position (3)

• Now you can press the rocker

switch „lower waste box“, pos.4.

Switch lifting / lowering

21

Cleanfix —KS 1100—simply clean

Brake

Danger!

The brake is a safety relevant building component! All work for
maintenance/service or exchange have to be done by qualified
and trained personell.

The brake (drum brake) affects the front wheel and is activated via the brake
pedal and bowden cable.
Adjustment of the brakes can be done on the right hand side of the front wheel
(view driving direction).

Readjustment of the brakes

•Fix the adjustment nut of the bowden cable with a wrench.

•Release the counter nut of the bowden cable.

•Press the brake upwards until brake feels resistance.

•Hold the brake in this position.

•Turn the counternut of the bowden cable tightly.

Bowden cable

Adjustment nut of the Bowden cable

Counter nut of the Bowden cable

Brake cable

Brake lever
Brake cable fixation

Functional Test of the Brakes

Front wheel—free room of movement
The Ride-on-Sweeper should be able to be pushed forwards easily if the brakes are
unlocked. During this motion the front wheel should move easily and not block.
If the brakes are adjusted too tightly then damage could occurto the drum brakes.

Functionality of the brake

Drive carefully a few metres at low speed. Press the brake pedal, the Ride-on-Sweeper
should stop. If the functional test does succeed as foreseen, then repeat the adjustment
procedure.

Further adjustment possibility:

The Bowden cable cannot be adjusted as described above.

• Release the brake cable fixation and lift the brake lever until it has resistance and

then hold the brake lever in this position

• Pull the brake cable through downwards and push the brake cable fixation up-

wards.

• Fasten the brake cable fixation in this position.

• Proceed with the functional tests as described above

20

Cleanfix —KS 1100—simply clean

Battery

Description

Four Gel batteries type Dryfit each 6 V / 180 Ah provide the Ride-on-Sweeper KS1100
with power. The charging status of the batteries can be read on the battery indication on
the Operator Panel.

Operator panel

(without overhead emptying)

Battery charging indication

LED display for battery charge status

Signification of the LED lights on the battery status panel

When switching ON the Ride-on-Sweeper immediatley the LEDs start blinking, nicely one
after another, beginning at the minus/negative terminal and blinks along to the plus/
positive terminal. The result of this self-test is indicated by the 10 LED‘s..
1 LED = Working status / charging status is critical...until.
10 LED‘s = Work status / charge status is not critical, charging completed

Charging the batteries

• Switch-OFF the Ride-on-Sweeper

• In view of driving direction, on the right hand side,

Above the rear wheel is the socket connection for
battery charging

• Open the cover and connect the plug of the charger to

the battery socket on the Ride-on-Sweeper

• Now connect the power cable of the battery chargr to a

power supply socket.

• The charging cycle requires approx. ??.hours if the battery was totally discharged and

to be recharged only by an Original Battery Charger (Original Manufacturer)

• The Original-Charger of the Manufacturer should be connected as it allows to maintain

the charging status/trickle charge and therefore always for the maximum capacity of
the batteries even after a long standing time.

• Make sure to only put your Ride-on-Sweeper into operation, if the battery charge status

Is sufficient. The Ride-on-Sweeper will switch off automatically if the batteries are
discharged down to a critical level which could cause damage. (low voltage/deep
discharge disconnect) In such a case all consumer loads muts be completely discon­nected and switched OFF for one to two minutes. Thereafter they can be reconnected and
then the machine must driven immediatly to the charger for battery charging before dama­ge occurs. Strictly only use the drive motor (do not switch on brush/vacuum motor).

13

Cleanfix —KS 1100—simply clean

Filter exchange

The integrated lamella filter separates the
fine dust. The lamella filter is cleaned by
electric activation of vibration unit.

• Open the main cover.

• Secure the main cover with the sup-

port rod in top position.

The filter box cover is held and secu­red by two rubber latches.

The interior lamella filter is fixed by 3
star grips on each side of the filter box.

• Release both rubber holders and lift-

off the filter box cover.

• Unscrew all 4 wing screws until the

lamella-filter frame inside is free.
Now you can pull the lamella-filter
out of the filter box.

Always replace the complete frame
with lamella-filter.

• Insert the new lamella filter frame.

• Rescrew all 4 wing screws (2 on

each side of the filter box) back
inside until the lamella-filter-frame is
clamped properly again.

• Place the plastic cover back on top

of the filter box.

• On each side of the filter box stretch

and tension the rubber fixations.

• Carefully release the support rod

holding the machine cover and let it
down slowly and close.

Dismantling

Mounting

14

Cleanfix —KS 1100—simply clean

Cleaning

The Ride-on-Sweeper is a machine with
electrical components.

Attention!

Humidity damages electronic
components.

Humidity can lead to creeping current and
short circuits.

Never use high-pressure cleaners.

19

Cleanfix —KS 1100—simply clean

Battery

Safety instructions for the use of batteries!

• Warranty is only applicable if Original Cleanfix batteries and chargers are used.

• It is compulsory to read and pay attention to the Operation and Safety Instructions

of the Original battery and charger manufacturer! Abide to all recommendations
and advices of the local authorities in the country of application before using the
batteries and charger.

• Batteries should never be left standing and discharged, they should always be

immediately recharged.

• In order to prevent creeping current it is highly important to keep the batteries in

clean, dry storage place. Keep them also clean of other wastes such metall-dust.

• Do not leave tools or other equipment on top of the battery due to the danger of

short-circuits and the danger of explosion.

• Never ever use a flame or spark or smoke near to a battery or in a battery

charging room. Danger of explosion.

• Do not touch any machine parts which become hot, e.g. Drive motor

(Risks of burns)

• Be careful when handling battery acids! Abide to the corresponding Safety

Instructions!

• Used batteries have to be disposed of ecologically in accordance to the

EC-Directive 91/157 EWG.

18

Cleanfix —KS 1100—simply clean

Readjustment of the Cylindrical brush

Sweeping height / Sweeping range

The sweeping height/sweeping range of the
cylindrical brush is important to achieve per­fect surface cleaning results and for the most
effective use of the cylindrical brush.

Checking the sweeping height/range:

Drive the Ride-on-Sweeper on a surface
requiring cleaning. Switch-ON the cylindrical
brush motor but do not drive onwards. Let
the cylindrical brush work 1-2 minutes in
standing position. Now lift the lever of the
cylindrical brush. Switch-OFF the cylindrical
brush motor and drive a few metres forward.
The sweep track left behind on the floor is
the Sweeping range.

Test-Cleaning

• Keep the safety cover closed

• Take a piece of chalk and draw a line on

the floor starting inbetween both side brus­hes (centre-line) and leading a few metres
ahead of the machine.

• Lift-up the cylindrical brush and drive slowly

towards the chalk line and then park the
machine above this chalk line.

• As soon as the sweeper stands on top of

the chalk line, lower the cylindrical brush
(release the lever and lead downwards)

• Switch ON the motor for the cylindrical

brush and start cleaning. The cylindrical
brush should clean about 2 cm

Adjustment of the Sweeping height/
Sweeping range

• Switch-OFF the Ride-on-Sweeper

• Pull the lever upwards which lifts the

cylindrical brush

• Open the main cover of the machine

• Secure the main cover in open-position by

using the support rod

• Now remove the side cover of the machine,

which is on the right-hand side when

looking in driving direction.

Further adjustment possibilities:

• Remove the side cover of the machine on

the right hand side (driving direction view)

• Release the clamping screw

• Put the cylindrical brush-support sheet

metal into the correct position

• Refasten the clamping screw and re-

mount the side cover of the machine.

Reference note:

Original diameter of the
Cylindrical Brush: 290mm

The brush must be replaced
when the diameter is below: 250 mm

Nut
Counter nut
Thread rod

The suitable key for the height
Adjustment of the cylindrical
brush.

15

Cleanfix —KS 1100—simply clean

Maintenance and Service

Attention!

Before doing any work on the Ride-on-Sweeper it is compulsory to first
TURN-OFF and the Main Switch (Emergency-Off Switch) and REMOVE
THE KEY in order to prevent unforeseen switching-on of the machine.

The opened main cover is to be secured by the support rod. Place the
support rod for the main cover in a safe and stable position.

Whenever working on electric and electronic parts of the machine it is
compulsory to first disconnect the negative terminal/pole of the battery!

Only use appropriate and faultless tools and equipment for your
maintenance and service work.

Every twelve (12) months, resp. 200 Operation hours, it will be
neceessary to have professional inspection of the Ride-on-Sweeper by an
authorized and competent person (primarly by the manufacturer or an
authorized dealer or trained specialist).

The results of this inspection must be kept to record in writing and to be
saved at least until the next inspection takes place.

Safety instructions

16

Cleanfix —KS 1100—simply clean

Side brushes

Removal of the side brushes

• Switch off of the Ride-on-Sweeper.

• Pull the levers of the side brushes upwards

• Locate both levers in their positions

• Lift the side brush motor upwards in order

to get better access to the side brushes

• Unscrew the three fixation screws in the

centre of each side brush

• Pull downwards each side brush

• Replace the side brushes

Side brushes exchange

Butterfly nut and hexagon Screw M10
(height Adjustment of the side brushes)

Due to wear and tear of the side brushes‘
bristles and the change in floor contact
height, it is necessary to readjust the side
brushes height from time to time.

• Turn-Off / Switch off the Ride-on-Sweeper

• Release the levers for both side brushes

and push them downwards

• The side brushes are each fixed by

means of two supports. The right support
(bowden cable) is to lift or lower the side
brushes, the left support (butterfly handle
screw) is used to readjust the height of
the brushes.

Side brushes adjustment

Mounting the Side Brushes

Turn the 3 screw holes of the flange plate
of the side brushes exactly over the positi­on of the 3 holes of the counter flange on
the side-brush-motor.

• Screw the three fixation screws in the

centre of the side brush that it connects
and lifts the brush upwards to the counter
flange coming from the side brush motor
and is fixed tightly.

Counter flange
for side brush
Flange plate for
side brushe
Fixation screws

Spring for
constant
pressure

17

Cleanfix —KS 1100—simply clean

Cylindrical brush

Dismantling the cylindrical brush

• Switch OFF the Ride-on-Sweeper and

remove the key

• Turn-OFF the Main Switch and remove the

red key as well in order to prevent unfore­seen switching ON again.

• Pull up the lever for the cylindrical brush.

• Locate and fix the lever in the top position.

• Unscrew the two screws with star grip

holding the machine-side-cover on the left
side (driving view direction)

Cylindrical brush exchange

• Push and slide the cylindrical brush under

the machine

Pay attention to the driving/turning
direction of the cylindrical brush
when fitting it into the machine.

Cylindrical brush fitting

• Remove the machine-side-covers

The cylindrical brush is held by total three

star grips/handles. Two star grips with
screw are for the front cover. One star grip
with screw holds the rubber-flap/waste
splash protection)

• Unscrew both front star grips and remove

the front cover.

• Remove/unscrew the top star grip and

remove the cover of the cylindrical brush
and take out the rubber flap/waste splash
protection.

• Pull out the cylindrical brush out of the

machine and remove all wastes, strings,
tapes etc. from the cylindrical mandrel.

2 Star grips with fixation screw in the ma­chine-side-cover and interior cover of the
cylindrical brush

Star grips/fixation screws for the
Rubber flap below (waste splash protector)

• At the cylindrical brush end there is

groove.

• Turn the cylindrical brush until the pick-

up mandrel of the roller-rocker fits in the
groove of the cylindrical brush.

• Push and slide the roller rocker over the

threaded rod.

• Make sure, that the cylindrical brush fits

perfectly in the grooves on both sides of
the carrier and that all star grips are
fixed tightly.

Fix and screw on the machine side co-

vers.