Cleanburn 14336 Installer Manual
INST ALLER'S MANUAL
CLEAN BURN MODEL: DOUBLE-PISTON AIR COMPRESSOR #14336
Optional Accessories for Clean Burn Furnaces/Boilers
I89056
PUBLICATION DATE: 1/4/10, Rev. 5 CLEAN BURN PART # 43142
IMPORTANT FOR U.S. INSTALLATIONS: All installations must be made in accordance with state and local codes which
may differ from the information provided in this manual. Save these instructions for reference.
IMPORTANT FOR CANADIAN INSTALLATIONS: The installation of this equipment is to be accomplished by qualified
personnel and in accordance with the regulation of authorities having jurisdiction and CSA Standard B 139, Installation
Code for Oil Burning Equipment.
WARRANTY INFORMATION
Clean Burn, Inc., MANUFACTURER, hereby warrants that MANUFACTURER's products shall be free from defect in material
and workmanship under normal use according to the provisions and limitations herein set forth.
MANUFACTURER warrants the heat exchanger/combustion chamber for a period of ten (10) years (or 15,000 hours,
whichever comes first), from the date of purchase by the purchaser, as follows:
If the defect occurs in the first five (5) years (or 7500 hours, whichever comes first) , Clean Burn pays 100% of parts,
replacement or repair (the customer pays 0%), and pro rata thereafter according to the following schedule:
(a) If the defect occurs during the sixth year (or 7500-9000 hours, whichever comes first), customer pays 70% of
parts, replacement or repair.
(b) If the defect occurs during the seventh year (or 9000-10,500 hours, whichever comes first), customer pays 75%
of parts, replacement or repair.
(c) If the defect occurs during the eighth year (or 10,500-12,000 hours, whichever comes first), customer pays 80%
of parts, replacement or repair.
(d) If the defect occurs during the ninth year (or 12,000-13,500 hours, whichever comes first), customer pays 85% of
parts, replacement or repair.
(e) If the defect occurs during the tenth year (or 13,500-15,000 hours, whichever comes first), customer pays 90% of
parts, replacement or repair.
MANUFACTURER warrants all other Clean Burn component parts, including the energy retention disk, for a period of one
(1) year from the date of purchase by the purchaser.
LIMITATIONS:
The obligation of MANUFACTURER for breach of warranty shall be limited to products manufactured by MANUFACTURER (1) that
are installed, operated and maintained according to MANUFACTURER's instructions furnished and/or available to the purchaser upon
request; (2) that are installed according to all other applicable Federal, State and local codes or regulations; and (3) that the purchaser
substantiates were defective in material and workmanship notwithstanding that they were properly installed and correctly maintained as set
forth above and were not abused or misused.
The obligation of MANUFACTURER shall be limited to replacing or repairing the defective product, at the option of the
MANUFACTURER. MANUFACTURER shall not be responsible for any labor or costs of removal or reinstallation of its products and
shall not be liable for transportation costs to and from its plant at Leola, Pennsylvania.
Use of parts for modification or repair of the product or any component part thereof not authorized or manufactured by
MANUFACTURER specifically for such product shall void this warranty.
This warranty shall not apply to any damage to or defect in any of MANUFACTURER's products that is directly or indirectly caused by
(1) force majeure, Act of God or other accident not related to an inherent product defect; or (2) abuse, misuse or neglect of such product,
including any damage caused by improper assembly, installation, adjustment, service, maintenance or faulty instruction of the purchaser.
Other than as expressly set forth hereinabove, MANUFACTURER makes no other warranty, express or implied, with respect to any of
MANUFACTURER's products, including but not limited to any warranty of merchantability or fitness for a particular purpose.
And in no event shall MANUFACTURER be responsible for any incidental or consequential damages of any nature suffered by purchaser
or any other person or entity caused in whole or in part by any defect in any of MANUFACTURER's products. Any person or entity to
whom this warranty extends and who claims breach of warranty against MANUFACTURER must bring suit thereon within one year from
the date of occurrence of such breach of warranty or be forever barred from any and all legal or other remedies for such breach of warranty.
MANUFACTURER is not responsible for and hereby disclaims any undertaking, representation or warranty made by any dealer,
distributor or other person that is inconsistent with or in any way more expansive than the provisions of this limited warranty.
This warranty grants specific legal rights and shall be read in conformity with applicable state law. In some jurisdictions, the applicable law
mandates warranty provisions that provide greater legal rights than those provided for herein. In such case, this limited warranty shall be
read to include such mandated provisions; and any provision herein that is prohibited or unenforceable in any such jurisdiction shall, as to
such jurisdiction, be ineffective to the extent of such prohibition or unenforceability without invalidating the remaining provisions and
without affecting the validity or enforceability of such provision in any other jurisdiction(s).
TRADEMARKS
The Clean Burn logo is a trademark of Clean Burn, Inc. All other brand or product names mentioned are the registered
trademarks or trademarks of their respective owners.
COPYRIGHT
Copyright © 2010 Clean Burn, Inc. All rights reserved. No part of this publication may be reproduced, or distributed without
the prior written permission of Clean Burn, Inc. 34 Zimmerman Road, Leola, PA 17540. Subject to change without notice.
TABLE OF CONTENTS
NOTE: A Special Bulletin (which appears just after the Table of Contents) has been
added to your manual to highlight important information about the installation,
adjustment and operation of your air compressor. Be sure to read this sheet before
beginning any procedures in this manual.
SECTION 1: INTRODUCTION ................................................................................... 1-1
Guide to this Manual ..........................................................................................................1-1
For Your Safety... ..............................................................................................................1-2
SECTION 2: UNPACKING ......................................................................................... 2-1
Unpacking and Inspecting All Components .........................................................................2-1
SECTION 3: INSTALLING THE AIR COMPRESSOR ............................................... 3-1
Air Compressor Exploded View with Parts List ..................................................................3-2
Installing the Air Compressor Components .........................................................................3-3
Preparing the Furnace Cabinet (Saturn 140 / Saturn 240)....................................................3-5
Mounting the Air Compressor (Saturn 140 / Saturn 240) ....................................................3-5
Preparing the Furnace Cabinet (CB-1750 / CB-2500 / CB-3250) ......................................3-7
Mounting the Air Compressor (CB-1750 / CB-2500 / CB-3250).......................................3-7
Preparing the Furnace Cabinet (CB-3500 / CB-5000)........................................................3-9
Mounting the Air Compressor (CB-3500 / CB-5000) ........................................................3-9
Mounting the Air Compressor (CB-200-CTB / CB-350-CTB / CB-500-CTB)..................3-9
Preparing the CB-500 Series Burner for use with the Air Compressor ...............................3-10
Connecting the Air Compressor to the CB-500 Series Burner ...........................................3-12
Wiring the Air Compressor to the CB-500 Series Burner ..................................................3-12
Preparing the Saturn Burner for use with the Air Compressor ............................................3-13
Connecting the Air Compressor to the Saturn Burner ........................................................3-14
Wiring the Air Compressor to the Saturn Burner ...............................................................3-14
SECTION 4: OPERATING & MAINTAINING THE AIR COMPRESSOR ................... 4-1
Adjusting the Air Compressor during Operation ..................................................................4-1
Maintaining the Air Compressor .........................................................................................4-2
APPENDIX A
Technical Reference Materials ...........................................................................................A-1
CB-500 Series Burner Wiring Diagram ....................................................................... A-1
Saturn Burner Wiring Diagram .................................................................................... A-2
Air Compressor Wiring .............................................................................................. A-3
SPECIAL BULLETIN
IMPORTANT INFORMATION CONCERNING THE SER VICE RATING
OF THE AIR COMPRESSOR
Air compressor model #14336 has a service rating of approximately 75%. This means that the air compressor
can operate continuously for approximately 45 minutes (75% of one hour), and then it must not operate for
approximately 15 minutes (25% of one hour) to allow the air compressor to "cool down." This works well for
most furnace/boiler installations where the unit will cycle on and off a few times during an hour.
CAUTION: If the furnace/boiler will run continuously (without cycling on and off a few times
during an hour), you must use an air compressor with a tank. (Refer to the air compressor specifications
for your furnace/boiler when purchasing an air compressor with a tank.) DO NOT use air compressor model
#14336 if your furnace/boiler will run continuously for periods which exceed the 75% service rating.
This will overheat the air compressor and severely damage the teflon rings and teflon skirt in the air compressor,
resulting in poor air pressure output from the compressor.
IMPORTANT INFORMATION CONCERNING ADJUSTMENT
OF THE AIR COMPRESSOR
It is very important to follow the instructions "Adjusting the Air Compressor During Operation" in this
manual. This procedure involves the adjustment of the pressure relief on the air compressor so that the precise
air pressure (12 to 18 psi) required for proper burner operation is provided to the burner. Excess air pressure
is bled off through the pressure relief.
CAUTION: DO NOT run the air compressor without properly adjusting the pressure relief. This will overheat
the air compressor and severely damage the teflon rings and teflon skirt in the air compressor, resulting in poor
air pressure output from the compressor.
IMPORTANT INFORMATION CONCERNING YOUR
AIR COMPRESSOR MODEL
Clean Burn Model #14336 is a double-piston air compressor which can be installed on ALL Clean
Burn furnace and boiler models.
Installer's Manual: Clean Burn Air Compressors
SECTION 1: INTRODUCTION
Guide to this Manual
IMPORTANT! This manual provides all the instructions necessary to install the Clean Burn
air compressor on your Clean Burn furnace or boiler. Refer to your equipment Operator's Manual
for instructions on assembling, installing, operating, and maintaining your furnace or boiler.
Consult the Table of Contents for a detailed list of topics covered in this manual. You'll find the stepby-step procedures easy to follow and understand. Should questions arise, please contact your Clean
Burn dealer before starting any of the procedures in this manual.
Following is an outline of the air compressor installation process:
• UNPACKING
• INSTALLING THE AIR COMPRESSOR
• Installing the Air Compressor Components
• Preparing the Furnace Cabinet
• Mounting the Air Compressor (Furnaces)
• Mounting the Air Compressor (Boilers)
• Preparing the Burner for use with the Air Compressor
• Connecting the Air Compressor to the Burner
• Wiring the Air Compressor
Procedures are also provided for adjusting the air compressor during furnace/boiler operation and for
maintaining the air compressor.
Please read all sections carefully--including the following safety information--before beginning any
installation procedures; doing so ensures your safety and the optimal performance of your Clean
Burn air compressor.
1-1
Installer's Manual: Clean Burn Air Compressors
Please read all sections in this manual carefully--including the following safety information--before
beginning any installation procedures; doing so ensures your safety and the optimal performance of
your Clean Burn air compressor and furnace/boiler.
For Your Safety...
For your safety, Clean Burn documentation contains the
following types of safety statements (listed here in order
of increasing intensity):
• NOTE: A clarification of previous
information or additional pertinent
information.
• ATTENTION: A safety statement
indicating that potential equipment damage
may occur if instructions are not followed.
CAUTION: A safety statement
that reminds of safety practices or directs
attention to unsafe practices which could
result in personal injury if proper
precautions are not taken.
WARNING: A strong safety
statement indicating that a hazard exists
which can result in injury or death if proper
precautions are not taken.
DANGER! The utmost levels of
safety must be observed; an extreme hazard
exists which would result in high probability
of death or irreparable serious personal
injury if proper precautions are not taken.
IMPORTANT! Review the list of general safety
precautions provided in Section 1 of your Furnace/
Boiler Operator's Manual. These precautions must
be heeded to ensure proper, safe air compressor and
furnace/boiler operation.
WARNING!
STOP
YOUR SAFETY IS AT STAKE!
DO NOT INSTALL, OPERATE, OR
MAINTAIN THIS EQUIPMENT
WITHOUT FIRST READING
AND UNDERSTANDING
THIS MANUAL!
1-2
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