Clean Air Pressure, Pressure Flow Master, Pressure Conditioner User Manual
CleanAIR® Pressure Flow Master
CleanAIR® Pressure
CleanAIR® Pressure Conditioner
NA-013-R03
GER X
NOR X
RUS X
SPA X
SWE X
ENG 3
CZE X
DUT X
FIN X
FRE X
PERSONAL RESPIRATORY PROTECTION SYSTEMS
USER MANUAL
3
1. Introduction
CleanAIR® Pressure systems are systems of
continuous flow compressed air line breathing
apparatus. The system is based on the principle of
overpressure of filtered air in the breathing zone.
The air is taken from the source of compressed air
(compressor) delivered to CA Pressure Conditioner where the solid particles, oil mists and
unpleasant odours are removed. Then is the air delivered to CA Pressure/CA Pressure Flow Master, which
allows to regulate the airflow delivered through the
hose into a protective mask or hood. The overpressure
in the breathing zone prevents from entering of contaminants. This mild overpressure at the same time
ensures the wearer’s comfort, even with long-term
use, as the wearer does not have to struggle in their
breathing to overcome the resistance of the filter.
The air supplied from the compressor directly
(without use of CAP Conditioner filter) to CA Pressure (Flow Master) must be hygienically clean and must
comply with the EN 12021 standard. If the air does not
comply with this requirement, install the CA Pressure
Conditioner filtration unit before the CA Pressure unit/
CAP Flow Master!
Apart from CA Pressure (CAP), CleanAIR® Pressure
Flow Master (CAP FM) is equipped with a pressure
gauge for the current check of the input pressure and
with warning whistle, which will warn the user in the
case of an inlet pressure decreases below the bottom
limit of operation pressure.
The air at the outlet of CA Pressure Conditioner
complies with EN 12021 if it is used within the range
of temperatures stated in Chapter 10 and the air from
the compressor complies with the requirements of
Chapter 1.1. CA Pressure Conditioner removes oil mist,
smells and flavours. There can be two users connected to the filtration station (CAP Conditioner).
CAP Conditioner does not remove carbon monoxide
(CO) and carbon dioxide (CO2) from the air!!!
1.1. Requirements for compressed air supplied
from the compressor
• CA Pressure Conditioner can only be connected to
compressor which supplies air at an oxygen concentration of 20 % to 22 % vol. The carbon dioxide
concentration must not exceed 500 ppm and the
carbon monoxide concentration must not exceed
15 ppm.
• The maximum concentration of water in the air
may be 50 mg/m³ at the rated pressure of 1 to
20 MPa. The humidity of the supplied air must be
controlled to prevent the unit from freezing.
2. Instructions for Use
Read this manual carefully and follow its instructions!!!
• The user must fully understand the instructions.
• During an extreme work load, the pressure in the
hood may reach negative values and the user may
feel air deficiency. In such case the protection of
air passages is reduced.
• The use of oxygen-enriched air and oxygen is
forbidden in the CleanAIR® system due to the risk
of explosion.
• The system may only be used in environments with a small probability of damage of the
supply hose and where the user’s movement is not
limited.
• If, apart from CleanAIR®, another accessory (e.g.
a spray gun) is connected to the compressed air
supply, the user must make sure that a sufficient
air flow to the hood is secured even at the maximum air consumption by this accessory.
• If the unit is used in environments with high temperatures, the supply hose must be resistant to
such effects.
• It is forbidden to use the unit in explosive
enviroments.
• Before every use of the unit, check that the air
flow is higher than the minimum value specified in
the technical parameters.
• If the unit stops supplying air for any reason, the
user must leave the contaminated area immediately.
• The unit, in a combination with a welding helmet
Contents:
1. Introduction
2. Instructions for Use
3. Unpacking / Assembly / Use and Functions
4. Before Use
5. Maintenance / Cleaning
6. Spare Parts and their Replacement
7. Storage
8. Warranty
9. Possible faults
10. Technical Data
11. List of Parts
EN
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or a safety helmet, is not recommended for users
with beard or long hair extending to the respiratory
zone.
• Beware of a higher CO2 concentration in the airsupply, which may occur if the compressor does
not work properly, when the lubricating oil sometimes burns due to high temperatures.
• The supply air pressure must be within the range
between 400 - 1000 kPa.
• The supply pressure hoses may only be located in
such places of the workplace where they cannot
be damaged.
• Pressure hoses for CA Pressure (Flow Master) and
CAP Conditioner, order No. 61 00 30 and 61 00 46,
are not antistatic and the maximum temperature to
which they are resistant without damage is 70 °C.
• The maximum length of the hose from the
compressed air distribution or CAP Conditioner to
the unit must not exceed 10 m.
• The recommended temperature range of use is
10 - 40 °C; at lower temperatures, the use of the
protective hood or mask with air supply may be
unpleasant.
• Before connecting the unit to the air distribution, it
is necessary to check what medium is in the line
and what is its quality.
• For the CA Pressure (Flow Master) it is necessary
to provide breathable air according to EN 12021.
• The CA Pressure units can be combined with the
types of head parts shown in the pictorial annex.
It shows also classes for the respective combinations.
• Information on head parts are provided in the instructions for use of the CA head parts.
If any principles stated in this manual are breached,
the warranty becomes null and void!
3. Unpacking / Assembly /
Use and Functions
3.1. Unpacking CA Pressure
Check that the delivery is complete and no damage
occurred during transport.
Content of the CA Pressure (63 00 00), CA Pressure Flow Master (67 00 00) contain:
CleanAIR® Pressure (Flow Master) unit 1 pc
Belt for the unit 1 pc
Air flow indicator 1 pc
User manual 1 pc
Content of the CA Pressure Conditioner (61 00 50):
CA Pressure Conditioner unit 1 pc
Unit stand 1 pc
Screws for connecting the unit to the stand 2 pcs
Gasket 4 pcs
Instruction for Use 1 pc
3.2. Assembly
CA Pressure (Flow Master) + CAP Conditioner
• Check that all components are in good condition,
i.e. without apparent damage.
• Connect CAP Conditioner to the compressed air
distribution system or straight to a compressor.
The air source must be equipped with a safety
valve (if CA Pressure Conditioner is not used, the
compressed air supply is connected straight to CA
Pressure (Flow Master).
• It is recommended using only original hoses supplied by the manufacturer certified according to the
applicable standard.
• Check that the air pressure in the distribution system corresponds to the range 300 to 1000 kPa.
• Attach the unit onto your belt and fit the connecting hose to it.
• Using the quick coupling, connect the pressure
hose from the compressed air source to the CA
Pressure unit. The hose from CAP Conditioner to
CA Pressure must not be longer than 10 metres.
• Check the air flow according to Chapter 4.2. The
lowest allowable flow rate is 170 l/min.
3.3. Assembling CAP Conditioner (61 00 50)
Screw the pressure vessel body onto the stand; for
the procedure see pictorial annex 1A.
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4. Before Use
4.1. Check before use
Check before every use:
• that individual parts, particularly the air hose and
sealing elements, are not apparently damaged,
• that the hose is fitted correctly to the unit and to
the head part connector,
• that the air pressure in the distribution system
is in the range 300 to 1000 kPa (for both CA
Pressure and CAP Conditioner),
• that the air flow in the hose is sufficient (using
the air flow indicator, see Chapter 4.2.),
• that air is supplied from the head part.
4.2. Air flow test (CA Pressure / CA Flow Master)
All units are pre-adjusted on the airflow of 170 liters/
min. When measuring the airflow, follow the instructions in the manual enclosed to the flow indicator. If
the flow rate is different, proceed as follows:
1. Pull the reducing valve, you will hear a click. see.
pictorial annex 2A.
2. To set the optimal airflow, rotate the reducing val-
ve clockwise or counter-clockwise (to check the
airflow, you may conect flow meter) see. pictorial
annex 2B.
3. Push the reducing valve, you will hear a click (see.
pictorial annex 2C).
WARNING:
The airflow should not drop below 160 liters/min!
5. Maintenance and Cleaning
CA Pressure (Flow Master)
Every time you finish work, it is recommended to clean the CA Pressure unit, to check individual parts and
to replace the damaged ones.
• Cleaning must be carried out in a well ventilated
room. Avoid inhaling the harmful dust settled on
individual parts of the unit and accessories!
• It is forbidden to use cleaning agents containing
solvents or abrasives. Detergents are recommended.
• The air hose can be rinsed with clean water.
• Use a damp cloth for cleaning. Each part must be
wiped dry after cleaning.
CA Pressure Conditioner
• Once a week, drain the condensate from the con-
tainer bottom by the cock located on the bottom
side. Before this operation, it is recommended
disconnecting the unit from the compressed air
supply.
• Replace the filter at least once in three months.
After this period, viruses and bacteria may proliferate in the unit filter and if it is used regularly,
the absorption capacity of the activated carbon
eliminating smells may be exhausted (if the air leaving CA Pressure Conditioner smells in any way,
replace the filter immediately).
• When replacing the filter, clean the inner part of
the container with a dry cloth or detergent.
6. Spare Parts and their
Replacement
6.1. Filter for CA Pressure Conditioner
The filter plant CAP Conditioner contains a combined
filter which removes oil mist, smells and flavours from
industrially produced compressed air.
The filter does not remove CO and CO2!
Read the instructions for use and replacement.
Replacing CA Pressure Conditioner filter:
See pictorial annex 3A-3C
• Unscrew the top part of the filter pressure container (6 screws).
• Remove the contaminated filter, wipe the inside of
the container.
• Check the condition of the rubber seal in the top
cover. If the seal is damaged, replace it.
• Install a new filter, put the container cover on and
screw it back.
• Check the container for leakage. If the container is
not absolutely tight, tighten all screws that fasten
the top cover.
7. Storage
If any fault, sudden decrease or increase in air supply
occurs and the user is at a contaminated workplace,
it is necessary to leave the workplace and to check
the following:
• That the unit is assembled correctly.
• The filter condition in CA Pressure Conditioner.
• That the air hose is not damaged. It is necessary
to make sure that, during work, the hose is not got
caught at projecting objects and a crack cannot
occur.
• That the noise damper in CA Pressure is not
clogged.
• That the seal on the safety hood is in good condition. All components of CleanAIR® systems must
be stored in rooms with temperatures between
0 °C and 40 °C with relative air humidity between
20 % and 80 %. The storage time in closed containers is max. 2 years, except for the batteries!.
8. Warranty
Warranty for manufacturing defects is 12 months from
the date of sale to the customer. A claim must be filed
with the sales organization and the proof of sale (invoice or delivery note) must be submitted.
Warranty does not cover in particular defects caused
by a late replacement of the filter or by using a filter
damaged by cleaning or blowing.
CA Pressure Pressure Pressure FM
Minimum air flow 170 lpm 170 lpm
Maximum air flow 400 lpm 250 lpm
Weight of unit 250 g 280 g
Inlet connection Compatible with RECTUS series 25, 26 and CEYN320
Outlet connection CA40x1/7“
Noise level of unit 61 dB 61 dB
Waist size 60 – 150 cm 60 – 150 cm
Supply pressure range 300 – 1000 kPa 400 – 1000 kPa
Recommended temperature range at work +10 to +60 °C +10 to +60 °C
Recommended air humidity range at workplace 20 % to 80 % Rh 20 % to 80 % Rh
Certification EN 14594 Class 2A EN 14594 Class 2A, 2B,
3A, 3B
10. Technical Data
Notified body for CE testing: Výzkumný ústav bezpečnosti práce, v.v.i. – ZL
Testing Laboratory No. 1024, Jeruzalémská 9, 116 52 Praha 1
Authorized Body 235 | Notified Body 1024
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The unit does not supply
the sufficient amount of air.
Air hose or air channel blocked.
Check and remove the possible obstacle.
Air escapes through leakages.
Check all sealing elements and connections, check that the hose is not
damaged and without leaks.
The baffle is clogged. Replace the baffle in CA Pressure .
The filter in CA Conditioner is clogged. Replace the filter.
Fault Probable cause Recommendation
The unit does not work at
all.
Compressed air supply failure. Hose
damage.
Check the compressed air source.
Check that connecting hoses are not
damaged.
9. Possible Faults
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