Cla-Val 85-09-1-685-09-1 User Manual

Page 1
Pressure
Reducing
Valves
Pressure
Relief Valves
Fire Pump
Relief Valve
Control Valve
Silent Wafer Check Valve
Air Release
Val ve
85-09-1
MODEL
(Full Internal Port)
685-09-1
(Reduced Internal Port)
AUTOMATIC BREACH
CONTAINMENT VALVE
Typical Applications
Simple Proven Design
Non-Surge Operation
Drip-Tight Shut-Off
No Packing Glands or Stuffing Boxes
Static System Operational Testing
Available in a Variety of Materials
The Cla-Val Model 85-09-1/685-09-1 Automatic Breach Containment Valve (ABCV) will isolate portions of distribution piping when catastrophic downstream breach occurs. The ABCV is designed for protecting commercial building water distribution systems, such as fire protection, potable water service, or chill water circulation. Strategically located to isolate portions of water systems, the ABCV prevents significant water losses and resultant damage, and allows limited continued service when distribution systems are damaged or out of service.
During normal conditions the ABCV is fully open allowing normal water flows. When excessive flows occur due to pipe damage or breach, the ABCV closes drip-tight, isolating the breached downstream portion of system. When the ABCV is closed, normal water flow occurs through remaining upstream distribution piping. Once closed, the ABCV will automatically re-open when downstream pressure is restored.
Schematic Diagram
Item Description
1 100-02 Powertrol (Main
Valve) 2 CDH4-A3 Differential Control 3 X105L Limit Switch 4 X58C Restriction
5 CK2 (Isolation Valve) Manual
Reset 6 CK3 (Isolation Valve) DP Test 7 X46A Flow Clean Strainer 8 QD Socket, Gage Connection 9 X140 Locking Security Cap
The Cla-Val Model 85-09-1/685-09-1 Automatic Breach Containment Valve is a pilot controlled, hydraulically-operated, diaphragm-actuated, globe pattern valve. The valve consists of a Powertrol main valve and a pre-installed pilot control system. Using line fluid as operating medium, the ABCV is completely self­contained, requiring no additional power to operate. The Powertrol can be supplied with optional fusion bonded epoxy coating for longer service life and lower maintenance costs.
The custom pilot control senses pressure differential across valve, and is factory-preset to shift at differential corresponding to specified breach flow. The control smoothly closes Powertrol hydraulically. The pilot control has locking cap to protect calibrated settings. Supplied valve position electric switch assembly provides remote confirmation or alarm signal that ABCV is fully closed. Two quick­connect ports allow verification of differential pressure setting and conducting operational ABCV testing when water system is static. Test Kit consisting of differential gauge and hose connections is available option. The ABCV operates most efficiently when installed in horizontal pipe with Powertrol cover and internal-stem oriented vertically up.
Page 2
Model 85-09-1 (Uses Basic Valve Model 100-02)
Pressure Ratings
Valve Body & Cover
Grade Material
ASTM A536 Ductile Iron B16.42 250 400 400 400
ASTM A216-WCB Cast Steel B16.5 285 400 400 400
ASTM B62 Bronze B16.24 225 400 400 400
Note: * ANSI standards are for flange dimensions only.
Flanged valves are available faced but not drilled.
‡ End Details machined to ANSI B2.1 specifications.
Valves for higher pressure are available; consult factory for details
(Recommended Maximum Pressure - psi)
Pressure Class
Flanged Grooved Threaded
ANSI
Standards*
150
Class
300
Class
300
Class
End‡
Details
Dimensions
(In inches)
H
Inlet
G
GG
GGG
100-02
Threaded &
Flanged
A
AA
AAA
Inlet
B
(Diameter)
J
D
DD
DDD
K
X
C
(MAX)
Outlet
E
F
FF
Y
Materials
Component Standard Material Combinations
Body & Cover Ductile Iron Cast Steel Bronze
Available Sizes 2-1/2" - 8" 2-1/2" - 8" 2-1/2" - 8"
Disc Retainer & Diaphragm Washer
Trim: Disc Guide, Seat & Cover Bearing
Cast Iron Cast Steel Bronze
Bronze is Standard
Stainless Steel is Optional
100-02
Grooved
End
Disc Buna-N®Rubber
Diaphragm Nylon Reinforced Buna-N®Rubber
Stem, Nut & Spring Stainless Steel
For material options not listed, consult factory. Cla-Val manufactures valves in more than 50 different alloys.
Model 85-09-1 Dimensions (In Inches)
Valve Size (Inches) 21⁄2 3 4 6 8 A Threaded AA 150 ANSI AAA 300 ANSI AAAA Grooved End B Dia. C Max. CC Max. Grooved End D Threaded DD 150 ANSI DDD 300 ANSI DDDD Grooved End E EE Grooved End F 150 ANSI FF 300 ANSI G Threaded GG 150 ANSI GGG 300 ANSI GGGG Grooved End H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping
Stem Travel Approx. Ship Wt. Lbs.
11.00 12.50
11.00 12.00 15.00 20.00 25.38
11.62 13.25 15.62 21.00 26.38
11.00 12.50 15.00 20.00 25.38
8.00 9.12 11.50 15.75 20.00
10.31 11.19 14.25 18.44 21.81
9.63 10.25 13.50 17.18 20.43
5.50 6.25
5.50 6.00 7.50 10.00 12.69
5.88 6.38 7.88 10.50 13.25 — 6.00 7.50
1.69 2.06 3.19 4.31 5.31
2.88 3.12 4.25 6.00 7.56
3.50 3.75 4.50 5.50 6.75
3.75 4.13 5.00 6.25 7.50
4.00 4.50
4.00 4.00 5.00 6.00 8.00
4.31 4.38 5.31 6.50 8.50 — 4.25 5.00
.50 .50 .75 .75 1 .50 .50 .75 .75 1 .50 .50 .75 .75 1
0.7 0.8 1.1 1.7 2.3 65 95 190 320 650
Z
X
(MAX)
Page 3
EE
D
E
Inlet
DD
AA
X
100-21
Flanged
F
A
C
(MAX)
K
J
H
Inlet
Outlet
FF
B
(Diameter)
Model 685-09-1 (Uses Basic Valve Model 100-21)
Dimensions
(In inches)
Pressure Ratings
Valve Body & Cover
Grade Material
ASTM A536 Ductile Iron B16.42 250 400
ASTM A216-WCB Cast Steel B16.5 285 400
ASTM B62 Bronze B16.24 225 400
Note: * ANSI standards are for flange dimensions only.
Flanged valves are available faced but not drilled.
Valves for higher pressure are available; consult factory for details
(Recommended Maximum Pressure - psi)
Pressure Class
Flanged
ANSI
Standards*
150
Class
Materials
Component Standard Material Combinations
Body & Cover Ductile Iron Cast Steel Bronze
Available Sizes 3" - 8" 3" - 8" 3" - 8"
Disc Retainer & Diaphragm Washer
Trim: Disc Guide, Seat & Cover Bearing
Disc Buna-N®Rubber
Diaphragm Nylon Reinforced Buna-N®Rubber
Stem, Nut & Spring Stainless Steel
For material options not listed, consult factory. Cla-Val manufactures valves in more than 50 different alloys.
Cast Iron Cast Steel Bronze
Bronze is Standard
Stainless Steel is Optional
300
Class
Y
Z
Model 685-09-1 Dimensions (In Inches)
Valve Size (Inches)
A 150 ANSI
AA 300 ANSI
B Dia.
C Max.
D 150 ANSI
DD 300 ANSI
E 150 ANSI
EE 300 ANSI
F 150 ANSI
FF 300 ANSI
H NPT Body Tapping
J NPT Cover Center Plug
K NPT Cover Tapping
Stem Travel
Approx. Ship Wt. Lbs.
3 4 6 8
10.25 13.88 17.75 21.38
11.00 14.50 18.62 22.38
6.62 9.12 11.50 15.75
9.25 11.75 15.25 20.25
6.94 8.88 10.69
7.25 9.38 11.19
5.50 6.75 7.25
5.81 7.25 7.75
3.25 4.50 5.50 6.75
4.12 5.00 6.25 7.50
.375 .50 .75
.50 .50 .75 .75
375 .50 .75 .75
0.6 0.8 1.1 1.7
70 135 230 480
1
.75
Page 4
85-09-1
Valve
Selection
Basic Valve
100-02
Suggested
Flow
(gpm)
100-02 Pattern: Globe (G), Angle (A), End Connections: Threaded (T), Grooved (GR), Flanged (F) Indicate Available Sizes
Inches 21⁄2 3 4 6 8
mm 65 80 100 150 200
Pattern
End Detail T ,F, Gr* T, F, Gr F, Gr F, Gr* F, Gr*
Maximum 300 460 800 1800 3100
Max. Intermittent 670 1000 1800 4000 7000
G, A G, A G, A G, A G, A
Suggested
Flow
(Liters/Sec)
100-01 Series is the full internal port Hytrol. *Globe Grooved Only
685-09-1
Valve
Selection
Basic Valve
100-21
Suggested
Flow
(gpm)
Suggested
Flow
(Liters/Sec)
100-20 Series is the reduced internal port size version of the 100-01 Series.
Pilot System Specifications
Temperature Range
Water to 180°F Max
Materials
Standard Pilot System Materials
Optional Pilot System Materials
Pilot Systems are available with optional Aluminum, Stainless Steel or Monel materials at additional cost.
Maximum 19 29 50 113 195
Max. Intermittent 42 63 113 252 441
100-21 Pattern: Globe (G), Angle (A), End Connections: Threaded (T), Grooved (GR), Flanged (F) Indicate Available Sizes
Inches 3 4 6 8
mm 80 100 150 200
Pattern
End DetailFFFF
Maximum 260 580 1025 2300
Maximum 16 37 65 145
We recommend providing adequate space around valve for maintenance work
G G, A G, A G, A
When Ordering, Please Specify
1. Catalog No. 85-09-1 or No. 685-09-1
Pilot Control: Bronze ASTM B62
Trim: Stainless Steel Type 303
Rubber: Buna-N
®
Synthetic Rubber
2. Valve Size
3. Pattern - Globe or Angle
4. Pressure Class
5. Threaded, Flanged or
Grooved End
6. Trim Material
7. Desired Options
8. When Vertically Installed
E-85-09-1/685-09-1 (R-4/2011)
CLA-VAL
PO Box 1325 Newport Beach CA 92659-0325
Phone: 949-722-4800 Fax: 949-548-5441
CLA-VAL CANADA CLA-VAL EUROPE
4687 Christie Drive Beamsville, Ontario Canada L0R 1B4 Phone: 905-563-4963 Fax: 905-563-4040
©COPYRIGHT CLA-VAL 2011 Printed in USA
Specifications subject to change without notice.
Chemin dés Mesanges 1 CH-1032 Romanel/ Lausanne, Switzerland Phone: 41-21-643-15-55 Fax: 41-21-643-15-50
www.cla-val.com
Note: For main valve option descriptions, refer to 100-02 (61-
02) or 100-21 (661-02) Technical Data Sheets.
Represented By:
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