Cla-Val 60-73-660-73 Technical Manual

60-73/660-73

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Powercheck Valve

• Built-in Automatic Check Valve

• Globe or Angle Pattern

• Drip-Tight, Positive Seating

• Threaded or Flanged Ends

• Packless Construction

The Cla-Val Model 100-30 Powercheck Valve is a
hydraulically operated diaphragm valve with a built-in check
feature to prevent return flow. Available in globe or angle
pattern, it consists of four major components: body,
intermediate chamber, diaphragm assembly, and cover. The
diaphragm assembly is the only moving part.

The diaphragm assembly is guided top, center and bottom by
a precision machined stem and utilizes a non-wicking
diaphragm of nylon fabric bonded with synthetic rubber. A
synthetic rubber disc retained on three and one half sides
forms a drip-tight seal with the renewable seat when pressure
is applied above the diaphragm. When pressure above the
diaphragm is relieved, the valve opens wide. The rate of
closing or opening can be controlled by modulating flow into
or out of the diaphragm chambers.

When a pressure reversal occurs, the valve will immediately
close, preventing reverse flow thru the valve. The split stem
will allow the disc retainer assembly to check closed

regardless of the position of the diaphragm.

Principle of Operation

100-30

Full Open Operation

When operating pressure below the
diaphragm is greater than the
pressure in the cover chamber, the
valve is held open, allowing full
flow.

Check Action

When a static condition or pressure
reversal occurs, the split stem
design allows the valve to instantly
check closed. Return flow is
prevented regardless
of the diaphragm's
position.

Tight Closing Operation

When pressure below the
diaphragm is relieved and operating
pressure is applied to the cover
chamber, the valve closes
drip-tight.

Four-Way Control

Four-Way Control

Four-Way Control

Note: For optimum operation of built-in check feature, installation with stem vertically up is recommended.

MODEL

(Full Internal Port)

Options

2 1/2" Globe, Threaded

4" Angle, Flanged

4" Angle, Globe

Epoxy Coating - suffix KC

This option NSF 61 Listed and FDA
approved, fusion bonded epoxy coating
is for use with cast iron, ductile iron or
steel valves. This coating is resistant to
various water conditions, certain acids,
chemicals, solvents and alkalies.

Epoxy
coatings are applied in accordance with
AWWA coating specifications C116-03.
Do not use with temperatures above

175° F.

Viton® Rubber Parts

-

suffix KB

Optional diaphragm, disc and o-ring
fabricated with Viton® synthetic rubber.
Viton® is well suited for use with mineral
acids, salt solutions, chlorinated
hydrocarbons, and petroleum oils; and is
primarily used in high temperature
applications up to 250° F. Do not use
with epoxy coating above 175°F.

Heavy Spring

-

suffix KH

The heavy spring option is used in
applications where there is low differential
pressure across the valve, and the
additional spring force is needed to help
the valve close. The option is best suited
for valves used in on-off (non-modulating)
service.

Low Temperature Diaphragm - suffix KA

This single-ply diaphragm uses Buna-N®
synthetic rubber, formulated for low
temperature applications to -65° F.
Operating pressures in excess of 125 psi
are not recommended.

For assistance in selecting appropriate
valve options or valves manufactured
with special design requirements,
please contact our Regional Sales
Office or Factory.

Model 100-30

Specifications

Operating Temp. Range

Fluids

-40° to 180° F

Component Standard Material Combinations

Body & Cover Ductile Iron Cast Steel Bronze

Available Sizes 21⁄2" - 8" 21⁄2" - 8" 21⁄2" - 8"

Disc Retainer &
Diaphragm Washer

Cast Iron Cast Steel Bronze

Trim: Disc Guide,
Seat & Cover Bearing

Bronze is Standard

Stainless Steel is optional

Disc Buna-N®Rubber

Diaphragm Nylon Reinforced Buna-N®Rubber

Stem, Nut & Spring Stainless Steel

For material options not listed, consult factory.
Cla-Val manufactures valves in more than 50 different alloys.

Materials

Available Sizes

Pattern Threaded Flanged

Globe 21⁄2" - 3" 21⁄2" - 8"

Angle 21⁄2" - 3" 21⁄2" - 8"

Pressure Ratings

(Recommended Maximum Pressure - psi)

Valve Body & Cover

Pressure Class

Flanged

Grade Material

ANSI

Standards*

150

Class

300†

Class

ASTM A536 Ductile Iron B16.42 250 640

ASTM A216-WCB Cast Steel B16.5 285 720

ASTM B62 Bronze B16.24 225 500

Note: * ANSI standards are for flange dimensions only.

Flanged valves are available faced but not drilled.

† Consult factory when Maximum Operating Pressure Differential

(MOPD) is greater than 400 PSID

10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000

1

2

3

4

6

8

10

20

30

40

60

80

100

53

Angle Valve Sizes (Inches)

Globe Valve Sizes (Inches)

34

6

8

21/2

3

46

8

2

1/2

P

ressu

re D

ro

p

—

psi

Flow Rate gpm (water)

Model 100-30 Flow Chart (Based on normal flow through a wide open valve)

K =

894d

4

C

2

v

L =

K
12 f

K Factor (Resistance Coefficient)

The Value of K is calculated from the formula:
(U.S. system units)

Equivalent Length of Pipe

Equivalent lengths of pipe (L) are determined from the formula:
(U.S. system units)

Fluid Velocity

Fluid velocity can be calculated from the following formula:
(U.S. system units)

d

V =

.4085 Q

2

d

C

V

Factor

Formulas for computing C Factor, Flow (Q) and Pressure Drop

V

( P):

C

V

=

Q

P

C

V

=

Q

P

C

V

=

Q

P

2

V

Where:

U.S. (gpm) @ 1 psi differential at 60 F water

(l/s) @ 1 bar (14.5 PSIG) differential

or

at 15 C water

inside pipe diameter of Schedule 40 Steel Pipe (inches)

friction factor for clean, new Schedule 40 pipe

(dimensionless) (from Cameron Hydraulic Data,

18th Edition, P 3-119)

Resistance Coefficient (calculated)

Equivalent Length of Pipe (feet)

Flow Rate in U.S. (gpm) or (l/s)

Fluid Velocity (feet per second) or (meters per second)

Pressure Drop in (psi) or (bar)

=

=

=

=

=

=

=

=

=

P

V

Q

L

K

f

d

C

Functional Data Model 100-30

*Estimated

Valve Size

Inches 21⁄2 3 4 6 8

mm.

65 80 100 150 200

C

V

Factor

Globe

Pattern

Gal./Min. (gpm.)

85 115 200 440 770

Litres/Sec. (l/s.)

20 28 48 106 185

Angle

Pattern

Gal./Min. (gpm.)

101 139 240 541 990

Litres/Sec. (l/s.)

24 33 58 130 238

Equivalent

Length

of

Pipe

Globe

Pattern

Feet (ft.)

53 85 116 211 291

Meters (m.)

16 26 35 64 89

Angle

Pattern

Feet (ft.)

37 58 80 139 176

Meters (m.)

12 18 25 43 54

K

Factor

Globe Pattern

4.6 6.0 5.9 6.2 6.1

Angle Pattern

3.3 4.1 4.1 4.1 3.7

Liquid Displaced from

Cover Chamber When

Valve Opens

Fl. Oz

— — — — —

U.S. Gal.

.04 .08 .17 .53 1.26

ml

163 303 643 — —

Litres

— — — 2.0 4.8

Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other
positions are acceptable. Due to component size and weight of 8 inch and larger valves, installation with cover UP is advisable. We recommend
isolation valves be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be
considered essential. A regular maintenance program should be established based on the specific application data. However, we recommend a
thorough inspection be done at least once a year. Consult factory for specific recommendations.

B (DIAMETER)

H

INLET OUTLET

J

C

E

G

A

AA

AAA

OUTLET

INLET

B (DIAMETER)

C

G

H

J

D

DD

DDD

FFF

FF

F

Model 100-30

Dimensions

100-30 (Globe)

100-30 (Angle)

PO Box 1325 Newport Beach CA 92659-0325

Phone: [phone] Fax: [phone]

C

LA-VAL

CLA-VAL CANADA CLA-VAL EUROPE

4687 Christie Drive
Beamsville, Ontario
Canada L0R 1B4
Phone: [phone]
Fax: [phone]

Chemin dés Mesanges 1
CH-1032 Romanel/
Lausanne, Switzerland
Phone: [phone]
Fax: [phone]

©COPYRIGHT CLA-VAL 2009 Printed in USA

Specifications subject to change without notice.

www.cla-val.com

E-100-30 (R-11/09)

Represented By:

Valve Size (Inches) 2 1⁄2 3 4 6 8
A Threaded

11.00 12.50 — — —

AA 150 ANSI

11.00 12.00 15.00 20.00 25.38

AAA 300 ANSI

11.62 13.25 15.62 21.00 26.38

B Dia.

8.00 9.12 11.50 15.75 20.00

C Max.

10.31 11.19 14.25 18.44 21.81

D Threaded

5.50 6.25 — — —

DD 150 ANSI

5.50 6.00 7.50 10.00 12.69

DDD 300 ANSI

5.81 6.63 7.81 10.50 13.19

E

1.69 2.06 3.19 4.31 5.31

F 150 ANSI

3.50 3.75 4.50 5.50 6.75

FF 300 ANSI

3.75 4.13 5.00 6.25 7.50

G Threaded

4.00 4.50 — — —

GG 150 ANSI

4.00 4.00 5.00 6.00 8.00

GGG 300 ANSI

4.31 4.38 5.31 6.50 8.50

H NPT Body Tapping

1

⁄2

1

⁄2

3

⁄4

3

⁄4

1

J NPT Cover Center Plug

1

⁄2

1

⁄2

3

⁄4

3

⁄4

1

K NPT Cover Tapping

1

⁄2

1

⁄2

3

⁄4

3

⁄4

1

Valve Stem Internal
Thread UNF

10-32

1

⁄4-28

1

⁄4-28

3

⁄8-24

3

⁄8-24

Stem Travel

0.7 0.8 1.1 1.7 2.3

Approx. Ship Wt. Lbs.

65 95 190 320 650

Valve Size (mm) 65 80 100 150 200
A Threaded

279 318 — — —

AA 150 ANSI

279 305 381 508 645

AAA 300 ANSI

295 337 397 533 670

B Dia.

203 232 292 400 508

C Max.

262 284 362 468 554

D Threaded

140 159 — — —

DD 150 ANSI

140 152 191 254 322

DDD 300 ANSI

148 168 198 267 335

E

43 52 81 109 135

F 150 ANSI

89 95 114 140 171

FF 300 ANSI

95 105 127 159 191

G Threaded

102 114 — — —

GG 150 ANSI

102 102 127 152 203

GGG 300 ANSI

110 111 135 165 216

H NPT Body Tapping

1

⁄2

1

⁄2

3

⁄4

3

⁄4

1

J NPT Cover Center Plug

1

⁄2

1

⁄2

3

⁄4

3

⁄4

1

K NPT Cover Tapping

1

⁄2

1

⁄2

3

⁄4

3

⁄4

1

Valve Stem Internal
Thread UNF

10-32

1

⁄4-28

1

⁄4-28

3

⁄8-24

3

⁄8-24

Stem Travel

18 20 28 43 58

Approx. Ship Wt. Kgs.

30 43 86 145 295

Full Open Operation

When operating pressure below the
diaphragm is greater than the pres­sure in the cover chamber, the valve
is held open, allowing full flow.

• Built-in Automatic Check Valve

• Reduced Cavitation Design

• Service Without Removal From Line

• Packless Construction

• Drip-Tight, Positive Seating

The Cla-Val Model 100-31 Powercheck Valve is a hydraulically oper­ated diaphragm valve with a built-in check feature to prevent return
flow. Available in globe or angle pattern, it consists of four major com­ponents: the body, intermediate chamber, diaphragm assembly and
cover. The diaphragm assembly is the only moving part.

The diaphragm assembly which is guided top, center and bottom by a
precision machined stem utilizes a non-wicking diaphragm of nylon
fabric bonded with synthetic rubber. A synthetic rubber disc retained
on three and one-half sides forms a drip-tight seal with the renewable
seat when pressure is applied above the diaphragm. When pressure
above the diaphragm is relieved, the valve opens wide. The rate of
closing or opening can be controlled by modulating the flow into or out
of the cover chamber. When a pressure reversal occurs the valve will
immediately close, preventing reverse flow through the valve. The
split stem will allow the disc retainer assembly to check closed

regardless of the position of the diaphragm.

The Model 100-31 Powercheck Valve is recommended on system
applications where a positive check feature is necessary to prevent
reverse flow.

100-31

600 Series

Powercheck Valve

Check Action

When a static condition or pressure
reversal occurs, the split stem design
allows the valve to instantly check
closed. Return flow is prevented
regardless of the diaphragm's position.

Tight Closing Operation

When pressure below the
diaphragm is relieved and operating
pressure is applied to the cover
chamber, the valve closes drip-tight.

Principle of Operation

4 - Way Control

4 - Way Control

4 - Way Control

Note: For optimum operation of built-in check feature, installation with stem vertically up is recommended.

MODEL

(Reduced Internal Port)

6" Globe, Flanged

4" Globe, Flanged

Options

Model 100-31

Epoxy Coating - suffix KC

This option NSF 61 Listed and FDA
approved, fusion bonded epoxy coating is
for use with cast iron, ductile iron or steel
valves. This coating is resistant to various
water conditions, certain acids, chemi­cals, solvents and alkalies.

Epoxy coat­ings are applied in accordance with
AWWA coating specifications C116-03.
Do not use with temperatures above

175° F.

Viton

®

Rubber Parts- suffix KB

Optional diaphragm, disc and o-ring fabri­cated with Viton

®

synthetic rubber. Viton®is
well suited for use with mineral acids, salt
solutions, chlorinated hydrocarbons, and
petroleum oils; and is primarily used in
high temperature applications up to 250° F.
Do not use with epoxy coating above 175°F.

Low Temperature Diaphragm - suffix KA

This single ply diaphragm uses

Buna-N

®

synthetic rubber, formulated for low tem­perature applications to -65° F. Operating
pressures in excess of 125 psi are not rec­ommended.

For assistance in selecting appropriate
valve options or valves manufactured
with special design requirements,
please contact our Regional Sales
Office or Factory.

6" Angle, Flanged

Operating Temp. Range

Available Sizes

Pattern Flanged

Globe 4" - 6" - 8" - 10"

Angle 4" - 6 - 8"

Fluids

-40° to 180° F

Component Standard Material Combinations

Body & Cover Ductile Iron Cast Steel Bronze

Available Sizes 4" - 10" 4" - 10" 4" - 10"

Disc Retainer &
Diaphragm Washer

Cast Iron Cast Steel Bronze

Trim: Disc Guide,
Seat & Cover Bearing

Bronze is Standard

Stainless Steel is optional

Disc Buna-N®Rubber

Diaphragm Nylon Reinforced Buna-N®Rubber

Stem, Nut & Spring Stainless Steel

For material options on sizes not listed, consult factory.
Cla-Val manufactures valves in more than 50 different alloys.

Materials

Specifications

Pressure Ratings

(Recommended Maximum Pressure - psi)

Valve Body & Cover

Pressure Class

Flanged

Grade Material

ANSI

Standards*

150

Class

300†

Class

ASTM A536 Ductile Iron B16.42 250 640

ASTM A216-WCB Cast Steel B16.5 285 720

ASTM B62 Bronze B16.24 225 500

Note: * ANSI standards are for flange dimensions only.

Flanged valves are available faced but not drilled.

† Consult factory when Maximum Operating Pressure Differential

(MOPD) is greater than 400 PSID

Model 100-31

Model 100-31 Flow Chart (Based on normal flow through a wide open valve)

Functional Data

Application Note

The distinctive smooth flow path of the 600
series Powercheck valve is engineered to
overcome cavitation problems. It's unique
design is highly resistant to cavitation damage
under severe pressure drops. Tests have
proven it to be effective in preventing valve
body and seat pitting.

We also offer a free computerized cavitation
analysis. This analysis provides cavitation
damage information for actual conditions
provided by the customer. If there is an appli­cation where the potential for cavitation exists,
the 600 series Powercheck valve provides
substantial resistance to this problem.

K =

894d

4

C

2

v

L =

K

12 f

K Factor (Resistance Coefficient)

The Value of K is calculated from the formula:
(U.S. system units)

Equivalent Length of Pipe

Equivalent lengths of pipe (L) are determined from the formula:
(U.S. system units)

Fluid Velocity

Fluid velocity can be calculated from the following formula:
(U.S. system units)

d

V =

.4085 Q

2

d

C

V

Factor

Formulas for computing C Factor, Flow (Q) and Pressure Drop

V

( P):

C

V

=

Q

P

C

V

=

Q

P

C

V

=

Q

P

2

V

Where:

U.S. (gpm) @ 1 psi differential at 60 F water

(l/s) @ 1 bar (14.5 PSIG) differential

or

at 15 C water

inside pipe diameter of Schedule 40 Steel Pipe (inches)

friction factor for clean, new Schedule 40 pipe

(dimensionless) (from Cameron Hydraulic Data,

18th Edition, P 3-119)

Resistance Coefficient (calculated)

Equivalent Length of Pipe (feet)

Flow Rate in U.S. (gpm) or (l/s)

Fluid Velocity (feet per second) or (meters per second)

Pressure Drop in (psi) or (bar)

=

=

=

=

=

=

=

=

=

P

V

Q

L

K

f

d

C

Valve Size

Inches 4 6 8 10

mm.

100 150 200 250

C

V

Factor

Globe

Pattern

Gal./Min. (gpm.)

136 229 480 930

Litres/Sec. (l/s.)

32.5 55 115 223

Angle

Pattern

Gal./Min. (gpm.)

135 233 545 —

Litres/Sec. (l/s.)

32 56 132 —

Equivalent

Length

of

Pipe

Globe

Pattern

Feet (ft.)

251 777 748 621

Meters (m.)

76.4 237.1 228.1 189.5

Angle

Pattern

Feet (ft.)

254 751 580 —

Meters (m.)

77.6 229 176.9 —

K

Factor

Globe Pattern

12.7 23.1 15.7 10.4

Angle Pattern

12.9 22.3 12.2 —

Liquid Displaced from

Cover Chamber When

Valve Opens

Fl. Oz

— — — —

U.S. Gal.

.08 .17 .53 1.26

ml

— — — —

Litres

.30 .64 2.0 4.8

Service and Installation

Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other posi­tions are acceptable. Due to component size and weight of 10 inch and larger valves, installation with cover UP is advisable. We recommend
isolation valves be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be
considered essential. A regular maintenance program should be established based on the specific application data. However, we recommend a
thorough inspection be done at least once a year. Consult factory for specific recommendations.

B (DIAMETER)

H

J

C

OUTLET

INLET

G

E

EE

DD

D

100-31 (Angle)

B (DIAMETER)

H

INLET

G

A

AA

FFF

J

C

OUTLET

Dimensions

100-31 (Globe)

Model 100-31

PO Box 1325 Newport Beach CA 92659-0325

Phone: [phone] Fax: [phone]

C

LA-VAL

CLA-VAL CANADA CLA-VAL EUROPE

4687 Christie Drive
Beamsville, Ontario
Canada L0R 1B4
Phone: [phone]
Fax: [phone]

Chemin dés Mesanges 1
CH-1032 Romanel/
Lausanne, Switzerland
Phone: [phone]
Fax: [phone]

©COPYRIGHT CLA-VAL 2009 Printed in USA

Specifications subject to change without notice.

www.cla-val.com

E-100-31 (R-11/09)

Represented By:

Valve Size (Inches)

4 6 8 10

A 150 ANSI

13.88 17.75 21.38 26.00

AA 300 ANSI

14.50 18.62 22.38 27.38

B Dia.

9.12 11.50 15.75 20.00

C Max.

8.62 15.25 20.25 23.75

D 150 ANSI

6.94 8.88 10.69 —

DD 300 ANSI

7.25 9.38 11.19 —

E 150 ANSI

5.50 6.75 7.25 —

EE 300 ANSI

5.81 7.25 7.75 —

F 150 ANSI

4.50 5.50 6.75 8.00

FF 300 ANSI

5.00 6.25 7.50 8.75

H NPT Body Tapping

1

⁄2

3

⁄4

1

3

⁄4

1

J NPT Cover Center Plug

1

⁄2

3

⁄4

3

⁄4

1

K NPT Cover Tapping

1

⁄2

3

⁄4

1 1

Valve Stem Internal
Thread UNF

1

⁄4-28

1

⁄4-28

3

⁄8-24

3

⁄8-24

Stem Travel

0.6 0.8 1.7 2.3

Approx. Ship Wt. Lbs.

135 230 480 785

Valve Size (mm)

100 150 200 250

A 150 ANSI

353 451 543 660

AA 300 ANSI

368 473 568 695

B Dia.

232 292 400 508

C Max.

302 387 514 603

D 150 ANSI

176 226 272 —

DD 300 ANSI

184 238 284 —

E 150 ANSI

140 171 184 —

EE 300 ANSI

148 184 197 —

F 150 ANSI

114 140 171 203

FF 300 ANSI

127 159 191 222

H NPT Body Tapping

1

⁄2

3

⁄4

1

3

⁄4

1

J NPT Cover Center Plug

1

⁄2

3

⁄4

3

⁄4

1

K NPT Cover Tapping

1

⁄2

3

⁄4

1 1

Valve Stem Internal
Thread UNF

1

⁄4-28

1

⁄4-28

3

⁄8-24

3

⁄8-24

Stem Travel

20 28 43 58

Approx. Ship Wt. Kgs.

61 104 218 356

CLA-VAL

Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

INSTALLATION / OPERATION / MAINTENANCE

Flow Control

CV

MODEL

N-CV (R-1/09)

DESCRIPTION

The Cla-Val Model CV Flow Control is a simply-designed,
spring-loaded check valve. Rate of flow is full flow in one direc­tion and restricted in other direction. Flow is adjustable in the
restricted direction. It is intended for use in conjunction with a
pilot control system on a Cla-Val Automatic Control Valve.

OPERATION

The CV Flow Control permits full flow from port A to B, and
restricted flow in the reverse direction. Flow from port A to B
lifts the disc from seat, permitting full flow. Flow in the reverse
direction seats the disc, causing fluid to pass through the clear­ance between the stem and the disc. This clearance can be
increased, thereby increasing the restricted flow, by screwing
the stem out, or counter-clockwise. Turning the stem in, or
clockwise reduces the clearance between the stem and the
disc, thereby reducing the restricted flow.’

INSTALLATION

Install the CV Flow Control as shown in the valve schematic
All connections must be tight to prevent leakage.

DISASSEMBLY

Follow the sequence of the item numbers assigned to the
parts in the cross sectional illustration for recommended
order of disassembly.

Use a scriber, or similar sharp-pointed tool to remove O-ring
from the stem.

INSPECTION

Inspect all threads for damage or evidence of cross­threading. Check mating surface of seat and valve disc for
excessive scoring or embedded foreign particles. Check
spring for visible distortion, cracks and breaks. Inspect all
parts for damage, corrosion and cleanliness.

CLEANING

After disassembly and inspection, cleaning of the parts can
begin. Water service usually will produce mineral or lime
deposits on metal parts in contact with water. These
deposits can be cleaned by dipping the parts in a 5-percent
muriatic acid solution just long enough for deposits to dis­solve. This will remove most of the common types of
deposits. Caution: use extreme care when handling
acid. If the deposit is not removed by acid, then a fine grit
(400) wet or dry sandpaper can be used with water. Rinse
parts in water before handling. An appropriate solvent can
clean parts used in fueling service. Dry with compressed air
or a clean, lint-free cloth. Protect from damage and dust
until reassembled.

REPAIR AND REPLACEMENT

Minor nicks and scratches may be polished out using a fine
grade of emery or crocus cloth; replace parts if scratches
cannot be removed.

Replace O-ring packing and gasket each time CV Flow
Control is overhauled.

Replace all parts which are defective. Replace any parts
which create the slightest doubt that they will not afford com­pletely satisfactory operation. Use Inspection steps as a
guide.

REASSEMBLY

Reassembly is the reverse of disassembly; no special tools
are required.

TEST PROCEDURE

No testing of the flow Control is required prior to reassembly
to the pilot control system on Cla-Val Main Valve.

3/8" Flow Control

CV

2.12
MAX

STAMP PART NO. ON
SMOOTH SURFACE

RESTRICTED

FLOW

3/8 - 18 NPT

1.84

ADJUSTING STEM
(TURN CLOCKWISE TO
INCREASE RESTRICTION)

1

7

2

10

9

8

6

5

4

3

.85

FREE FLOW

BAR STOCK

CONFIGURATION

When ordering parts,

please specify:

• Number Stamped on Side

• Description (CV Flow Control)

• Part Description

• Material

ITEM DESCRIPTION QTY

1 Cap (SS only) 1

2 Nut, Jam 1

3 Seat 1

4 Gasket 1

5 Disc 1

6 Spring 1

7 Ring, Retaining 1

8 Stem 1

9 O-Ring 1

10 Housing 1

CLA-VAL

Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

PL-CV (R-1/09)

PARTS LIST

When ordering parts, please specify:

• All Nameplate Data • Description • Recommended Spare Parts

• Item Number • Material

ITEM DESCRIPTION

1 Mounting Bracket

5 Mechinal Parts Assy.
5-2 Housing
5-3 Spring
5-4 Guide
5-5 Side Housing
5-6 Cap Screw 1/4'
5-7 Lever Arm
5-8 Lever Screw
5-9 Stem assy. (Solenoid)
5-10 Distributor Gasket
5-11 Machine Screw, RDH

(6/32 x 1 1/4 - 6 reqd.)
5-12 Distributor (CSM11-A2-2)
5-13 Disc Assy.

5-14 Spring (Disc Assy.)
5-15 Thrust Washer
5-16 "O"- Ring
5-17 Stem Assy. (Pilot)
6 Spacer Gasket (A.C. only)

ITEM DESCRIPTION

7 Solenoid Assy.

(See table other side)
8 Cover (A.C. only)
9 Manual operator assy
9-1 Housing, Manual Operator
9-2 Plunger
9-3 Pin, groove-3/8"
9-4 "O"- Ring
9-5 Spring, Manual Operator
9-6 Gasket, Manual Operator
10 Machine Screw Fil. Hd.

(A.C. Only 10/32 x 5/8-4 reqd.)

(4 reqd.)
11 Lockwasher
12 Machine Screw Fil. Hd.

(D.C. Only) 10/32 x 7/16 (4 required)
13 Lockwasher
14 Coil only: (See table other side)
15 Nameplate
16 Hex Nut, Jam 1-14 UNS

Solenoid Control

CSM-11

15º

30º

TRAVEL

5-8

5-7

5-6

5-5

5-4

5-3

5-4

5-9

6

7

8

9-3

9-6

9-1

9-5

9-4

9-2

1

5-13

5-14

5-15

5-16

16

13

5-17

10

11

5-12

5-11

5-12

15

PARTS LIST

24/60 Hz

115/60 Hz
120/60 Hz
208/60 Hz
230/60 Hz
240/60 Hz
440/60 Hz
460/60 Hz
480/60 Hz
110/50 Hz
220/50 Hz
240/50 Hz

12 VDC
24 VDC
28 VDC
32 VDC

48 VDC
115 VDC
125 VDC
250 VDC

10023-01J
10023-02G
10023-02G
10023-03E
10023-04C
10023-04C
10023-09B
10023-05K
10023-05K
10023-06H

10023-07F
10023-08D
10024-01G
10024-02E
10024-03C
10024-04A
10024-05H

10024-06F
10024-07D
10024-08B

—
10046-01K
10046-01K

—

—

—

—

—

—

—

—

—
10045-01B
10045-02K

—

—

—

—

—

—

10031-01B
10031-02K
10031-02K
10031-03H
10031-04F
10031-04F
10031-09E
10031-05C
10031-05C
10031-06A

10031-07J

10031-08G

—
—
—
—
—
—
—
—

10039-01E
10039-02C
10039-02C
10039-03A

10039-04J

10039-04J
10039-09H
10039-05F
10039-05F
10039-06D
10039-07B
10039-08K
10040-01C
10040-02A

10040-03J
10040-04G
10040-05D
10040-06B
10040-07K
10040-08H

10038-01G
10038-02E
10038-02E
10038-03C

—
10038-04A
10038-09K

—
10038-05H
10038-06K
10038-07D
10038-08B

—

—

—

—

—

—

—

—

87573-01A

—

87573-02J

87573-03G

—
87573-04E
87573-09D

—
87573-05B
87573-06K
87573-07H
87573-08F
98297-01D
98297-02B
98297-03K
98297-04H
98297-05E
98297-06C
98297-07A

98297-08J

73342J

—
73343G
73344E

—
73345B
82542C

—
73346K
73347H

73348F

73349D

2.98
—

.575

.33

—

.288
.156

—

.143

.48
.24
.22

1.0
.603
.629
.500
.293
.122
.119
.072

25.4
—

5.1

2.93
—

2.54

1.38
—

1.27

4.6

2.3

2.1

40.0

24.0

15.6

18.6

10.8

4.42

4.44

2.45

VOLTAGE

STOCK No.

STANDARD

CSMII-A2-2

CSMII CONTROL ASSEMBLY SOLENOID ASSEMBLY & COILS

STANDARD

CSMII-N2-4 CSMII-CZ2-4 CSMII-CQ2-4

STANDARD STANDARDSEA-WATER

SERVICE

STOCK No. STOCK No. STOCK No. STOCK No.

SOLENOID

PART No.

COIL

PART No.

HOLDING

AMPS

INRUSH

NOTE: Cover, solenoid and coil of the D.C. model is
supplied as a complete unit and is not sold separately.
For all other parts see other side.

CLA-VAL

Copyright Cla-Val 2008 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

PL- CSM-11 (R-1/08)

Limit Switch Assemblies

Switches shown in
unactivated position.

CLA-VAL

124-02/624-02

Float Valve

Annunciator
Alarm

Stilling Well

Tank

Supply

Double Pole Double Throw Switch

Single Pole Double Throw Switch

Installation

Typical Application

Actuating Collar Adjustment

Minimum Setting

When adjusting actuating collar for proper switch
action, a clearance of at least 1/16" (1/8” for 24”
valve) must be provided between the collar and
the bushing gland nut when valve is in the fully
closed position.

Used for any electrical operation which can be
performed by either opening or closing a switch;
such as alarm systems, process control, pump
control, motor starting or stopping, etc. Readily
attached to most Cla-Val Valves.

1. Remove plug in top of
valve cover.

2. Screw actuating stem
into main valve stem.

3. Slip adapter down
over stem and screw
into place on valve
cover.

4. Attach micro switch
housing and bracket to
adapter with jam nut.

5. Bring electrical supply
circuit into unit through
the 1/2" tapping in
micro switch housing.

6. Adjust switch collars.
(Set collar to trip
switch after valve is
positioned fully open
or fully closed)

• UL Listed Switches

• Positive Action

• Rugged and Dependable

• Weather Proof or Explosion Proof

• Easy To Adjust

The Cla-Val Model X105L/X105L2 Limit Switch Assembly is a
rugged, dependable and positive acting switch assembly actuated
by the opening or closing of a Cla-Val control valve on which it is
mounted. The single pole, double throw micro switch can be
connected either to open or to close an electrical circuit when
actuated. By loosening the allen screw on the actuating collar and
raising or lowering the collar on the stem, the X105L is easily
adjusted to signal that the valve has fully reached the desired
position (open or closed).

X105L

X105L2

MODEL

COM

N.C.

N.O.

Circuit Diagram
of Single Pole
Double Throw
Switch

Common
Lug

Normally

Closed
Normally
Open

N.C.

N.C.

N.O.

COM

COM

Circut Diagram
of Single Pole
Double Throw
Switch

Normally
Closed

Normally
Open

Common Lug

N.O.

Stem

Bushing Gland Nut

Jam Nut

Bracket

Switch Actuating Collar

Adapter

Min.
1/16"

Switch only

Annunciator
Alarm

X105 Series Dimensions

(In Inches)

1. Valve Size and Basic Valve Model Number

2. Catalog Number from Table Below

3. All Valve Name Plate Data

4. Select Single or Double Pole Switch

5. Explosion Proof or Weather
Proof Type Enclosure

6. Amperes and Voltage, AC or DC

7. Actuating Position (Valve Open or Closed)

CATALOG ACTUATION SWITCH

NO. POSITION ENCLOSURE

X105LCW Valve Weather Proof

Closed

X105LCX Valve Explosion Proof

Closed

X105LOW Valve Weather Proof

Open

X105LOX Valve Explosion Proof

Open

X105L2W Dual Weather Proof

X105L2X Dual Explosion Proof

Specifications

Materials: Aluminum switch housing

Steel bracket and brass adapter
Stainless steel stem

Electrical: 1/2" Conduit connection

Switch Type: SPDT UL, File No. E12252,

CSA Certified, File No. LR57325
Weather proof
NEMA 1,3,4, and13

Switch Rating: UL/CSA rating: L96

15 amp. 125, 250, or 480 volts AC
1/2 amp. 125 volts DC
1/4 amp. 250 volts DC

Switch Options: DPDT switches available on request

UL/CSA Rating: L59, 10 amps

Explosion proof micro switches are
NEMA 1,7, and 9
UL Listed, File No. E14274 and CSA
Certified, File No. LR57324: Class I,
Group C and D and Class II, Group
E, F and G.

A

Fig. 1

Valve Size

1 1/4" Thru 8"

X105L2W

X105L2X

1/2-14 N.P.S.M. Thread
(Conduit Connections)

.13

2.44

1.70

3.00

.86

3.13

2.00

C (Typical)

Fig. 2

Valve Size

1 1/4" Thru 24"

X105LCW

X105LCX

A

Fig. 4

Valve Size

10" Thru 24"

X105LOW

X105LOX

A

B

Fig. 3
Valve Size
1 1/4" Thru 8"
X105LOW
X105LOX

A

Fig. 5

Valve Size

10" Thru 24"

X105L2W

X105L2X

B

A

E-X105L/X105L2 (R-3/09)

BasicValve 100-01 1 1⁄4 1 1⁄2 2 2 1⁄2 3 4 6 8 10 12 14 16 18 20 24 30 36* 42* 48*

Dimension "A" 10.19 10.19 7.16 7.16 7.34 7.00 6.69 6.91 9.88 9.59 9.16 10.78 10.78 CF* 11.30 CF* CF* CF* CF*

Dimension "B" 1.69 2.44 2.94 2.94 2.94 2.94 CF* 5.19 CF* CF* CF* CF*

C (NPT) 1/4 1/4 1/2 1/2 1/2 3/4 3/4 1 1 1 1/4 1 1/2 2 2 CF* 1CF*CF* CF* CF*

BasicValve 100-20 3 4 6 8 10 12 14 16 18 20 24 30 36* 42* 48*

Dimension "A" 7.16 7.34 7.00 6.69 6.91 9.88 9.59 9.59 10.78 10.78 10.78 11.30 CF* CF* CF*

Dimension "B" 1.69 2.44 2.94 2.94 2.94 2.94 2.94 5.19 CF* CF* CF*

C (NPT) 1/2 1/2 3/4 3/4 1 1 1 1/4 1 1/4 2 2 2 1 CF* CF* CF*

PO Box 1325 Newport Beach CA 92659-0325

Phone: [phone] Fax: [phone]

C

LA-VAL

CLA-VAL CANADA CLA-VAL EUROPE

4687 Christie Drive
Beamsville, Ontario
Canada L0R 1B4
Phone: [phone]
Fax: [phone]

Chemin dés Mesanges 1
CH-1032 Romanel/
Lausanne, Switzerland
Phone: [phone]
Fax: [phone]

©COPYRIGHT CLA-VAL 2009 Printed in USA

Specifications subject to change without notice.

www.cla-val.com

Represented By:

When Ordering, Please Specify

*Consult Factory

Limit Switch Assembly

11

10

1

2

5

7

6

8

4

3

9

12

VALV E

COVER

13

When ordering parts,
please specify:

• Item Number

• Description

• Part Number

Collar W/Set Screw
Screw, Machine (2)
Washer, Lock (2)
Switch Assembly,
Weather Proof
Switch Assembly,
Explosion Proof
Bracket
Switch Mounting
Nut, Jam
Plate, Mounting
Adapter
Adapter
Bushing, Gland
O-Ring (2)
Bushing
Bushing
Bushing
Bell Reducer
Stem, Actuating
Stem, Actuating
Stem, Actuating
Stem, Actuating
Stem, Actuating
Fiber Wshr
Screw 8-32 x 3/

8

All
All
All
All

All

10" thru 16"

All
All

2" thru 3"

4" thru 16"

All
All

8" and 10"

12"
14"
16"

2"-2 1/2"

3"-4"
6"-8"

10"-12"-14"

16"

All
All

ITEM

PAR T

NUMBER

DESCRIPTION

VALVE SIZES

USED ON

1-2

3
4
5

6

7
8
9

10
11
12

13

15
16

20441701E
67578-21B
67584-23F
34637K

34633J

64310G

67815-06J
63674G
2838201J
2838202G
63398C
00951E
67644-17K
67644-18H
67644-19F
67656-91J
89701-01F
89701-02D
89701-03B
89701-04K
89701-05G
6551201H
6824421K

X105L

CLA-VAL

Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

PL- X105L (R-4/09)

PARTS LIST

COVER

12

9

15

16

This page was intentionally left blank!

Flow Control

CVS-1

MODEL

CLA-VAL

Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

E-CVS-1 (R-3/09)

"B"

"A"

"C"

"A"

"C"

"B"

Specifications

Dimensions

Principle of Operation

Flow Direction "A" to "C"

Flow Direction "B" to "C"

• No Lubrication

• Corrosion Resistant

• One Moving Part

• Replaceable Teflon Coated Seal

• Fast Acting, Non-Sticking

• Easy Maintenance

The CVS-1 Shuttle Valve is precision engineered for lasting
dependable service. The CVS-1 combines instantaneous action
with one moving part designed for smooth positive operation with
minimum wear. The flow pattern interconnects the highest pressure
from two separate pressure zones (ports "A" or "B") to a common
port "C". The two pressure zones, ports A or B can never flow to one
another.

The design incorporates precision sealing required for low pressure
or high pressure operation. The seal is teflon coated to prevent
sticking under the most adverse conditions of exposure or pro­longed actuation in one position. The CVS-1 Shuttle Valve incorpo­rates all the required features for lasting dependable service.

3/8 NPT

1.19

.65

B

A

C

3.00

3/8 NPT

Size 3/8"

End Detail 3/8" NPT — Three Female

Connections

Pressure Rating 400 psi Max.

Shifting Differential 10” Water Column Differential

CV Factor “A” to “C” 3.5

“B” to “C” 3.1

Temperature Range Water to 140°F

Materials Body Cast Bronze ASTM B-62

Internal Trim Delrin

Rubber Parts

Static Seal Buna-N®Synthetic Rubber

Shuttle Seal Buna-N®Synthetic

Rubber Teflon Coated

1. Catalog Number

2.

Minimum-maximum

line pressure

3. Fluid to be handled

4. Temperature

5. Materials

Model CVS-1

When Ordering,
Please Specify

This page was intentionally left blank!

The strainer is designed for use in conjunction with a Cla-Val
Main Valve, but can be installed in any piping system where
there is a moving fluid stream to keep it clean. When it is used
with the Cla-Val Valve, it is threaded into the upstream body port
provided for it on the side of the valve. It projects through the
side of the Main Valve into the flow stream. All liquid shunted to
the pilot control system and to the cover chamber of the Main
Valve passes through the X46 Flow Clean Strainer.

C

Male

Pipe

SAE

H

D

E

B

I

G

Male
Pipe

B

I

Width Across Flats

Female

Pipe

A

D

E

F

• Self Scrubbing Cleaning Action

• Straight Type or Angle Type

The Cla-Val Model X46 Strainer is designed to prevent passage of
foreign particles larger than .015". It is especially effective against
such contaminant as algae, mud, scale, wood pulp, moss, and root
fibers. There is a model for every Cla-Val. valve.

The X46 Flow Clean strainer operates on a velocity principle utiliz­ing the circular "air foil" section to make it self cleaning. Impingement
of particles is on the "leading edge" only. The low pressure area on
the downstream side of the screen prevents foreign particles from
clogging the screen. There is also a scouring action, due to eddy
currents, which keeps most of the screen area clean.

Dimensions

(In Inches)

INSTALLATION

X46 Angle Type B (In Inches)

B

(NPT)C(SAE)

DEH I

1/8 1/4 1-3/8 5/8 7/8 1/4

1/4 1/4 1-3/4 3/4 1 3/8

3/8 1/4 2 7/8 1 1/2

3/8 3/8 1-7/8 7/8 1 1/2

1/2 3/8 2-3/8 1 1-1/4 5/8

X46A Straight

X46B Angle

X46A Straight Type A (In Inches)

A B D E F G I

1/8 1/8 1-3/4 3/4 1/2 1/2 1/4

1/4 1/4 2-1/4 1 3/4 3/4 3/8

3/8 3/8 2-1/2 1 7/8 7/8 1/2

3/8 1/2 2-1/2 1-1/4 1/2 7/8 3/4

1/2 1/2 3 1-1/4 1 1-1/8 3/4

3/8 3/4 3-3/8 2 1/2 1 7/8

3/4 3/4 4 2 1 1-1/2 7/8

3/8 1 4-1/4 2-3/4 1/2 1-3/8 7/8

1 1 4-1/2 2-3/4 1-1/4 1-3/4 7/8

1/2 1 4-1/4 2-3/4 1/2 1-3/8 7/8

Flow Clean Strainer

X46

INSPECTION

Inspect internal and external threads for damage or evidence
of cross-threading. Check inner and outer screens for clogging,
embedded foreign particles, breaks, cracks, corrosion, fatigue,
and other signs of damage.

CLEANING

After inspection, cleaning of the X46 can begin. Water service usually will produce
mineral or lime deposits on metal parts in contact with water. These deposits can
be cleaned by dipping X46 in a 5-percent muriatic acid solution just long enough
for deposit to dissolve. This will remove most of the common types of deposits.
Caution: use extreme care when handling acid. If the deposit is not removed
by acid, then a fine grit (400) wet or dry sandpaper can be used with water.
Rinse parts in water before handling. An appropriate solvent can clean parts used
in fueling service. Dry with compressed air or a clean, lint-free cloth.
Protect from damage and dust until reassembled.

REPLACEMENT

If there is any sign of damage, or if there is the slightest doubt that the Model X46
Flow Clean Strainer may not afford completely satisfactory operation, replace it.
Use Inspection steps as a guide. Neither inner screen, outer screen, nor housing is
furnished as a replacement part. Replace Model X46 Flow Clean Strainer as a com­plete unit.

When ordering replacement Flow-Clean Strainers, it is important to determine pipe
size of the tapped hole into which the strainer will be inserted (refer to column A or
F), and the size of the external connection (refer to column B or G).

When Ordering,
Please Specify:

• Catalog Number X46

• Straight Type or Angle Type

• Size Inserted Into and Size Connection

• Materials

DISASSEMBLY

Do not attempt to remove the screens from the strainer housing.

MODEL

INSTALLATION / OPERATION / MAINTENANCE

CLA-VAL

Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

N-X46 (R-4/09)

(NPT) (NPT)

X46B

X46A

This page was intentionally left blank!

CLA-VAL

Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

PL-CK2 (R-9/09)

This page was intentionally left blank!

ITEM DESCRIPTION MATERIAL

1 Pipe Plug Steel

2 Strainer Plug Brass

3 Gasket Copper

4 Screen SST

5 Body Brass

1

2

3

4

5

3/8 NPT

2.06

2.72

SIZE STOCK NUMBER

3/8 x 3/8 33450J

Strainer

X43

No parts available. Rreplacement assembly only.

Standard 60 mesh pilot system strainer for fluid service.

CLA-VAL

Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

PL- X43 (R-4/09)

PARTS LIST

This page was intentionally left blank!

Cla-Val Product

Identification

Proper Identification

For ordering repair kits, replacement parts, or for
inquiries concerning valve operation, it is important to
properly identify Cla-Val products already in service
by including all nameplate data with your inquiry.
Pertinent product data includes valve function, size,
material, pressure rating, end details, type of pilot
controls used and control adjustment ranges.

Identification Plates

For product identification, cast-in body markings are
supplemented by identification plates as illustrated on
this page. The plates, depending on type and size of
product, are mounted in the most practical position. It

is extremely important that these identification
plates are not painted over, removed, or in any
other way rendered illegible.

INLET
EINTRITT
ENTREE
ENTRADA

SIZE &
CAT NO.

STOCK
NO.

CODE

MFD. BY CLA-VAL
NEWPORT BEACH, CALIF, U.S.A.

RESERVOIR

END

I

N

L

E

T

I

N

L

E

T

SIZE &
CAT NO.

STOCK
NO.

FLOW

MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.

CODE

C

¤

“

SIZE &
CAT NO.

STOCK
NO.

SPRING
RANGE

MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.

SIZE &
CAT NO.

STOCK
NO.

CODE

MFD. BY CLA-VAL

NEWPORT BEACH, CALIF.

U.S.A.

C

¤

“

DO NOT REMOVE

THIS VALVE HAS BEEN MODIFIED
SINCE ORIGINAL SHIPMENT FROM
FACTORY. WHEN ORDERING PARTS
AND/ OR SERVICE SUPPLY DATA FROM
THIS PLATE & ALL OTHER PLATES ON
ORIGINAL VALVE.

REDUCED PRESSURE BACKFLOW PREVENTION DEVICE

STK.
NO.

SER.
NO.

CAT.

NO.

RP

-4

CLA-VAL

NEWPORT BEACH, CA.

This brass plate appears on valves sized 21/2" and larger

and is located on the top of the inlet flange.

These two brass plates appear on 3/8", 1/2", and 3/4" size

valves and are located on the valve cover.

These two brass plates appear on threaded valves

1" through 3" size or flanged valves 1" through 2".

It is located on only one side of the valve body.

This brass plate appears on altitude valves only and is

found on top of the outlet flange.

This brass plate is used to identify pilot control valves.

The adjustment range is stamped into the plate.

This tag is affixed to the cover of the pilot control valve.

The adjustment range appears in the spring range section.

This aluminum plate is included in pilot system

modification kits and is to be wired to the new pilot

control system after installation.

This brass plate is used on our backflow prevention

assemblies. It is located on the side of the Number Two

check (2" through 10"). The serial number of the

assembly is also stamped on the top of the inlet flange of

the Number One check.

How to Order

HOW TO ORDER

Because of the vast number of possible configurations and
combinations available, many valves and controls are not
shown in published product and price lists. For ordering
information, price and availability on product that are not listed,
please contact your local Cla-Val office or our factory office
located at:

SPECIFY WHEN ORDERING

• Model Number • Valve Size

• Globe or Angle Pattern • Threaded or Flanged

• Adjustment Range • Body and Trim Materials
(As Applicable) • Optional Features

• Pressure Class

UNLESS OTHERWISE SPECIFIED

• Globe or angle pattern are the same price

• Ductile iron body and bronze trim are standard

• X46 Flow Clean Strainer or X43 “Y” Strainer are included

• CK2 Isolation Valves are included in price on 4" and larger
valve sizes (6" and larger on 600 Series)

P. O. Box 1325

Newport Beach, California 92659-0325

[phone]

FAX [phone]

LIMITED WARRANTY

Automatic valves and controls as manufactured by Cla-Val are warranted
for three years from date of shipment against manufacturing defects in
material and workmanship that develop in the service for which they are
designed, provided the products are installed and used in accordance
with all applicable instructions and limitations issued by Cla-Val.
Electronic components manufactured by Cla-Val are warranted for one
year from the date of shipment.

We will repair or replace defective material, free of charge, that is returned
to our factory, transportation charges prepaid, if upon inspection, the
material is found to have been defective at time of original shipment. This
warranty is expressly conditioned on the purchaser’s providing written
notification to Cla-Val immediate upon discovery of the defect.

Components used by Cla-Val but manufactured by others, are warranted
only to the extent of that manufacturer’s guarantee.

This warranty shall not apply if the product has been altered or repaired by
others, Cla-Val shall make no allowance or credit for such repairs or
alterations unless authorized in writing by Cla-Val.

DISCLAIMER OF WARRANTIES AND
LIMITATIONS OF LIABILITY

The foregoing warranty is exclusive and in lieu of all other
warranties and representations, whether expressed, implied, oral or
written, including but not limited to any implied warranties or
merchantability or fitness for a particular purpose. All such other
warranties and representations are hereby cancelled.

Cla-Val shall not be liable for any incidental or consequential loss,
damage or expense arising directly or indirectly from the use of the
product. Cla-Val shall not be liable for any damages or charges for
labor or expense in making repairs or adjustments to the product.
Cla-Val shall not be liable for any damages or charges sustained in
the adaptation or use of its engineering data and services. No
representative of Cla-Val may change any of the foregoing or
assume any additional liability or responsibility in connection with
the product. The liability of Cla-Val is limited to material
replacements F.O.B. Newport Beach, California.

TERMS OF SALE

ACCEPTANCE OF ORDERS

All orders are subject to acceptance by our main office at Newport Beach, California.

CREDIT TERMS

Credit terms are net thirty (30) days from date of invoice.

PURCHASE ORDER FORMS

Orders submitted on customer’s own purchase order forms will be accepted only
with the express understanding that no statements, clauses, or conditions contained
in said order form will be binding on the Seller if they in any way modify the Seller’s
own terms and conditions of sales.

PRODUCT CHANGES

The right is reserved to make changes in pattern, design or materials when deemed
necessary, without prior notice.

PRICES

All prices are F.O.B. Newport Beach, California unless expressly stated otherwise on
our acknowledgement of the order. Prices are subject to change without notice. The
prices at which any order is accepted are subject to adjustment to the Seller’s price
in effect at the time of shipment. Prices do not include sales, excise, municipal, state
or any other Government taxes. Minimum order charge $75.00.

RESPONSIBILITY

We will not be responsible for delays resulting from strikes, accidents, negligence of
carriers, or other causes beyond our control. Also, we will not be liable for any
unauthorized product alterations or charges accruing there from.

RISK

All goods are shipped at the risk of the purchaser after they have been delivered by
us to the carrier. Claims for error, shortages, etc., must be made upon receipt of
goods.

EXPORT SHIPMENTS

Export shipments are subject to an additional charge for export packing.

RETURNED GOODS

1. Customers must obtain written approval from Cla-Val prior to returning any
material.

2. Cla-Val reserves the right to refuse the return of any products.

3. Products more than six (6) months old cannot be returned for credit.

4. Specially produced, non-standard models cannot be returned for credit.

5. Rubber goods such as diaphragms, discs, o-rings, etc., cannot be returned for
credit, unless as part of an unopened vacuum sealed repair kit which is less
than six months old.

6. Goods authorized for return are subject to a 35% ($75 minimum) restocking
charge and a service charge for inspection, reconditioning, replacement of
rubber parts, retesting, repainting and repackaging as required.

7. Authorized returned goods must be packaged and shipped prepaid to Cla-Val,
1701 Placentia Avenue, Costa Mesa, California 92627.

PO Box 1325 Newport Beach CA 92659-0325

Phone: [phone] Fax: [phone]

C

LA-VAL

CLA-VAL CANADA CLA-VAL EUROPE

4687 Christie Drive
Beamsville, Ontario
Canada L0R 1B4
Phone: [phone]
Fax: [phone]

Chemin dés Mesanges 1
CH-1032 Romanel/
Lausanne, Switzerland
Phone: [phone]
Fax: [phone]

©COPYRIGHT CLA-VAL 2009 Printed in USA

Specifications subject to change without notice.

www.cla-val.com

E-Product I.D. (R-3/09)

Represented By:

Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main Valves

For: Hytrol Main Valves with Ductile Iron, Bronze Trim Materials—125/150 Pressure Class Only.
FACTORY ASSEMBLED
Includes: Stem, Disc Guide, Disc, Disc Retainer, Spacer Washers, Diaphragm, Diaphragm Washer
and Stem Nut.

3/8"

1/2" - 3/4"

1"

1 1/4"-1 1/2"

2"

2 1/2"

3"
4"

(Also 81-01 )
(Also 81-01 )

N/A
N/A
N/A
N/A
N/A
N/A

C2524B

C2525J

6"

8"
10"
12"
14"
16"
20"
24"

40456G
45276D

81752J

85533J
89067D
89068B

N/A
N/A

33273E
40456G
45276D

81752J

N/A

85533J
89068B
89068B

Valve

Size

Valve

Size

49097K
C2518D
C2520K

C2522 F

C2524B
C2523D

C2525J

33273E

100-01 100-20

Diaphragm Assembly

Stock Number

100-01 100-20

Diaphragm Assembly

Stock Number

3/8"

1/2" - 3/4"

1"

1 1/4" - 1 1/2"

2"

2 1/2"

3"
4"
6"

8"
10"
12"
14"
16"
20"
24"

(Also 81-01 )
(Also 81-01 )

N/A
N/A
N/A
N/A
N/A

N/A
9169805A
9169812G
9169813E
9169815K
9817901D
9817902B

N/A
9817903K
9817905E
9817905E

3/8"

1/2" - 3/4"

1"

1 1/4” - 1 1/2"

2"

2 1/2"

3"
4"
6"
8"

9169806J
9169807G
9169808E
9169809C
9169810A

9169817F
9169818D
9169819B
9169820K
9169834A

N/A
N/A
N/A
N/A
N/A

N/A
9169810A
9169818D
9169819B
9169820K

Valve

Size

Valve

Size

9169801K
9169802H
9169803F
9169804D
9169805A
9169811J
9169812G
9169813E
9169815K
9817901D
9817902B
9817903K
9817904H
9817905E

N/A

9817906C

100-01 100-20

Repair Kit

Stock Number

100-01 100-20

Repair Kit

Stock Number

Repair Kits for 100-01/100-20 Hytrol Valves

For: Hytrol Main Valves—125/150 Pressure Class Only.
Includes: Diaphragm, Disc (or Disc Assembly) and spare Spacer Washers.

(Also 81-01 )
(Also 81-01 )

REPAIR KITS

When ordering, please give complete nameplate data of the valve and/or control being repaired.

MINIMUM ORDER CHARGE APPLIES.

Buna-N®Standard Material

Viton (For KB Valves)

MODEL

INSTALLATION / OPERATION / MAINTENANCE

Repair Kits for 100-04/100-23 Hy-Check Main Valves

For: Hy-Check Main Valves—125/150 Pressure Class Only
Includes: Diaphragm, Disc and O-Rings and full set of spare Spacer Washers.

Larger Sizes: Consult Factory.

Repair Kits for 100-02/100-21 Powertrol and 100-03/100-22 Powercheck Main Valves

For: Powertrol and Powercheck Main Valves—125/150 Pressure Class Only
Includes: Diaphragm, Disc (or Disc Assembly) and O-rings and full set of spare Spacer Washers.

Repair Kits for Pilot Control Valves (In Standard Materials Only)

Includes: Diaphragm, Disc (or Disc Assembly), O-Rings, Gaskets or spare Screws as appropriate.

Repair Assemblies (In Standard Materials Only)

CLA-VAL

Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

N-RK (R-4/09)

Valve

Size

Kit Stock Number

100-02

Valve

Size

Kit Stock Number

100-02 & 100-03 100-21 & 100-22

3

⁄8”

9169901H

2

1

⁄2”

9169910J N/A

1

⁄2” &3⁄4”

9169902F

3”

9169911G 9169905J

1” 9169903D

4”

9169912E 9169911G

1

1

⁄4” &11⁄2”

9169904B

6”

9169913C 9169912E

2” 9169905J

8”

99116G 9169913C

10”

9169939H 99116G

12"

9169937B 9169939H

Valve

Size

Kit Stock Number

Valve

Size

Kit Stock Number

100-04 100-23 100-04 100-23

4” 20210901B N/A 12” 20210905H 20210904J
6” 20210902A 20210901B 14” 20210906G N/A
8” 20210903K 20210902A 16” 20210907F 20210905H

10” 20210904J 20210903K 20” N/A 20210907F

24” N/A 20210907F

BUNA-N

®

(Standard Material)

VITON (For KB Controls)

Pilot

Control

Kit

Stock

Number

Pilot

Control

Kit

Stock

Number

Pilot

Control

Kit

Stock

Number
CDB 9170006C CFM-7 1263901K CDB-KB 9170012A
CDB-30 9170023H CFM-7A 1263901K CRA-KB N/A
CDB-31 9170024F CFM-9 12223E

CRD-KB (w/bucking spring)

9170008J

CDB-7 9170017K

CRA (w/bucking spring)

9170001D CRL-KB 9170013J

CDH-2 18225D

CRD (w/bucking spring)

9170002B CDHS-2BKB 9170010E

CDHS-2 44607A

CRD (no bucking spring)

9170003K CDHS-2FKB 9170011C
CDHS-2B 9170004H CRD-18 20275401K CDHS-18KB (no bucking spring) 9170009G
CDHS-2F 9170005E CRD-22 98923G

102C-KB

1726202D
CDHS-3C-A2 24657K CRL (55F, 55L) 9170007A
CDHS-8A 2666901A CRL-4A 43413E
CDHS-18 9170003K CRL-5 (55B) 65755B
CDS-4 9170014G CRL-5A (55G) 20666E
CDS-5 14200A CRL-18 20309801C
CDS-6 20119301A CV 9170019F

Buna-N

®

CDS-6A 20349401C X105L (O-ring) 00951E
CFCM-M1 1222301C 102B-1 1502201F CRD Disc Ret. (Solid) C5256H
CFM-2 12223E 102C-2 1726201F CRD Disc Ret. (Spring) C5255K

102C-3 1726201F

Control Description Stock Number

CF1-C1 Pilot Assembly Only 89541H
CF1-Cl Complete Float Control less Ball and Rod 89016A
CFC2-C1 Disc, Distributor and Seals 2674701E
CSM 11-A2-2 Mechanical Parts Assembly 97544B
CSM 11-A2-2 Pilot Assembly Only 18053K
33A 1" Complete Internal Assembly and Seal 2036030B
33A 2" Complete Internal Assembly and Seal 2040830J

When ordering, please give complete nameplate data of the valve and/or control being repaired. MINIMUM ORDER CHARGE APPLIES

Larger Sizes: Consult Factory.