Cla-Val 60-32-660-32 User Manual

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Page 1

60-32

MODEL

(Full Internal Port)

660-32

(Reduced Internal Port)

Combination Pump Control and

Back Pressure Valve

Schematic Diagram

Item Description

1 Hycheck (Main Valve) 2 CRL Pressure Relief Control 3 X47A Ejector 4 100-01 Hytrol (Reverse Flow) 5 CS3M Solenoid Control 6 X105LCW Switch Assembly 7 CK2 Cock (Isolation Valve)

8 CV Flow Control (Opening and Closing Speed) 9 CDC/CSC Check Valve

(4" and Larger)

• Built-in Check Valve

• Accurate Pressure Control

• Low Head Loss

• Smooth Control of Pump Surges

• Easy Maintenance Design

The Cla-Val Model 60-32/660-32 Combination Pump Control and Back Pressure Valve is a pilot-operated control valve designed for booster pump discharge installation to eliminate pipeline surges caused by starting and stopping of pump and to provide adjustable back pressure on pump while it is running. The valve features a modified globe-design with diaphragm-actuation, and hydraulic operation for smooth, reliable automatic operation during pump starting and stopping. A built-in lift-type check feature automatically closes valve on electric power failure or any time pressure reversal occurs to protect pump from back spinning.

In operation, when pump is off, the pump control valve is closed by downstream system pressure. When pump is started, the solenoid control is energized and valve opens slowly to gradually increase pump flow and line pressure to desired back pressure setting for pumping conditions. When pump is signaled to shutoff, the solenoid control is de-energized and the valve begins to slowly close, gradually reducing flow while pump continues to run. When valve is closed, the included limit switch assembly turns off pump. Adjustable flow controls are included to easily regulate valve opening and closing speed to prevent surges. Using Cla-Val wiring diagram (see page 4) ensures safe electrical interlock control of pump and valve.

CS3

Optional Features

Item Description

A X46A Flow Clean Strainer B CK2 Cock (Isolation Valve) P X141 Pressure Gauge

Y X43 "Y" Strainer

Note: For main valve option descriptions, refer to the 100-04 (60-32) or 100-23 (660-32) Technical Data Sheet.

Typical Application

Install Model 60-32/660-32 valve as shown in multiple pump applications. Flexible water-tight conduit should be used for electrical connections to the solenoid control and the limit switch. A Model 52-03/652-03 Surge recommended for power failure

Anticipator Valve is

protection.

Page 2

Model 60-32 Flow Chart (Uses Basic Valve Model 100-04)

Angle Valve Sizes (Inches)

Globe Valve Sizes (Inches)

100

psi

Pressure Drop —

46810

810

Cover Capacity

Liquid Volume

Displaced from

Diaphragm Chamber

When Valve

Opens or Closes

Valve

Displace-

Size

ment

4” .17 gal

6” .53 gal

8” 1.26 gal

10” 2.51 gal

10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000

Flow Rate gpm (water)

Model 660-32 Flow Chart (Uses Basic Valve Model 100-23)

Angle Valve Sizes (Inches)

Globe Valve Sizes (Inches)

100

12” 4.00 gal

14” 6.50 gal

16” 9.57 gal

Cover Capacity

Liquid Volume

Displaced from

Diaphragm Chamber

When Valve

Opens or Closes

Valve

Displace-

Size

ment

4" .08 gal

6" .17 gal

Pressure Drop — psi

10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000

Flow Rate gpm (water)

8" .53 gal

10" 1.26 gal

12" 2.51 gal

14" 2.51 gal

16" 4.00 gal

18" 9.57 gal

20" 9.57 gal

24" 9.57 gal

Page 3

Pressure Ratings

Inlet

100-23

Flanged

(MAX)

Inlet

Outlet

(Diameter)

Valve Body & Cover

Grade Material

ASTM A536 Ductile Iron B16.42 250 400

ASTM A216-WCB Cast Steel B16.5 285 400

ASTM B62 Bronze B16.24 225 400

Note: * ANSI standards are for flange dimensions only.

Flanged valves are available faced but not drilled.

100-04

Flanged

Inlet

GGG

(Recommended Maximum Pressure - psi)

Pressure Class

Flanged

ANSI

Standards*

(Diameter)

(MAX)

Outlet

150

Class

300

Class

Materials

Component Standard Material Combinations Body & Cover Ductile Iron Cast Steel Bronze 100-04 Available Sizes 4" - 16" 4" - 16" 4" - 16" 100-23 Available Sizes 4" - 24" 4" - 16" 4" - 16"

Disc Retainer & Diaphragm Washer

Trim: Disc Guide, Seat & Cover Bearing

Disc Buna-N Diaphragm Nylon Reinforced Buna-N Stem, Nut & Spring Stainless Steel For material options not listed, consult factory. Cla-Val manufactures valves in more than 50 different alloys.

Cast Iron Cast Steel Bronze

Bronze is Standard

Stainless Steel is Optional

Rubber

Inlet

DDD

AAA

60-32 Series Dimensions

Valve Size (Inches) 4 6 8 10 12 14 16 AA 150 ANSI AAA 300 ANSI B Dia. C Max. DD 150 ANSI DDD 300 ANSI E F 150 ANSI FF 300 ANSI GG 150 ANSI GGG 300 ANSI H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping

Stem Travel Approx. Ship Wt. Lbs.

X Pilot System 17 29 31 33 36 40 40 Y Pilot System 12 20 22 24 26 29 30 Z Pilot System 12 20 22 24 26 29 30

660-32 Series Dimensions

Valve Size (Inches) A 150 ANSI AA 300 ANSI B Dia. C Max. D 150 ANSI DD 300 ANSI E 150 ANSI EE 300 ANSI F 150 ANSI FF 300 ANSI H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping

Stem Travel

Approx. Ship Wt. Lbs.

X Pilot System 15 27 30 33 36 36 41 40 46 55 Y Pilot System 11 18 20 22 24 26 26 30 30 30 Z Pilot System 11 18 20 22 24 26 26 30 30 30

(Full Internal Port 100-04)

15.00 20.00 25.38 29.75 34.00 39.00 41.38

15.62 21.00 26.38 31.12 35.50 40.50 43.50

11.50 15.75 20.00 23.62 28.00 32.75 35.50

10.62 13.38 16.00 17.12 20.88 24.19 25.00

7.50 10.00 12.69 14.88 17.00 19.50 20.69

7.81 10.50 13.19 15.56 17.75 20.25 21.75

3.19 4.31 5.31 9.25 10.75 12.62 15.50

4.50 5.50 6.75 8.00 9.50 10.50 11.75

5.00 6.25 7.50 8.75 10.25 11.50 12.75

5.00 6.00 8.00 8.62 13.75 14.88 15.69

5.31 6.50 8.50 9.31 14.50 15.62 16.50

⁄4

1.1 1.7 2.3 2.8 3.4 4.0 4.5

140 285 500 780 1165 1500 2265

(Reduced Internal Port 100-23)

4 6 8 10 12 14 16 18 20 24

13.88 17.75 21.38 26.00 30.00 34.25 35.00 42.12 48.00 48.00

14.50 18.62 22.38 27.38 31.50 35.75 36.62 43.63 49.62 49.75

9.12 11.50 15.75 20.00 23.62 27.47 28.00 35.44 35.44 35.44

8.62 11.62 15.00 17.88 21.00 20.88 25.75 25.00 31.50 31.50

6.94 8.88 10.69

7.25 9.38 11.19

5.50 6.75 7.25

5.81 7.25 7.75

4.50 5.50 6.75 8.00 9.50 11.00 11.75 15.88 14.56 17.00

5.00 6.25 7.50 8.75 10.25 — 12.75 15.88 16.06 19.00 .50.75.751111111 .50 .75 .75 1 1 1.25 1.25 2 2 2 .50.75.751111111

0.8 1.1 1.7 2.3 2.8 3.4 3.4 4.5 4.5 4.5

85 195 330 625 900 1250 1380 1500 2551 2733

⁄4

(In Inches)

11111 11 11111

(In Inches)

CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF* CF*

⁄4 11⁄2

Page 4

60-32

Valve

Selection

Basic Valve

100-04

Suggested

Flow

(gpm)

Suggested

Flow

(Liters/Sec)

Inches 4 6 8 10 12 14 16

mm 100 150 200 250 300 350 400

Pattern

End DetailFFFFFFF

Maximum

Maximum Intermittent

Maximum

Maximum Intermittent

100-04 Pattern: Globe (G), Angle (A), End Connections: Threaded (T), Flanged (F) Indicate Available Sizes

G, A G, A G, A G, A G, A G, A G, A

800 1800 3100 4900 7000 8400 11000

990 2250 3900 6150 8720 10540 13700

50 113 195 309 442 530 694

62 142 246 387 549 664 863

100-04 Series is the full internal port Hycheck.

660-32

Valve

Selection

Basic Valve

100-23

Inches 4 6 8 10 12 14 16 18 20 24

mm 100 150 200 250 300 350 400 450 500 600

Pattern

G, AG, AG, AGGGGGGG

End DetailFFFFFFFFFF

100-23 Pattern: Globe (G), Angle (A), End Connections: Flanged (F) Indicate Available Sizes

Suggested

Flow

Maximum

580 1025 2300 4100 6400 9230 9230 16500 16500 16500

(gpm)

Suggested

Flow

Maximum

37 65 145 258 403 581 581 1040 1040 1040

(Liters/Sec)

100-23 Series is the reduced internal port size version of the 100-04 Series.

Wiring Diagram

Auto-Off-Hand = Selector Switch

1CR = Relay, DPST Normally Open

2CR = Relay, DPST Normally Open

3CR = Relay, TPST Normally Open

SW1= Switch, Remote Start/ Stop

SW2= Switch, SPDT, Valve Limit Switch

PVS = Pilot Valve Solenoid

M = Pump Motor Starter

Note: SW2and PVS supplied by Cla-Val Co. All other electrical items supplied by customer. SW2is included in the X105L switch assembly which is mounted on the pump control valve cover.

Shown In Pump Off Position

Optional Model PC-1 Pump Control Panel has flexible control settings for maximum electrical interlock control. It is pre-wired and ready for easy field hook-

Auto

COM.

up wiring. See E-PC-1 data sheet.

Off

1CR

Hand

N.C.

N.O.

3CR

2CR

3CR

1CR

2CR

3CR

1CR

PVS

2CR

3CR

Pilot System Specifications

Adjustment Ranges

0 to 75 psi 20 to 105 psi 20 to 200 psi*

100 to 300 psi

*Supplied unless otherwise specified Other ranges available, please consult factory

Temperature Range

Water: to 180°F Max

Materials

Standard Pilot System Materials Pilot Control: Bronze ASTM B62

Trim: Stainless Steel Type 303

Rubber: Buna-N

Optional Pilot System Materials

Pilot Systems are available with optional Stainless Steel or Monel materials

Note: For optimum operation of built-in check feature, installation with valve stem vertically position is recommended.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com

CLA-VAL

Synthetic Rubber

Solenoid Control

Body:

Brass ASTM B283

Enclosure:

General Purpose, Watertight 1,2,3,3S,4,4X Optional: Class I, Division 2, Hazardous Locations

and Watertight Type 3, 3S, 4, 4X

Voltages:

100-240V / 50-60 Hz AC or DC 24-99V / 50-60Hz AC or DC

2-24VDC Manual Operator Standard Max. operating pressure differential: 350 psi

Coil:

Insulation molded Class F

Watts AC 2

When Ordering, Please Specify

1. Catalog No. 60-32 or No. 660-32

2. Valve Size

3. Pattern - Globe or Angle

4. Pressure Class (Flanged)

5. Trim Material

6. Electrical Selection

7. Desired Options

8. When Vertically Installed (Flow Direction)

E-60-32/660-32 (R-1/2013)

Cla-Val 60-32-660-32 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual