Cla-Val 60-31-660-31 User Manual

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Page 1

60-31

MODEL

(Full Internal Port)

660-31

(Reduced Internal Port)

Booster Pump Control Valve

• Simple Hydraulic Operation

• Low Head Loss

• Built-in Check Valve

• Proven Reliable Design

The Cla-Val Model 60-31/660-31 Booster Pump Control valve is a pilot-operated valve designed for installation on the discharge of booster pumps to eliminate pipeline surges caused by the starting and stopping of the pump.

The pump starts against a closed valve. When the pump is started, the solenoid control is energized and the valve begins to open slowly, gradually increasing line pressure to full pumping head. When the pump is signaled to shut-off, the solenoid control is deenergized and the valve begins to close slowly, gradually reducing flow while the pump continues to run. When the valve is closed, a limit switch assembly, which serves as an electrical interlock between the valve and the pump, releases the pump starter and the pump stops.

Schematic Diagram

Item Description

1 Hycheck (Main Valve) 2 102C-3H Three Way Hytrol 3 CS3SM Solenoid Control 4 X105LCW Switch Assembly 5 CDC Disk Check Valve 6 CDC/CSC Check Valve 7 CNA Angle Valve 8 CK2 Cock (Isolation Valve)

Item Description

A X46A Flow Clean Strainer B CK2 Cock (Isolation Valve) P X141 Pressure Gauge Y X43 "Y" Strainer

Note: For main valve option descriptions, refer to the 100-04 (60-31) or 100-23 (660-31) Technical Data Sheet.

Typical Application

Install Model 60-31/660-31 valve as shown in multiple pump applications. Flexible conduit should be used for electrical connections to the solenoid control and the limit switch. A Model 52-03/652-03 Surge mended for power failure

Anticipator Valve is recom-

protection.

The Model 60-31/660-31 is an automatic valve of a modified globetype design with a built-in, lift type, check feature. It is hydraulically operated and diaphragm-actuated. A three-way solenoid valve controls the valve operation. Flow control valves located in the pilot control system provide regulation of both the opening and closing rate. Pilot system strainer insures that the pilot control supply is clean.

Page 2

Model 60-31 Flow Chart (Uses Basic Valve Model 100-04)

Angle Valve Sizes (Inches)

Globe Valve Sizes (Inches)

100

psi

Pressure Drop —

46810

810

Cover Capacity

Liquid Volume Dis-

placed from Di-

aphragm Chamber

When Valve

Opens or Closes

Valve

Displace-

Size

ment

4” .17 gal

6” .53 gal

8” 1.26 gal

10” 2.51 gal

10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000

Flow Rate gpm (water)

Model 660-31 Flow Chart (Uses Basic Valve Model 100-23)

Angle Valve Sizes (Inches)

Globe Valve Sizes (Inches)

100

12” 4.00 gal

14” 6.50 gal

16” 9.57 gal

Cover Capacity

Liquid Volume Dis-

placed from Di-

aphragm Chamber

When Valve

Opens or Closes

Valve

Displace-

Size

ment

4" .08 gal

6" .17 gal

Pressure Drop — psi

10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000

Flow Rate gpm (water)

8" .53 gal

10" 1.26 gal

12" 2.51 gal

14" 2.51 gal

16" 4.00 gal

18" 9.57 gal

20" 9.57 gal

24" 9.57 gal

Page 3

Pressure Ratings

Inlet

100-23

Flanged

(MAX)

Inlet

Outlet

(Diameter)

Valve Body & Cover

Grade Material

ASTM A536 Ductile Iron B16.42 250 400

ASTM A216-WCB Cast Steel B16.5 285 400

ASTM B62 Bronze B16.24 225 400

Note: * ANSI standards are for flange dimensions only.

Flanged valves are available faced but not drilled.

100-04

Flanged

Inlet

GGG

(Recommended Maximum Pressure - psi)

Pressure Class

Flanged

ANSI

Standards*

(Diameter)

(MAX)

Outlet

150

Class

300

Class

Materials

Component Standard Material Combinations Body & Cover Ductile Iron Cast Steel Bronze 100-04 Available Sizes 4" - 16" 4" - 16" 4" - 16" 100-23 Available Sizes 4" - 24" 4" - 16" 4" - 16"

Disc Retainer & Diaphragm Washer

Trim: Disc Guide, Seat & Cover Bearing

Disc Buna-N Diaphragm Nylon Reinforced Buna-N Stem, Nut & Spring Stainless Steel For material options not listed, consult factory. Cla-Val manufactures valves in more than 50 different alloys.

Cast Iron Cast Steel Bronze

Bronze is Standard

Stainless Steel is Optional

Rubber

Inlet

DDD

AAA

60-31 Series Dimensions

Valve Size (Inches) 4 6 8 10 12 14 16 AA 150 ANSI AAA 300 ANSI B Dia. C Max. DD 150 ANSI DDD 300 ANSI E F 150 ANSI FF 300 ANSI GG 150 ANSI GGG 300 ANSI H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping

Stem Travel Approx. Ship Wt. Lbs.

X Pilot System 17 29 31 33 36 40 40 Y Pilot System 12 20 22 24 26 29 30 Z Pilot System 12 20 22 24 26 29 30

660-31 Series Dimensions

Valve Size (Inches) A 150 ANSI AA 300 ANSI B Dia. C Max. D 150 ANSI DD 300 ANSI E 150 ANSI EE 300 ANSI F 150 ANSI FF 300 ANSI H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping

Stem Travel Approx. Ship Wt. Lbs.

X Pilot System 15 27 30 33 36 36 41 40 46 55 Y Pilot System 11 18 20 22 24 26 26 30 30 30 Z Pilot System 11 18 20 22 24 26 26 30 30 30

(Full Internal Port 100-04)

15.00 20.00 25.38 29.75 34.00 39.00 41.38

15.62 21.00 26.38 31.12 35.50 40.50 43.50

11.50 15.75 20.00 23.62 28.00 32.75 35.50

10.62 13.38 16.00 17.12 20.88 24.19 25.00

7.50 10.00 12.69 14.88 17.00 19.50 20.69

7.81 10.50 13.19 15.56 17.75 20.25 21.75

3.19 4.31 5.31 9.25 10.75 12.62 15.50

4.50 5.50 6.75 8.00 9.50 10.50 11.75

5.00 6.25 7.50 8.75 10.25 11.50 12.75

5.00 6.00 8.00 8.62 13.75 14.88 15.69

5.31 6.50 8.50 9.31 14.50 15.62 16.50

⁄4

1.1 1.7 2.3 2.8 3.4 4.0 4.5 140 285 500 780 1165 1500 2265

(Reduced Internal Port 100-23)

4 6 8 10 12 14 16 18 20 24

13.88 17.75 21.38 26.00 30.00 34.25 35.00 42.12 48.00 48.00

14.50 18.62 22.38 27.38 31.50 35.75 36.62 43.63 49.62 49.75

9.12 11.50 15.75 20.00 23.62 27.47 28.00 35.44 35.44 35.44

8.62 11.62 15.00 17.88 21.00 20.88 25.75 25.00 31.50 31.50

6.94 8.88 10.69 ———————

7.25 9.38 11.19 ———————

5.50 6.75 7.25 ———————

5.81 7.25 7.75 ———————

4.50 5.50 6.75 8.00 9.50 11.00 11.75 15.88 14.56 17.00

5.00 6.25 7.50 8.75 10.25 — 12.75 15.88 16.06 19.00 .50.75.751111111 .50 .75 .75 1 1 1.25 1.25 2 2 2 .50.75.751111111

0.8 1.1 1.7 2.3 2.8 3.4 3.4 4.5 4.5 4.5

85 195 330 625 900 1250 1380 1500 2551 2733

⁄4

(In Inches)

11111 11 11111

(In Inches)

⁄4 11⁄2

Page 4

60-31

Valve

Selection

100-04 Pattern: Globe (G), Angle (A), End Connections: Threaded (T), Flanged (F) Indicate Available Sizes

Inches 2 21⁄2 3 4 6 8 10 12 14

mm 50 65 80 100 150 200 250 300 350

Basic Valve

100-04

Suggested

Flow

(gpm)

Suggested

Flow

(Liters/Sec)

Pattern

End Detail T, F T, F T, F T, F T, F T, F F F F

Maximum

Maximum Intermittent

Maximum

Maximum Intermittent

G, A G, A G, A G, A G, A G, A G, A G, A G, A

210 300 460 800 1800 3100 4900 7000 8400

260 370 580 990 2250 3900 6150 8720 10540

13 19 29 50 113 195 309 442 530

16 23 37 62 142 246 387 549 664

100-04 Series is the full internal port Hycheck.

660-31

Valve

Selection

Basic Valve

100-23

Inches 3 4 6 8 10 12 14 16 18 20 24

mm 80 100 150 200 250 300 350 400 450 500 600

Pattern

GG, AG, AG, AGGGGGGG

End Detail FFFFFFFFFFF

100-23 Pattern: Globe (G), Angle (A), End Connections: Flanged (F) Indicate Available Sizes

Suggested

Flow

Maximum

260 580 1025 2300 4100 6400 9230 9230 16500 16500 16500

(gpm)

Suggested

Flow

Maximum

16 37 65 145 258 403 581 581 1040 1040 1040

(Liters/Sec)

100-23 Series is the reduced internal port size version of the 100-04 Series.

Auto

Off

1CR

Wiring Diagram

Auto-Off-Hand = Selector Switch 1CR = Relay, DPST Normally Open 2CR = Relay, DPST Normally Open 3CR = Relay, TPST Normally Open SW1= Switch, Remote Start,

Note: SW2and PVS supplied by Cla-Val Co. All other electrical items supplied by customer. SW2is included in the X105L switch assembly which is mounted on the pump control valve cover.

Automatic

SW2= Switch, SPDT, Valve Limit

Switch Connect to N.C. Terminal

Shown In Pump Off Position

COM.

PVS = Pilot Valve Solenoid M = Pump Motor Starter

Hand

N.C.

N.O.

3CR

2CR

3CR

1CR

2CR

3CR

1CR

PVS

2CR

3CR

Pilot System Specifications

Temperature Range

Water: to 180°F Max

Materials

Standard Pilot System Materials Pilot Control: Bronze ASTM B62

Trim: Stainless Steel Type 303

Rubber: Buna-N

Synthetic Rubber

Optional Pilot System Materials

Pilot Systems are available with optional Stainless Steel or Monel materials

Solenoid Control

Body:

Brass ASTM B283

Note: For optimum operation of built-in check feature, installation with valve stem vertically position is recommended.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com

CLA-VAL

Enclosure:

General Purpose, Watertight 1,2,3,3S,4,4X Optional: Class I, Division 2, Hazardous Locations

and Watertight Type 3, 3S, 4, 4X

Voltages:

100-240 V 50-60 Hz AC or DC 24-99 V 50-60 Hz AC or DC

2-24 V DC Manual Operator Standard Max. operating pressure differential: 300 psi

Coil:

Insulation molded Class F

Watts AC 2

When Ordering, Please Specify

1. Catalog No. 60-31 or No. 660-31

2. Valve Size

3. Pattern - Globe or Angle

4. Pressure Class (Flanged)

5. Trim Material

6. Electrical Selection

7. Desired Options

8. When Vertically Installed (Flow Direction)

E-60-31/660-31 (R-1/2013)

Cla-Val 60-31-660-31 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual