Cla-Val 581 Technical Manual

Page 1
581
Page 2
Cast Iron ASTM A126 Class B Bronze ASTM B584 Stainless Steel ASTM A313.5 Stone Tumbled
2 1/2 " to 42"
Valve Body:
Disc & Seat:
Sizes:
All materials of construction shall conform to ASTM specifications as follows:
Silent Globe Check Valve
12
3
45678 9 10 11 12
Series 581 Pressure Loss Curve
3
2
1
7
6
5
4
3
2
1
Pressure Loss PSI
Pressure Loss Ft. of Water
Fluid Velocity / FPS
(Typical)
Series 581
FM
APPROVED
Operates Horizontally or Vertically
Watertight Seating
Field Replaceable Parts
Factory Mutual Approved – Various Sizes
Optional Resilient Seat
The Cla-Val Series 581 Silent Globe Check Valve has a spring­loaded poppet that allows the valve to close before flow reversal occurs, resulting in a silent, non-slam closure. It is a truly silent check valve. For ease of installation, the valve can be installed in vertical or horizontal positions with flow up or flow down.Silent Globe Check Valves are available in 2 1/2to 42sizes, with either a 125 lb. or 250 lb. pressure class rating. Silent Globe Check Valves in 3to 10sizes have enough outlet clearance to allow them to be bolted directly to wafer style butterfly valves.
Constructed of a cast iron body with bronze trim, the Cla-Val Silent Globe Check Valve offers watertight shutoff with metal-to­metal seating. For special applications, stainless steel trim and Buna-N
®
resilient seats are available as options. All materials conform to ASTM specifications, ensuring long lasting reliable performance. As a confirmation of Cla-Val’s commitment to quality, 2 1/2to 12125 lb. class Series 581 valves are Factory Mutual approved.
SPECIFICATIONS
The silent globe check valve shall consist of a heavy cast iron body, bronze seat, bronze disc, and stain­less steel spring.The valve disc shall be center guided at both ends with an integral shaft and shall be spring loaded for silent operation.The spring shall be helical or conical and stone tumbled to achieve a micro-finish to resist mineral deposits. For ease of maintenance, the seat and disc shall be replaceable in the field.
Check valve shall be capable of silent operation when installed in vertical or horizontal positions with either flow up or flow down.The flow area through the body shall be equal to or greater than the cross-sec­tion area of the equivalent pipe size. Sizes 3to 10 shall allow bolting a wafer style butterfly valve direct­ly to the outlet flange without a spool piece.The valve shall be a Cla-Val Series 581 Silent Globe Check Valve.
CL A-VAL
TM
¤
CLA-VAL
TM
¤
PRESSURE / TEMPERATURE RATINGS
WAFER AND GLOBE STYLE SILENT CHECK VALVES
MAXIMUM NON-SHOCK WATER SERVICE PRESSURE
GRAY IRON
125 LB. CLASS
2- 12
200 190
*
300
0 -150
º
200º 250º
TEST
PRES.
TEMP
DEG F.
14- 42
150 135
*
230
2- 12
300 280 270
450
14- 42
250 230 220
375
2- 12
400 370
*
600
14- 42
300 280
*
450
2- 12
500 460 440
750
14- 42
400 370 355
600
DUCTILE IRON
150 LB. CLASS
GRAY IRON
250 LB. CLASS
DUCTILE IRON 300 LB. CLASS
* Ductile Iron Recommended For Hot Water Service Above 200º F.
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E-581 (R-7/03)
ANSI CLASS 125 AND 250
2 1/2
3 4 5 6
8 10 12 14 16 18 20 24 30 36 42
Weight Lbs.
125 250
A
B
5-1/2 6 7- 1/4 8-1/2 9-3/4 12-1/2 15-1/2 14-1/4 15-3/4 17-5/8 18-3/4 20-5/8 24 29-1/4 45 50
1 1-3/8 1-3/4 2 2-1/2 3-1/4 4-1/4
Spool Piece
is
Needed
Size
581 581
581
581 581 581
581
581 581 581 581
581
581 581
581
581
Model
24 29 42 52
73 126 205 306 380 501 724 890
1220 2000 4421 7203
30 36 59
78 103 179 253 401 511 697 959
1180 1680 2375 5511 8663
Silent Globe Check Valve
SERIES 581
Detail No.
1 2 3 4 5 6
Name
Body Seat Plug Spring Bushing Screw
NOTE: Sizes 3” to 10” designed to allow bolting a wafer style butterfly valve directly to the outlet flange without a spool piece.
* * * * * *
*
FM Approved
62
3
45 1
FLANGE DIMENSIONS CONFORM TO ANSI STANDARDS.
A
FLOW
BUTTERFL
Y
DISC
See Note
B
Temp.
Rating
0-150
º F
200
º F
200 190
150 135
400 370
300
2- 12 14- 42 2- 12 14- 42
125 LB. CLASS
ANSI BI6.1 FLG. RATINGS
MAXIMUM SERVICE PRESSURE
250 LB. CLASS
280
Test
Pressure
300 230 600 450
Dimensions (In Inches)
Material Description
Cast Iron ASTM A126, Class B Bronze ASTM B584** Bronze ASTM B584 Stainless Steel T302 ASTM A313.5 Bronze ASTM B584 Stainless Steel T304 ASTM A276
FM
APPROVED
**Optional Resilient Seat
CLA-VAL
copyright Cla-Val 2003 Printed in USA Specifications subject to change without notice.
P.O. Box 1325 Newport Beach, CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441 E-mail: claval@cla-val.com Website cla-val.com
©
SEATED
UNSEATED
S E A T
BODY
DISC
CLOSED
DISC
OPEN
BODY
S E A T
INSERT
Optional Seating Metal to Buna-N
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SILENT CHECK VALVES
580 & 581
SERIES
INSTALLATION / OPERATION / MAINTENANCE
OPERATION:
Cla-Val Silent Check Valves operate automatically, to open... when pump flow starts and close silently ...when pump flow stops.
INSTALLATION:
Silent Check Valves, Wafer and Globe style must be installed between flat faced iron or steel flanges per ANSI B16.5 or Awwa 207, utilizing a full faced gasket to bridge the joint between the seat O.D. (2) and the body (1) flange face. In this manner a pressure seal at this joint is made (see Note 1). Install the valve so that the nameplate data is plainly read and the flow arrow points in the flow direction.
Detail
1 2 3
4 5 6
Description
Body Seat* Disc*
Spring* Bushing* Screw*
Material
Cast Iron Bronze or SS Bronze or SS (Optional Buna-N
®
) Stainless Steel Bronze Stainless Steel (3” & larger valves)
* Recommended Spare Part Kit
Note 2: All size 2” and 2 1/2” valves have threaded seats in liev of screws
Series 581
Globe Style Check Valve 2” thru 42”
MAINTENANCE:
Cla-V al Silent Check Valves are ruggedly designed for years of trouble-free service. Therefore, regular maintenance is not required. However, during initial start-up period the following problems may surface (due to mis-application) that can be easily resolved:
A. No Flow thru V
alve:
1. Observe that the flow arrow name plate, on the valve body, is pointing in the direction of flow.
2. Check that the down stream shut-off valve is full open.
B. V
alve Chatters:
1. Confirm that the flow velocity is a minimum 3’/Sec.
2. Check that there is a minimum of 3 diameters of
straight pipe installed up stream of the silent check valve.
C. V
alve Leakage:
1. Confirm a full face gasket is installed per Note 1.
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1. Shut off pump and pressure upstream and shut off isolation valve downstream to completely isolate check valve. A skilled pipe fitter should be used for this work.
2. Lay valve to rest on its downstream side and remove cap screws as shown in Fig. 3. Note that 2" and 2-1/2" valves threaded seats in lieu of cap screws.
3. Grip seat spokes by hand to pull out seats or push down the disc and release quickly to allow force of the spring to pop out the seat.
4. With seat removed, check that all internal parts are freely removable from valve body.
5. Examine all parts for wear/damage and order replacement PARTS KITS as shown below.
TO REMOVE VALVE FROM PIPELINE FOR INSPECTION:
1
5
4
3
2
6
DOWN STREAM
SIDE
FIG. 3
UP STREAM
SIDE
DOWN STREAM
SIDE
UP STREAM
SIDE
REMOVE
CAP SCREWS
DISC
SEAT
FLOW
N-580/581 (R-11/01)
A-Kit Includes Detail 2 Bronze Seat & Detail 3 Disc B- Kit Includes Detail 2 Stainless Steel Seat & Detail 3 Disc C-Kit Includes Detail 2 Stainless Steel Seat, Detail 3
Disc, Detail 4 Spring, & Detail 5 Bronze Bushing
D-Kit Includes Detail 2 Stainless Steel Seat, Detail 3
Disc, Detail 4 Spring, & Detail 5 Stainless Steel Bushing
Series 580 Wafer Style
Series 581 Globe Style
580 580 580 580 580 580 580 580
2”
2
1/2”
3” 4” 5” 6” 8”
10”
A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D
2”
2
1/2”
3” 4” 5” 6”
8” 10” 12” 14”
581 581 581 581 581 581 581 581 581 581
A A A A A A A A A A
B B B B B B B B B B
C C C C C C C C C C
D D D D D D D D D D
Model Size Kits
Model Size Kits
Detail
1 2 3
4 5 6
Description
Body Seat* Disc*
Spring* Bushing* Screw*
Material
Cast Iron Bronze or SS Bronze or SS (Optional Buna-N
®
) Stainless Steel Bronze Stainless Steel (3” & larger valves)
* Recommended Spare Part Kit
Note 2: All size 2” and 2 1/2” valves have threaded seats in liev of screws
Silent Check Valve Spare Part Kits
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Cla-Val Product
Identification
Proper Identification
For ordering repair kits, replacement parts, or for inquiries concerning valve operation it is important to properly identify Cla-Val products already in service. Include all nameplate data with your inquiry. Pertinent product data includes valve function, size, material, pressure rating, end details, type of pilot controls used and control adjustment ranges.
Identification Plates
For product identification, cast in body markings are supplemented by identification plates as illustrated on this page. The plates, depending on type and size of product, are mounted in the most practical position. It
is extremely important that these identification plates are not painted over, removed, or in any other way rendered illegible.
INLET EINTRITT ENTREE ENTRADA
SIZE & CAT NO.
STOCK NO.
CODE
MFD. BY CLA-VAL NEWPORT BEACH, CALIF, U.S.A.
RESERVOIR
END
I
N
L
E
T
I
N
L
E
T
SIZE & CAT NO.
STOCK NO.
FLOW
MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.
CODE
C
¤
SIZE & CAT NO.
STOCK NO.
SPRING RANGE
MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.
SIZE & CAT NO.
STOCK NO.
CODE
MFD. BY CLA-VAL
NEWPORT BEACH, CALIF.
U.S.A.
C
¤
DO NOT REMOVE
THIS VALVE HAS BEEN MODIFIED SINCE ORIGINAL SHIPMENT FROM FACTORY. WHEN ORDERING PARTS AND/ OR SERVICE SUPPLY DATA FROM THIS PLATE & ALL OTHER PLATES ON ORIGINAL VALVE.
REDUCED PRESSURE BACKFLOW PREVENTION DEVICE
STK. NO.
SER. NO.
CAT. NO.
RP
-4
CLA-VAL
NEWPORT BEACH, CA.
This brass plate appears on valves sized 21/2" and larger
and is located on the top of the inlet flange.
These two brass plates appear on 3/8", 1/2", and 3/4" size
valves and are located on the valve cover.
These two brass plates appear on 1" through 3" size screwed valves or 1" through 2" flanged valves . It is
located on only one side of the valve body.
This brass plate appears on altitude valves only and is
found on top of the outlet flange.
This brass plate is used to identify pilot control valves.
The adjustment range is stamped into the plate.
This tag is affixed to the cover of the pilot control valve.
The adjustment range appears in the spring range
section.
This aluminum plate is included in pilot system
modification kits and is to be wired to the new pilot
control system after installation.
This brass plate is on our backflow prevention
assemblies. It is located on the side of the number two
check (2" through 10"). The serial number of the
assembly is also stamped on the top of the inlet flange of
the number one check.
How to Order
TM
TM
Page 7
HOW TO ORDER
There are many valves and controls manufactured by Cla-Val that are not listed due to the sheer volume. For information not listed, please contact your local Cla-Val office or our factory office located at:
SPECIFY WHEN ORDERING
• Model Number • Valve Size
• Globe or Angle Pattern • Screwed or Flanged
• Adjustment Range • Body and Trim Materials (As Applicable) • Optional Features
• Pressure Class
UNLESS OTHERWISE SPECIFIED
• Globe or angle pattern are the same price
• Ductile iron body and bronze trim are standard
• X46 Flow Clean Strainer or X43 “Y” Strainer are included
• CK2 Isolation Valves are included in price on 4” and larger valve sizes (6” and larger on 600 Series)
P. O. Box 1325
Newport Beach, California 92659-0325
(949) 722-4800
FAX (949) 548-5441
LIMITED WARRANTY
Automatic valves and controls as manufactured by Cla-Val are warranted for three years from date of shipment against manufacturing defects in material and workmanship which develop in the service for which they are designed, provided the products are installed and used in accordance with all applicable instructions and limitations issued by Cla-Val.
We will repair or replace defective material, free of charge, which is returned to our factory, transportation charges prepaid, provided that, after inspection, the material is found to have been defective at time of shipment. This warranty is expressly conditioned on the purchaser’s giving Cla-Val immediate written notice upon discovery of the defect.
Components used by Cla-Val but manufactured by others, are warranted only to the extent of that manufacturer’s guarantee.
This warranty shall not apply if the product has been altered or repaired by others, and Cla-Val shall make no allowance or credit for such repairs or alterations unless authorized in writing by Cla-Val.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY
The foregoing warranty is exclusive and in lieu of all other warranties and representations, whether expressed, implied, oral or written, including but not limited to any implied warranties or merchantability or fitness for a particular purpose. All such other warranties and representations are hereby cancelled.
Cla-Val shall not be liable for any incidental or consequential loss, damage or expense arising directly or indirectly from the use of the product. Cla-Val shall not be liable for any damages or charges for labor or expense in making repairs or adjustments to the product. Cla-Val shall not be liable for any damages or charges sustained in the adaptation or use of its engineering data and services. No representative of Cla-Val may change any of the foregoing or assume any additional liability or responsibility in connection with the product. The liability of Cla-Val is limited to material replacements F.O.B. Newport Beach, California.
TERMS OF SALE
ACCEPTANCE OF ORDERS
All orders are subject to acceptance by our main office at Newport Beach, California.
CREDIT TERMS
Credit terms are net thirty (30) days from date of invoice.
PURCHASE ORDER FORMS
Orders submitted on customer’s own purchase order forms will be accepted only with the express understanding that no statements, clauses, or conditions contained in said order form will be binding on the Seller if they in any way modify the Seller’s own terms and conditions of sales.
PRODUCT CHANGES
The right is reserved to make changes in pattern, design or materials when deemed necessary, without prior notice.
PRICES
All prices are F.O.B. Newport Beach, California unless expressly stated otherwise on our acknowledgement of the order. Prices are subject to change without notice. The prices at which any order is accepted are subject to adjustment to the Seller’s price in effect at the time of shipment. Prices do not include sales, excise, municipal, state or any other Government taxes. Minimum order charge $75.00.
RESPONSIBILITY
We will not be responsible for delays resulting from strikes, accidents, negligence of carriers, or other causes beyond our control. Also, we will not be liable for any unauthorized product alterations or charges accruing there from.
RISK
All goods are shipped at the risk of the purchaser after they have been delivered by us to the carrier. Claims for error, shortages, etc., must be made upon receipt of goods.
EXPORT SHIPMENTS
Export shipments are subject to an additional charge for export packing.
RETURNED GOODS
1. Customers must obtain written approval from Cla-Val prior to returning any material.
2. Cla-Val reserves the right to refuse the return of any products.
3. Products more than six (6) months old cannot be returned for credit.
4. Specially produced, non-standard models cannot be returned for credit.
5. Rubber goods such as diaphragms, discs, o-rings, etc., cannot be returned for credit, unless as part of an unopened vacuum sealed repair kit which is less than six months old.
6. Goods authorized for return are subject to a 35% ($75 minimum) restocking charge and a service charge for inspection, reconditioning, replacement of rubber parts, retesting, repainting and repackaging as required.
7. Authorized returned goods must be packaged and shipped prepaid to Cla-Val, 1701 Placentia Avenue, Costa Mesa, California 92627.
CLA-VAL
PO Box 1325 Newport Beach CA 92659-0325
Phone: 949-722-4800 Fax: 949-548-5441
CLA-VAL CANADA CLA-VAL EUROPE
4687 Christie Drive Beamsville, Ontario Canada LOR 1B4 Phone: 905-563-4963 Fax: 905-563-4040
Chemin des Mésanges 1 CH-1032 Romanel/ Lausanne, Switzerland Phone: 41-21-643-15-55 Fax: 41-21-643-15-50
'COPYRIGHT CLA-VAL 2003 Printed in USA
Specifications subject to change without notice.
www.cla-val.com
E-Product I.D. (R-4/02)
TM
Represented By:
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