Classen HSC185, HSC188 Parts Manual

Page 1
PRO SOD CUTTER
MODELS:
HSC185 HSC188
MAN 4171639
Rev. A 01-2015
OPERATORS MANUAL 4171640
PARTS MANUAL
Page 2
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.
Proposition 65 Warning
Battery posts, terminals, wiring insulation, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Page 3
PRO
SOD CUTTER
IMPORTANT MESSAGE
Thank you for purchasing this Classen product. You have purchased a world class product, one of the best designed and built anywhere.
This product comes with Parts and Operator's Manuals. The useful life and good service you receive from this product depends to a large extent on how well you read and understand this manual. Treat this product properly and adjust it as instructed, and it will give you many years of reliable service.
See a Classen dealer for any service or parts needed. Classen service ensures that you continue to receive the best results possible from Classen products. You can trust Classen replacement parts because they are manufactured with the same high precision and quality as the original parts.
Classen designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this product only as directed in the manual, keep it in good repair and follow safety warnings and instruc­tions. You'll always be glad you did.
Classen
1028 Street Road
Southampton, PA 18966
TABLE OF CONTENTS FIGURES PAGE
SAFETY ........................................................................................................................................................2, 3
SET-UP, MAINTENANCE ................................................................................................................................. 4
STORAGE ........................................................................................................................................................ 5
SPECIFICATIONS ............................................................................................................................................ 6
ADJUSTMENTS ........................................................................................................................................... 7, 8
PARTS SECTION ............................................................................................................................................. 9
MAIN FRAME ASSEMBLY .................................. FIGURE 1 ................................................................... 10, 11
HANDLE ASSEMBLY .......................................... FIGURE 2 ................................................................... 12, 13
CUTTER ASSEMBLY .......................................... FIGURE 3 ................................................................... 14, 15
POWER TRAIN ASSEMBLY ............................... FIGURE 4 ................................................................... 16, 17
KITS..........................................................................................................................................................18, 19
WARRANTY ............................................................................................................................... BACK COVER
01-2015
1
Page 4
SAFETY
PRO
SOD CUTTER
NOTICE !!!
Unauthorized modications may present extreme safety hazards to operators and bystanders and could also result in product damage.
Classen strongly warns against, rejects and disclaims
any modications, add-on accessories or product
alterations that are not designed, developed, tested and approved by Classen Engineering Department.
Any Classen product that is altered, modied or changed in any manner not specically authorized
after original manufacture–including the addition of “after-market” accessories or component parts not specically approved by Classen–will result in the Classen Warranty being voided.
Any and all liability for personal injury and/or property
damage caused by any unauthorized modications,
add-on accessories or products not approved by Classen will be considered the responsibility of the individual(s) or company designing and/or making such changes. Classen will vigorously
pursue full indemnication and costs from any party
responsible for such unauthorized post-manufacture
modications and/or accessories should personal
injury and/or property damage result.
This symbol means:
ATTENTION! BECOME ALERT!
Your safety and the safety of others is involved.
Signal word denitions:
The signal words below are used to identify levels of hazard seriousness. These words appear in this manual and on the safety labels attached to Classen machines. For your safety and the safety of others, read and follow the information given with these signal words and/or the symbol shown above.
DANGER indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices or property damage.
2
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, MAY result in property damage
MODEL NUMBER: This number appears on sales literature, technical manuals and price lists.
SERIAL NUMBER: This number appears only on your machine. It contains the model number followed consecutively by the serial number. Use this number when ordering parts or seeking warranty information.
Page 5
PRO
!
!
SOD CUTTER
MAINTENANCE SAFETY
SAFETY
In general
• Maintain machine according to manufacturer's schedule and instructions for maximum safety and best results.
• Park machine on level ground.
• Never allow untrained personnel to service ma­chine.
Guards should only be removed by qualied maintenance technician for maintenance/service. Replace when work is complete.
• Adjust or repair only after the engine has been stopped and the blade has stopped moving.
• Disconnect spark plug wire(s) before doing any maintenance.
• Replace parts if worn, damaged or faulty. For best results, always replace with parts recommended by the manufacturer.
• Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly.
• Provide adequate support, e.g. jack stands for lifted machine or parts if working beneath.
• Do not put hands or feet near or under rotating parts.
• Clean up spilled oil or fuel thoroughly.
Replace faulty mufers.
To reduce re hazards, keep the engine, mufer, and fuel storage area free of grass, leaves, debris buildup or grease.
Blades
The sod cutter blade is sharp and can cut. Use extra caution when handling. Remove ob­structions with care. Wrap the blade or wear gloves.
• Only replace blade. Never straighten or weld.
• Keep other persons away from blades.
Fuel
Petrol (gasoline) and diesel fuels
are ammable; petrol
(gasoline) vapors are explosive. Use extra care when handling.
WARNING
WARNING
Store only in containers specically designed for fuel.
When refueling or checking fuel level:
Stop the engine and allow to cool;
Do not smoke;
Refuel outdoors only;
Use a funnel;
Do not overll;
• If fuel is spilled, do not attempt to start the engine until the spill is cleaned up and vapors have cleared.
• Replace caps on fuel containers and tanks securely.
Sparks from static electricity can start res or cause
explosions. Flowing fuel can generate static electricity. To prevent static electricity sparks:
• Keep fuel containers electrically grounded. Do not
ll containers in a vehicle or on a truck or trailer
bed with a plastic liner. Fill containers on the ground away from the vehicle.
• When practical, remove petrol (gas) powered equipment from the truck or trailer and refuel it on the ground. If equipment must be refueled on the truck or trailer, refuel from a portable container rather than a dispenser nozzle.
• Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fueling is complete. Do not use a nozzle lock-open device.
Storage Safety
• Stop the engine and allow to cool before storing.
• Drain the fuel tank outdoors only.
• Store fuel in an approved container in a cool, dry place.
• Keep the machine and fuel containers in a locked storage place to prevent tampering and to keep children from playing with them.
• Do not store the machine or fuel container near
heating appliances with an open ame, such as a
water heater, or an appliance with a pilot light.
• Keep gasoline (petrol) storage area free of grass, leaves and excessive grease to reduce re haz­ard.
• Clean grass and debris from cutting units, drives,
mufers and engine to help prevent res.
3
Page 6
SET UP/ MAINTENANCE
PRO
SOD CUTTER
SET UP INSTRUCTIONS
To prevent injury, wear appropriate eye protection and stand clear when cutting banding. Banding is under tension and may snap back when cut.
1. Remove crate and sides. Remove the banding attaching the sod cutter to the pallet.
2. Roll the sod cutter off the pallet.
3. Dispose of crating, and banding in a responsible manner.
4. Check the engine oil level, add if necessary and
ll the fuel tank with fresh clean unleaded regular
gasoline.
GENERAL MAINTENANCE
To keep the sod cutter in good operating condition, perform the following:
Keep blade sharp; a sharp blade cuts cleaner, faster and more uniformly and places less load on the machine. Sharpen cutting edge on bevel or top side only.
• Keep drive belt at proper tension and free of oil and dirt at all times.
Check engine oil level and air lter element daily.
• Check for loose bolts and connections.
All grease ttings are pressurized type. Use a good grade Lithium Base Grease or equivalent. Grease eccentric arms sparingly every 4 hours of service, all others daily. Wipe off all grease
ttings before and after each greasing (there are a total of 8 grease ttings).
• Check and adjust chain tension on the front drive wheels is tight, you will need to remove the chain guard. If tightening is required, loosen nuts and bolts on the 3/4” pillow block bearings and push the bearings toward the back of the sod cutter until chain is tight. Make sure both bearings go back evenly to keep jackshaft run­ning even with the frame. Lubricate the chain
on the inner circumference, the side facing the sprocket, with a light oil such as SAE20 or SAE30. An oiling can or spray can with a straw
for application is recommended. Retighten nuts
and bolts on the bearing and replace the chain guard.
• Engine (refer to manufacturer's owner’s manual).
Engine Oil Level Check
1. BEFORE CHECKING OIL:
• make certain the engine is level
• the engine switch is in the OFF position
• the sod cutter blade is NOT engaged
• the drive wheels are disengaged.
2. Remove the ller cap/dipstick and wipe it clean.
3. Insert and remove the dipstick without screwing
it into the ller neck. Check the oil level shown on
the dipstick.
4. If the oil level is low, ll to the edge of the oil ller hole with the recommended oil.
SAE 10W-30 is recommended for general use. Refer to engine oil recommendations in engine manual for other viscosities and information.
5. Screw in the ller cap/dipstick securely.
Transmission (Gearbox) Oil Level Check
(This unit is bolted to the engine)
1. Check the transmission oil level with the engine stopped and in a level position.
2. Remove the ller cap/dipstick and wipe it clean.
3. Insert and remove the dipstick without screwing
it into the ller hole. Check the oil level shown on
the dipstick.
4. If the oil level is low, add oil to reach the upper limit mark on the dipstick. Use the same oil that is recommended for the engine, SAE 10W-30.
5. Screw in the ller cap/dipstick securely.
HYDRO DRIVE OIL LEVEL CHECK
1. Check the Hydro Drive oil level with the engine stopped and in a level postion.
2. If the oil level is low, add oil to reach the upper
limit mark. Use SAE 20W50 oil.
4
Page 7
PRO
WARNING
!
WARNING
!
SOD CUTTER
STORAGE INSTRUCTIONS
STORAGE
To prevent possible explosion or ignition of vapor­ized fuel, do not store equipment with fuel in tank or
carburetor in enclosure with open ame (for example,
a furnace or water heater pilot light).
Daily Storage
1. Check engine oil level and air lter element daily.
2. Check oil level in hydro drive. Hydro drive uses
20W50 oil.
3. Close fuel valve at bottom of fuel tank.
4. Clean cutting blade (grass, dirt, etc.).
Extended Storage
Before the equipment is put into storage for any period exceeding 30 days:
1. Drain all fuel from fuel tank and lines (use a hose or fuel line, routed from fuel tank shut-off to proper container).
When replacement parts are required, use genuine Classen parts or parts with equivalent characteris­tics, including type, strength and material. Failure to do so may result in product malfunction and possible injury to the operator and/or bystanders.
Carbon monoxide present in the exhaust is an odor­less and deadly gas. Never start or run the engine inside where exhaust fumes can collect. Provide enough fresh air to keep fumes from getting too strong.
Replace any warning decal that becomes illegible immediately.
2. Start engine and run until all fuel is used from
the carburetor oat bowl.
3. While engine is warm, check the transmission oil and rell with the proper weight of oil corre­sponding to the season when the equipment will next be used.
4. Remove the spark plug and squirt a small quan­tity of engine oil into the cylinder. Turn the engine over a few times to distribute the oil.
5. Lubricate all lubrication ttings.
6. Clean and oil cutting blade to prevent rust.
To put equipment into operation after an extended storage:
1. Fill fuel tank with clean fresh fuel.
2. Check crankcase oil level, and start engine.
3. Check fuel system for fuel leaks.
5
Page 8
ADJUSTMENTS
NEUTRAL ADJUSTMENT
1. Put shift lever in Neutral Position (N). Figure 1
2. Loosen lcoking nut A on clevis, them remove bolt B and turn the clevis one way or the other to adjust neutral. Figure 2.
3. To check neutral setting, reassemble with con­trol in neutral. Start the engine and pull pin C out. Figure 3. Increase engine RPM. The ma­chine should NOT move. If machine moves, then repeat Steps 1-3 until set properly.
BELT ADJUSTMENT
PRO
SOD CUTTER
1. Remove belt cover.
2. Loosen the pulley andmove up the slot for tighter belt tension. Figure 4
3. After tension has been adjusted, check the over center adjustment.
4. Loosen bolt D and move to where the lever snaps over center and stays engaged. Figure 5 Note: Too much over center may cause the belt to get loose.
5. Reinstall belt cover.
FIGURE 4
FIGURE 1
FIGURE 2
FIGURE 3
6
FIGURE 5
Page 9
PRO
SOD CUTTER
BELT DISENGAGEMENT
1. Remove belt cover for access.
2. Move blade engagement lever until idler is about 1/8” to 1/4” away from the back plate Fig-
ure 6
3. Adjust stop bolt E to the lever with idle 1/8”to
1/4” from back plate. Figure 7
4. Reinstall belt cover.
ADJUSTMENTS
REAR WHEEL LOCK OR SWIVEL
To allow rear wheel to swivel:
1. Pull pin F up and turn. Figure 8 & 9
To lock rear wheel:
1. Turn pin F.
2. Move wheel back and forth until pin drops back
into locking hole. Figure
FIGURE 6
FIGURE 7
FIGURE 9
FIGURE 8
7
Page 10
SPECIFICATIONS
ENGINE
Model HSC185 .......................4-cycle GX160 Honda
..................................................... 9.9 cu. in. (163 cc)
Model HSC188 .......................4-cycle GX240 Honda
................................................... 14.8 cu. in. (242 cc)
Starter .............................................................. Recoil
Governor.................. 3400 RPM ± 200 RPM, no load
Clutch .....................spring loaded belt tightener type
REDUCTION
Engine to blade............................................. 3.03 to1
Engine to drive wheels ................................ 57.2 to 1
HYDRO
SOD CUTTER
HSC185 & HSC188
WHEELS:
Drive .........................8 5/8" (219 mm) Dia. w/knobby
..............................................tread vulcanized to hub
Rear .... 8 x 1.75 (203 X 45mm) semi-pneumatic tires
CUTTING WIDTH:
HSC18 .................................................................. 18”
LUBRICATION
Hydro Drive.....................................................20W50
Transmission (Gearbox) .................................10W30
Cutting depth .........................................up to 2-1/2”
Blade speed ..........1200 RPM @ 3400 engine RPM
DIMENSIONS
Wheel Base ..........................................................22”
HSC185 ...................................52"L x 38"H x 24.5"W
HSC188 ...................................55"L x 38"H x 24.5"W
WEIGHT
Dry Weights
HSC185 ........................................................ 336 Ibs.
HSC188 ........................................................ 359 Ibs.
Page 11
PRO
SOD CUTTER
PARTS SECTION
PARTS SECTION
9
Page 12
MAIN FRAME ASSEMBLY
22
22
7
FIGURE 1
PRO
SOD CUTTER
22
24
24
14
41
22
41
45
26
37
43
40
21
3
29
20
41
24
24
12
35
13
20
15
16
44
38
4
10
9
30
11
21
1
33
19
25
34
16
11
24
5
28
23
16
39
22
21
16
23
17
18
41
2
16
23
21
9
36
10
33
27
6
23
8
16
24
31
32
Page 13
PRO
SOD CUTTER
MAIN FRAME ASSEMBLY
FIGURE 1
ITEM PART NO. DESCRIPTION QTY
1 4172000 S-MAIN BODY HSC18 1 2 C400236.17 BUMPER, 5.5HP 1 C400237.17 BUMPER, 8 HP
3 4172004 S-SHIELD,BELT, MAIN 1 (INCLUDES ITEMS 43 & 45)
4 4172007 S-GUARD,CHAIN, HYDROSTAT 1 (INCLUDES ITEM 44)
5 4172383.7 GUARD, FINGER HSC185 1 6 4171193.7 FORK-SWIVEL WHEEL 1 7 C100017 TIRE & WHEEL ASSY (9X350X4) 1 8 90-1048 BOLT-5/8-11 X 6 NC 1 9 64163-64 WSHR 1.015X1.500X14GA 5 10 C400251 HANDLE, NEUTRAL 1 11 C100021 BUSHING, BRASS 2 12 C300203 L-PIN, SWIVEL WHEEL 1 13 C100601 SPRING, SC SWIVEL WHEEL 1 14 64221-1 E-RING 25MM/1.000 1 15 C100501 PIN, 3/8" VLIER 1 16 C500129 NUT, 3/8-16 7 17 C100010 PULLEY-IDLER 1 18 38010-2A IDLER PULLEY 1 19 64221-07 E-RING .375 1 20 C500091 BOLT, 3/8-16 X 2 2 21 C500042 WASHER, 3/8 FLAT 7 22 C500140 BOLT, 5/16-18 X 3/4 7
ITEM PART NO. DESCRIPTION QTY
23 C500130 WASHER, 3/8 LOCK 5 24 C500115 WASHER, 5/16 LOCK 8 25 64268-03 NUT-3/8-16 NYLOCK 1 26 C400443.7 ARM, BLADE CLUTCH HYDRO 1 27 C500043 BOLT, 3/8-16 X 1 2 28 C500154 BOLT, 3/8-16 X 2-3/4 1 29 C500134 BOLT, 3/8-16 X 1-1/4 4 30 C500016 PIN, 5/32" X 1-1/4" COTTER 1 31 4173099.7 CHAIN GUARD SCHV 1 32 C500219 BOLT, 5/16 X 5 1 33 C500101 NUT, 5/16-18 3 34 C500001 GREASE FITTING, 1/4 X 28 2 35 C100617 PIN-ROLL 1 36 64229-16 NUT-NYLON LOCK 5/8-11 1 37 4171963 DECAL, CLASSEN FLAT BLACK 1 38 C100559 DECAL-LUBRICATE 1 39 4171824 LABEL - HSC18 2 40 4171825 LABEL - CLASSEN PRO 1 41 C500083 WASHER-5/16 FLAT 12 42* C100490 HYDRO MANUAL ROLL DECAL 1 43 2000577 LABEL WARNING 1 44 4168760 LABEL WARNING - HAND PINCH 1 45 C100504 DECAL-SPARK ARRESTOR 1
* NOT ILLUSTRATED
11
Page 14
HANDLE ASSEMBLY
23
26
FIGURE 2
PRO
SOD CUTTER
12
16
34
18
43
22
30
35
8
36
20
3
18
4
18
41
46
25
29
41
25
45
42
26
45
40
19
18
14
29
32
24
25
18
27
28
13
26
19
10
6
20
18
9
19
15
2
27
24
25
19
20
17
5
49
31
11
44
19
20
12
18
25
39
24
37
1
38
21
21
7
29
27
33
Page 15
PRO
SOD CUTTER
HANDLE ASSEMBLY
FIGURE 2
ITEM PART NO. DESCRIPTION QTY
1 4172000 S-MAIN BODY HSC18 1 2 4172003 S-MAIN HANDLE HSC18 1 (INCLUDES ITEMS 34-36)
3 4171190.7 WLDMNT-HANDLE, ENGAGEMENT 1 4 4171914.7 LINKAGE-ENGAGEMENT RH 1 5 4171191.7 WLDMNT-HANDLE, CONTROL 1 6 4171192 WLDMNT-HYDRO LINK 1 7 4171228.7 ARM-SHIFTER 1 8 4171229.7 DAMPENER-ISOLATION 1 9 4171230.7 PLATE-SPEED SELECTOR 1 10 4171194.7 BRKT-MOUNTING, RUBBER 1 11 C400443.7 ARM, BLADE CLUTCH HYDRO 1 12 C100486 FINGER THROTTLE & CABLE 1 13 C100546 MOUNTS, VIBRATION 4 14 C100635 RUBBER BUSHING, TAPERED 2 15 4171701.7 BUSHING - 1/2ID X 1-1/2L 1 16 C100018 GRIP, L.H. HANDLE 2 17 C100007 GRIP-BRAKE 2 18 C500042 WASHER, 3/8 FLAT 14 19 C500130 WASHER, 3/8 LOCK 9 20 C500129 NUT, 3/8-16 15 21 C500026 YOKE, 3/8 CLEVIS 1 22 64123-328 BOLT-HEX 3/8-16 X 4-1/4 1 23 90-0826 BOLT 1/2-13 X 3-1/4 NC 1 24 C500115 WASHER, 5/16 LOCK 5 25 C500101 NUT, 5/16-18 7 26 C500134 BOLT, 3/8-16 X 1-1/4 7 27 C500083 WASHER, 5/16 FLAT 2 28 C500131 NUT, 1/2-13 LOCK 1 29 C500041 NUT, 3/8-16 LOCK 2 30 C500163 BLT-CRG 5/16-18 X 3/4 2 31 C500065 SPRING-SPEED STOP 1 32 64268-08 NUT-FL NYLON LOCK 5/16-18 2 33 64221-07 E-RING .375 1 34 4171618 LABEL-THROTTLE HSC18 1 35 4171619 LABEL-BLADE ENGAGE 1 36 4170024 DECAL-SOD CUTTER INSTN 1 37 C400249-1 CLUTCH ARM SCHV 1 38 C500133 BOLT-5/16-18 X 1 1 39 C500025 NUT-3/8-24 1 40 C500029 BOLT-1/4-20 X 34 1 41 C100034 SRING-1/4-20 1 42 C500136 NUT-1/4-20 1 43 02-CP0508 COTTER PIN 5/32 X 1 ZP 1 44 64188-03 S-PIN CLEVIS 3/8X1-1/8 1 45 C500088 WASHER-1/4 FLAT 2 46 C500074 BOLT-5/16-18 X 1-3/4 2 47 C500043 BOLT-3/8-16 x 1 2
ITEM PART NO. DESCRIPTION QTY
* NOT ILLUSTRATED
13
Page 16
CUTTER ASSEMBLY
FIGURE 3
PRO
SOD CUTTER
29
23
25
21
15
24
10
13
30
5
13
20
26
13
11
22
28
14
6
7
15
10
7
6
4
3
9
11
15
2
5
20
7
13
6
11
1
12
8
13
8
27
16
20
6
11
17
7
2
7
18
19
6
7
21
5
6
14
Page 17
PRO
CUTTER ASSEMBLY
SOD CUTTER
ITEM PART NO. DESCRIPTION QTY
1 4175303 BLT-HEX 5/16-24X1 FL THD 6 2 C500001 GREASE FITTING, 1/4 x 28 6 3 64025-51 NUT, 5/16-24 6 4 C500115 WASHER, 5/16 LOCK 6 5 C100003 BEARING 6 6 C100001 WASHER, 3/4 NYLON 12 7 C100002 SEAL 12 8 C100007 GRIP, RUBBER 2 9 C100016.7 BLADE, 18" CUTTING 1 10 4172017 S-ARM, BLADE 2 (INCLUDES ITEM 31)
11 C500006 WASHER, 1/2 LOCK 4 12 C500007.7 NUT, 1/2 HANDLE 1 13 C500034 WASHER, 1/2 FLAT 8 14 C500088 WASHER, 1/4" FLAT 1 15 C500106 NUT, 1/2-13 5 16 C500131 NUT, 1/2-13 LOCK 2 17 C500241 BOLT, 1/2-13 x 1 2 18 C500151 BOLT, 1/2-20 x 3 2 19 C500152 BOTL, 1/2-13 X 2-3/4 2 20 C600001 STEEL SLEEVE 6 21 C800001.7 ARM, ECCENTRIC ENHANCED 2 22 4172692 KNOB-PLASTIC 1 23 C200004.7 BOLT ,PITCH ADJUSTMENT 1 24 C200005.7 BOLT, HEIGHT ADJUSTMENT 1 25 C300039.17 PLATE, DEPTH GAUGE 1 26 C400001.7 BAR, HIEGHT ADJUSTMENT 1 27 C400238.7 PITCH ADJUSTMENT BAR 1 28 C500137 WASHER, 1/4 LOCK 1 29 C500296 BOLT, 1/4 x 2-1/2 CARRIAGE 1 30 C500068 NUT, 1/4-20 NYLOC 1 31* 4164033 LABEL-CHF VERT 2
FIGURE 3
ITEM PART NO. DESCRIPTION QTY
* NOT ILLUSTRATED
15
Page 18
POWER TRAIN ASSEMBLY
23
46
30
FIGURE 4
PRO
SOD CUTTER
41
35
40
55
48
24
25
56
51
34
39
49
22
54
12
38
17
21
50
21
26
53
59
52
61
51
36
44
58
13
8
6
15
44
45
50
45
47
33
2
60
3
11
31
28
37
7
1
32
10
14
16
4
9
16
43
45
49
44
56
50
21
51
19
18
20
22
29
42
43
45
5
18
33
8
31
32
44
Page 19
PRO
SOD CUTTER
POWER TRAIN ASSEMBLY
FIGURE 4
ITEM PART NO. DESCRIPTION QTY
1 C100493 SPROCKET, #40x54 w/ HUB 1 2 4175021 S-WHEEL, MOLDED 4 3 C100005 ENGINE HONDA 5.5HP 1 C100114 ENGINE-HONDA 8HP
4 C300204 SPACER, 3/4" JACK SHAFT 1 5 C200056 S-SPROCKET W/ SHAFT 1 6 C100491 B55 V-BELT FOR 5.5HP 1 C100503 B58 V-BELT FOR 8 HP
7 C500004 KEY, 1/4 x 1 SQUARE 3 8 C500011 KEY, 3/16 SQUARE X 1 2 9 C100339 RESERVOIR, HYDROSTAT 1 10 C500259 SET SCREW, 5/16-24 x 3/8 1 11 C400249-1 CLUTCH ARM, SCH 1 12 4171228.7 SHIFTER ARM, SCH 1 13 C100028 PULLEY W/HUB & BOLTS 1 14 C300001 SPACER, DRIVE SHAFT 1 15 C500029 BOLT, 1/4-20 x 3/4 4 16 C200001 SPROCKET W/HUB, DRIVE SHAFT 1 17 4171051 SHAFT, 12" DRIVE 1 18 C100013 BEARING W/ ECCENTRIC, 3/4" 2 19 C600003 SC-18 1" ECENTRIC SHAFT 1 20 C200002 PULLEY W/HUB & BOLTS, 6" 1 21 C100004 BEARING W/ECCENTRIC, 1" 4 22 C100025 LINK, #40 CONNECTING 2 23 C500158 BOLT, 1/2-13 x 3-1/2 8 24 C100043 SPROCKET, #40x17x1/2 IDLER 1 25 C100494 #40 X 76 ROLLER & CON LINK 1 26 C100513 B38 V-BELT 1 27 C500001 GREASE FITTING, 1/4 x 28 4 28 64164-51 KEY-SQ 1/4 X 1-1/4 ROUNDED 2 29 C500181 KEY, 1/4 x 1-1/2 SQUARE 1 30 C500079 BOLT, 3/8-16 x 1-3/4 4 (FOR 8HP MODELS) C500147 BOLT-5/16-18 X 1-1/2 (FOR 5.5HP MODELS)
ITEM PART NO. DESCRIPTION QTY
47 C500147 BOLT, 5/16-18 x 1-1/2 4 48 C500034 WASHER, 1/2 FLAT 18 49 C500174 BOLT, 1/2-13 x 1-3/4 8 50 C500006 WASHER, 1/2 LOCK 16 51 C500106 NUT, 1/2-13 16 52 C500130 WASHER, 3/8 LOCK 4 ( FOR 8HP MODELS) C500115 WASHER, 5/16 LOCK (FOR 5.5HP MODELS
53 C500129 NUT, 3/8-16 4 (FOR 8HP MODELS) C500101 NUT-5/16-18 (FOR 5.5HP MODELS)
54 C100027 SPRING, THROTTLE 1 55 C100501 SPRING, PLUNGER 1 56 64163-67 WSHR-.516X1X12GA 8 57* B222522 DEFLECTOR, EXHAUST 1 (USED ON 5.5HP ONLY)
58 C500036 KEY-7MM SQUARE 1 59 C500042 WASHER, 3/8 FLAT 4 (USED ON 8HP MODEL)
C500083 WASHER, 5/16 FLAT 4 (USED ON 5.5HP MODEL)
60 C100244 WIRE SWIVEL 1 61 64123-114 BLT-HEX 1/4-20X 1 2 62* 4161646 PLUG-OIL (8HP ONLY) 1
*NOT ILLUSTRATED
31 C500115 WASHER, 5/16 LOCK 6 32 C500101 NUT, 5/16-18 6 33 C500083 WASHER, 5/16 FLAT 4 34 C500131 NUT, 1/2-13 LOCK 1 35 C100433 RING, 1/2" SNAP 1 36 C200054 S-SHEAVE, 2BK62H BUSHING 1 37 C100311 HYDROSTAT 1 38 C500168 BOLT, 5-16-18 x 4-1/2 2 39 C500074 BOLT, 5/16-18 X 1-3/4 2 40 C200044 SPROCKET, 13 TOOTH 1 41 C500135 BOLT, 1/2-13 x 21/2 1 42 C100495 #40 X 50 ROLLERS & CON LINK 1 43 C700002 HUB, ECCENTRIC 2 44 C500136 NUT,1/4-20 6 45 C500137 WASHER, 1/4 LOCK 6 46 C500157 BOLT, 1/4-20 x 3-1/2 2
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OPTIONAL KITS
PRO
SOD CUTTER
BLADE CONVERSION KITS:
KITS: C900007 20" BLADE CONVERSION KIT C900014 12" BLADE CONVERSION KIT C900019 24" BLADE CONVERSION KIT C900037 16" BLADE CONVERSION KIT
ITEM PART NO. DESCRIPTION QTY
1 C500115 WASHER, 5/16 LOCK 16 2 C500101 NUT, 5/16-18 2 3 C400011 12” BLADE ADAPTOR 2 C300417 16” BLADE ADAPTOR 2 C300047 20” BLADE ADAPTOR 2 C400188 24” BLADE ADAPTOR 2 4 C500142 5/16” x 2” BOLT (SC-16, SC-20, SC-24) 6 C500133 5/16” x 1” BOLT (SC-12) 12
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Page 21
PRO
SOD CUTTER
NOTE: THIS TRAILER HITCH IS FOR CLASSEN AST AERATOR/SODCUTTER TRAILER
TRAILER HITCH KIT (970544)
5
OPTIONAL KITS
4
4
3
2
1
Item P/N Description Qty
1 4172014.7 WLDMNT-HSC18 TRAILER HITCH 1 2 33148-01 SPACER-.379X.75X.25 2 3 C500134 BLT-3/8-16 X 1-1/4 2 4 C500042 WSHR-3/8" FLAT 4 5 C500041 NUT-3/8-16 LOCK 2
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Page 22
2 YEAR LIMITED SERVICE AND
WARRANTY POLICY
Schiller Grounds Care, Inc.
1028 Street Road • Southampton, PA 18966
Telephone: 1-877-596-6337
TWO YEAR LIMITED WARRANTY
EffectiveJanuary 1, 2015
For the period of two years from the date of purchase, CLASSEN will repair or replace for the original purchaser free of charge, any part or parts found upon the examination of our factory authorized service station, or by the factory in Southampton, PA to be defective in material or workmanship. All transportation charges on parts submitted for repair or replacement under this warranty shall be borne by the purchaser.
This warranty does not include engines or engine parts, tires, batteries, or gearboxes that are covered under separate warranties furnished by their manufacturer or supplier, nor does it include normal maintenance parts,
including but not limited to, spark plugs, points, lters, blades, and lubricants.
All service under this warranty will be furnished or performed by our factory authorized service stations.
There is no other expressed warranty. Implied warranties, including those of merchantability and tness for a
particular purpose, are limited to two years from the date of purchase and to the extent permitted by law, any and all implied warranties are excluded. The above remedy of repair and replacement of defective parts is the purchaser’s exclusive remedy for any defect, malfunction or breach of warranty. Liability for incidental or consequential damages under any and all warranties is excluded to the extent permitted by law.
NORMAL RESPONSIBILITIES OF THE SELLER AND THE USER
1. The Distributor or Dealer is responsible for the proper assembly and preparation of the product for delivery to the end user.
2. The User is responsible for reading the Manual and Instructions.
3. The User is responsible for proper operation and maintenance as described in the manual.
4. The User is responsible for the replacement of wear items such as blades, belts, tires, batteries, etc.
5. The User is responsible for damage due to improper operation and maintenance, as well as abuse.
All claims must be received by the factory 30 days after the end of the warranty period to receive warranty consideration.
CLASSEN®
SCHILLER GROUNDS CARE, INC. 1028 STREET ROAD, P.O. BOX 38
SOUTHAMPTON, PA 18966
PHONE 877-596-6337 • FAX 215-357-8045
©2015 Schiller Grounds Care, Inc. All Rights Reserved.
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