Clarus Environmental Tru-Flow Splitter System User Manual

NOTICE TO INSTALLER: Instructions must remain with installation.
®
®
3649 Cane Run Road . Louisville, KY 40211-1961
877-244-9340 . Fax: 877-414-4316
www.clarusenvironmental.com
Splitter System
®
OWNER'S MANUAL
SECTION: C4.00.003
CL0075
1211
Supersedes
New
1. Inspect your Clarus Environmental Tru-Flow® Splitter System unit. Occasionally products are damaged during shipment. If unit is damaged, contact your dealer before starting the installation.
2. Carefully read the literature and installation instructions to familiarize
yourself with specic details regarding installation. These materials
should be retained for future reference.
3. The use of an efuent lter is strongly recommended in order to
protect components downstream from the septic tank.
HELPFUL INFORMATION FOR EASY INSTALLATION
Note: The TRU-FLOW® Splitter System must sit level on undisturbed ground or on packed sand or gravel
before backlling.
1. Clarus Environmental Tru-Flow® Splitter Systems are designed for installation on the outlet pipe of the septic tank. If a complete system has
been purchased, all the components will be included except the trench pipes, ttings, and any necessary risers (See Figure Below).
2. If the Clarus Environmental Tru-Flow® Splitter System is being retrotted into an existing septic system, it may be necessary to pump and clean out the septic tank before attempting to install the splitter system.
3. The septic tank outlet pipe and all trench pipes should be exposed or accessible for connections or insertion to the splitter system.
CLARUS 24 OR 30 INCH ACCESS RISER & LID
4" PIPE & CAP (SUPPLIED BY OTHERS)
OR OPTIONAL CLARUS 6" RISER (SHOWN) P/N 173-0007
SCUM LAYER
STANDARD 4" INLET
TEE OR BAFFLE
SLUDGE LAYER
FILTERED EFFLUENT
CLARUS WW1
EFFLUENT FILTER
© Copyright 2011. All rights reserved.
COUPLING, RUBBER
(SHOWN) OR PVC
(SUPPLIED BY OTHERS)
OUTLETS TO DRAIN FIELD
CLARUS ENVIRONMENTAL TRU-FLOW
®
SPLITTER SYSTEM
SK1975
STEP 1 Splitter System Outlets
NUMBER OF TRENCH
EACH INSTALLATION.
1.1) Determine the number of outlets to be used on the splitter system based on the layout of the
trench eld. When pumping to the splitter system,
optimum results are obtained if:
INLET HOLE
(DO NOT USE FOR OUTLET)
MOLDED IN HOLES
POSSIBLE CUTOUTS
BOTTOM OF V-GROOVE
a.) Installations requiring 4 slot openings/trench
lines utilize slot openings 1,2,4, & 5.
b.) Installations requiring 3 slot openings/trench
lines utilize slot openings 1,3, & 5.
MOLDED
DIAMETER
BASIN WALL
1.2) Score and cut through with a knife at the bottom of v-groove. If required score several times around and cut through. DO NOT HIT WITH A HAMMER.
1.3) Trim and clean the diameter of the hole, leaving it
the same as the molded diameter. DO NOT OVER TRIM DIAMETER. Refer to Figure 2.2
Figure 1.1
SK1939
Patent No. 6,112,766
and 6,152,650
Figure 1.2
SK1973
STEP 2 Installation of Pipe Seals and Slotted Pipe Nipple
Splitter system is supplied with pipe seals for 4" SDR35 pipe. If using 4" SCH40 pipe, order P/N 173-0006.
2.1) Apply sealant around mating surface of pipe seal as shown in Figure 2.1. Repeat for each required pipe seal.
2.2) Place pipe seals in necessary holes as shown in Figure 2.2 & Figure 2.3.
2.3) Insert slotted pipe nipple through the inlet hole and pipe seal, pushing through about ¾". See Figure 2.4.
Note: Assure the slot end of the pipe nipple is inside the basin and the slot is facing upward and centered.
OUTSIDE OF BASIN WALL
PIPE
DIRECTION
DO NOT OVER TRIM KNOCK-OUTS
PIPE SEAL
BUCKLE SEAL TO INSERT.
SLOTTED
PIPE NIPPLE
3/4"
MATING SURFACE
SK1940
Figure 2.1
Figure 2.2
SK1956
Figure 2.3
SK1941
STEP 3 Installation of Assembled Basin
3.1) Set basin into place.
3.2) Insert necessary trench pipes into basin, pushing
through approximately 1½". See Figure 3.1. The number of pipes varies for each installation.
3.3) Connect the inlet pipe to slotted pipe nipple with a
coupling (exible rubbers shown). Do not tighten
coupling at this time. If used see Figure 3.2.
3 .4) Installations in which the splitter system will be pumped
to are required to have at least a 3' length of 4" PVC
and a 4" elbow connected to the slotted pipe nipple. See Figure 3.3 for required positioning of elbow. This
piping conguration will promote smooth uniform ow.
The piping from the pump to the elbow should be sized based on the pump discharge. Use bushings/ reducers as necessary to connect to the elbow.
3.5) Maximum ow through the splitter system is dependent
on the number of trench pipe openings. The splitter system can handle 30 gpm with 5 openings, 21 gpm with 4 openings, 17 gpm with 3 openings and 13 gpm with 2 openings.
Note: Assure slot in pipe nipple is centered and facing upward when connecting coupling or PVC. Note: Basin must be leveled at this time in both
directions.
Note: The splitter system must sit level on undisturbed ground or on packed sand or gravel before backlling.
SLOTTED
PIPE NIPPLE
Figure 3.1
PUMPED EFFLUENT
OUTLET PIPES
1 1/2
SK1943
4" PVC ELBOW ORIENTATION AS SHOWN.
4" PVC PIPE MINIMUM 3' LENGTH
COUPLING, RUBBER (SHOWN) OR PVC (SUPPLIED BY OTHERS)
Figure 3.3
SLOT
SEPTIC TANK OUTLET PIPE
DO NOT TIGHTEN FOR THIS STEP
Figure 2.4
DO NOT TIGHTEN FOR THIS STEP
COUPLING, RUBBER (SHOWN) OR PVC (SUPPLIED BY OTHERS)
PIPES VARIES FOR
SK2100
SK1942
NUMBER OF TRENCH PIPES VARIES FOR EACH INSTALLATION.
SK1944
Figure 3.2
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2
STEP 4 Installation of Slot Covers
4.1) Determine the required number of slot covers from Figure 1.1 and the
required bafe slot for each slot cover. See Figure 4.1.
4.2) Blank slot covers should be installed in the bafe slot openings of 2,3
2
1
and 4 if their corresponding cutouts are not to be used for trench pipes.
See Figure 1.1 and 4.1. When cutouts 2 and/or 3 and/or 4 are used and
3
the splitter system is being pumped to, these bafe slots must have slot
covers with the restrictor opening installed.
4.3) Apply RTV Silicone or PVC cement to the bottom and sides of the
5
4
necessary slot cover. See Figure 4.2.
4.4) Place slot cover into bafe slot. Apply additional RTV Silicon or PVC cement as needed along edges. See Figure 4.2. Repeat steps 4.3 & 4.4
for each required slot cover.
SK1945 SK1946
Figure 4.1
Note: Assure each required slot cover is sealed to prevent leakage into D-Box basin.
STEP 5 Installation of Diverter and Thumb Screw
5.1) Set diverter into place and insert slotted pipe nipple into the diverter. See Figure 5.1.
5.2) Engage 3/8"-16 thumb screw and large washer onto the diverter as shown in gure 5.2. DO NOT OVERTIGHTEN THUMB SCREW.
5.3) Slide diverter and slotted pipe nipple as far
forward as possible, see arrow in Figure
5.1.
5.4) Tighten rubber coupling, which connects inlet
pipe and slotted pipe nipple.
SLOTTED
PIPE NIPPLE
CONNECT
SK1947
SLOT
DIVERTER
Figure 5.1
Figure 5.2
Figure 4.2
THUMB SCREW
WASHER
SK1948
STEP 6 Installation of Level and Initial Adjustment
6.1) Snap level into the diverter. See Figure 6.1.
6.2) Level the diverter by use of the thumb screw and tap the bottom surface of the diverter at “A” & “B” see Figure 6.1.
See Figure 6.2. DO NOT OVER TIGHTEN THUMB SCREW.
SK1949
"A"
"B"
Figure 6.1
ADJUST TIGHTNESS
BY USE OF
THUMB SCREW
Figure 6.2
LEVELING DEVICE
STEP 7 Installation of Riser and Cover
7.1) Apply ample amounts of RTV Silicone to outside of SCH40 or SDR35 pipe (supplied by others).
7.2) Attach riser pipe SCH40 or SDR35 (supplied by others) to cover as shown in Figure 7.1.
7.3) Place an ample coating of RTV Silicone around the basin lip to form a gasket.
7.4) Place cover onto basin, then attach washers and screws as shown in Figure 7.2. Repeat where necessary.
7.5) Fill in dirt around splitter system, necessary pipes, connections, risers, and trenches.
Note: Assure riser opening is capped to prevent debris from entering the splitter system. Do not glue cap.
Flag location of splitter system riser to prevent damage.
PIPE (SUPPLIED BY OTHERS)
Apply RTV Silicone
Note: Do not over tighten screws.
SCREWS
PIPE NIPPLE
SLOTTED
SLOT
DIVERTER
ADJUST DIVERTER ROTATION SEE STEP 6.2
SK1950
LID
Figure 7.1
CONNECT
SK1951
© Copyright 2011. All rights reserved.
3
SK1947
Apply RTV Silicone
Figure 7.2
BASIN
SK1952
STEP 8 Final Adjustment
8.1) Check the level on the diverter. If adjustment is not needed, proceed to the next step. If adjustment is needed,
reference the Maintenance Instructions (below) for proper adjustment and leveling of the diverter.
Your new Clarus Environmental Splitter System is now in service.
Maintenance
The splitter system should be checked annually in conjunction with your yearly septic system inspection.
1) Remove cap on riser.
2) Check the level on the diverter with ashlight. If the level does not need adjustment, then maintenance is not required at this time. If level is not centered between the lines, then
proceed to the next step.
3) Loosen the thumb screw (two full turns max) until the diverter
can be adjusted. The thumb screw can be adjusted by hand
or by using a ¾" pipe ( not supplied) with a slot as shown in
Figure A.1.
4) Using the ¾" pipe, or by hand, tap at point “A” or “B” on the
bottom surface of the diverter until the diverter is level. See
Step 6 on page 3, Figure 6.1.
5) Once the diverter is leveled, tighten the thumb screw until the diverter is stationary. DO NOT OVERTIGHTEN THE THUMB SCREW. Check bubble level with ashlight. If diverter becomes unlevel during tightening, repeat steps 3, 4 and 5.
6) Replace cap on riser.
AS NEEDED
3/4" PIPE
3/16" X 3/16" SLOT
Figure A.1
THUMB SCREW
SK1953
Replacement Parts List for Model 173-0001 Splitter System
1
6
13
REF.# DESCRIPTION QTY.
1 Hardware Pack 1 013236
2 Cover 1 013043
3 Slotted Pipe Nipple 1 013241
4 Diverter 1 012925
5 Basin 1 013044
8 Thumb Screw, Plastic 3/8"-16 1 013239
10 Washer, SS-1" O.D. 1 006413
REF.# P/N DESCRIPTION QTY.
6 014515 Screw, SS#12 x 3/4" Phillips 12
9 013238 Pipe Seal, Tuf-Tite-SDR 35 6
11 013237 Bubble Level, 3/8" x 1 3/8" LG 1
12 013240 Slot Cover 3
13 011644 Screw, SS #10-16 x ½" Phillips 2
14 013753 Cover, Slot Diverter 3
(3 SEALS NOT SHOWN)
2
8
9
3
10
11
12
(BLANK COVER) (2 COVERS NOT SHOWN)
14
(RESTRICTOR COVER) (2 COVERS NOT SHOWN)
4
5
SK1954
Lifetime Warranty: Every Clarus Splitter System is guaranteed to be free from defects in materials and workmanship for the lifetime of the homeowner/purchaser. Free repair or replacement, excluding labor, will be made on return of the splitter system prepaid to the factory. This warranty is limited to product proven to be free from abuse or improper installation.
U.S. Patent Nos.
6,152,650 and 6,112,766
PART
173-0001
HARDWARE PACK P/N 013236
All Clarus Environmental products must be installed and maintained in accordance with all applicable codes. Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies.
© Copyright 2011. All rights reserved.
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