Clarus Environmental Recirculating Media Filters User Manual

Page 1
®
®
3649 Cane Run Road . Louisville, KY 40211-1961
877-244-9340 . Fax: 877-414-4316
www.clarusenvironmental.com
SECTION: C3.20.140
CL0064
1011
Supersedes
New
Recirculating Media Filters
OWNER'S MANUAL
Congratulations on the purchase of this Clarus Environmental Recirculating Media Filter. This system will provide years of trouble-free service when installed and serviced according to the manufacturer’s recommendations. This manual incorporates the installation, operation, maintenance, and service instructions into one document to aid in the ownership of a Clarus Environmental Onsite Treatment System. Please read and review
Table of Contents
Safety Instructions ....................................................................... 1
Limited Warranty ..........................................................................2
Troubleshooting & Service Checklist ......................................... 2
Preinstallation Checklist .............................................................. 3
Gravity Discharge System Installation .................................... 4-6
Pump Discharge System Installation .....................................7-9
System Start-Up .......................................................................... 10
Operation & Maintenance .......................................................... 11
Owner’s Information
Model Number: ________________________________________
Job Name: ____________________________________________
this manual before installing the product. Follow the steps and procedures listed within for a proper start-up. Many items contained within, when followed correctly, will not only ensure a long and problem-free life for the system, but also save time and money during installation. Should further assistance be necessary, please call Clarus Environmental at 1-877-244-9340.
Safety Instructions
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA­JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL. When you see this symbol on the pump or in the manual, look for one of the following signal words and be alert to the potential for personal injury or property damage. Warns of hazards that WILL cause serious personal injury, death or major property damage. Warns of hazards that CAN cause serious personal injury, death or major property damage. Warns of hazards that CAN cause personal injury or property damage. INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY IMPORTANT AND MUST BE FOLLOWED.
Distributor: ____________________________________________
Date of Purchase: ______________________________________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Operation: Voltage _____ Amps _____
© Copyright 2011. All rights reserved.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
Page 2
Limited Warranty
Manufacturer warrants, to the purchaser and subsequent owner dur­ing the warranty period, every new product to be free from defects in material and workmanship under normal use and service, when properly used and maintained, for a period of one year from date of purchase by the end user, or 18 months from date of original manu-
facture of the product, whichever comes rst. Parts that fail within
the warranty period, one year from date of purchase by the end user, or 18 months from the date of original manufacture of the product,
whichever comes rst, that inspections determine to be defective in
material or workmanship, will be repaired, replaced or remanufactured at manufacturer's option, provided however, that by so doing we will not be obligated to replace an entire assembly, the entire mechanism or the complete unit. No allowance will be made for shipping charges, damages, labor or other charges that may occur due to product failure, repair or replacement.
This warranty does not apply to and there shall be no warranty for any material or product that has been disassembled without prior ap­proval of manufacturer, subjected to misuse, misapplication, neglect, alteration, accident or act of God; that has not been installed, operated or maintained in accordance with manufacturer's installation instruc­tions; that has been exposed to outside substances including but not limited to the following: sand, gravel, cement, mud, tar, hydrocarbons,
hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other abrasive
or corrosive substances, wash towels or feminine sanitary products,
etc. in all pumping applications. The warranty set out in the paragraph above is in lieu of all other warranties expressed or implied; and we do not authorize any representative or other person to assume for us any other liability in connection with our products.
Contact manufacturer at, 3649 Cane Run Road, Louisville, Kentucky 40211, Attention: Customer Service Department to obtain any needed
repair or replacement of part(s) or additional information pertaining
to our warranty.
MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPE­CIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY.
Some states do not allow limitations on the duration of an implied warranty, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specic legal rights and you may also have
other rights which vary from state to state.
Troubleshooting and Service Checklist
ELECTRICAL PRECAUTIONS- Before servicing a system, always shut off the main power breaker and then disconnect
the pump - making sure you are not standing in water. Wear insulated protective sole shoes. Under ooded conditions, contact your
local electric company or a qualied licensed electrician for disconnecting electrical service prior to pump removal.
CONDITION
A. Treatment not as expected
B. Water ponding on surface
C. Efuentlterclogging
frequently
D. Production of odor
E. System aesthetics
F. Pump not operating properly­ Alarm condition
COMMON CAUSES
System hydraulically overloaded, homeowner inputs too taxing, recirculation device improperly adjusted, pump timer improperly adjusted, poor installation, distribution piping needs cleaning, chemicals have killed the system, not a watertight installation.
Media clogged, underdrain piping clogged, drain system pump not operating, lateral eld not
operating properly.
Homeowner is not controlling inputs correctly, septic tank needs cleaning, chemicals have killed the system, bad septic tank, poor system management.
Media Filter experiencing a disruption, anaerobic conditions exist, gravel cell ooded, lids not gas- tight, roof vent odor could be confused with lter, system not maintained correctly.
Rodent burrowing or weeds must be removed from system immediately, landscaping not maintained.
Float switch or timer incorrectly set, incorrect or low voltage, pump mechanically bound, defec-
tive electrical components, debris on or under oat switch(es), check panel fuses and breakers.
G. Pump operates but delivers
little or no water
If the above chart does not uncover the problem, consult Clarus Environmental - Do not attempt to service or otherwise disassemble system or pump.
Clogged pipe or orices, timer set incorrectly, increased pipe friction, shut off valve closed, low
or incorrect voltage, discharge head exceeds pump capacity, clogged pump strainer, worn out pump.
© Copyright 2011. All rights reserved.
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Page 3
Thismanualisdividedintotwoinstallationsections.TherstsectioncoverstheinstallationofaRecirculat­ing Media Filter with gravity discharge. The second section covers the installation of a Recirculating Media Filter with pump discharge. Be sure to follow the correct section for the proper instructions.
General Preinstallation Checklist
1. Inspect your recirculating Media Filter package. Occasionally products are damaged during shipment. If the unit is damaged, contact your dealer before using. Do Not remove the test plugs in the pump switch cover nor the pump motor housing.
2. Carefully read all literature provided to familiarize yourself
with specic details regarding installation and use. These
materials should be retained by the end user for future reference.
3. Total septic system design is critical to the operation of the system. A Licensed Professional Engineer or a professional as prescribed in your local code should design ALL systems. A site plan should be developed that includes the placement and elevations of all components. If an engineer is not involved with the system you are working on, Clarus Environmental highly recommends that one be contacted to review the installation. Clarus Environmental can provide technical help and regional engineering services for system design by calling Clarus Environmental at 1-877-244-9340.
4. Your Recirculating Media Filter kit contains most of the components needed for installation. However the installing contractor must provide a few items. Refer to the list below for additional materials required.
Optional:
• Prewired conduit assembly and junction box (ordered separately).
Contractor Provides:
• House sewer line
• Septic tank and dose tank
• All piping outside dose tank and media lter
• Drain eld components
• Frame for media lter (treated 2x10s recommended)
• Media lter gravel
5.
Most residential kits include a Zoeller model N153
This pump is 1/2 HP, 115V, single phase unit capable of delivering the proper ow and head for most installations.
Verify which pump your system is engineered to use. Follow
the instructions in the pump box (FM0447) to install the
pump properly.
6. Check to be sure that your power source is capable of handling the voltage requirement of the pump motor, as indicated on the pump nameplate. Make sure the pump electrical supply circuit is equipped with fuses or circuit breakers of proper capacity. A separate branch circuit is recommended, sized according to the “National Electrical Code” for the current shown on the pump nameplate.
pump.
Clarus Environmental Recirculating Media Filter Kit Includes:
• Clarus Environmental patented WW1 septic tank efuent lter
• Proven quality efuent pump(s)
• Factory assembled dose tank discharge assembly
• Factory assembled media lter distribution piping with
cleanouts
• Orice shields
• Cleanout risers
• EPDM rubber liner
• Drain collection system for media lter
• 80/20 ow recirculation splitter
• Timed dosing control panel and switches
• Under liner protection blanket
© Copyright 2011. All rights reserved.
7. The installation of pumps with variable level oat switches is
the responsibility of the installing party and care should be
taken that the tethered oats will not hang up on the pump
apparatus or pit peculiarities and is secured so that the pump will operate properly.
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Section 1: Gravity Discharge System Installation
The Clarus Environmental Recirculating Media Filter is designed as a secondary treatment device. It works in conjunction with the septic
tank (primary treatment) and the drain eld (water disposal and nal polishing) to provide excellent overall treatment of sewage. Refer to the diagram below to see the overall ow of efuent through the system.
Figure 1: Gravity Discharge Media Filter System Flow Schematic
HOUSE
SEWER
SEPTIC
TANK
80/20
TRU-FLOW
SPLITTER
GRAVITY FLOW
CLARUS TIMED DOSING PANEL
SEPTIC TANK
80% RECIRCULATION
80%
20%
TO DISPOSAL FIELD
MEDIA
FILTER
N153 PUMP
DOSE TANK
PRESSURIZED FLOW
SK2097A
DOSE TANK
20% TO DRAIN FIELD SYSTEM
CLARUS TRU-FLOW SPLITTER SYSTEM USED AS 80/20 SPLITTER
FORCE MAIN FROM DOSE TANK TO MEDIA FILTER
SK2214
In new construction, the recirculating media lter can be installed at the same time as the other onsite wastewater treatment system
components. Use the following outline as a guide to install the overall system:
General System Installation Outline
1. Install septic tank.
2. Install building sewer line as required to septic tank.
3. Install dosing tank.
4. Install piping between septic tank and dosing tank.
5. Install dosing tank pump.
6. Install wiring from dosing pump to control panel.
7. Install media lter (see detailed instructions below).
8. Install force main from dosing tank to media lter.
9. Install splitter system and piping to splitter system (see CL0075).
10. Install return line from splitter system to dosing tank.
11. Install piping from splitter system to disposal area.
© Copyright 2011. All rights reserved.
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Section 1: Clarus Environmental Recirculating Media Filter
Figure 2:
PIPE FROM PUMP MAY NEED TO BE LARGER
1 1/4" PVC PIPE
FROM DOSE TANK
4" DRAIN
TO 80/20 TRU-FLOW SPLITTER
SEE PIPE SEAL DETAIL
CLARUS 3" ORIFICE SHIELD
14"
13"
PLAN VIEW
Gravity Discharge
3/4" PVC PIPE
15"
17"
PATIO STONE OVER CLEANOUT AND RISER
ALL STAINLESS PIPE CLAMP
PIPE BOOT
LINER
4" SLOTTED DRAIN PIPE
SCREENED VENT
PATIO STONE
FRAME
CLEAN OUT RISER
IN FROM DOSE TANK
11" MAXIMUM OF
3/4" - 1 1/2" DIAMETER
PEA GRAVEL
42" MIN.
24" OF
FILTER MEDIA
8" OF 3/4" TO 1 1/2" DIAMETER
UNDER DRAIN MEDIA
TO 80/20 TRU-FLOW SPLITTER
3"
1.5"
4" SLOTTED DRAINPIPE
ELEVATION VIEW
NOTE: System specic drawing provided with each system.
PROTECTIVE BARRIER
PROTECTIVE BLANKET UNDER 45 MIL EPDM RUBBER LINER
4" X 3" PVC RISER
PROTECTIVE BARRIER
4" BERM (MINIMUM)
SCREENED VENT
PRESSURE TREATED WOOD OR CONCRETE FRAME (SUPPLIED BY OTHERS)
FILTER MEDIA
NATIVE SOIL MUST BE SMOOTHED, RAKED, COMPACTED, AND LEVELED THROUGHOUT THE LENGTH AND WIDTH
MALE NPT ADAPTER & CAP
90° SWEEP ELBOW
SK2160B
© Copyright 2011. All rights reserved.
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Section 1: Media Filter (Gravity) Installation Instructions
1. Excavate a hole for the media lter, large enough to build the liner
support walls. NOTE: Support walls should extend a minimum of 4” above the original grade to allow surface water to be diverted
away from the media lter.
2. Excavate a trench for the supply piping and for the drain piping
to the media lter.
3. Smooth, rake, compact and level the bottom of the excavation as required. If additional leveling material is required, use the
media/gravel material.
4. Erect the support walls of approved material and size. Pressure treated 2x10’s or concrete are recommended.
5. Using a 4½” hole saw, locate and cut a hole in the wall for the drainpipe penetration. The hole should be horizontally centered on the wall being penetrated and the edge should be within ½”
of the bottom grade of the lter.
6. Using a 2” hole saw, locate and cut a hole in the wall for the supply pipe penetration. The hole should be horizontally centered on the wall being penetrated and the edge should be 1½” above the
24” of lter media or 26½” to the center line of the 2” hole from the underdrain media (see Figure 2 on page 5).
7. Install the protective mat.
14. Cut the drainpipe to required length and attach it to the penetration
pipe using the 4” coupling. (Drainpipe should extend as close as possible to opposite support wall).
15. Slide the 1¼” penetration pipe into the inlet seal boot. The seal boot may need to be trimmed to the appropriate diameter. The
boot should t snug with no wrinkles.
16. Place the hose clamp around the boot onto 1¼” penetration pipe and tighten. Apply a bead of Firestone lap sealant caulk where the pipe boot meets the pipe.
17. Install 8” of the appropriate underdrain media (¾” to 1½” gravel typical). While lling, be sure to position the drainpipe properly. Backll 8” with the excavated material outside the frame as you ll inside the frame.
18. Install 24” of the specied ltering media. Backll 24” with the excavated material outside the frame as you ll the inside the
frame.
19. Install 1½” of the appropriate overlay media (¾” to 1½” gravel typical).
20. Place manifold and distribution piping on overlay media. Remove the protector plugs from the manifold and the distribution pipes as installing.
8. Install the liner, making bottom and corners smooth. Excess should be laid over the top and tucked down the outside of support walls.
9. Using a utility knife, cut a hole through the liner to match the 4½” and 2” holes cut in the support walls.
10. Clean the area on the liner around the drain supply penetration holes with Firestone Quick Prime Plus. Apply the primer with a scrubber pad or clean cotton rag. Thoroughly scrub the bonding area three times with primer. Allow the primer to dry for 10 minutes. Remove the protective paper from seal boot adhesive. Do not touch the adhesive surface. Place boot adhesive against cleaned and smoothed liner surface. Press the boot with a roller or acceptable tool to ensure bubbles and wrinkles are removed. DO NOT PEEL BOOT BACK TO TEST SEAL.
11. Slide the 4” penetration pipe into the discharge seal boot. The seal boot may need to be trimmed to the appropriate diameter.
The boot should t snug with no wrinkles.
12. Place the hose clamp around the boot onto 4” penetration pipe and tighten. Apply a bead of Firestone lap sealant caulk where the pipe boot meets the pipe.
13. Attach the 4” pipe cap or screened vent riser to the opposite end of the drainpipe.
21. Attach the manifold to the supply penetration pipe making sure
that the “T” tting points in the correct direction.
22. Attach the distribution pipes to the manifold ensuring the elbow end is vertically plumb, with clean out pointing up.
23. Snap the orice shields over the holes in the bottom of the
distribution pipes.
24. Slide the risers over the clean outs (90° sweep elbow). Place appropriate overlay media (¾” to 1½” gravel typical) around risers
to hold them in place.
25. Install 3” to 4½” of the appropriate overlay media (3/8” to 1” gravel typical). While lling, be sure the discharge pipes stay
positioned.
26. Install a protective buried fence (optional).
27. Install 3” of the appropriate overlay media (¾” to 1½” gravel typical). A maximum of 8” of overlay media is allowed above the
discharge pipes.
28. Make nal supply and drain connections if this has not already
been done.
29. Finish by backlling and landscaping. Be sure there is a 4” (minimum) berm surrounding the media lter to ensure that no surface water enters the media lter system.
© Copyright 2011. All rights reserved.
6
Page 7
Section 2: Pump Discharge System Installation
The Clarus Environmental Recirculating Media Filter is designed as a secondary treatment device. It works in conjunction with the septic
tank (primary treatment) and the drain eld (water disposal and nal polishing) to provide excellent overall treatment of the onsite efuent. Refer to the diagram below to see the overall ow of efuent through the system.
Figure 3: Pump Discharge Media Filter System Flow Schematic
CLARUS TIMED DOSING PANEL
HOUSE
SEWER
GRAVITY FLOW
20% TO DRAIN FIELD SYSTEM
80% RECIRCULATION
SEPTIC
TANK
80/20
PRESSURE
FLOW
SPLITTER
TO DISPOSAL FIELD
80/20 PRESSURE FLOW SPLITTER
80%
20%
DOSE TANK
MEDIA
FILTER
W/PUMP
DISCHARGE
PRESSURIZED FLOW
SK2097B
SEPTIC TANK
General System Installation Outline
1. Install septic tank.
2. Install drain line as required to septic tank.
3. Install dosing tank.
4. Install piping between septic tank and dosing tank.
5. Install dosing tank pump.
6. Install wiring from dosing pump to control panel.
7. Install media lter (see detailed instructions below).
8. Install force main from dosing tank to media lter.
9. Install media lter pump.
10. Install wiring from media lter pump to control panel.
11. Install return line from media lter to 80/20 pressure ow splitter.
12. Install 80/20 pressure ow splitter at highest point.
13. Install return line from 80/20 pressure ow splitter to dose tank.
14. Install drain line from 80/20 pressure ow splitter to drain eld.
DOSE TANK
FORCE MAIN FROM DOSE TANK TO MEDIA FILTER
SK2229
© Copyright 2011. All rights reserved.
7
Page 8
Section 2: Clarus Environmental Recirculating Media Filter
Figure 4:
PREWIRED CONDUIT
SEE PIPE SEAL DETAIL
PIPE FROM PUMP MAY NEED TO BE LARGER
1 1/4" PVC PIPE
CLARUS
FROM PUMP TANK
4" SLOTTED DRAIN PIPE
CLARUS 3" ORIFICE SHIELD
RISER & LID
J-BOX
13" 13"
PLAN VIEW
2" PVC PIPE
Pump Discharge
3/4" PVC PIPE
6.5"
15"
TO 80/20
PRESSURE FLOW
SPLITTER
17"
PATIO STONE OVER CLEANOUT AND RISER
4" X 3" PVC RISER
ALL STAINLESS PIPE CLAMP
PIPE BOOT
LINER
PATIO STONE
FRAME
CLEAN OUT RISER
MALE NPT ADAPTER & CAP
PREWIRED CONDUIT
11" MAXIMUM
OF 3/4" - 1 1/2" DIAMETER
PEA GRAVEL
42" MIN.
24" OF
FILTER MEDIA
8" MINIMUM
OF 3/4" - 1 1/2" DIAMETER
PEA GRAVEL
3"
1.5"
24"
4" SLOTTED DRAIN PIPE
ELEVATION VIEW
TO 80/20 PRESSURE FLOW SPLITTER
6"
PROTECTIVE BLANKET UNDER 45 MIL EPDM RUBBER LINER
NOTE: System specic drawing provided with each system.
© Copyright 2011. All rights reserved.
8
PROTECTIVE BARRIER
4" BERM (MINIMUM)
PRESSURE TREATED WOOD OR CONCRETE (SUPPLIED BY OTHERS)
FILTER MEDIA
NATIVE SOIL MUST BE SMOOTHED, RAKED, COMPACTED, AND LEVELED THROUGHOUT IT'S LENGTH AND WIDTH
90° SWEEP ELBOW
SK2160A
Page 9
Section 2: Media Filter (Pump Discharge) Installation Instructions
1. Excavate a hole for the media lter, large enough to build the liner support
walls. NOTE: Support walls should extend a minimum of 4” above the
original grade to allow surface water to be diverted away from the media lter.
2. Excavate a 24” diameter x 6” deep hole with sloping walls in the center
of the media lter excavation (see Figure 4 on page 8).
3. Excavate a trench for the supply piping and for the drain piping to the
media lter.
4. Smooth, rake, compact and level the bottom of the excavation as required. If
additional leveling material is required, use the media/gravel material.
5. Erect the support walls of approved material and size. Pressure treated 2x10’s or concrete are recommended.
6. Using a 2” hole saw, locate and cut a hole in the support wall for the supply pipe penetration. The hole should be horizontally centered on the
wall being penetrated and the edge should be 1½” above the 24” of lter media (see # 6 on page 6 and Figure 4 on page 8).
7. Using a 2” hole saw, locate and cut a hole in the support wall for the discharge pipe penetration. This should be on the opposite wall from
the rst hole. The hole should be horizontally centered on the wall being penetrated and the edge should be 1½” above the 24” of lter media (see # 6 on page 6 and Figure 4 on page 8).
8. Using a 1½” hole saw, locate and cut a hole in the support wall for the prewired conduit to penetrate. The hole should be 12” to the left or right of the 2” supply pipe hole and the edge should be 3” above the 24” of
lter media.
9. Install the protective mat.
10. Install the liner, making bottom and corners smooth. Excess should be laid over the top and tucked down the outside of support walls.
11. Using a utility knife, cut a hole through the liner to match the two 2” and one 1½” holes cut in the support walls.
12. Install the media lter pump riser in the 24” x 6” central depression. The
two cutouts should face the support walls that have the holes cut in them.
13. Install 6” of the appropriate under drain media (¾” to 1½” gravel typical)
in the 24” x 6” depression around the riser for support.
14. Cut the 4” drainpipe to the required lengths. The pipe should protrude into the riser 1” and extend out toward the support walls as close as possible.
15. Place the open end of the drainpipe into the riser.
16. Attach the 4” end caps or screened vent risers to one end of each drainpipe section.
17. Install 8” of the appropriate under drain media (¾” to 1½” gravel typical). While lling, be sure to position drainpipe properly. Backll 8” with the excavated material outside the frame as you ll inside the frame.
18. Clean the area on the liner around the drain supply penetration holes with Firestone Quick Prime Plus. Apply the primer with a scrubber pad or clean cotton rag. Thoroughly scrub the bonding area three times with primer. Allow the primer to dry for 10 minutes. Remove the protective paper from seal boot adhesive. Do not touch the adhesive surface. Place boot adhesive against cleaned and smoothed liner surface. Press the boot with a roller or acceptable tool to ensure bubbles and wrinkles are removed. DO NOT PEEL BOOT BACK TO TEST SEAL.
19. Slide the 1¼” penetration pipe in the inlet seal boot. The seal boot may
need to be trimmed to the appropriate diameter. The boot should t snug
with no wrinkles.
20. Place the hose clamp around the boot onto 1¼” penetration pipe and tighten. Apply a bead of Firestone lap sealant caulk where the pipe boot meets the pipe.
21. Slide the 1¼” penetration pipe into the discharge seal boot. The seal
boot may need trimmed to the appropriate diameter. The boot should t
snug with no wrinkles.
22. Place the hose clamp around the boot onto 1¼” penetration pipe and tighten. Apply a bead of Firestone lap sealant caulk where the pipe boot meets the pipe.
23. Remove the tting from the end of the prewired conduit with the 18”
leads and feed it through the 1¼” hole in the support wall up to the pump riser.
24. Slide the prewired conduit through the seal boot. The seal boot may
need trimmed to the appropriate diameter. The boot should t snug with
no wrinkles.
25. Reattach the tting onto the end of the conduit.
26. Place the hose clamp around the boot onto prewired conduit and tighten. Apply a bead of Firestone lap sealant caulk where the pipe boot meets the pipe.
27. Lay the prewired conduit back over the support wall temporarily.
28. Assemble the pump, discharge pipe, vertical float switch and the alarm float.
29. Using a 1¾” hole saw, locate and cut a hole in the pump riser for the
pump discharge. The hole should be on the same side as the discharge hole cut in the side of the support wall and the edge should be 1½” above
the 24” of lter media (see # 6 on page 5 and Figure 4 on page 7).
30. Place the pump, discharge pipe and oat assembly down into the
pump riser.
31. Using a 2-3/8” hole saw, locate and cut a hole in the pump riser for the
J-Box. The hole should be on the same side as the prewired conduit hole cut in the side of the support wall and the edge should be 3” above
the 24” of lter media, or 28” to the center line of the 2” hole from the underdrain media (see # 6 on page 5).
32. Install 24” of the specied ltering media. Backll 24” with the excavated material outside the frame as you ll the inside the frame.
33. Insert the 1¼” discharge pipe section through the seal from the inside of the riser and attach it to the elbow of the discharge assembly attached to the pump.
34. Attach the discharge pipe to the discharge penetration pipe.
35. Install the J-Box and conduit into the pump riser.
36. Install 1½” of the appropriate overlay media (¾” to 1½” gravel typical).
37. Place manifold and distribution piping on overlay media. Remove the protector plugs from the manifold and the distribution pipes as installing.
38. Attach the manifold to the supply penetration pipe.
39. Attach the distribution pipes to the manifold ensuring the elbow end is vertically plumb.
40. Snap the orice shields over the holes in the bottom of the distribution pipes.
41. Slide the risers over the clean outs (90° sweep elbow). Place appropriate overlay media (¾” to 1½” gravel typical) around risers to hold them
in place.
42. Install 3” to 4½” of the appropriate overlay media (¾” to 1½” gravel typical). While lling, be sure the discharge pipes stay positioned.
43. Install a protective buried fence (optional).
44. Install 3” of the appropriate overlay media (¾” to 1½” gravel typical). A
maximum of 8” of overlay media is allowed above the discharge pipes.
45. Make final supply and drain connections if this has not already been done.
46. Finish by backlling and landscaping. Be sure there is a 4” (minimum) berm surrounding the media lter to ensure that no surface water enters the media lter system.
47. Extend 1¼” discharge pipe from media lter pump to the pressure ow
splitter. The splitter MUST be located at the highest point to have gravity
ow to drain eld and dose tank. If pressure is required at the drain eld,
consult factory.
© Copyright 2011. All rights reserved.
9
Page 10
System Start-up
Performing a good system start-up is crucial to having a long lasting system that will be trouble free. A trained, qualied technician that
understands the system’s mechanical and electrical operation must do the system start-up. The system start-up report should be completed in coordination with the installing contractor, start-up technician, health department agent, homeowner, and the engineer. An installation and
start-up checklist (CL0063) is included to aid the system start-up procedure.
The timed dosing panel should be set up to dose 96 times per day. Consult the engineering site plan and/or control panel instructions to aid in the set up. Recirculation ratio must be taken into account when adjusting for the daily design ow rate.
The homeowner and maintenance contract personnel must receive a copy of the following documents:
1. Recirculating Media Filter literature sheet (CL0062).
2. Recirculating Media Filter Owner’s Manual (CL0064).
3. Control Panel Wiring Diagram.
4. Control Panel Installation Instructions and Operation/Troubleshooting Manual.
5. Completed Start-Up Report.
6. Tru-Flow® Splitter System Installation Instructions (CL0075).
7. Submersible Pump Installation Instructions (FM0447).
8. WW1 Filter owner's manual (CL0040).
Record the oat settings of the dose tank and recirculation basin on the drawings below.
Typical Float Settings For Zoeller Model N153 Pumps
MEDIA FILTER DOSE TANK
6" MIN.
HIGH WATER ALARM
TIMER OVERRIDE
15" MIN.
LOW LEVEL CUTOUT EVEN WITH TOP OF PUMP
SK2147
PUMP DISCHARGE BASIN
(locatedinmedialteronpumpdischargesystems)
ALARM FLOAT
VERTICAL FLOAT SWITCH
21"
6 1/2"
15"
5"
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10
TETHER HEIGHT
TETHER HEIGHT
ON LEVEL
OFF LEVEL
SK2153
Page 11
Operation and Maintenance
Your Clarus Environmental Recirculating Media Filter (RMF) is
one component of your onsite wastewater system. Your system
consists of a primary treatment device (septic tank), secondary treatment device (Clarus Environmental RMF), and a soil distribution component (gravity or pressurized leach lines or a drip eld). Your recirculating media lter requires periodic maintenance. Please
read the maintenance instructions and be sure that each procedure is accomplished in the proper time frame. These instructions also include guidance for septic tank maintenance. These maintenance procedures should be carried out by a well-trained professional onsite service entity.
Input Inspection Schedule
Residents of every home discharging into an onsite system need to do an annual inspection of inputs to their onsite system. This
includes organic (non-water) as well as hydraulic (water use) wastes.
Annual home inspection includes:
1. Review original “Septic System Do’s and Don’ts”. Note any changes in household habits and make corrections as needed.
2. Inspect all faucets and toilets in the house and make sure they are not leaking.
Septic Tank Maintenance Procedures and Schedule
Each septic tank requires periodic maintenance. Maintenance includes:
1. Inspections need to be done twice annually. Riser cover must be removed, septic tank must have sludge level recorded and scum layer observations recorded. If the sludge layer is
within 12 inches of the bottom of the efuent lter, the tank
should be pumped. This will likely be every 3 to 5 years for most homes.
2. Septic tank efuent lter can be removed and cleaned with
each septic tank inspection. The Clarus Environmental WW1
Filter (170-0078) lter body is removed and the ltered material held by the lter is rinsed off the lter back into the tank. The
outer element which provides bypass protection needs to be cleaned and can be removed after replacing the inner element. Simply withdraw the whole inner and outer element as a unit, which is the reverse of installation. Disassemble on the surface
and rinse any ltered material into the septic tank.
3. Inspect all bafes, risers and covers. After inspections, secure
riser lid with tamper resistant screws or lock.
Clarus Environmental Recirculating Media Filter Maintenance Procedures and Schedule
Each recirculating media filter requires periodic maintenance. Maintenance includes:
1. Annual cleaning of the lateral efuent distribution network. Riser lids for each lateral (located within the media lter) must be removed
and end caps of each lateral located and removed. Each lateral
needs to be brushed with a bottlebrush and ushed by manually
activating the dosing pump.
2. Any cleanout risers that have been damaged or buried need to be replaced or brought back to grade.
3. Inspect buried horizontal fence material annually. Horizontal fence material must remain in place to prevent surface access to liquid being treated.
4. Weeding may be necessary from time to time.
Clarus Environmental Tru-Flow®Splitter(p/n173-0003)Schedule
Each Clarus Environmental Tru-Flow® Splitter must be annually inspected.
1. Remove riser cover and using a ashlight inspect component for level (using bubble level),
2. Inspect for dirt or scum buildup on splitter. If necessary, ush
with garden hose.
3. Replace cover.
Recirculation Chamber Maintenance Procedures and Schedule
Each recirculating chamber requires periodic maintenance; 3 months after start-up and annually thereafter.
1. The dosing chamber should be inspected annually.
Power needs to be shut off at the breaker for this inspection.
2. Riser and lid integrity needs to inspected
3. Electrical connections need to be inspected for water and corrosion. Repairs need to be made when corrosion is found. The use of watertight wire nuts is required.
4. Float control operation needs to be inspected. Any hindrance to
oat movement must be corrected.
5. Excessive scum and sludge in the pump tank must be removed.
Electrical Components Maintenance Procedures and Schedule
Each electrical component must be inspected annually.
1. Be sure each panel has a wiring diagram included.
2. Inspect panel for corrosion and obvious problems such as water or odor in the panel.
3. Note pump cycle and hour meter readings. These should be recorded in the panel and in the technicians log.
4. Read voltages and amps and compare to start-up.
With pump power on, oat operation must be conrmed. Using a plastic rod, oats can be moved up or down and on/off and alarm switching tested.
© Copyright 2011. All rights reserved.
11
Page 12
Notes
All Clarus Environmental products must be installed and maintained in accordance with all applicable codes. Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies.
© Copyright 2011. All rights reserved.
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