Clarkson Manuals: Figure 215 Slide Gate Valve IOM, Clarkson-EN Manuals & Guides

CLARKSON FIGURE 215 SLIDE GATE VALVE
INSTALLATION AND MAINTENANCE INSTRUCTIONS
Before installation these instructions must be fully read and understood
WARNING
The user is responsible for correct directional installation.
On select applications, greater performance may be realized by installing a unidirectional valve in the reverse flow position, contact factory for details.
Packing assembly: the packing gland bolts should be checked and adjusted to obtain a first time packing seal. Packing gland bolts may become slightly loose when valve is shipped. Field adjustment is expected and desired. (Tighten just enough to stop any leakage. Overtightening may increase valve operating torque and shorten packing life.) The Figure 215 is equipped with two packing assemblies.
GENERAL INFORMATION
Thank you for purchasing a Figure 215 slide gate valve from Emerson. With proper care it should provide you a long service life.
Valve types: standard Figure 215 is UNIDIRECTIONAL (one-way shut-off). Uni­Directional valves have a preferred shut-off direction, however, they will handle flow in both directions without concern.
WARNING
Care must be taken in valve installation with respect to direction of flow.
Uni-Directional valves have the preferred direction of shut-off indicated by the word "SEAT" stamped on the upper right hand corner of the gate on the seat side or a flow arrow (pointing toward the preferred direction). A unidirectional valve is normally installed with the seat side (preferred direction) downstream, with the line pressure pushing the gate toward the seat.
Operators: standard manual handwheels are shipped loose for field installation. It is necessary to use a pipe wrench or large crescent wrench to properly tighten the handwheel retaining nut. Be sure to fully tighten.
If valve is supplied with other than standard handwheel operator, additional support may be required, especially if valve is other than vertical. See page 6 for further details.
Bolting: the mating line flanges must be properly aligned. Slip on or weld flanges can be used. Never try to make up for misaligned pipe flanges by the line bolting. Pipe supports and/ or expansion joints should be used to minimize pipe loads on valves.
Most Figure 215 valves are suitable for use in either vertical or horizontal lines. If operator is other than vertical, additional support may be required if valve is not handwheel operated. For horizontal pipes with valves mounted with the stem horizontal, additional wear strips may be required. Consult factory.
VCIOM-08489-EN 19/09Emerson.com/FinalControl © 2018 Emerson. All Rights Reserved.
CLARKSON FIGURE 215 SLIDE GATE VALVE
INSTALLATION AND MAINTENANCE INSTRUCTIONS
INSTALLATION INSTRUCTIONS
Please take note of the specific installation tags provided with each valve.
The mating line flanges must be properly aligned. Slip on or weld flanges can be used. Never try to make up for misaligned pipe flanges by the line bolting. Pipe supports and/or expansion joints should be used to minimize pipe loads on valves.
Most Figure 215 valves are suitable for use in either vertical or horizontal lines. If operator is other than vertical, additional support may be required if valve is not handwheel operated. For horizontal pipes with valves mounted with the stem horizontal, additional wear strips may be required. Consult factory.
Bolting and installation instructions for standard slide gates
(Valves with drilled and tapped flange mounting holes)
All standard Class 150 Figure 215 valves are “flanged” design. The port flanges of the valves NPS 2 to 24 are drilled and tapped to ASME B16.5/150. The valves are normally provided in the MSS standard face-to-face with the port flange bolt holes drilled and tapped. The bolt holes in the chest or upper flange area are blind tapped, see Figure 1.
WARNING
Care must be taken when installing studs or bolts in the tapped holes of the flange in the valve chest area to prevent damage.
Cap screws or bolts that are too long can pinch the valve body, thereby forcing it into the gate and springing the gate out of line. Additional damage can occur on the gate face, such as scoring or scratching of the gate. This type of damage normally requires the valve be returned to our shop for repair. To avoid damage, it is recommended that studs be used on all tapped bolt holes, especially the upper chest holes. If cap screws are used, be sure that they do not enter beyond the depth of the tapped hole when fully tightened. See Table A for flange thicknesses of MSS face-to-face knife gate valves.
MAXIMUM FLANGE BOLT TORQUES (ft·lbs)
Size Torque Size Torque
55 +/-5 1⅛ 150 +/-5 ¾ 65 +/-5 200 +/-5 ⅞ 110 +/-5 250 +/-5 1 135 +/-5
FIGURE 1
Cap screw Stud with nut
Incorrect
Correct
2
CLARKSON FIGURE 215 SLIDE GATE VALVE
INSTALLATION AND MAINTENANCE INSTRUCTIONS
TABLE A - MSS-SP81 DIMENSIONS
Valve size
Flange
outside dia.
[1]
Raised
face o.D.
[1]
Bolt circle
[1]
dia.
Bolting dimensions
No. of bolts Tap size
[1,3]
Face to
face
thickness
2 6 3⅝ 4 ⅝ - 11 NC 1⅞ ½ 3 5 6 4 ⅝ - 11 NC 2 ½
3
4 9 6 5 10 7
/
16 8 ⅝ - 11 NC 2 ½
5
/
16 8 ¾ - 10 NC
6 11 8 ¾ - 10 NC ⅝ 8 13½ 10⅝ 11¾ 8 ¾ - 10 NC ⅝ 10 16 12¾ 14¼ 12 ⅞ - 9 NC ¾ 12 19 15 17 12 ⅞ - 9 NC 3 ¾ 14 21 16¼ 18¾ 12 1 - 8 NC 3 16 23½ 18½ 21¼ 16 1 - 8 NC ⅞ 18 25 21 22¾ 16 1⅛ - 7 NC 3½ 20 27½ 23 25 20 1⅛ - 7 NC 1 24 32 27¼ 29½ 20 1¼ - 7 NC 1
NOTES
For larger size valves, refer to the customer drawing.
1. These dimensions duplicate Class 150 of ASME B16.5 to facilitate mating.
1
2. Flange thickness includes
/
16" raised face.
3. Hole size dimensions for through bolting shall conform to Class 150 of ASME B16.5.
4. All dimensions are in inches.
Flange
13
/
16
15
/
16
[2]
FIGURE 2
Packing
gland
Packing
gland
Umbrella nut
(stop stud)
Packing
Packing
Grease
fitting
Stem
Stem nut
GENERAL MAINTENANCE
The factory recommends that all Figure 215 valves be inspected at least every 60 days. The following points should be examined and corrected as required:
1. Valve stems, extension stems, and stem nut: look for excessive corrosion, galling or
lack of lubrication. If a valve stem requires lubrication, utilize the grease fitting provided and pump standard bearing grease through the yoke hub to lubricate the stem and stem nut assembly. Additional lubrication may be applied directly onto stem or stem threads. (Use material which meets ASTM 4950 GBLB). See Figure 2.
2. Packing glands: check for leaks or worn packing. If leakage is occurring around the packing gland, tighten the packing gland bolts, being careful not to overstress the bolting. On some valves this will require two wrenches, one to tighten the nut and the other to hold the packing bolt from turning. If the valve requires repacking, you may use any standard square braided packing as suitable for your service. See additional instructions for repacking on page 5 for bonnetless valves.
3. If possible, stroke the valve through the full open and closed position to make sure it is functioning properly.
NOTES
1 Stop all small leaks as soon as possible as
considerable damage can be done to the valve and the surrounding area if leakage is allowed to continue to grow.
2. Replacement parts including handwheel and yoke assemblies, gates, packing glands, and packing can be provided from our factory. If valve requires further repair, please contact our office for an estimate of feasibility and cost of repair.
3
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