Thank you for purchasing this CLARKE Intelligent Battery Charger-Engine Starter.
Please read this manual thoroughly before attempting to operate and carefully follow
all instructions given.
It is vitally important that ALL precautions are taken, as specified, which will not only
provide protection for yourself and that of others around you, but will also ensure that
the Battery Charger will give you long and satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered
with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be
returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the obligation
to deal with the WEEE in accordance with the WEEE regulations in relation
to the treatment, recycling & recovery and environmentally sound disposal
of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing Waste
Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.
If disposing of this product or any damaged components, do not dispose of with
general waste. This product contains valuable raw materials. Metal products should
be taken to your local civic amenity site for recycling of metal products.
WARNING: WEAR EYE PROTECTION, HAND AND CLOTHING
PROTECTION. AVOID TOUCHING EYES WHILE WORKING WITH A
BATTERY. SEE YOUR LOCAL CLARKE DEALER FOR ALL YOUR PPE
REQUIREMENTS.
PRECAUTIONS FOR WORKING IN THE VICINITY OF A BATTERY
1. Batteries generate explosive gases during normal operation. Use in a wellventilated area.
2. Consider having someone close enough or within the range of your voice to come
to your aid when you work near a battery.
3. DO NOT smoke, strike a match or cause a spark in vicinity of a battery or engine.
Avoid explosive gas, flames and sparks.
4. Remove all rings, bracelets, necklaces and watches while working with a vehicle
battery. These items may produce a short-circuit that could cause severe burns.
5. Be extra cautious to reduce the risk of dropping a metal tool onto the battery. It
might spark or short-circuit the battery or other electrical hardware which may
cause an explosion or fire.
6. Wear complete eye, hand and clothing protection. Avoid touching eyes while
working near a battery.
7. Study all battery manufacturer's specific precautions such as removing or not
removing cell caps while charging and recommended rates of charge.
8. Clean the battery terminals before they are connected to the charger. Be careful to
keep corrosion from coming into contact with your eyes.
9. When it is necessary to remove a battery from a vehicle to charge it, always
remove the grounded terminal from the battery first. Make sure all accessories in
the vehicle are off in order to prevent an arc.
10. It is NOT intended to supply power to an extra-low-voltage electrical system or to
charge dry-cell batteries. Charging dry-cell batteries may burst and cause injury to
persons and property.
11. NEVER charge a frozen, damaged, leaking or non-rechargeable battery.
12. If battery electrolyte contacts skin or clothing, wash immediately with soap and
water. If electrolyte enters your eye, immediately flood the eye with running clean
cold water for at least 15 minutes and get medical attention immediately.
WARNING: ALWAYS SWITCH OFF THE CHARGER WHEN
CONNECTING OR DISCONNECTING LEADS.
1. DO NOT cover the charger while charging.
2. DO NOT expose to rain or wet conditions.
3. ALWAYS make sure you insert the positive quick plug crocodile clip cable into the
correct voltage socket on the rear of the charger to match the voltage of the
battery you are charging.
4. NEVER let the two crocodile clips touch or arc when plugged into the charger.
5. Use of an attachment not recommended or sold by the manufacturer may result in
a risk of fire, electric shock or injury to persons.
6. DO NOT overcharge batteries by selecting the wrong charge mode.
7. To reduce the risk of damage to the electric plug and lead, pull by the plug rather
than the lead when disconnecting the charger.
8. Operate with caution if the charger has received a impact/blow or been dropped.
Have it checked and repaired if damaged.
9. Any repair must be carried out by the manufacturer or an authorized CLARKE
repair agent in order to avoid danger.
CHARGER LOCATION
1. NEVER place the charger in the engine compartment or near moving parts or
near the battery; place as far away from them as the clamp leads allow.
2. DO NOT position the charger above the battery during the charging procedure.
Gases from the battery will corrode and damage the charger.
3. DO NOT let battery acid drip on the charger when reading a hydrometer for
specific gravity or when you fill the battery.
4. DO NOT use the charger in an enclosed space with reduced airflow.
WARNING: READ THE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY.
WARNING: A 13 AMP (BS1363) PLUG IS NOT SUITABLE.
WARNING: THIS APPLIANCE MUST BE EARTHED.
Connect the three core mains cable to a suitable industrial supply isolator, or the
heavy duty P32342 32A commando type plug supplied, meeting the requirements of
BS EN 60309. This charger must be connected to a supply having a rated capacity of
greater than 32A.
A normal 13 Amp (BS1363) plug must NOT be used.
NOTE: The maximum input current for this unit is 32 amps.
WARNING: THIS APPLIANCE MUST BE EARTHED.
IMPORTANT: The wires in this mains lead are coloured in accordance
with the following code:
As the colours of the flexible cord of this appliance may not correspond with the
coloured markings identifying terminals, proceed as follows:
•Connect GREEN AND YELLOW coloured cord to terminal marked letter “E” or
Earth Symbol or coloured Green and Yellow.
•Connect BROWN cord to terminal marked letter ‘L’ or coloured Red.
•Connect BLUE cord to terminal marked letter “N’ or coloured Black.
USING AN EXTENSION CABLE
The use of an extension cable is NOT recommended. If you must use an extension
cable, follow these guidelines:
1. Pins sockets on the extension cable plug must be the same number, size and
shape as those on the charger plug.
2. Ensure that the extension cable is properly wired and in good electrical condition.
3. Wire size must be large enough for the AC ampere rating of the charger, as
specified below:
Timer +The time can be increased from 5 seconds to 15 seconds.
Timer -The time can be decreased from 15 seconds to 5 seconds.
•ENGINE START (press ENGINE START BUTTON to enter) - Provides additional
amps for cranking an engine with a weak or rundown battery.
WARNING: ALWAYS USE IN COMBINATION WITH A BATTERY. DO NOT
TOUCH OR DISCONNECT CLAMPS WHEN IN ENGINE START MODE,
OTHERWISE THERE MAY BE SERIOUS INJURIES TO PEOPLE OR PROPERTY.
1. Place the charger as far away from the car battery as possible.
2. DO NOT let battery acid drip on anything when reading specific gravity or when
topping up the battery.
3. DO NOT operate the charger in an enclosed space, such as inside the vehicle.
NEVER cover the battery charger when in use.
4. DO NOT stand the battery on top of the charger.
5. ALWAYS stand the battery charger on a firm, level floor.
6. During charging, make sure that the area around the battery has good ventilation.
OPERATING INSTRUCTIONS
Before charging, make sure the capacity of the battery to be charged is not lower
than 4Ah. On the rear of the charger you will find separate connectors for 6V/12V and
24V batteries making sure the correct cable is connected to the appropriate battery.
CONNECTING TO A BATTERY
1. Identify the polarity of the battery posts. The positive battery terminal is typically
red and marked by these letters or symbols (POS, P, +). The negative battery
terminal is typically black and marked by these letters or symbols (NEG, N, -).
2. DO NOT make any connections to the carburetor, fuel lines or thin metal parts.
3. Identify if you have a negative or positive grounded vehicle. This can be done by
identifying which battery post (NEG or POS) is connected to the chassis.
4. For a negative grounded vehicle (most common), connect the RED POSITIVE
clamp first to the positive battery terminal, then connect the BLACK NEGATIVE
clamp to the negative battery terminal or vehicle chassis.
5. For a positive grounded vehicle (very uncommon), connect the BLACK NEGATIVE
clamp first to the negative battery terminal, then connect the RED POSITIVE
clamp to the positive battery terminal or vehicle chassis.
6. When disconnecting, disconnect in the reverse sequence, removing the negative
first (or positive first for positive ground systems).
7. A marine (boat) battery must be removed and charged on shore. To charge it onboard requires equipment specially designed for marine use.
Your battery charger can be used to jump start your car if the battery is low. Follow
all the safety instructions and precautions for charging your battery. Wear complete
eye protection and protective clothing. The procedures are as follows:
Step No.Step FunctionStep Select Key
Step 1Ensure Battery
Digital display: Connected Battery Voltage
Connection
Step 2Start MachinePress the ON button
Step 3Select the
Choose the correct start time
ENGINE START
button and set
the start time.
Step 4Start OperationUse the Hand Held Starter Button or the Start/
Stop Button
WARNING: USING THE ENGINE START FEATURE WITHOUT A BATTERY
INSTALLED IN THE VEHICLE WILL DAMAGE THE VEHICLES ELECTRICAL
SYSTEM.
1. With the charger unplugged from the AC outlet, connect the charger to the
battery following the instructions given in the section ‘Connecting to a Battery’ on
pages 17.
2. Plug the charger AC power cable into the AC outlet. With the charger plugged in
and connected to the battery and chassis, press the ‘START/STOP’ or the Hand
Held Start Button button until the ENGINE START LED is lit.
NOTE: During extremely cold weather, or if the battery is under 2 volts, charge the
battery for 5 minutes before cranking the engine.
3. Crank the engine until it starts or 3 seconds pass. If the engine does not start, wait
3 minutes before cranking again. This allows the charger and battery to cool
down.
4. If the engine fails to start, use the BOOST rate to charge for 5 minutes before
attempting to crank the engine again.
5. After the engine starts, unplug the AC power cable before disconnecting the
battery clamps from the vehicle.
NOTE: If the engine does turn over but never starts, there is not a problem with the
starting system; there is a problem somewhere else with the vehicle. STOP
cranking the engine until the other problem has been diagnosed and
corrected.
During the starting sequence listed above, the charger is set to one of 3 states:
1. Wait for cranking – While waiting for cranking, the digital display shows STARTREADY. The charger waits until the engine is actually being cranked before
delivering the amps for engine start. Press the remote button before crank the
engine immediately. If the remote is not used, the charger will automatically detect
whether engine is trying to crank.
2. Cranking – When cranking is detected, the charger will automatically deliver up to
its maximum output as required by the starting system for up to 5 (15)seconds.
3. Cool Down – After cranking, the charger enters a mandatory 240 seconds cool
down state (The remote or any button does NOT work). The digital display
indicates the remaining cool down time in seconds. It starts at 240 and counts
down to 0. After 4 minutes, the digital display will change from displaying the
countdown to displaying START-READY. If using the engine starter again, please
continue to press the remote button.
VOLTAGE TESTER AND CHARGER
When first turned on, the unit operates only as a tester, not as a charger.
If the ‘TEST’ function is used, stop the ‘FUNCTION’ and the corresponding working
mode is turned off. Then select the ‘TEST’ button to detect and view the connected
battery voltage and charge level.
ALTERNATOR CHECK
1. With the charger unplugged from the AC outlet, connect the charger to the battery,
following the instructions given in previous sections.
2. Plug the charger AC power cable into the AC outlet.
3. Start the vehicle and turn on the vehicle’s headlights. Read the state on the digital
display. If you get a reading “0-100%”, the alternator is working properly. If the
reading is ‘LO’ or ‘HI’, have the charging system checked by a qualified technician.
NOTE: When first turned on, the unit operates only as a tester, not as a charger (The
Different battery capacity, residual voltage and charging current will all affect charging
time. The following table is for guidance in the case of a fully discharged battery.
1. The starter/charger is equipped with a safety fuse which will protect the unit
under the following circumstances:
•Overload - too high a current to the battery.
•Short Circuit - clamps touch or cross connection to battery.
•Prolonged starting attempts.
REPLACING THE FUSE
The fuse fitted is rated at 3 x 100A strip
fuses and are fitted behind the clip-on
cover on the rear of the charger for easy
replacement.
1. Isolate the mains power to the
charger.
2. Allow the unit to cool down and
establish the reason for the failure
and correct.
3. Pull off the fuse cover before
unscrewing the nuts to remove the
fuses. Replace only with identical
fuses and with the same rating, as
fitted with your charger.
4. Replace the fuse cover.
WARNING: NEVER USE OR TURN ON
THE CHARGER WITH THE FUSE
COVER MISSING OR NOT CORRECTLY IN PLACE.
1) Connect the red and black clamps or
ring terminals to the battery posts.
2) Clean the battery posts.
3) Replace the battery with a new one
immediately.
4) Disconnect red and black output
terminals.
Page 27
TROUBLESHOOTING
ProblemCauseSolution
Battery does
not charge
Lack of AC input power. Make sure that the electrical circuit the
charger is on has power.
Faulty connections to
battery terminals.
Wrong charge voltage
selection.
Battery voltage too low. Ensure enough charging time was allowed to
Charging a very cold
battery.
Check the battery connections; ensure that
there is a good connection at the battery
terminal/post and/or vehicle chassis.
Check that the correct charge voltage was
selected for the battery being charged.
charge battery.
If the battery being charged is extremely cold
(below freezing), it will not accept a high rate
of charge, so the initial charge rate will be
slow.
The rate of charge will increase as the
battery warms.
NEVER attempt to charge a frozen battery.