Clarke WIBC550 User guide

Page 1
550A INTELLIGENT BATTERY
CHARGER-ENGINE STARTER
MODEL NO: WIBC550
PART NO: 6261526
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
DL0625
Page 2
INTRODUCTION
Thank you for purchasing this CLARKE Intelligent Battery Charger-Engine Starter.
Please read this manual thoroughly before attempting to operate and carefully follow all instructions given.
It is vitally important that ALL precautions are taken, as specified, which will not only provide protection for yourself and that of others around you, but will also ensure that the Battery Charger will give you long and satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.
If disposing of this product or any damaged components, do not dispose of with general waste. This product contains valuable raw materials. Metal products should be taken to your local civic amenity site for recycling of metal products.
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Page 3
SPECIFICATIONS
Model Number WIBC550
Suitable Battery Voltage 6V, 12V & 24V
Suitable Battery Type WET, MF, EFB, STD, GEL, AGM
& 12V Lithium Ion (4-Cell LiFePO4)
Min./Max. Charging & Starting Modes 15-350Ah @ 6V
15-550Ah @ 12V 15-450Ah @ 24V
Max. Input Power 15kW - Starting, 2000W Charging
Max. Input Current 8.7A
Output Amps Output: 5/10/30A @ 6V
Output: 10/30/50A @ 12 & 24V
Output Starting: 550A @ 12 & 24V
Operating Voltage/Frequency/Phase 230VAC / 50Hz / Single
Starting Voltage >1V
Protection Class Class I
Charging Steps 10
Remote Control Starter Button with 5m Cable
Fuse Rating (see page 24) 300A (3 x 100A)
Charging Cables Length 1.8m
Power Cable Length 1.65m
Plug Type Type P32342 - 32A Blue
Operating Temp. Range 0°C to 40°C
IP Rating IP20
Dimensions (L x W x H) 490mm x 450mm x 860mm
Weight 40kg
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Page 4
SAFETY INSTRUCTIONS
WARNING: WEAR EYE PROTECTION, HAND AND CLOTHING PROTECTION. AVOID TOUCHING EYES WHILE WORKING WITH A BATTERY. SEE YOUR LOCAL CLARKE DEALER FOR ALL YOUR PPE REQUIREMENTS.
PRECAUTIONS FOR WORKING IN THE VICINITY OF A BATTERY
1. Batteries generate explosive gases during normal operation. Use in a well­ventilated area.
2. Consider having someone close enough or within the range of your voice to come to your aid when you work near a battery.
3. DO NOT smoke, strike a match or cause a spark in vicinity of a battery or engine. Avoid explosive gas, flames and sparks.
4. Remove all rings, bracelets, necklaces and watches while working with a vehicle battery. These items may produce a short-circuit that could cause severe burns.
5. Be extra cautious to reduce the risk of dropping a metal tool onto the battery. It might spark or short-circuit the battery or other electrical hardware which may cause an explosion or fire.
6. Wear complete eye, hand and clothing protection. Avoid touching eyes while working near a battery.
7. Study all battery manufacturer's specific precautions such as removing or not removing cell caps while charging and recommended rates of charge.
8. Clean the battery terminals before they are connected to the charger. Be careful to keep corrosion from coming into contact with your eyes.
9. When it is necessary to remove a battery from a vehicle to charge it, always remove the grounded terminal from the battery first. Make sure all accessories in the vehicle are off in order to prevent an arc.
10. It is NOT intended to supply power to an extra-low-voltage electrical system or to charge dry-cell batteries. Charging dry-cell batteries may burst and cause injury to persons and property.
11. NEVER charge a frozen, damaged, leaking or non-rechargeable battery.
12. If battery electrolyte contacts skin or clothing, wash immediately with soap and water. If electrolyte enters your eye, immediately flood the eye with running clean cold water for at least 15 minutes and get medical attention immediately.
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Page 5
SAFETY PRECAUTIONS FOR USING THE CHARGER
WARNING: ALWAYS SWITCH OFF THE CHARGER WHEN CONNECTING OR DISCONNECTING LEADS.
1. DO NOT cover the charger while charging.
2. DO NOT expose to rain or wet conditions.
3. ALWAYS make sure you insert the positive quick plug crocodile clip cable into the correct voltage socket on the rear of the charger to match the voltage of the battery you are charging.
4. NEVER let the two crocodile clips touch or arc when plugged into the charger.
5. Use of an attachment not recommended or sold by the manufacturer may result in a risk of fire, electric shock or injury to persons.
6. DO NOT overcharge batteries by selecting the wrong charge mode.
7. To reduce the risk of damage to the electric plug and lead, pull by the plug rather than the lead when disconnecting the charger.
8. Operate with caution if the charger has received a impact/blow or been dropped. Have it checked and repaired if damaged.
9. Any repair must be carried out by the manufacturer or an authorized CLARKE repair agent in order to avoid danger.
CHARGER LOCATION
1. NEVER place the charger in the engine compartment or near moving parts or near the battery; place as far away from them as the clamp leads allow.
2. DO NOT position the charger above the battery during the charging procedure. Gases from the battery will corrode and damage the charger.
3. DO NOT let battery acid drip on the charger when reading a hydrometer for specific gravity or when you fill the battery.
4. DO NOT use the charger in an enclosed space with reduced airflow.
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SYMBOLS
Read this manual before use
Wear Eye Protection Wear Protective
Indoor Use Only Class 1 Appliance
Warning: Battery Charging
Wear Protective Gloves
Clothing
Warning: Risk of Electrical Shock
Explosive Gases: Prevent flames & sparks and provide ventilation during charging
WEEE Directive
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Page 7
UNPACKING AND ASSEMBLY
Unpack your charger and check the following extra items are present. Should there be
any missing or damaged during transit contact your CLARKE dealer.
NO DESCRIPTION NO DESCRIPTION
1 2 x Main Handle Brackets 7 2 x Cable Holder Brackets
2 2 x Main Wheels 8 8 x Castor Wheel Bolts & Washers
3 2 x Quick Plug Crocodile Clip Cables 9 8 x Rubber Spacers
4 2 x Lockable Castor Wheels 10 4 x Cable Holder Long Bolts
5 1 x Axle Rod 11 8 x Main Handle Black Screws
6 1 x Main Handle 12 2 x Main Wheel Hub Caps
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ASSEMBLING THE MAIN HANDLE
1. Attach the two handle brackets to the sides of the main body using 3 black screws per bracket.
2. Place the main handle between the brackets and attach it using the two remaining black screws.
ASSEMBLING THE WHEELS
Due to the weight of the charger, it may be easier and safer if this procedure is carried out by two people.
1. Put a protective cover on the floor and lay the charger face down on the floor.
2. Unscrew the bolt and washer from one end of the axle rod.
3. Thread the rod through one of the wheels and pass it all the way through until it hits the C clip at the other end.
4. Leaning the charger forward, slide the axle rod through the axle hole on the bottom rear of the charger, so it appears on the other side.
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5. Place the other wheel on the axle rod and screw in and tighten the bolt and washer.
6. Press the wheel hub caps onto the wheels.
7. Using the 4 x silver coloured bolts and washers per castor, attach the castor wheels to the front underside of the charger as shown.
ASSEMBLING THE CABLE HOLDERS
1. Thread the long bolts through the bolt holes in the cable brackets and two rubber spacers per bolt.
2. Attach the brackets to the side of the main body of the charger, 1 per side.
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Page 10
OVERVIEW
1 Tool Tray 9 Lockable Castor Wheels
2 Control Panel 10 Positive 24V Quick Plug Socket
3 ON/OFF Buttons 11 Positive 6V/12V Quick Plug Socket
4 Main Handle 12 Negative Cable
5 Storage Box 13 Fuse
6 Front Handles 14 Hand Held Starter Button Cable
7 Cable Holder 15 Power Cable
8 Main Wheels
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Page 11
CONTROL PANEL
1 Charged LED Indicator 17 Normal LED Indicator
2 Charging LED Indicator 18 GEL LED Indicator
3 Warning LED Indicator 19 AGM LED Indicator
4 Digital Display 20 12V Lithium LED Indicator
5 Voltage LED Indicator 21 Battery Type Button
6 Battery% LED Indicator 22 Charge LED Indicator
7 Alternator% LED Indicator 23 Supply LED Indicator
8 Test Button 24 Repair LED Indicator
9 6V LED Indicator 25 Function Button
10 12V LED Indicator 26 Start/Stop Button
11 24V LED Indicator 27 Increase Button
12 Battery Voltage Button 28 Decrease Button
13 Slow LED Indicator 29 Engine Start LED Indicator
14 Middle LED Indicator 30 Engine Start Button
15 Fast LED Indicator 31 ON/OFF Buttons
16 Battery Current Button
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Page 12
ELECTRICAL CONNECTIONS
WARNING: READ THE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY.
WARNING: A 13 AMP (BS1363) PLUG IS NOT SUITABLE.
WARNING: THIS APPLIANCE MUST BE EARTHED.
Connect the three core mains cable to a suitable industrial supply isolator, or the heavy duty P32342 32A commando type plug supplied, meeting the requirements of BS EN 60309. This charger must be connected to a supply having a rated capacity of greater than 32A.
A normal 13 Amp (BS1363) plug must NOT be used.
NOTE: The maximum input current for this unit is 32 amps.
WARNING: THIS APPLIANCE MUST BE EARTHED.
IMPORTANT: The wires in this mains lead are coloured in accordance with the following code:
As the colours of the flexible cord of this appliance may not correspond with the coloured markings identifying terminals, proceed as follows:
• Connect GREEN AND YELLOW coloured cord to terminal marked letter “E” or
Earth Symbol or coloured Green and Yellow.
• Connect BROWN cord to terminal marked letter ‘L’ or coloured Red.
• Connect BLUE cord to terminal marked letter “N’ or coloured Black.
USING AN EXTENSION CABLE
The use of an extension cable is NOT recommended. If you must use an extension cable, follow these guidelines:
1. Pins sockets on the extension cable plug must be the same number, size and shape as those on the charger plug.
2. Ensure that the extension cable is properly wired and in good electrical condition.
3. Wire size must be large enough for the AC ampere rating of the charger, as specified below:
Length of Cable (ft) 25 50 100 150
AWG Size of Cable 18 16 14 14
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DISPLAY MESSAGES
Start Up - After the display screen and all LED’s illuminate for 0.5 seconds, the
battery voltage will show.
TEST DISPLAY BUTTON
TEST - DISPLAY BUTTON
Digital Display LED Indicator Description
BAT.V Voltage LED Lit When the charger is NOT working in ENGINE
START mode, the display will show the battery
VOLTAGE.
BATT.% Battery% LED Lit When the charger is NOT working in ENGINE
START mode, the digital display shows
percentage of the battery connected to the
chargers battery clamps.
ALTERNATOR Alternator% LED
Lit
The digital display shows an estimated output
percentage of the vehicles charging system
connected to the chargers battery clamps,
compared to a properly functioning system.
The alternator percent range is from 0% to
100%. Readings below 0% (13.4 volts/26.8
volts) will read LO and readings above 100%
(14.4 volts/28.8 volts) will read HI. If you get a
HI or LO reading, have the electrical system
checked by a qualified technician.
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BATTERY TYPE BUTTON
BAT. TYPE
Digital Display LED Indicator Description
6V/12V/24V NORMAL LED Lit (STANDARD) - Charged Voltage is 7.2V/14.4V/
28.8V. When charging, pressing this button does NOT work
GEL LED Lit (GEL) - Charged Voltage is 7.5V/14.5V/29V.
When charging, pressing this button does NOT
work
AGM LED Lit (AGM) - Charged Voltage is 7.8V/14.8V/29.6V.
When charging, pressing this button does NOT
work
LITHIUM LED Lit Charging 12V lithium-ion batteries only, includ-
ing 4-Cell LiFePO4. When charging, pressing
FUNCTION SELECTION BUTTON
FUNCTION
Mode Explanation
CHARGE The operating mode of the charger is charging mode.
SUPPLY Provide a stable output to help the equipment work normally and
this button does NOT work
check and repair.
REPAIR Provide a positive pulse voltage to charge the battery that has
been idle for a long time or a dead battery.
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Page 15
CURRENT SELECTION BUTTON
BAT. CURRENT
Charging Rate Explanation
SLOW Low current charging rate.
MIDDLE Medium current charging rate.
FAST Fast current charging rate.
BATTERY VOLTAGE SELECTION BUTTON
BAT. VOLTAGE
Charging Rate Explanation
6V 6V Battery Type.
12V 12V Battery Type.
24V 24V Battery Type.
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ENGINE START BUTTON
START ENGINE
Engine starter
Explanation
time selection
Timer + The time can be increased from 5 seconds to 15 seconds.
Timer - The time can be decreased from 15 seconds to 5 seconds.
• ENGINE START (press ENGINE START BUTTON to enter) - Provides additional amps for cranking an engine with a weak or rundown battery.
WARNING: ALWAYS USE IN COMBINATION WITH A BATTERY. DO NOT TOUCH OR DISCONNECT CLAMPS WHEN IN ENGINE START MODE, OTHERWISE THERE MAY BE SERIOUS INJURIES TO PEOPLE OR PROPERTY.
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Page 17
GENERAL PREPARATION
CHARGER LOCATION
1. Place the charger as far away from the car battery as possible.
2. DO NOT let battery acid drip on anything when reading specific gravity or when topping up the battery.
3. DO NOT operate the charger in an enclosed space, such as inside the vehicle. NEVER cover the battery charger when in use.
4. DO NOT stand the battery on top of the charger.
5. ALWAYS stand the battery charger on a firm, level floor.
6. During charging, make sure that the area around the battery has good ventilation.
OPERATING INSTRUCTIONS
Before charging, make sure the capacity of the battery to be charged is not lower than 4Ah. On the rear of the charger you will find separate connectors for 6V/12V and 24V batteries making sure the correct cable is connected to the appropriate battery.
CONNECTING TO A BATTERY
1. Identify the polarity of the battery posts. The positive battery terminal is typically red and marked by these letters or symbols (POS, P, +). The negative battery terminal is typically black and marked by these letters or symbols (NEG, N, -).
2. DO NOT make any connections to the carburetor, fuel lines or thin metal parts.
3. Identify if you have a negative or positive grounded vehicle. This can be done by identifying which battery post (NEG or POS) is connected to the chassis.
4. For a negative grounded vehicle (most common), connect the RED POSITIVE clamp first to the positive battery terminal, then connect the BLACK NEGATIVE clamp to the negative battery terminal or vehicle chassis.
5. For a positive grounded vehicle (very uncommon), connect the BLACK NEGATIVE clamp first to the negative battery terminal, then connect the RED POSITIVE clamp to the positive battery terminal or vehicle chassis.
6. When disconnecting, disconnect in the reverse sequence, removing the negative first (or positive first for positive ground systems).
7. A marine (boat) battery must be removed and charged on shore. To charge it on­board requires equipment specially designed for marine use.
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Page 18
OPERATING STEPS
Step No. Step Function Step Select Key
Step 1 Ensure Battery
Connection
Connect 6V/12V battery to the 6V/12V
terminals, and 24V battery to the 24V
terminals.
Digital display: Connected Battery Voltage
Step 2 Start Machine Press the ON button
Step 3 Ensure Battery
Choose correct battery voltage
Voltage Type
Step 4 Ensure Charge
Choose correct charge speed
Current
Step 5 Ensure Battery
Choose correct battery type
Type
Step 6 Ensure Function
Choose correct function mode
Mode
Step 7 Start Operation Use the Hand Held Starter Button or the Start/
Stop Button
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Page 19
ENGINE START FUNCTION
Your battery charger can be used to jump start your car if the battery is low. Follow all the safety instructions and precautions for charging your battery. Wear complete
eye protection and protective clothing. The procedures are as follows:
Step No. Step Function Step Select Key
Step 1 Ensure Battery
Digital display: Connected Battery Voltage
Connection
Step 2 Start Machine Press the ON button
Step 3 Select the
Choose the correct start time
ENGINE START
button and set
the start time.
Step 4 Start Operation Use the Hand Held Starter Button or the Start/
Stop Button
WARNING: USING THE ENGINE START FEATURE WITHOUT A BATTERY INSTALLED IN THE VEHICLE WILL DAMAGE THE VEHICLES ELECTRICAL SYSTEM.
1. With the charger unplugged from the AC outlet, connect the charger to the battery following the instructions given in the section ‘Connecting to a Battery’ on pages 17.
2. Plug the charger AC power cable into the AC outlet. With the charger plugged in
and connected to the battery and chassis, press the ‘START/STOP’ or the Hand Held Start Button button until the ENGINE START LED is lit.
NOTE: During extremely cold weather, or if the battery is under 2 volts, charge the
battery for 5 minutes before cranking the engine.
3. Crank the engine until it starts or 3 seconds pass. If the engine does not start, wait 3 minutes before cranking again. This allows the charger and battery to cool down.
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Page 20
4. If the engine fails to start, use the BOOST rate to charge for 5 minutes before attempting to crank the engine again.
5. After the engine starts, unplug the AC power cable before disconnecting the battery clamps from the vehicle.
NOTE: If the engine does turn over but never starts, there is not a problem with the
starting system; there is a problem somewhere else with the vehicle. STOP cranking the engine until the other problem has been diagnosed and corrected.
During the starting sequence listed above, the charger is set to one of 3 states:
1. Wait for cranking – While waiting for cranking, the digital display shows START­READY. The charger waits until the engine is actually being cranked before
delivering the amps for engine start. Press the remote button before crank the engine immediately. If the remote is not used, the charger will automatically detect whether engine is trying to crank.
2. Cranking – When cranking is detected, the charger will automatically deliver up to its maximum output as required by the starting system for up to 5 (15)seconds.
3. Cool Down – After cranking, the charger enters a mandatory 240 seconds cool down state (The remote or any button does NOT work). The digital display indicates the remaining cool down time in seconds. It starts at 240 and counts down to 0. After 4 minutes, the digital display will change from displaying the countdown to displaying START-READY. If using the engine starter again, please continue to press the remote button.
VOLTAGE TESTER AND CHARGER
When first turned on, the unit operates only as a tester, not as a charger.
If the ‘TEST’ function is used, stop the ‘FUNCTION’ and the corresponding working mode is turned off. Then select the ‘TEST’ button to detect and view the connected battery voltage and charge level.
ALTERNATOR CHECK
1. With the charger unplugged from the AC outlet, connect the charger to the battery, following the instructions given in previous sections.
2. Plug the charger AC power cable into the AC outlet.
3. Start the vehicle and turn on the vehicle’s headlights. Read the state on the digital display. If you get a reading “0-100%”, the alternator is working properly. If the reading is ‘LO’ or ‘HI’, have the charging system checked by a qualified technician.
NOTE: When first turned on, the unit operates only as a tester, not as a charger (The
charger must stop charging).
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CHARGING STEPS
No. Step Digital Display LED Indicator Charging Status
1 Analysing 1 ANALYSING-1
BATT-6/12/24
2 Desulphation 1 CHARGING
BATT-6/12/24
3 Desulphation 2 CHARGING
BATT-6/12/24
4 Controlled
Current
CHARGING
BATT-6/12/24
Charge
5 Analysing 2 ANALYSING-2
BATT-6/12/24
6 Constant
Output
CHARGING
BATT-6/12/24
Charge
7 Recovery
Cycle
CHARGING
BATT-6/12/24
Charge
CHARGING LED
Lit
CHARGING LED
Lit
CHARGING LED
Lit
CHARGING LED
Lit
CHARGING LED
Lit
CHARGING LED
Lit
CHARGING LED
Lit
Checks if battery has
connected wit the
charger
Pulsing charging to
remove sulphates
Charges with
gradually increasing
charging current
Adjusts the charging
current intelligently
Tests if the battery can
absorb charge
Charges with constant
voltage and
compensates
Absorbs more charge
and compensates side
effect of reduced
charging current
8 Absorption CHARGING
BATT-6/12/24
9 Analysing 3 ANALYSING-3
BATT-6/12/24
10 Maintenance MAINTENANCE
BATT-6/12/24
CHARGING LED
Lit
CHARGING LED
Lit
CHARGED LED
Lit
Charges with constant
trickle current for
maximum battery
voltage
Tests if the battery can
hold charge
Continuously monitors
the battery, and
charges with trickle
current once the
voltage is lower than
the threshold
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CHARGING TIME DURATION
Different battery capacity, residual voltage and charging current will all affect charging time. The following table is for guidance in the case of a fully discharged battery.
Battery
Size - Ah
5A 10A 30A 10A 30A 50A
15 3h 1h 30m 30m 1h 30m 30m 18m
20 4h 2h 40m 2h 40m 24m
40 8h 4h 1h 20m 4h 1h 20m 48m
80 16h 8h 2h 40m 8h 2h 40m 1h 36m
160 32h 16h 5h 20m 16h 5h 20m 3h 12m
320 64h 32h 10h 40m 32h 10h 40m 6h 24m
550 110h 55h 18h 20m 55h 18h 20m 11h
750 150h 75h 25h 75h 25h 12h 30m
Approx. Time to Charge
6V 12V/24V
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MAINTANENCE
This charger requires minimal maintenance. As with any appliance or tool, a few common sense rules will prolong the life of the battery charger.
WARNING: ALWAYS BE SURE THE CHARGER IS ISOLATED FROM ITS POWER SUPPLY AND ANY BATTERY BEFORE PERFORMING ANY MAINTENANCE OR CLEANING.
1. Clean the case and leads with a moist cloth.
2. Clean corrosion from the clamps with a solution of water and baking soda. Let the clamps fully dry before reuse.
3. Examine the leads at regular intervals for damage and have them replaced if necessary.
WARNING: ALL OTHER SERVICING/REPAIRS SHOULD BE DONE BY QUALIFIED SERVICE PERSONNEL ONLY.
STORAGE
1. When the charger is not in use, ALWAYS make sure the ‘OFF’ button has been pressed.
2. Wind up the power cable, hand held starter button and the positive and negative connecting leads onto the cable holders when not in use.
3. ALWAYS store the charger with the castor wheels locked.
4. Store in a clean, dry area.
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FUSES
1. The starter/charger is equipped with a safety fuse which will protect the unit under the following circumstances:
• Overload - too high a current to the battery.
• Short Circuit - clamps touch or cross connection to battery.
• Prolonged starting attempts.
REPLACING THE FUSE
The fuse fitted is rated at 3 x 100A strip fuses and are fitted behind the clip-on cover on the rear of the charger for easy replacement.
1. Isolate the mains power to the charger.
2. Allow the unit to cool down and establish the reason for the failure and correct.
3. Pull off the fuse cover before unscrewing the nuts to remove the fuses. Replace only with identical fuses and with the same rating, as fitted with your charger.
4. Replace the fuse cover.
WARNING: NEVER USE OR TURN ON THE CHARGER WITH THE FUSE COVER MISSING OR NOT CORRECTLY IN PLACE.
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CIRCUIT DIAGRAM
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ERROR MESSAGES
Digital
Display
E01 Warning
E02 Warning
E03 Warning
E04 Warning
Warning
LED
Indicator
LED Lit
LED Lit
LED Lit
LED Lit
Meaning Solution
The connections
are reversed.
Output current
reduces to 0
when
temperature in
charger is too
high
Charging in 12V
mode for 24V
battery. Or charging in 6V mode for 12V/
24V battery.
The battery
cannot store
electric charge
(dead
battery). Or
battery cannot be
recovered
through recover
process.
Change red and black clamps or ring ter-
minals to correct battery posts.
Remove the AC plug
immediately. After cooling down, the bat-
tery charger will work again.
Replace the battery or connect the
positive output line to the correct
connector.
Try the REPAIR mode or replace the bat-
tery with a new one.
E05 Warning
LED Lit
0.0V Warning LED Lit
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Overload in
SUPPLY mode
(will
automatically
shut down for 30
seconds as
protection).
No battery
connected/ battery voltage is lower than 1 volt
/red and black
clamps are con-
nected together.
26
Disconnect the external device.
1) Connect the red and black clamps or ring terminals to the battery posts.
2) Clean the battery posts.
3) Replace the battery with a new one immediately.
4) Disconnect red and black output terminals.
Page 27
TROUBLESHOOTING
Problem Cause Solution
Battery does not charge
Lack of AC input power. Make sure that the electrical circuit the
charger is on has power.
Faulty connections to battery terminals.
Wrong charge voltage selection.
Battery voltage too low. Ensure enough charging time was allowed to
Charging a very cold battery.
Check the battery connections; ensure that there is a good connection at the battery terminal/post and/or vehicle chassis.
Check that the correct charge voltage was selected for the battery being charged.
charge battery.
If the battery being charged is extremely cold (below freezing), it will not accept a high rate of charge, so the initial charge rate will be slow. The rate of charge will increase as the battery warms. NEVER attempt to charge a frozen battery.
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DECLARATION OF CONFORMITY
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