Clarke VPJ300M User guide

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VEHICLE POSITIONING JACK
MODEL NO: VPJ300M
PART NO: 7624017
OPERATION AND MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0925
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Thank you for purchasing this CLARKE Vehicle Positioning Jack.
Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you and you can look forward to your purchase giving you long and satisfactory service.
Keep these instructions for future reference.
SPECIFICATIONS
Dimensions (D x W x H) 620 x 570-730 x 400 mm
Weight 17.2 kg
Roller distance (min-max) 260 - 580 mm
Rated Load per wheel/jack 680 kg
Maximum rated weight 680 kg
Maximum tyre width 300 mm (12”)
OVERVIEW
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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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SAFETY PRECAUTIONS
GENERAL
1. ALWAYS read and ensure you fully understand the following precautions and the hazards associated with this product. DO NOT allow anyone who has not read these instructions to use this jack.
2. Only use this jack for its intended purpose.
3. NEVER carry out any modifications to this product. If experiencing difficulty of any kind consult your local dealer.
4. ALWAYS use appropriate safety equipment such as protective footwear when using this jack.
WORK AREA
1. DO NOT use the jack on inclined surfaces. It must only be used on level ground. The jack may move away as soon as it lifts the tyre from the ground surface.
2. DO NOT overload the jack beyond the load rating (680 kg per jack).
3. DO NOT start the vehicle engine with the jack in use. The jacks are only designed for hand manoeuvering vehicles.
4. DO NOT use the jack to lift tyres wider than 300mm (12 inches).
5. DO NOT attempt to push the jack over obstacles when supporting a vehicle. It is only designed to be used on level and reasonably smooth surfaces.
6. Only use the jack on level and solid ground, preferably concrete. Never use it on soft/unmade ground as the jack may sink in.
7. Make sure that non-essential persons keep a safe distance whilst the jack is in use.
8. This product is not intended to support the vehicle permanently, only for moving.
9. NEVER work underneath a vehicle supported only by this product. If working under a vehicle, always use stands designed for the purpose.
10. ALWAYS the jack in a well lit work area.
11. Keep the work area clean and tidy and free from unrelated items.
REPAIRS
1. Check the jack for damage before use and DO NOT use if damaged. Any damage should be properly repaired or the defective part replaced. If in doubt, DO NOT use. Consult your local dealer.
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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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2. ALWAYS use spare parts supplied by Clarke International. Using non-standard parts could be extremely dangerous. When necessary, have your jack repaired by a qualified technician. This will ensure that the safety of the jack is maintained.
3. Ensure that the jack is properly maintained at all times and that no corrosion or other damage is allowed to weaken any part of it.
4. NEVER use the jack if it has been subjected to excess load (over 680 kg) or shock. The jack should be removed from service immediately and fully inspected by qualified personnel and passed as serviceable before being used again.
5. Store in a dry place. In the event of damage or broken components, replacements are available from Clarke Parts & Service.
Please keep these instructions in a safe place for future reference.
ENVIRONMENTAL PROTECTION
If disposing of this product or any damaged components, do not dispose of with general waste. This product contains valuable raw materials and should be taken to your local civic amenity site for recycling of metal products.
ASSEMBLY
Assembly on a flat, level surface.
Attach the casters, making sure the square nuts seat inside the square openings.
Thread the locknuts onto the caster bolts, securing tightly.
A key should be supplied for tightening the nuts.
OPERATION
WARNING: MAKE SURE THAT THE SAFETY PRECAUTIONS ARE STRICTLY FOLLOWED. NO RESPONSIBILITY CAN BE ACCEPTED FOR INCORRECT USE OF THE JACK
Before use, visually inspect the jack for distortion of parts, cracked welds, damaged castors, oil leaks, or any other sign of damage. Should any of these be apparent, have the jack inspected and repaired by a qualified technician before putting back into use
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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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1. Release the foot pedal by depressing it and disengaging the Pedal Lock.
2. With the lever in the down position, roll the dolly in front of the tyre, spreading the arms apart, then push the dolly forward so that the rollers are on either side of tyre.
3. Ensure the jack is parallel to the side­wall of the tyre. Leave clearance between the tyre wall and the jack frame.
4. Move the lever to the UP position, then pump the foot pedal until the tyre is just lifted off the ground.
5. Always use the brakes on each of the front swivelling castors to prevent the vehicle moving unintentionally once supported clear of the ground.
6. Repeat the process with the other tyres and jacks (if purchased). Use two jacks to move the front or back of the vehicle. Use four jacks for complete mobility.
7. To move the front or back of the car you will require two jacks. To position the whole car and move it around you will require four jacks.
WARNING! Be ready for any movement the vehicle may make when the other tyre(s) come off the ground.
8. Ensure that you have sufficient assistance and manpower to safely guide and control the vehicle.
Repeat “Lifting the Tyre” for the other tyre(s). Use only in pairs.
WARNING! Stay clear of any sloping areas or entry ramps, however shallow they may appear. Sufficient space should be allowed between the side of the vehicle and an adjacent wall for the vehicle to be withdrawn from its location in a sideways manner.
LOWERING THE TYRE
1. Move the lever to the DOWN position, then depress and release the foot pedal.
2. The beams of the jack should move apart under the weight of the vehicle and the jack may be removed when the rollers are no longer bearing any weight.
3. Once tyre is on the ground, spread the arms and remove the dolly. Push the arms together, then depress the foot pedal all the way and secure with the pedal lock.
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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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COMPONENT PARTS
1 Bearing locking screw 16 Rectangular sealing ring
2 Roller bearing 17 Nut
3 Roller 18 Roll pin
4 4” swivel caster 19 Small pawl
5 Lock nut M12 20 Torsion spring
6 Washer 21 Washer
7 Wrench 22 Circlip
8 Screw 23 Spring
9 Washer 24 Nut for rod
10 Spring plate 25 Rod
11 Foot pedal 26 Inner body & axle assembly
12 Spring 27 Lock nut M8
13 Hook 28 Outer body & axle assembly
14 Roll pin 29 Hex socket head cap screw M10
15 Large pawl 30 Flat iron
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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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DECLARATIONS OF CONFORMITY
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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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