Clarke Tiger 2600A, 7320206 User guide

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WARNING: Read these instructions before using the machine
PETROL DRIVEN POWER WASHER
MODEL NO: TIGER 2600A
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
LS0820 - ISS 2
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INTRODUCTION
Thank you for purchasing this CLARKE Petrol driven power washer.
Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ACCESSORIES
The range of accessories listed below are available from your CLARKE dealer.
ITEM PAR T N UMB E R
5 Litres Detergent (Traffic Film Remover) 3050821
25 Litres Detergent (Traffic Film Remover) 3050820
5 Litres Wash ‘n’ Wax 3050815
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GENERAL SAFETY RULES
WARNING: Water at high pressure can be dangerous and can cause damage if the operator is careless. Never allow anyone to operate this pressure washer unless they are familiar with the safety precautions.
1. DO NOT point the spray at other people, animals, electrical equipment or the machine itself.
2. DO NOT hold your finger over the high pressure nozzle.
3. DO NOT let children or untrained personnel use this machine.
4. DO NOT operate the machine with any of the covers removed.
5. DO NOT try to repair this machine. Always refer to your CLARKE service department for all repairs.
6. DO NOT supply any liquid other than water to the water inlet.
7. DO NOT use the detergent pickup facility to introduce flammable liquids/ solvents, e.g. paint thinners, petrol, oil as there is a risk of explosion.
8. ALWAYS release the remaining pressure in the system turn off the water supply and operate the trigger before you remove hoses or accessories.
9. ALWAYS keep the machine dry and away from the water spray.
10. ALWAYS use protective clothing and safety glasses. Loose particles and other items can be propelled at high speed by the water spray.
11. ALWAYS hold the gun securely and expect it to ‘kick’ when you pull the trigger.
12. ALWAYS respect the requirements of the local water company. Pressure washers may only be connected to the mains water supply if a system separator (also known as a backflow preventer) is installed in the supply hose.
13. ALWAYS disconnect from the water supply, and make sure that you drain the system when not in use. Keep in a cool dry location.
14. ONLY use detergents that are suitable for pressure washers, we recommend that you use CLARKE Traffic Film Remover or CLARKE Wash and WAX (available from your dealer).
15. WAR NI NG High pressure hoses, fittings and couplings are important for the safety of the machine. Use only hoses, fittings and couplings recommended by the manufacturer.
16. WAR NI NG Water that passes through a system separator (also known as a backflow preventer) is not safe to drink.
17. DO NOT use the pressure washer if there is damage to the inlet/outlet hose or
the machine
.
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SAFETY SYMBOLS
WAR NI NG : Do not direct discharge
stream at persons or animals. Keep clear of nozzle.
WAR NI NG : Never direct spray toward any electrical device or electrical outlet.
General Warning, indicates that failing to follow these instruction could result in injury or damage to the machine.
To reduce the risk of injury, read the manual before use.
ALWAYS wear safety glasses
when using this machine.
WAR NI NG : No open flame, open ignition source and smoking is prohibited
WAR NI NG : No smoking
DANGER: Risk to
breathing. Engine exhaust fumes can kill. For outdoor use only. Work in a well ventilated area.
WAR NI NG : Risk of injection or severe injury. Do not direct discharge stream at persons or animals. Keep clear of nozzle. This machine is to be used only by qualified operators.
WAR NI NG : Risk of spray injury. Spray can propel objects. Always wear ANSI approved Z87.1 Safety Glasses.
WAR NI NG : Risk of chemical burn. Never spray acids, corrosive or toxic chemicals. Use only cleaners formulated for pressure washers.
WAR NI NG : Risk of electrocution. Never direct spray toward any electrical device or electrical outlet.
WAR NI NG : Risk of unsafe operation. Keep children away from this equipment. Gun kicks back. Hold with both hands.
WAR NI NG : Risk of hot surfaces.
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
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OVERVIEW
NO DESCRIPTION NO DESCRIPTION
1 Fuel Tank Cap 11 Engine On/Off Switch
2 Fuel Tank 12 Oil Filler Cap
3 Spark Plug 13 Water Outlet
4 Choke 14 Detergent Tank
5 Gun Assembly 15 Water Inlet
6 Lance 16 Bypass Drain Hose
7 Air Filter Cover 17 Hose Holder
8 Recoil Pull Start 18 Lance Holder
9 Fuel Valve 19 Priming Bottle
10 Throttle
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ASSEMBLY
Unpack your pressure washer and check to ensure the following items are present.
Contact your CLARKE dealer immediately if any parts are missing or damaged.
•1 x Petrol Power Washer •1 x Gun Assembly
•2 x Wheel c/w Axle •1 x Lance / Nozzle Assembly
•1 x Upper Handle c/w fixings •1 x Spark Plug Box Spanner
•1 x Hose Bracket c/w fixings •1 x Tommy bar
•1 x Lance Bracket c/w fixings •1 x Engine Manual
•1 x Primer Bottle •1 x Primer Bottle Holder
•1 x Primer Bottle Bracket •2 x Rubber feet and fixings
•1 x Hose •1 x 3m Inlet water hose
•1 x Water Filter (may be supplied already fitted)
CONNECTING THE WHEELS
1. Slide the axles into the locating tube as shown.
Make sure the ball catch locks
into the small hole on the bottom of the locating tube.
2. Add the 2 axle covers as shown.
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CONNECTING THE HANDLE
1. Slide the upper handle into position as shown.
2. Secure using a bolt and handwheel.
The handwheel should be on
the outside.
FITTING THE WATER BOTTLE
NOTE: The water bottle is only used when using the drawing water from an
unpresurrised source such as a water butt. See page 16.
1. Fit the bracket to the frame as shown using the bolts, nuts and washers supplied.
2. Slide the bottle holder over the bracket and place the bottle in the holder.
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FITTING THE LANCE/HOSE HOLDER
Fit the holders into the positions shown and secure using the washers and nuts provided.
CONNECTING THE HIGH PRESSURE HOSE
CONNECT THE HOSE TO THE GUN
1. Screw the high pressure hose onto the gun assembly.
Tighten the connector, hand
tight only. Do not use a spanner.
NOTE: Make sure the connection is
secure.
CONNECT THE HOSE TO THE PRESSURE WASHER
1. Screw the hose on to the pressure washer.
Tighten the connector, hand
tight only, Do not use a spanner.
NOTE: Make sure the connection is
secure.
ASSEMBLING THE LANCE
Connect the spray lance to the gun assembly and tighten securely by turning the locking ring.
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CONNECTING THE WATER SUPPLY
Always follow the regulations of your local water supplier. The pressure washer must never be connected to the drinking water supply without using a system separator (also known as a backflow preventer) available from most hardware stores.
NOTE: Water that has flowed through a system separator is considered non-
drinkable.
1. Connect a water supply hose (not supplied) to the water inlet.
Make sure that the water filter is
installed behind the hose connector on the water inlet
NOTE: Use a good quality fibre-
reinforced water hose with a standard coupling.
NOTE: This machine has the ability to
draw its own water, meaning you can use water not under pressure such as rainwater collected in a water butt. See page 16.
BEFORE USE
WARNING: STAND THE PRESSURE WASHER ON LEVEL GROUND WITH THE ENGINE SWITCHED OFF.
WARNING: TAKE CARE NOT TO TOUCH ANY HOT PARTS OF THE PRESSURE WASHER WHEN CHECKING THE OIL LEVEL.
IMPORTANT: The engine is supplied without any oil in it and must be filled to the correct level before use, see below.
ENGINE OIL
1. Turn the oil filler cap anticlockwise and remove it from the engine, wipe the integral dipstick with a clean cloth.
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2. Insert the oil filler cap back into place and then remove it again.
3. If the oil reads low on the dipstick, add oil to the oil reservoir (Max
0.6L).
We recommend the use of
SAE10W-30 oil.
Do not overfill the oil reservoir.
4. Replace the oil filler cap.
NOTE: Running the engine with
insufficient oil will cause engine damage.
FUEL
WARNING: REFUEL IN A WELL-VENTILATED AREA, AWAY FROM ANY SOURCES OF IGNITION.
WARNING: IF THE ENGINE HAS BEEN RUNNING, ALLOW IT TO COOL BEFORE REFUELING.
WARNING: DO NOT LEAVE FUEL WITHIN THE REACH OF CHILDREN.
WARNING: REFUEL CAREFULLY TO AVOID SPILLING FUEL.
1. Remove the fuel tank cap.
Just inside the fuel tank is a fuel
strainer, which should be checked periodically and any contaminants which have accumulated must be removed.
2. Pour unleaded petrol through the fuel strainer and into the fuel tank.
Do not fill above the fuel
strainer shoulder.
Use unleaded petrol with a
pump octane rating of 86 or higher.
3. Replace the fuel filler cap securely.
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STARTING YOUR PRESSURE WASHER
1. Turn the water supply on, making sure that the tap is fully open.
WARNING: FAILURE TO TURN ON THE WATER COULD CAUSE DAMAGE TO THE PRESSURE WASHER.
2. Set the choke lever to the CLOSE position.
3. Set the fuel supply valve to the ON position.
4. Slide the throttle lever to the left approximately 3/4 of the way.
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5. Set the engine switch to the on (I) position.
6. Pull the recoil starting handle lightly until you start to feel resistance and then pull up sharply to start the engine.
You may have to do this more
than once.
WARNING: ONCE THE PRESSURE WASHER ENGINE HAS STARTED, RELEASE THE STARTING HANDLE SLOWLY TO AVOID INJURY/DAMAGE AS IT RECOILS.
7. Once the engine has warmed up, slide the choke lever to the OPEN position.
The pressure washer is now
ready for use.
8. Release the trigger lock.
9. Ensuring that you have a firm footing and that you are also holding the gun assembly and spray lance firmly, pull the trigger on the gun to start water flow.
The lance and gun will kick
back when the trigger is first pulled.
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INTERRUPTING OPERATION
1. Release the trigger.
NOTE: The pressure washer will automatically go into bypass mode.
WARNING: DO NOT ALLOW THE UNIT TO OPERATE IN BYPASS MODE FOR MORE THEN TWO MINUTES AT ANY TIME. TURN THE UNIT OFF IF IT IS NOT GOING TO BE USED FOR LONGER THAN THIS. SEE PAGE 14.
NOTE: If you notice water coming from the drain tube attached to the
pump, please note that this is a safety feature and should be expected, it cools the pump by releasing some of the hot water within the pump and replacing it with fresh ‘cool’ water.
2. Rotate the trigger lock to the locked position.
ADJUSTING THE SPRAY NOZZLE
The nozzle is adjustable to allow you to adjust the water delivery from a narrow jet of water to a wide spray. To adjust the nozzle, proceed as follows:
1. Hold the shaft of the lance in one hand.
2. Twist the nozzle with the other hand.
The spray varies between
narrow and wide as you turn the nozzle.
ADJUSTING THE PRESSURE
The machine output is preset at the factory. To lower the contact pressure:
1. Back away from the surface to be cleaned. The further away you are the less the pressure will be on the surface being cleaned.
2. Reduce the speed of the engine using the throttle. Slow the engine down and the water pressure will also go down.
3. Adjust the spray to a wider angle.
4. Hold the rear of the nozzle and slide the front of the nozzle forwards to low pressure and backwards for high pressure. See page 14.
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APPLYING DETERGENTS AND CLEANING AGENTS
To improve the cleaning performance, you can introduce chemical cleaning agents (detergents) to the water jet using the detergent pickup hose.
1. Remove the detergent tank cap
2. Fill the tank with a suitable CLARKE detergent and replace the cap.
Only use detergents
recommended for use with pressure washers, such as CLARKE Traffic Film Remover which is a powerful low foaming agent for car cleaning, patio cleaning etc., or CLARKE Wash & Wax, both available from your CLARKE dealer.
3. Hold the rear of the nozzle on the high pressure lance and slide the front of the nozzle forwards to low pressure.
4. Spray the detergent onto the vehicle, patio etc.
Allow the detergent a little time
to work itself into the grime.
CAUTION: IF YOU GET CLEANING FLUID IN YOUR EYES, RINSE THEM IMMEDIATELY WITH PLENTY OF FRESH CLEAN WATER. AND SEEK MEDICAL ADVICE IF REQUIRED.
To rinse, slide the front of the nozzle on the lance back towards the
handle and use the pressure washer as normal.
SHUTTING DOWN
1. After each use, if you have applied chemicals, slide the front of the nozzle on the lance back towards the handle and operate the pressure washer for a short time to flush the the hoses.
2. Move the throttle control lever to the right.
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3. Turn off the engine switch, to the off (0) position.
4. Turn water supply off at the tap.
NEVER turn the water off with
the engine running.
5. Release the pressure in the pump and hose by squeezing the trigger for a few seconds until no more water comes out of the nozzle.
6. Turn the fuel supply valve to the off position.
7. Rotate the trigger lock to the locked position.
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WATER BUTT CONNECTION
This machine has the ability to draw its own water, meaning you can use water not under pressure such as rainwater collected in a water butt.
To do this you must carry out the following procedure.
1. Remove the quick connector from the water inlet.
2. Attach the filter to the end of the braided pipe supplied.
3. Remove the water inlet filter
4. Connect other end of the braided pipe to the water inlet.
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5. Fill the priming bottle with water.
6. Connect the hose from the bottle to the self-suction valve shown.
7. Place the filter into the water source and start the pressure washer, See “Starting your pressure washer” on page 11.
8. Release the exhaust valve.
9. Turn the self-suction valve to the on position.
10. Release the trigger lock and pull the trigger.
11. When the water spray is at high pressure, close the exhaust valve and set the suction valve to the OFF position.
NOTE: If the water butt runs out of
water, the pressure washer will need to be primed before use by repeating steps 4-10.
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STORAGE
1. Disconnect the high pressure hose and drain all water from the hose.
2. Coil the hose and store the lance/hose in their respective holders located on either side of the pressure washer.
STORAGE PROCEDURE
Make sure that the pressure washer has been thoroughly cleaned before storing it in a clean dry place. For long term storage See page 20.
MAINTENANCE
CLEANING THE NOZZLE
1. Shut off the pressure washer and turn off the water supply.
2. Pull the trigger on the gun to release any water pressure.
3. Disconnect the lance from the gun assembly.
4. Remove any obstructions with the nozzle cleaning tool provided and back flush with clean water.
5. Direct water supply into the end of the lance for 30 seconds to back flush loosened particles.
6. Reconnect the lance to the gun assembly and turn on the water supply.
CLEANING THE WATER INLET FILTER
1. Remove the filter from the water inlet of the pump as shown.
2. Clean the filter by flushing both sides with water.
3. Replace the filter into the water inlet.
Do not operate pressure
washer without the filter properly installed.
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CLEANING THE FUEL STRAINER
Just inside the fuel tank is a fuel strainer. Inspect this periodically and remove any contaminants which may have accumulated.
1. Remove the fuel tank cap.
2. Remove the fuel strainer.
3. Remove any contaminants.
4. Replace the fuel strainer.
Do not operate pressure
washer without fuel strainer properly installed.
CLEANING THE AIR FILTER
1. Release the two clips on the air filter cover.
2. Remove the air filter cover.
3. Remove the air filter elements.
4. Wash the elements in a solution of warm water and mild detergent.
WARNING: DO NOT USE FLAMMABLE SOLVENTS OR PETROL TO CLEAN THE AIR FILTER
5. Rinse thoroughly and leave the elements to dry. Once it is completely dry, immerse the filter in clean engine oil and sqeeze to remove excess oil.
If the air filter is damaged contact CLARKE spare parts department
for a replacement.
6. Replace the filter into its original position and refit the air filter cover.
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CHANGING THE SPARK PLUGS
CAUTION: ALLOW THE ENGINE TO COOL BEFORE REMOVING THE SPARK PLUG.
1. Remove the spark plug cap from the spark plug.
2. Use the spark plug spanner supplied to remove the spark plug.
3. Remove any carbon that has accumulated around the sparkplug.
4. Check the spark plug gap (a), it should be between 0.7 and 0.8 mm, adjust if necessary.
5. Check the overall condition of the spark plug and replace if necessary.
6. Reinstall the spark plug and replace the spark plug cap.
LONG TERM STORAGE
For long term storage,
1. The petrol tank should be drained.
Ensure that the engine is cold before draining the tank.
2. Remove the fuel tank cap and use a pump type syphon to drain the petrol into an appropriate, clean container.
Do not store petrol for long periods of time.
Dispose of excess petrol in an environmentally safe way. Your local
recycling centre can advise you on the best method of disposal.
3. After the petrol tank has been drained, start the engine and allow it to use any petrol that may remain in the engine or fuel pipe.
4. Make sure that the power washer has been thoroughly cleaned before storing it in a clean dry place.
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TROUBLESHOOTING
If the following does not solve your problem, please contact the CLARKE service department.
PROBLEM CAUSE SOLUTION
Engine will not start (see engine manual for further engine troubleshooting)
Lack of pressure (initial use)
No fuel. Add fuel.
Low oil. Add oil.
Pressure builds up after two pulls on the recoil starter or after initial use.
Spark plug lead not attached securely.
Engine switch is in the OFF position.
Choke lever is set to the ON position when the engine is already warm.
Fuel valve closed. Open the fuel valve.
Leak in the high pressure hose fitting.
Nozzle is obstructed. Clear the nozzle.
Water filter screen is clogged.
Air in the hose. Turn off the engine.
Squeeze the gun trigger to relieve the pressure.
Attach the spark plug lead.
Set the engine switch to the ON position.
Set the choke lever to the OFF (right) position.
Tighten the fitting, use sealant tape if required.
Remove and clean the filter.
Turn off the water supply. Disconnect the water source from the pump inlet and turn on the water source to expel the air from the hose. When all the air has been removed, turn off the water supply and reconnect the hose. Turn on the water supply and pull the trigger to expel any air in the gun/lance.
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PROBLEM CAUSE SOLUTION
Lack of pressure (initial use) (continued)
Will not draw chemicals
Lack of pressure (after a period of normal use)
Water leaking at the pump
Choke lever is in the OPEN position.
Throttle control lever is not set high enough.
High pressure hose is too long.
Chemical filter is blocked.
Chemicals being used are too thick.
High pressure hose is too long.
Chemical build up inside the chemical injector.
Worn seal or packing. Have them replaced by your dealer.
Worn or obstructed valves.
Loose connections. Tighten.
Worn or broken O-rings. Have them replaced by your dealer.
Pump head or tubes damaged from freezing.
Set the choke lever to the OFF (right) position.
Move the throttle control lever to left.
Make sure the high pressure hose is under 100 feet.
Clean the filter.
Dilute the chemicals. The chemicals should have the consistency of water.
Use a longer supply hose instead of a very long high pressure hose.
Have the parts cleaned or replaced by your dealer.
Have them replaced by your dealer.
Have it replaced by your dealer. See “Storage” on page 18.
Oil leaking at the pump
Water leaking from the drain hose
Pump pulsates Nozzle obstructed. Clear the nozzle.
Oil seals worn. Have them replaced by your dealer.
Worn O-rings. Check and replace.
Pump is overheating This is a safety feature and should be
expected. It cools the pump by releasing some of the hot water within the pump and replacing it with fresh ‘cool’ water.
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SPECIFICATIONS
MODEL NO TIGER 2600A
ENGINE
Engine type Petrol (unleaded)
Capacity/displacement: 127 cc
Oil Capacity 0.6 L
Lubrication Grade SAE10W-30
Fuel Tank Capacity:(Litres) 2.1 Litres
WATER CONNECTION
Maximum Inlet Temperature 60 °C
Maximum Inlet Pressure 3-6 Bar
PERFORMANCE DATA
Maximum Pump Pressure 180 Bar
Working Pressure 130 Bar
Maximum Water Flow 7 l/min
NOISE & VIBRATION
Sound Power Level LWA 107 dB(A)
Guaranteed Sound Power Level LWA 109 dB(A)
Uncertainty Factor K 2.89
Vibration 4.494 m/s
Uncertainty Factor K 1.5
DIMENSIONS
Length 590 mm
Width 530 mm
Height 1010 mm
Weight 28.5 kg
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EXPLODED DIAGRAM + PARTS LIST
WARNING: TO ENSURE MACHINE SAFETY, USE ONLY ORIGINAL SPARE PARTS FROM CLARKE INTERNATIONAL.
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1 Cross Pan Head
Screw M6x40
2 Detergent Tank RKTIG2600A02 33 Overflow Valve Cover RKTIG2600A33
3 Inner Hexagon Bolt
M8x42
4 Rubber Foot Washer RKTIG2600A04 35 Locknut M8 RKTIG2600A35
5 Rubber Foot RKTIG2600A05 36 Flat Washer Ø5 RKTIG2600A36
6 Frame RKTIG2600A06 37 Gun Holder RKTIG2600A37
7 Locknut M8 RKTIG2600A07 38 Flat Washer Ø5 RKTIG2600A38
8 Flat Washer Ø6 RKTIG2600A08 39 Spring Washer Ø5 RKTIG2600A39
9 Locknut M6 RKTIG2600A09 40 Cross Pan Head Screw
10 Inner Hexagon Bolt
M8x45
11 Flat Washer Ø8 RKTIG2600A11 42 Hose Strap RKTIG2600A42
12 Hub Cover RKTIG2600A12 43 Handle Foam RKTIG2600A43
13 Wheel Shaft RKTIG2600A13 44 Cross Pan Head Screw
14 11" Plastic Wheel RKTIG2600A14 45 Nozzle Grommet RKTIG2600A45
15 Clip RKTIG2600A15 46 Injection Hose RKTIG2600A46
16 Spring Wire RKTIG2600A16 47 Bottle Cap RKTIG2600A47
17 Baseboard RKTIG2600A17 48 Bottle RKTIG2600A48
18 Engine Cushion RKTIG2600A18 49 Bottle Frame RKTIG2600A49
19 Engine RKTIG2600A19 50 Cross Pan Head Screw
20 Locknut M8 RKTIG2600A20 51 Bottle Holder RKTIG2600A51
21 Hand Wheel RKTIG2600A21 52 Locknut M8 RKTIG2600A52
22 Square Neck Bolt RKTIG2600A22 53 Detergent Tank Cap RKTIG2600A53
23 Plug RKTIG2600A23
24 Flat Key RKTIG2600A24
25 Leading Sleeve RKTIG2600A25
26 Drain Hose (320mm) RKTIG2600A26
27 Pump RKTIG2600A27
28 Flat Washer Ø8 RKTIG2600A28
29 Spring Washer Ø8 RKTIG2600A29
30 Inner Hexagon Bolt
M8x25
31 Lance RKTIG2600A31
RKTIG2600A01 32 Gun RKTIG2600A32
RKTIG2600A03 34 Panel RKTIG2600A34
RKTIG2600A40
M5x16
RKTIG2600A10 41 Hose RKTIG2600A41
RKTIG2600A44
M5x42
RKTIG2600A50
M5x40
RKTIG2600A30
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DECLARATION OF CONFORMITY
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DECLARATION OF CONFORMITY
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