Clarke Tiger 11/260, 1499500 User guide

24L AIR COMPRESSOR

MODEL NO: TIGER 11/260

PART NO: 1499500

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0622 - ISS 4

INTRODUCTION

Thank you for purchasing this Air Compressor.

Before attempting to operate the machine, it is essential that you read this
manual thoroughly and carefully follow all instructions given. In doing so you
will ensure the safety of yourself and that of others around you, and you can
also look forward to the product giving you long and satisfactory service

TECHNICAL DATA.

Power supply 230 V/ 50 Hz

Dimensions (L x W x H) 560 x 355 x 622 mm

Weight 22.8 kg

Receiver capacity 24L

Fuse rating 13 amps

Max working pressure 8 Bar/116 psi

Max flow rate 7 cu.ft/min)

Sound power level 97 dB LwA

Please note that the details and specifications contained herein, are correct
at the time of going to print.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt as proof of
purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect your
statutory rights.

PARTS AND SERVICING

PARTS 0871 410 1270

SERVICE 0871 410 1290

CUSTOMER CARE 0115 840 6235

2

GENERAL SAFETY WARNINGS

WARNING: WHEN USING ELECTRICAL TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF
FIRE, ELECTRIC SHOCK AND PERSONAL INJURY

WARNING: READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO
OPERATE THIS PRODUCT AND KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

WORK AREA

1. Keep the work area clean and well lit. Floors should always be kept clear.
Cluttered or dark areas invite accidents.

2. Keep children and bystanders away while operating a power tool.
Distractions can cause loss of control.

3. The compressor should only be used in areas with adequate ventilation
and should not be exposed to heat or used near flammable substances

PERSONAL SAFETY

1. ALWAYS stay alert, watch what you are doing and use common sense
when operating the compressor. Do not use the compressor while you are
tired or under the influence of medication, drugs or alcohol. A moment of
inattention can result in personal injury.

2. ALWAYS use eye protection when operating compressed air equipment,
and ensure that others in the work area are protected from flying particles
from the front and from the side.

3. ALWAYS protect yourself against electric shock. Never operate the
compressor in wet or damp locations.

4. NEVER over-reach. Keep your proper footing and balance at all times to
enable better control of the compressor in unexpected situations.

5. NEVER attempt any complex repairs yourself. If you have a technical
problem contact your local dealer.

6. ALWAYS store the compressor out of reach of children.

7. ALWAYS protect your hearing. Ear protection should be worn when
operating this compressor and it’s associated power tools.

8. NEVER direct the air stream at people or animals, as injury may result.
Compressed air can cause soft tissue damage and propel dirt and other
particles at high speed.

9. NEVER insert your fingers or other objects inside the motor housing. Never
operate the compressor without the cover in place.

3

GENERAL MACHINE USE AND CARE

1. Prior to use, all operators should become familiar with the instructions in this
booklet especially the ON/OFF switch for emergency stopping.

2. ALWAYS maintain the compressor with care and keep it clean for best /
safest performance.

3. NEVER use this compressor if any part is damaged. Have it inspected and
repaired by your dealer.

4. NEVER attempt to modify the air compressor, tank, fittings or attachments in
any way. Doing so will invalidate the guarantee and could result in
personal injury.

5. NEVER abuse the power cable. Never pull on the cable when removing the
plug from the socket, or lift the compressor by the power cable.

6. ONLY use extension leads that are of an appropriate power rating and
suitable for the work environment. Extension leads must have an earth
connection. Inspect the extension lead regularly and replace if damaged.

7. ONLY USE RECOMMENDED PARTS: To avoid the risk of bursting, only hoses
with a rated pressure of 10 bar, or more should be used. Never attempt to
repair damaged hoses.

8. NEVER abuse the compressor by standing on it.

AIRLINE HOSES

1. ALWAYS ensure that equipment or power tools used in conjunction with the
compressor have a safe working pressure exceeding that of the machine.

2. ALWAYS keep the air hose away from any attached power tools and
ensure that the operator is not restricted by the length of the hose.

3. ALWAYS take care when a long air hose is required in the work area as it
presents a trip hazard. Coil the hose away as soon as the job is finished.

4. ALWAYS avoid kinking or trapping the air hose. Always replace faulty hoses
and never attempt a repair if a leak is detected.

5. NEVER abuse hoses or connectors. NEVER carry an air tool by the hose, or
yank it to disconnect from the air supply. Keep hoses away from heat, oil
and sharp edges. Check hoses for leaks or worn condition before use and
ensure that all connections are secure.

6. ALWAYS ensure that the air supply is turned off at the machine outlet and
any air pressure vented from within the compressor and any attached
equipment when disconnecting air hoses or other equipment.

4

AIR COMPRESSOR SAFETY INSTRUCTIONS

1. ONLY USE WITHIN THE RECOMMENDED OPERATING TEMPERATURE RANGE:
This compressor should only be used in an ambient temperature of
between +5

2. NEVER USE AN AIR COMPRESSOR WHICH APPEARS DEFECTIVE OR IS
OPERATING ABNORMALLY: If the compressor operates unusually or makes
strange noises, switch off immediately and purge the air reservoir. Arrange
repairs with your nearest dealer.

3. BREATHING QUALITY AIR: This compressor should not be used to supply
breathing quality air.

4. SAFETY VALVE: Never remove or attempt to adjust the safety valve. The
maximum pressure is factory set. Keep the safety valve free from paint and
other accumulations.

5. AVOID UNINTENTIONAL STARTING: Do not move the compressor when it is
connected to the mains power supply.

6. BEFORE EACH USE CHECK THE COMPRESSOR AND HOSE FOR DAMAGED
PARTS: Never use the compressor if it has been damaged in any way. Have
the compressor repaired by a qualified service engineer. Do not use the
compressor if the On/Off switch does not operate correctly.

7. KEEP THE MOTOR AIR VENTS CLEAR: Keep the motor vents clear and free
from dust. Wipe regularly to maintain an adequate supply of clean air.
Avoid using in dusty conditions.

8. OPERATE THE COMPRESSOR AT THE CORRECT VOLTAGE: Make sure that the
mains supply voltage is the same as the voltage shown on the label.

9. ALWAYS adjust the pressure regulator to the recommended setting for the
particular spray gun or air tool being used.

10. When using the compressor for painting:

• Do not work in enclosed areas or near naked flames.

• Ensure that the area in which you are working has good ventilation.

• Protect your nose and mouth with a suitable face mask.

• Always check the safety data sheets for substances being sprayed &
ensure manufacturer’s instructions are followed.

11. DO NOT USE THIS COMPRESSOR TO INFLATE SMALL, LOW-PRESSURE OBJECTS:
Items such as children's toys or footballs can explode if over-inflated.

12. NEVER STOP THE COMPRESSOR BY REMOVING THE PLUG OR SWITCHING OFF
AT THE MAINS SUPPLY: Always use the On/Off switch on the compressor.

O

C and +40OC (never at or below freezing temperatures).

5

SAFETY SYMBOLS

The following safety symbols are shown on the product or it’s packaging.
Please read all of the safety and operating instructions carefully before use.

Read this instruction booklet carefully before positioning,
operating or adjusting the compressor.

This compressor produces a high sound level during operation.
Ear protection should be worn.

This compressor contains surfaces which may get hot during
operation. Never operate with the motor housing removed.

Wear eye protection when using this compressor.

Wear er protection when using this compressor.

ENVIRONMENTAL RECYCLING POLICY

By purchasing this product, the customer is taking on the obligation
to comply with current WEEE regulations.

This means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws
governing Waste Electrical and Electronic Equipment (WEEE) at a recognised
disposal facility. This product contains valuable raw materials. Metal products
should be taken to your local civic amenity site for recycling of metal
products.

6

ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.

Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.

WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT
ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN =
EARTH

If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.

•The Blue wire must be connected to the terminal marked N or coloured Black.

•The Brown wire must be connected to the terminal marked L or coloured Red.

•The Yellow and Green wire must be c.onnected to the terminal marked E or

or coloured Green.

We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD). If in any doubt, consult a qualified
electrician. DO NOT attempt any repairs yourself.

7

ASSEMBLY

ATTACH THE WHEELS

Use a suitable spanner and
screwdriver to attach the wheels to
the compressor.

• Use the washers and spring

washer in the positions shown.

ATTACH THE SUPPORT FEET

Insert the support feet into the
position shown.

Use a suitable spanner and
screwdriver to attach each foot to
the compressor.

• Use the spring washer in the

positions shown.

ATTACH THE AIR FILTER

1. IScrew the air filters into position.

• The air filter must be hand tight
only.

8

INSTALL THE OIL BREATHER CAP

1. Remove the travel plug.

2. Insert the oil breather cap.

MOVING THE AIR COMPRESSOR

CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING THIS
COMPRESSOR.

1. Stop the compressor and disconnect it from the power supply before you
move it.

2. Always use the handle.

3. To prevent damage, do not lift by (or put strain on) valves or hoses.

9

BEFORE USE

Before connecting your compressor to the power supply, check the following:-

• Set the ON/OFF switch to the
OFF position (pushed down).

• Make sure that the compressor
is on level ground.

• Make sure that the supply
voltage matches the voltage
shown on the data label.

CHECK THE OIL LEVEL

1. Make sure the oil level is half way
up the sightglass.

2. If not, remove the oil cap and
addoil to the crankcase.

• Only use SAE30 compressor oil,
available from your dealer.

• Only fill to the halfway point on the
sightglass. Overfilling may result in
damage.

10

OPERATION

If the compressor has not been used for more then 24 hours, open the drain
valve (on the bottom of the reservoir) and drain any condensate which has
collected. See page 14.

ATTACHING AIR TOOLS

WARNING: BEFORE CONNECTING AIR TOOLS, MAKE SURE THAT YOU
READ THE INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE THAT
THE TOOL IS SUITABLE FOR USE WITH THE COMPRESSOR AND HOSE
SPECIFICATIONS.

1. Attach the air hose to the ¼" BSP
outlet valve.

2. Attach the tool to the end of the
air hose.

3. Turn the outlet valve handle to the
on position.

NOTE: The outlet valve is shown

without the air hose fitted for
clarity.

TURNING THE COMPRESSOR ON

1. Plug the compressor into the
power supply.

2. Lift the On/Off button.

• The compressor will operate

until the reservoir is fully
pressurised. It will then stop.

• The compressor will start up

again when the pressure in the
reservoir decreases.

11

CHECK THE SAFETY VALVE

To make sure that the safety valve works correctly:

1. Unscrew the knurled end and pull
it firmly outwards.

• Air will be released when you

pull the cap out and stop when
released.

2. If the valve does not operate in
this way, do not use the
compressor. The compressor must
be repaired by a qualified service
agent.

3. Screw the knurled end cap back into position.

WARNING: DO NOT REMOVE OR TRY TO ADJUST THE SAFETY VALVE.

SET THE OUTPUT PRESSURE

1. Use the pressure regulator to set
the output pressure of the left
hand outlet valve.

• Turn clockwise to increase the

pressure.

• Turn counterclockwise to

decrease the pressure.

GAUGES

1. The reservoir pressure gauge
shows the current pressure in the
reservoir.

2. The outlet pressure gauge shows
the ‘user set’ outlet pressure. This
can be adjusted as shown above.

12

REMOVING AIR DRIVEN TOOLS FROM THE AIR HOSE

WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU
REMOVE OR REPLACE A TOOL.

1. Push down on the On/Off button
to stop the compressor.

2. Turn the outlet valve handle to the
closed position.

3. Operate the tool to depressurise
the air hose.

4. Disconnect the tool from the
hose.

TURNING THE COMPRESSOR OFF

1. Follow steps 1-3 in “Removing Tools
From The Air Hose” above.

2. Disconnect the compressor from
the power supply.

3. Slowly open one of the outlet
valve to depressurise the reservoir.

• You will hear a hissing sound as

the reservoir depressurises.

• Do not leave the compressor

unattended if the reservoir is pressurised.

13

DRAINING THE RESERVOIR

CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND
BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE

1. Turn the compressor off and
disconnect from the power

supply.

2. Slowly open one of the outlet
valves to depressureise the tank.

• You will heara hissing sound as the
reservoir depressurises.

• Do not leave the compressor
unattended if the reservoir is
pressurised

3. Put a container below the drain valve to collect the condensate.

4. Open the drain valve slowly.

• Condensation will drain from the reservoir.

5. Close the drain valve when the reservoir has fully drained.

RESET BUTTON

This compressor has a thermal
overload device.

If the motor gets too hot, the thermal
overload device cuts the power
which prevents damage to the motor.

If the thermal overload device
operates, let the motor cool down for
5 minutes and push the reset button.

If you start the compressor and the
overload cutout operates again, stop
the compressor and disconnect from the power supply and have your
compressor examined by a qualified service agent.

14

MAINTENANCE

CHECKING THE OIL LEVEL (DAILY)

1. Make sure that the oil level is half
way up the oil sightglass.

2. If not, remove the oil breather cap
and add oil to the reservoir.

3. Only use SAE30 compressor oil,
available from your local dealer.

DRAIN THE RESERVOIR (DAILY)

After use, always open the drain
valve to make sure that any
condensate is drained off.

CLEAN THE AIR FILTER (MONTHLY)

The air filter must be examined monthly, more often in dusty conditions,

1. Remove the filter cover from the
filter.

2. Remove the sponge filter.

3. Use a soft brush to clean the
sponge and the filter cover.

• If necessary, the filter can be

carefully cleaned in warm
soapy water.

• Rinse and let the filter dry

completely before refitting.

4. Make sure that the filter and filter
cover are replaced into position.

• If the filter is damaged, you must replace it.

15

CHECK THE NON-RETURN VALVE (EVERY 6 MONTHS)

If the tank pressure decreases for no apparent reason, it is possible that the
non-return valve is leaking. To check,

1. Make sure that the tank is not
under pressure and the
compressor is switched OFF.

2. Examine the non-return valve,
and replace the gasket and valve
if necessary.

CHANGING THE OIL

1. Switch off the compressor and disconnect from the mains supply.

2. Release any air pressure in the hoses.

3. Hold a collection vessel under the
oil drain plug.

4. Unscrew the oil drain plug from
the compressor pump.

• Collect the oil in the vessel.

• If the oil does not drain out

completely, we recommend
tilting the compressor slightly.

5. When the oil has drained out, refit
the oil drain plug.

6. Dispose of the old oil in an enviromentally responsible way.

16

CLEANING & STORAGE

Keep the compressor free of dirt and dust as far as possible. Wipe with a clean
cloth or blow it down with compressed air at low pressure. If cleaning is
required, use a damp cloth and some soft soap. Do not use cleaningagents or
solvents as these may be aggressive to the plastic parts.

Always disconnect the hose and any air tools from the compressor before
cleaning or storage. Store the compressor in a dry location . Always store
upright.

17

TROUBLESHOOTING

CAUTION: DO NOT TRY TO REPAIR OR ADJUST THIS COMPRESSOR IF YOU
ARE UNCERTAIN OF YOUR ABILITY. IF YOU HAVE ANY QUERIES, CONTACT
YOUR DEALER.

PROBLEM PROBABLE CAUSE REMEDY

The compressor
has stopped
and does not
start.

The compressor
does not reach
the set pressure
and overheats
easily.

Compressor
does not start.

Air leaking from
the non-return
valve when the
compressor is
not running.

Air pressure
from the
regulator will
not adjust.

Compressor is
noisy & makes a
metallic sound.

Bad electrical
connections.

Overload cutout switch
has tripped.

Motor windings burnt out. 1. Contact your dealer for a

Compressor head gasket
blown or valve broken.

The reservoir has already
fully pressurised.

Faulty non-return valve. 1. Drain receiver completely

The diaphragm within the
regulator body is broken.

Compressor damaged
and needs overhaul.

1. Check electrical
connections.

2. Clean and tighten if
necessary.

1. Switch off and wait approx
5 minutes.

2. Press the reset button and
switch on again.

replacement motor.

1. Return the machine to your
nearest service agent.

1. Open drain valve to expel
air. Compressor should start
again when pressure
reduces.

of air.

2. Remove valve end plug

3. Carefully clean the valve
seat and the gasket.

4. Reassemble.

1. Replace regulator

1. Return the machine to your
nearest service agent.

18

DECLARATION OF CONFORMITY

19

DECLARATION OF CONFORMITY

20

COMPONENT PARTS

21

COMPONENT PARTS LIST

1 Crankcase 30 Cylinder Head 59 Air Reservoir

2 Crankshaft 31 Flat Washer 60 Hole Plug

3 Connecting rod 32 Spring Washer 61 Drain Valve

4 Screw 33 Bolt 62 Nut

5 Gasket 34 Elbow 63 Flat Washer

6 Crankcase cover 35 Nut 64 Sping Washer

7 Sightglass oil seal 36 Capacitor 65 Foot

8 Sightglass 37 Overload Protector 66 Screw

9 Screw 38 Flat Washer 67 Nut

10 Oil breather 38 Spring Washer 68 Flat Washer

11 Oil ring 40 Long Bolt 69 Sping Washer

12 Compression ring 41 Shroud 70 Wheel

13 Circlip 42 Bolt 71 Bolt

14 Gudgeon Pin 43 Bolt 72 Ball Valve

15 Piston 44 Bolt 73 Regulator

16 Oil Drain Bolt 45 Baffle 74 Connector

17 Cylinder Gasket 46 Circlip 75 Safety Valve

18 Cylinder 47 Fan 76 Pressure Switch

19 Valve Plate Gasket 48 Bearing Seat 77 Pressure Gauge

20 Valve Block 49 Wave Gasket 78 Pressure Gauge

21 Pin 50 Stator 79 Exhaust Pipe

22 Valve Plate 51 Ball Bearing 80 Nut

23 Valve Reed 52 Rotor 81 Check Valve

24 Limit Stop 53 Ball Bearing 82 Discharge Pipe

25 Flat Washer 54 Oil Seal 83 Nut

26 Locking Gasket 55 Bolt 84 Handle

27 Cap Head Screw 56 Flat Washer 85 Power cable

28 Head Gasket 57 Spring Washer 86 Motor cable

29 Air Filter 58 Nut

22

RELATED PRODUCTS AVAILABLE

23