Clarke Spyder 3, 2330006 User guide

SPYDER 3 & 7 OIL FREE

SPYDER 3 & 7 OIL FREE

AIR COMPRESSOR

AIR COMPRESSOR

OPERATION & MAINTENANCE

INSTRUCTIONS

©

0903

PARTS & SERVICE TEL: [phone]

SPECIFICATIONS

Electrical Supply .....................................................230 V, 1 Phase 50Hz

Motor Rating............................................................1.5 HP

Max. Air Pressure ....................................................8 bar (116 lbf/in2)

Air Displacement ....................................................6.3 cuft/min

Air Receiver Spyder 3 ..........................................2 litre

Spyder 7 .......................................... 6 litre

Nett Weight Spyder 3 .......................................... 10.5kg

Spyder 7 .......................................... 14kg

Dimensions Spyder 3 .......................................... 350x260x470 (LWH)

Spyder 7 .......................................... 380x200x420 (LWH)

Duty Cycle ...............................................................S3 - 40% at Max 7bar*

* The compressor may only be operated continuously for 4 minutes in any period of 10

minutes, when output is max. 7 bar.

Part Numbers Spyder 3 2330006

Spyder 7 2330016

Please note that the details and specifications contained herein, are correct at the time of going to

print. However, CLARKE International reserve the right to change specifications at any time without prior

© Copyright CLARKE International. All rights reserved. March, 2001

notice. Always consult the machine’s data plate

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For a professional looking finish paint must be thinned. If the manufacturers
recommendations on thinning are not available, the following can be used as a
general guide: Water based paints (emulsions) - 10-20% water

Oil based paints (gloss) - up to 10% white spirit thinners

Cellulose paints - up to 50% cellulose thinners

3. HANDLING THE GUN

The first requirement for a good resultant finish is the proper handling of the gun.
The gun should be held perpendicular to the surface being covered and moved
parallel to it. The stroke should be started before the trigger is pulled and the
trigger should be released before the stroke is ended. This gives accurate control
of the gun and material.

The distance between gun and surface should be 6 to 12 inches depending on
material and atomizing pressure. The material deposited should always be even
and wet. Lap each stroke over the preceding stroke to obtain a uniform finish.

NOTE: To reduce overspray and obtain maximum efficiency, always spray with the lowest
possible atomizing air pressure.

4. SPRAY GUN MAINTENANCE

1. Immerse only the front end of the gun until solvent just covers the fluid
connection.

2. Use a bristle brush and solvent to wash off accumulated paint.

3. Do not submerge the entire spray gun in solvent because:
a. the lubricant in the gland packings will dissolve and the packings will dry

out.
b. the lubricant will dissolve causing harder operation and faster wear.
c. residue from dirty solvent may clog the narrow air passages in the gun.

4. Wipe down the outside of the gun with solvent dampened rag.

5. Lubricate gun daily. Use a light machine oil on:
a. fluid needle packing.
b. air valve packing.
c. fan control packing.
d. trigger pivot point.

Coat the fluid control spring with vaseline.

Caution: Never use lubricants containing silicone as this may cause finish defects.

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Thank you for purchasing this CLARKE SPYDER Oil Free Air Compressor,
which is designed for hobby and DIY use only.
Please read this leaflet thoroughly and carefully follow all instructions. In
doing so you will ensure the safety of yourself and that of others around
you, and you can look forward to the compressor giving you long and
satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof
of purchase. This guarantee is invalid if the product is found to have
been abused or tampered with in any way, or not used for the purpose
for which it was intended.
Faulty goods should be returned to their place of purchase, no product
can be returned without prior permission. This guarantee does not
effect your statutory rights.

CONTENTS Page

Specifications ............................................................................ 2

Safety Precautions ..................................................................... 4

Electrical Connections .............................................................. 5

Operating Instructions............................................................... 6

Routine Maintenance................................................................ 7

Accessories................................................................................ 9

Troubleshooting ....................................................................... 10

Parts List (Pump)....................................................................... 12

Parts Diagram (Pump) ............................................................. 13

Parts List (Receiver) ............................................................ 14

Parts Diagram (Receiver)...................................................15-16

Paint Spraying Hints - General preparation ......................... 17

Preparing the paint ........................... 17

Handling the gun .............................. 18

Spray gun maintenance .................. 18

Declaration of Conformity ...................................................... 19

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SAFETY PRECAUTIONS

PAINT SPRAYING HINTS

WARNING

As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked, or
ignored, personal injury to the operator, or damage to property may result.
is in your own interest to read and pay attention to the following rules:

It

✗ COMPRESSED AIR IS DANGEROUS, NEVER direct a jet of air at people or animals, and

NEVER discharge compressed air against the skin.

✗ NEVER operate your compressor with any covers removed.
✗ NEVER carry out any electrical or mechanical repairs unless you are qualified to do so.

If problems occur, contact your Clarke dealer.

✗ NEVER leave pressure in the receiver overnight, or when transporting.
✗ NEVER adjust, or tamper with the safety valves. The maximum pressure is factory set,

and clearly marked on the machine.

✗ NEVER operate in wet or damp conditions. Keep the machine dry at all times.
✗ NEVER use in dusty, dirty or paint spray locations. A clean atmosphere will ensure efficient

operation.

✗ NEVER exert any strain on electrical cables and ensure that air hoses are not tangled

or wrapped around machinery etc.

✔ ALWAYS expel all air from the receiver, and disconnect the machine is from the mains.

BEFORE carrying out any maintenance.

✔ ALWAYS exercise care when touching components...some of the metal parts can

become quite hot during operation. Wait until the machine has cooled down.

✔ ALWAYS adjust the pressure regulator to the recommended setting for the particular

spray gun or tool being used.

✔ ALWAYS ensure there is adequate ventilation when spraying inflammable materials

e.g. cellulose paint, and keep clear of any possible source of ignition.

✔ ALWAYS protect yourself. Think carefully about any potential hazards which may be created

by using the compressor and use the appropriate protection. e.g. Goggles will protect your
eyes from flying particles. Face masks will protect you against paint spray and/or fumes.
(Personal safety products can be obtained from your local Clarke dealer).

✔ ALWAYS consult paint/product manufacturers instructions for safety and usage before

spraying any material

✔ ALWAYS ensure that the air supply is turned off at the machine outlet and expel all

pressurised air from within the machine and other equipment attached to it, BEFORE
disconnecting air hoses or other equipment from your compressor.

✔ ALWAYS exercise vigilance to ensure that children and animals are kept well away

from the compressor and any equipment attached to it.

✔ ALWAYS ensure that all individuals using the compressor have read and fully understand

these Operating Instructions.

WARNING

NEVER attempt to spray unless you are wearing suitable, approved

respiratory and eye protection.

REMEMBER that some modern paints require specialist respiratory

protection...always consult the paint manufacturers instructions.

1. GENERAL PREPARATION

a. Ensure that the area in which you will be spraying is clean and dust free.
b. Connect spray gun to compressor via suitable flexible hose.
c. With no paint in spray gun, test system for air leaks.
d. Cover adjacent pieces of equipment to prevent overspray. Mask areas

of the article not to be sprayed.

e. Ensure surface to be painted is clean, dry and free from oil and dust.

Check paint manufacturer’s instructions for any special surface
preparation required.

REMEMBER - TIME SPENT PREPARING SAVES TIME SPENT FINISHING

2. PAINT PREPARATION

a. Achieve the correct paint viscosity. This should be done according to

paint manufacturer’s instructions, and will vary according to type of paint.

b. Having mixed the paint thoroughly in a separate container, pour into the

spray gun paint container through a fine filter.

DO NOT OVERFILL SPRAY GUN PAINT CONTAINER - three quarters full is maximum

c. It is usually best to experiment with a couple of practice spray coats on a

piece of material with the same type of surface as the article you wish to
spray, eg. metal for a car body panel, wood for a piece of furniture etc.

d. Some common problems:

PROBLEM CAUSE CORRECTION

Paint does not atomise Paint is too thick, air Add thinners. Increase air press.
(comes out in blobs) pressure is too low. (not above 50 psi, unless

specified by paint manuf.

Paint dries before hitting Paint is too thin. Air Add more paint.
surface, leaving it dry pressure is too high Reduce air pressure
with a rough texture

Finish is pitted like Air pressure too high Reduce air pressure,
Orange peel or spray too close to increase distance between
work gun and work.

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PARTS DIAGRAM - RECEIVER AND COMPONENTS

ELECTRICAL CONNECTIONS

A. SPYDER 7

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance

with the following code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the flexible lead of this appliance may not correspond
with the coloured markings identifying terminals in your plug proceed as
follows:

• Connect GREEN & YELLOW cord to terminal marked with a letter “E”

or Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.

• Connect BROWN cord to terminal marked with a letter “L” or

coloured RED.

• Connect BLUE cord to terminal marked with a letter “N” or coloured

BLACK.

If this appliance is fitted with a plug which is moulded onto the electric
cable (i.e. non-rewireable) please note:

1. The plug must be thrown away if it is cut from the electric cable.
There is a danger of electric shock if it is subsequently inserted into a
socket outlet.

2. Never use the plug without the fuse cover fitted.

3. When replacing a detachable fuse carrier, ensure the correct
replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer
or most electrical stockists.

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FUSE RATING

The fuse in the plug must be replaced with one of the same rating (13
amps) and this replacement must be ASTA approved to BS1362.

We strongly recommend that this machine is connected to the mains
supply via a Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any
repairs yourself.

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OPERATION (Numbers in brackets refer to fig. 1 below)

PARTS DIAGRAM - RECEIVER AND COMPONENTS

Before connecting your Spyder to the mains supply, check the following:-

• The mains voltage is 230V.

• The ON/OFF control knob (B) is in the OFF (inner) position.

• The pressure regulator (E) should be set at its lowest setting, i.e. turned fully
anticlockwise, and the tap (F) screwed IN to its closed position.

• If the machine has not been used for 24 hours or so, open the air receiver
drain valve (A) and turn it on its end in order to drain any condensate which
may have accumulated. When clear, close the valve, finger tight.

IMPORTANT: If the receiver is under pressure, keep your hands well away from the

air being expelled.... remember, compressed air is DANGEROUS!

Spyder 3

A. Air Receiver Drain Valve
B ON / OFF Knob
C. Pressure Switch and Cutout
D. Receiver Pressure gauge

Fig.1

E Air Pressure Regulator Knob
F Air Outlet Tap
G Quick Fit Coupling Nut
H Non-Return Valve

Spyder7

A. SPYDER 3

Now connect a suitable air hose, fitted with quick-fit adaptors, between the air
outlet (G) and the spray gun or air tool being used.

Ensure that the rubber washers are in place to form the necessary air tight seals.
These fittings should be screwed by hand but take care not to over tighten. If a
rubber seal is damaged then it should be replaced.

If you do not wish to use the Quick Fit method of hose connection, simply remove
the Quick Fit nut and use an air hose fitted with conventional 1/4 BSP connectors.

Once the hose connections are complete, CHECK AGAIN to ensure the pressure
regulator (E) is turned fully anticlockwise so that compressed air cannot reach the
air tool, then plug the machine into the mains and switch ON, by pulling the ON/
OFF knob (B) out, until it clicks into position.

The air compressor will now start, and pressure will build up in the receiver to a
regulated max. pressure of 8 Bar (116 psi).

Should the motor fail to start immediately, it is probable that the air receiver is already
full of air. Check the pressure gauge (D). If you release air, by opening the drain
valve (A), the motor will start automatically once the cut-in pressure is reached.

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PARTS LIST - RECEIVER AND COMPONENTS

A. SPYDER 3

No. Description Qty Part No.

1 Drain cock 3/8 1 FN022020000
2 Vibration damper support 1 FN020201000
3 Screw M5x15 2 FN014013042
4 Tank 2 lt. 1 FN126HU0010V
5 Delivery tube 1 FN129HU0010
6 Rilsan tube 1 FN046001000
7 Safety valve 1 FN347022000
8 Elbow R1/4" 1 FN011002000

9 Pressure gauge Ø40 1 FN330006000
10 Nipple 1/4" 1 FN011017000
11 Pressure reducer with line cock 1 FN319044000
12 Pressure switch 1 FN321028000
13 Power cable with BSI plug 1 FN101GA0200
14 Straight adapter 1 FN199626000
15 Seal 1 n/a
16 Spring 1 n/a
17 Gasket 1 n/a
18 Non-Return Valve 1 FN347060000
19 Vibration damper support 1 FN020202000
20 OL185 Compressor complete 1 FN516HP01604

n/a - not available

B. SPYDER 7

No. Description Qty Part No.

1 Drain cock 3/8 1 FN022020000

2 Vibration damper support 1 FN020201000

3 Screw M5x15 2 FN014013042

4 Tank 6 lt. 1 FN126HU0011V

5 Delivery tube 1 FN129HU0011

6 Rilsan tube 1 FN046001000

7 Seal 1 n/a

8 Spring 1 n/a

9 Gasket 1 n/a
10 Non-Return Valve 1 FN347060000
11 Vibration damper support 2 FN020202000
12 Nipple 1/4" 2 FN011017000
13 Pressure switch 1 FN321028000
14 Pressure gauge Ø40 1 FN330006000
15 Safety valve 1 FN347022000
16 Power cable with BSI plug 1 FN101GA0200
17 Pressure reducer with line cock 1 FN319044000
18 OL185 Compressor complete 1 FN516HP01604

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If this is not the case, it is possible that the overload cutout has intervened. This is a safety
device to prevent the motor from overheating. The device will reset when the temperature
falls to a predetermined level. In this event, switch OFF the machine and wait for 5 -10
minutes, before pressing the RESET button , mounted on the top cover, and clearly marked,
and is shown in Fig.2..

Switch ON the machine and try again. If the motor fails to start, after several
attempts, consult your Clarke dealer.

Once the machine has started, turn ON the air supply to your air tool by opening the tap
(F), and turn the pressure regulator (G) clockwise so that your chosen setting, shown on
the label on top of the regulator knob, is in line with the inverted vee mark on the underside
side of the casting. Note that the pressure gauge registers the pressure in the receiver
only.

IMPORTANT:

As no outlet pressure gauge is fitted to this model, the marks on the
Pressure Regulator provide an indication ONLY of the output pressure. If
you are using pressure sensitive tools or equipment, you should insert a

pressure gauge in the airline.

Check to ensure that there are no air leaks at any of the couplings or in other
parts of the system before operating the spray gun or air tool in the normal way.

When the compressor reaches its maximum working pressure, the motor will
automatically cut out, and will restart when the pressure has fallen by
approximately 20 psi. This automatic STOP/START process will continue, as
necessary, to maintain pressure in the receiver.

When you have finished the job in hand ALWAYS switch OFF at the ON/OFF switch,
NOT the mains supply, and release any pressure remaining in the system by opening
the drain valve until all air is expelled.

ALWAYS operate the air tool to further ensure that there is no pressure in the system
BEFORE disconnecting the tool. Finally, reset the pressure regulator to zero by turning

the regulator knob fully anticlockwise.

ROUTINE MAINTENANCE

IMPORTANT: Before carrying out any maintenance, always disconnect the machine
from the mains supply, drain the air receiver and, if necessary, allow the machine
to cool down before starting work.

Daily

Before use, always open the drain valve and tip the machine on to its end. Hold in that
position until all condensate has drained off. Do not rest machine on the drain valve.

Monthly

It is important to keep the compressor clean, with the help of a small soft brush and
vacuum cleaner. In particular, the air intake filter should be inspected at least
MONTHLY, and more often in dusty conditions, so that it is always kept free of any dirt

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particles, which, if not cleaned away, will affect
the performance of the machine.

To clean the air intake filter, carefully prise out
the sponge element shown in fig.2. Clean the
sponge and the housing using a brush or clean
lint free cloth.

If necessary, the sponge filter may be gently
washed in warm soapy water, rinsed and
allowed to dry thoroughly before refitting.

Fig. 2

Every 500 hours of operation or every 6 months

• Clean all the external parts of the compressor.
(This cleaning makes the cooling process more efficient and prolongs the

life of the machine).

• Examine the non-return valve and renew
if necessary (fig. 3)
(Ref: H Fig. 1, Item 18 page 15, and Item
10, page 16,)

• In the event of an air leak follow the procedure below:

• Load compressor to maximum pressure

• Unplug the compressor

• With a brush and soapy water wet all ‘screwed’ air connections

• Any leaks will show through the formation of air bubbles.

PARTS DIAGRAM - PUMP

SPYDER 3 AND SPYDER 7

Fig. 3

• Replace the piston (See your Clarke dealer)

WARNING

NEVER UNSCREW A CONNECTION WHILST THE AIR RECEIVER IS UNDER PRESSURE.

ALWAYS MAKE CERTAIN THAT THE TANK HAS FIRST BEEN EMPTIED.

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PARTS LIST - PUMP

ACCESSORIES

No. Description Qty Part No.

1 Housing 1 FN116HP0001
2 Main Shaft 1 FN116HP0002
3 Crank 1 FN116HP0003
4 Bearing 1 FN033047000
5 Rotor 1 FN034139000
6 Stator 1 FN316HP1604
7 Bearing 1 FN033005000
8 Housing 1 FN116120007

9 Bearing 3 FN014002124
10 Bolt M5 3 FN014003003
11 Fan 1 FN116120008
12 Circlip 1 FN015083000
13 Distance Piece 1 FN014005069
14 Bearing 1 FN033055000
15 Con-Rod 1 FN416HP0004
16 Special Bolt 1 FN116HP0005
17 Gasket 1 FN116120013
18 Nut 2 FN014003001
19 Cylinder Head 1 FN416HP0007
20 Screw M8 2 FN014001056
21 Capacitor Compl. 1 FN009200004
22 Overload/Reset 1 FN008277000
23 Valve 1 FN011117000
24 Nut 1 FN116HP0011
25 Filter Element 1 FN116120017
26 Cover 1 FN116HP0008

27 Cover 1 FN116HP0009

Your Clarke Spyder Oil Free Air Compressor can be used in conjunction with a
range of optional accessories for inflating tyres, air brushing, stapling, blowing
and many other uses. For details contact your local accessory stockist. A complete
kit is available from your Clarke dealer which is ideal for almost all applications.

Please quote part number 3110165

Should you experience any difficulties obtaining accessories, please contact the
Clarke sales department (telephone [phone]) for details of your nearest
dealer.

Should you wish to renew the Spray Gun and/or Hose, supplied with the

models which include the Spray Outfits......the part numbers are as follows:

Spraygun PS ................................. Part No. 5080813

Hose JP3 ....................................... Part No. 3120203

SPARE PARES AND SERVICE CONTACTS

For Spare Parts and Service, please contact your nearest dealer,

or CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: [phone]

PARTS & SERVICE FAX: [phone]

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

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TROUBLE SHOOTING

With considerate use, your CLARKE Air Compressor should provide you with long and
trouble free service. Routine checks should be made on both the electrical supply as
well as the compressed air lines and connections. If any fault appears, the reason for
which is not immediately obvious, please contact your local CLARKE Dealer.

PROBLEM

The compressor
stops and will
not start again.

The compressor

does not reach
the set pressure
and overheats
easily.

Compressor
does not start.

Air leaking from
the pressure
switch valve when
the compressor is
not running.

PROBABLE CAUSE

Bad connections.

Overload cutout
switch has tripped.

Motor windings
burnt out.

Compressor head
gasket blown or
valve broken.

Worn Piston

Air receiver charged

Faulty non-return
valve.

REMEDY

Check electrical
connections.
Clean and tighten as
necessary.

Switch off and wait 5

minutes before switching on.

Contact your local dealer
for a replacement motor.

Contact your CLARKE
dealer.

Replace Piston (contact
your CLARKE dealer)

Open drain cock to expel
air. Compressor should start
again when pressure
reduces to approx. 95 psi.

First drain the receiver
completely. Replace non­Return Valve

Parts Lists and Diagrams

&

Spraying Hints and Tips

Air pressure
from regulator
will not adjust.

The diaphragm
within the regulator
body is broken.

Replace Regulator

CAUTION Do not attempt any repair or adjustment if you are uncertain as to how
it should be done. If you have any queries, contact your local CLARKE Dealer.

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