Clarke REGAL IV User guide

REGAL IV

CAST IRON STOVE

PART NO: 6909901

USER GUIDE

ORIGINAL INSTRUCTIONS GC11/25 Rev 6

INTRODUCTION

Thank you for purchasing this CLARKE Stove which is approved for use in smoke­controlled zones. It is designed and produced according to the standard
EN13240+Amendment A2:2004.

Before attempting to operate the stove, it is essential that you read this manual
thoroughly and carefully follow all instructions given. In doing so you will ensure the
safety of yourself and that of others around you, and you can also look forward to the
product giving you long and satisfactory service.

TECHNICAL SPECIFICATIONS

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INSTALLATION OF THIS PRODUCT

WARNING: AN ACCREDITED HEATING ENGINEER MUST CARRY OUT
THE INSTALLATION OF THIS STOVE. ALTERNATIVELY, SHOULD A
NON-ACCREDITED ENGINEER UNDERTAKE THE INSTALLATION,
YOUR LOCAL BUILDING CONTROL OFFICER WILL BE REQUIRED TO
APPROVE THE COMPLETED INSTALLATION UNDER BUILDING
REGULATION “J”. IT IS AN OFFENCE UNDER UK LAW, NOT TO
COMPLY WITH THIS MANDATORY REQUIREMENT.IF THE STOVE IS
NOT FITTED CORRECTLY BY AN APPROVED PERSON, IT COULD
RESULT IN A HOUSE FIRE OR CARBON MONOXIDE POISONING.

READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION

CAUTION: THE INSTRUCTIONS COVER THE BASIC PRINCIPLES TO ENSURE
SATISFACTORY INSTALLATION OF THE STOVE, ALTHOUGH DETAIL MAY
NEED SLIGHT MODIFICATION TO SUIT PARTICULAR SITE CONDITIONS. IN
ALL CASES THE INSTALLATION MUST COMPLY WITH CURRENT BUILDING
REGULATION ‘J’, LOCAL AUTHORITY BYE-LAWS, EUROPEAN AND NATIONAL
STANDARDS AND ANY OTHER SPECIFICATIONS OR REGULATIONS AS THEY
AFFECT THE INSTALLATION OF THE STOVE.

CAUTION: THE INFORMATION CONTAINED IN THIS MANUAL INCLUDES
EXTRACTS FROM THE BUILDING REGULATIONS 2000 “APPROVED
DOCUMENT J” (COMBUSTION APPLIANCES AND FUEL STORAGE SYSTEMS),
UPDATED 2013. THIS GUIDANCE INFORMATION IN NO WAY REPLACES
YOUR RESPONSIBILITY AS AN INSTALLER OR END USER TO COMPLY WITH
THE APPROPRIATE STANDARDS.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered
with in any way, or not used for the purpose for which it was intended. Faulty goods
should be returned to their place of purchase, no product can be returned to us
without prior permission.

This guarantee does not effect your statutory rights.

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CLEAN AIR ACT 1993 & SMOKE CONTROL
AREAS

Under the Clean Air Act local authorities may declare the whole or part of the district
of the authority to be a smoke control area. It is an offence to emit smoke from a
chimney of a building, from a furnace or from any fixed boiler if located in a
designated smoke control area. It is also an offence to acquire an “unauthorised fuel”
for use within a smoke control area unless it is used in an “exempt” appliance
(“exempted” from the controls which generally apply in the smoke control area).

In England appliances are exempted by publication on a list by the Secretary of State
in accordance with changes made to sections 20 and 21 of the Clean Air Act 1993 by
section 15 of the Deregulation Act 2015. Similarly in Scotland appliances are
exempted by publication on a list by Scottish Ministers under section 50 of the
Regulatory Reform (Scotland) Act 2014. In Northern Ireland appliances are exempted
by publication on a list by the Department of Agriculture, Environment and Rural
Affairs under Section 16 of the Environmental Better regulation Act (Northern Ireland)

2016.

In Wales appliances are exempted by regulations made by Welsh Ministers.

Further information on the requirements of the Clean Air Act can be found here:

https://www.gov.uk/smoke-control-area-rules

Your local authority is responsible for implementing the Clean Air Act 1993 including
designation and supervision of smoke control areas and you can contact them for
details of Clean Air Act requirements.

The Regal IV stove has been recommended as suitable for use in smoke control areas
when burning wood logs. The Regal IV must be fitted with a permanent stop to
prevent closure of the secondary air control beyond 50% open.

Please note the following advice on minimising smoke emissions:

REFUELLING ON TO A LOW FIRE BED

If there is insufficient burning material in the fire-bed to light a new fuel charge,
excessive smoke emission can occur. Refuelling must be carried out onto a sufficient
quantity of glowing embers and ash that the new fuel charge will ignite in a
reasonable period. If there are too few embers in the fire bed, add suitable kindling to
prevent excessive smoke.

FUEL OVERLOADING

The maximum amount of fuel specified in this manual should not be exceeded,
overloading can cause excess smoke.

OPERATION WITH DOOR LEFT OPEN

Operation with the door open can cause excess smoke. Do not operate the stove with
the door open except when re-fuelling.

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DAMPERS LEFT OPEN

Operation with the air controls or appliance dampers open can cause excess smoke.
The appliance must not be operated with air controls, appliance dampers or door left
open except as directed in the instructions.

SAFETY WARNINGS FOR YOUR GUIDANCE

CAUTION: FIRES CAN BE DANGEROUS - Always use a fireguard in the
presence of children, the elderly or the infirm. The fireguard should be
manufactured in accordance with B.S. 6539 - Fireguards for use with solid fuel
appliances.

CAUTION: DO NOT OVERFIRE - it is possible to fire the stove beyond its
design capacity. This could damage the stove, so watch for signs of overfiring

- if any part of the stove starts to glow red, the stove is in an overfire situation
and the controls should be adjusted accordingly. Never leave the stove
unattended for long periods without first adjusting the controls to a safe
setting. Careful air supply control should be exercised at all times.

CAUTION: THIS STOVE MUST BE CONNECTED TO A SUITABLE FLUE
OUTLET. Due to high temperature this stove should be located well away
from furniture and curtains. Children and adults should be alerted to the
hazards of hot surfaces. Young children should be carefully supervised when
they are in the same room as the stove. Do not place clothing or other
flammable material on or near the stove. Keep the stove area clear of
combustible materials, flammable liquids or vapours.

CAUTION: CARBON MONOXIDE POISONING CAN BE FATAL. Carbon
Monoxide detectors to BS EN 50291 are available for use in domestic premises
and details are available in the official HETAS guide that can be viewed on
their website at www.hetas.co.uk. Due consideration should be given to the
dangers of carbon monoxide poisoning following incomplete combustion of
solid fuels in an enclosed space. SEE PAGE 18 OF THIS BOOKLET.

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GENERAL SAFETY RULES

WARNING: THIS STOVE WILL BE HOT WHEN IN OPERATION AND
DUE CARE SHOULD BE TAKEN. THICK GLOVES SHOULD BE USED TO
OPERATE THE PRIMARY/SECONDARY CONTROLS OR REACHING
INSIDE THE STOVE TO POSITION FUEL OR REMOVE ASH.

1. ALWAYS read and understand the manual before installing and commissioning
the stove.

2. ALWAYS check for damage before using the stove. Check for breakage of parts
and any other condition that may affect the stoves performance. Any damage
should be properly repaired or the part replaced. If in doubt, DO NOT use the
stove. Consult your local dealer.Always ensure the stove is installed in accordance
with local regulations.

3. ALWAYS ensure that the stove is correctly installed and positioned as described
under POSITIONING AND INSTALLATION, and that the immediate area is kept
clear.

4. ALWAYS keep children and visitors at a safe distance from the stove.

5. NEVER direct any kind of liquid on to the stove, particularly when it is hot.

6. NEVER use petrol or other flammable liquids for fire starting.

7. NEVER use the stove to incinerate materials other than recommended fuels.

8. NEVER carry out any modifications to this product. If experiencing difficulty of
any kind consult your local dealer.

9. The installation of the stove and chimney MUST comply with all National,
European and local building regulations. It is the responsibility of the owner and
the installer to ensure that the installation complies.

10. All rooms where a stove is situated must have a non-motorised air vent. Refer to
details contained in the Building Regulations.

IMPORTANT: Building Regulation “J” is the Government approved
document covering the installation of solid fuel stoves.

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UNPACKING

WARNING: DUE TO THE WEIGHT OF THE STOVE IT IS ADVISED
THAT TWO PEOPLE PERFORM THE UNPACKING.

The stove is supplied with various loose components including the lining panels, baffle
plate, the grate with the retainer, ash pan, and operation tool which require checking
for correct fitting.

Unpack the stove and remove packing materials. Open the door and remove the loose
items from inside the stove. Before assembling, please check contents against the
following list and advise your dealer immediately if any parts are missing. Refer also
to parts list & diagram on pages 28 & 29.

• 1 x Flue Collar • Fixings (packed)

• 4 x Legs • Protective glove

• 1 x Ash Pan • Handle for Ashpan Door

• 1 x Ashpan Handle • Hex Key

TOOLS REQUIRED

• CLARKE Fire Cement • 13mm spanner • Hex key (supplied)

PROTECTIVE GLOVES

The stove is supplied with a heat resistant glove;
(model number 9052), size XL/11 to protect the
user’s hand when using the stove.

Before using the glove always check that the glove
does not contain any holes, cracks, tears or display a colour change suggesting
deterioration. Discard any glove presenting such defects.

On the symbol above, * the 6 digit code indicates the performance level of the glove.
When present, ‘X’ indicates the glove was not submitted for a particular test, or the

test method is unsuitable for the glove design or material. When present,’0’ indicates
the glove falls below the minimum performance level for a particular hazard.

CARE INSTRUCTIONS

Wash like colours, air dry only.

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ASSEMBLY

1. Attach the flue adaptor using the
screws supplied. Ensure the fireproof
gasket is correctly seated.

• The blanking plate will be installed in
the rear of the stove when the
normal flue exit is required. The plate
is secured with a cross-bar and
socket hex screw.

• If the rear mounting flue
configuration is to be used, the
blanking plate will be fitted to the top
of the stove and the flue connector to
the rear panel.

2. Check that the firebricks, top baffle
and log retaining grate have not been
dislodged during transit and re­position if required.

3. Bolt the legs to the base of the stove
using the bolts and large washers
supplied as in Fig 2.

4. Slide the ashpan into position.

• An ashpan handle is supplied for
when the stove is in use.

5. Position the stove in the desired
location as shown in POSITIONING
AND INSTALLATION. Take care not
to damage the floor surface.

6. Adjust the stove levelling bolts shown
in Fig 4 until the stove is level, evenly
supported and does not rock. Take
care not to damage the floor surface.

7. If there are any gaps between the
components, these should be filled
with CLARKE fire cement to prevent
smoke emissions.

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POSITIONING AND INSTALLATION

REGULATORY COMPLIANCE

In England and Wales, there are only two routes to legally install a domestic solid fuel
or wood burning appliance. In other parts of the UK there are variations in legislation
and processes.

You can either:

• Use a registered installer who can self certify that the work he does complies with
the relevant Building Regulations; or

• The consumer applies to their local authority building control department for a
building notice, and pays the appropriate fee.

It is generally worthwhile to use a HETAS registered installer who will supply a
Certificate of Compliance as a record of the job and that it complies with Building
Regulations. A copy of the certificate is forwarded to HETAS who notify the local
authority on your behalf.

Failure to notify the work through the registration scheme (in this case HETAS) or
directly to the local authority can lead to enforcement. It can also cause problems for
future house sales if there is no official record of a compliant installation. All local
regulations, including those referring to National and European Standards need to be
complied with when installing this appliance.

For specific guidance when cast iron stoves are being installed in boats or in homes
with thatched roofs, please refer to the SOLIFTEC website at:

www.soliftec.com/installation.htm

SUPPORTING FLOORS

The stove must only be installed on floors with an adequate load bearing capacity and
if the existing construction is not suitable, additional measures such as a load
distributing plate must be provided.

The hearth should be able to accommodate the weight of the stove and its chimney if
the chimney is not independently supported. Stoves should stand wholly above
hearths made of non-combustible board/sheet material or tiles at least 12mm thick, if
the stove is not to stand in a recess and has been tested to an applicable standard to
verify that it cannot cause the temperature of the upper surface of the hearth to

exceed 100oC.

If required, constructional hearths should be made of solid, non-combustible material
such as concrete or masonry, at least 125mm thick, including the thickness of any
non-combustible floor and/or decorative surface.

Specific guidance for surfaces on which the stove may be allowed to stand is given in
Approved Document ‘J’ and must be followed.

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When the stove is positioned near a wall constructed of flammable material, the
distances shown on Fig 5 must be adhered to. Alternatively, a heat shield may be
used, mounted according to the position of the fireplace. A firewall must be at least
100mm thick and typically made of brick, or concrete/stone.

MATERIAL CLEARANCES

The stove must have a minimum clearance of 550mm to a combustible ceiling above.

FIG 5

It is recommended that the stove be installed at least 550 mm from combustible
materials which could be adversely affected by heat.

The stove can be recessed in a suitable sized fireplace but a permanent free air gap of
at least 550mm must be left around the sides and top and at least 550mm at the back
of the stove to obtain maximum heat output and for access to the rear of the stove.

MINIMUM DISTANCE TO COMBUSTIBLE MATERIALS

Note: combustible material refers to any material that will degrade when subjected to
heat e.g. plaster.

Due to the heat of a hot stove, a suitable fire guard should always be used to provide
additional protection. Never allow young children to be left unsupervised in a room
containing a hot stove.

Note; If in doubt, refer to the Building Regulations 2000 Approved Document ‘J’.

CHIMNEY CONSTRUCTION

The stove is supplied with both a top and rear flue pipe connector. It should never be
connected to a shared chimney/flue system.

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Flue pipes with a smaller cross-sectional area than that of the stove outlet should
never be used and must not project into the chimney connector, such as to cause a
restriction to the gas flow.

Sizes of flues in chimneys are stipulated in Table 2 of the Building Regulations 2000
Approved Document ‘J’ as follows:

1. Stoves under 20kW rated output which burn smokeless or low volatile fuel require
a minimum flue size of 125mm diameter (or rectangular flues having the same
cross-sectional area and a minimum dimension not less than 100mm for straight
flues or 125mm for flues with bends or offsets.

2. Stoves of up to 30kW rated output burning any fuel require 150mm diameter (or
rectangular flues having the same cross-sectional area and a minimum dimension
not less than 125mm.

Liners should be installed in accordance with their manufacturers instructions.
Appropriate components should be selected to form the flue without cutting and to
keep joints to a minimum. Bends and offsets should be formed only with the
matching factory-made components. Liners need to be placed with the sockets or
rebate ends uppermost to contain moisture and other condensates in the flue. Joints
should be sealed with fire cement, refractory mortar or installed in accordance with
their manufacturers instructions. Ensure the joints are completely sealed as air
leakage will lead to poor performance. Avoid having more than two bends in the flue
system. Any offset between bends should be minimised and the flue should be
equipped with suitable access doors for inspection & cleaning. For further detail refer
to Building Regulations document “J”.

Special methods are required when passing through a wall or ceiling. Please refer to
your local building regulations and/or fire department. Refer to Building Regulations
Document “J”.

CAUTION: THIS STOVE MUST NOT BE INSTALLED INTO A CHIMNEY THAT
SERVES ANY OTHER HEATING APPLIANCE. THERE MUST NOT BE AN
EXTRACTOR FAN FITTED IN THE SAME ROOM AS THE STOVE, AS THIS CAN
CAUSE THE STOVE TO EMIT FUMES INTO THE ROOM

FLUE HEIGHT

The chimney height and the position of the chimney should conform to the Building
Regulations document ‘J’. Flues should be high enough to clear the products of
combustion. The height necessary for this will depend on the type of the stove, the
height of the building, the type of flue and the number of bends in it, and an
assessment of local wind patterns. However, a minimum flue height of 4.5m could be
satisfactory if the guidance in paragraphs 2.10 to 2.12 of the Approved Document “J”
is adopted.

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FIG 6

External flue pipes should be “twin wall”. These retain the heat, enabling it to rise and
disperse from the chimney.

As an alternative approach, the calculation procedure within BS EN 13384-1 (2005)
can be used as the basis for deciding whether a chimney design will provide sufficient
draught. If in doubt, consult the Building Regulations.

The outlet from a flue should be above the roof of the building in a position where the
products of combustion can discharge freely and will not present a fire hazard,
whatever the wind conditions.

BENDS IN FLUES

Openings for inspection & cleaning should be formed using purpose factory-made
components compatible with the flue system, having an access cover that has the
same level of gas-tightness as the flue system and an equal level of thermal
insulation.

Offsets in flues are only acceptable if the following rules are respected:

• The chimney system shall have no more than 4 bends in total; - 2 bends in the
chimney and 2 bends in the flue pipe connection.

• The offset shall provide a change of direction no more than 45 degrees from the
vertical.

• Maximum length of horizontal flue must not exceed 150mm (6”).

• The run of the chimney between bends shall not exceed 20% of the total chimney
length.

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FLUE PIPE COMPONENTS REQUIRED FIG 7

A wide selection of flue pipes, connectors and other components as shown above is
available from your CLARKE stockist. See page 25.

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INSPECTION & CLEANING

Check that the chimney is in good condition, dry and free from cracks and
obstructions. The diameter of the chimney should not be less than 150mm and not
more than 230mm. If any of these requirements are not met, the chimney should be
lined by a suitable method.

The chimney must be swept before connection to the stove. Where the chimney is
believed to have previously served an open fire installation, it is possible that the
higher flue gas temperature from the stove may loosen deposits that were previously
firmly adhered, with the consequent risk of flue blockage. It is therefore
recommended that the chimney be swept a second time within a month of regular
use after installation.

Assuming that when the stove is first installed, the chimney is clean, and sound, then
the chimney flue should be inspected part way through the burning season to
establish the regularity of sweeping required. If you have any doubts about the
suitability of your chimney, consult your local dealer/stockist.

If there is no existing chimney, then a prefabricated block chimney in accordance with
Building Regulations Approved Document J, or a twin-walled insulated stainless steel
flue to B.S.4543 can be used. These chimneys must be fitted in accordance with the
manufacturer’s instructions and Building Regulations.

FLUE DRAUGHT

A flue draught of approx 12 Pa is required for satisfactory stove performance. The flue
draught should be checked under fire at high output. If it exceeds the recommended
maximum, a draught stabiliser must be fitted so that the rate of burning can be
controlled to prevent over-firing. If the reading is less than the recommended
minimum, then the performance of the stove will be compromised.

AIR FOR COMBUSTION

Any room or space containing a stove should have a permanent air vent opening of at
least the sizes shown in the table below. For stoves designed to burn a range of
different solid fuels, the air supply should be designed to accommodate burning the
fuel that produces the highest heating output.

There must always be a permanent means of providing air for combustion into the
room in which the fire is installed. A permanent vent with a total free area of at least

2

550mm
air or an adjacent room which itself has a permanent vent of the same size direct to
the outside air.

for every kW rated above 5kW should be connected directly to the outside

The fitting of an extractor fan to either of these rooms is not permitted.

Stove Air Supplies

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Stove with flue draught
stabiliser

Permanently open vents as below:

If design air permeability>5.0m3/(h.m2) then
300mm2/kW for first 5kW of appliance rated output
850mm2/kW for balance of appliance rated output

If design air permeability<5.0m3/(h.m2) then 850
mm2/kW for balance of appliance rated output

Stove with no flue draught

Permanently open vents as below:

stabiliser

If design air permeability>5.0m3/(h.m2) then 550
mm2/kW of appliance rated output above 5kW

If design air permeability<5.0m3/(h.m2) then 550
mm2/kW for balance of appliance rated output

CONNECTION TO THE CHIMNEY

This MUST be carried out by an accredited/competent person and/or
approved by your local Building Control Officer before using the stove.

Any existing flue must be in good condition with suitable access for collection and
removal of debris. Details of suitable linings for use with solid fuel are given in the
Official HETAS guide that can be viewed on their website at www.hetas.co.uk

It is also important that suitable flue pipe complying with Building Regulations is used
to connect the stove to the chimney flue and that suitable access is provided into the
flue for regular inspection and sweeping of the flueways.

Chimneys should be as straight as possible. Horizontal runs should be
avoided and the horizontal section should never exceed 150mm (6 inches)
in length. Flue connections must be well sealed.

With a vertical rear flue the chimney may be swept through the stove. If it is not
possible to pass the sweeps brush through the stove, a soot door will be necessary.
This may be either in the actual brickwork of the chimney or fitted in the register
plate. Suitable positions of soot doors are shown in Figures 6-7.

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FIG 8

A non-combustible register plate
minimum 1.5 mm thick should be
fitted to all installations between
the flue and the building
structure. It’s suitability and fit
should be checked by a qualified
stove installation engineer against
the current Building Regulations
App”J”.

Fig

9

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CLEANING THE FLUE

Access for cleaning the flue should be incorporated in the system other than through
the appliance (e.g. a soot door or access through a register plate). Purpose-made
soot doors and inspection lengths are available from the CLARKE range.

Ensure that the whole length of the flue can be reached from the soot door.

FUME EMISSIONS

To avoid chimney problems, your fire should not be burnt slowly for longer than 12
hours without a period of fast burning.

Properly installed and operated, this stove will not emit fumes although occasional
fumes from de-ashing and refuelling may occur. Persistent fume emission must not be
tolerated and if fume emission persists, the following immediate action should be
taken:-

1. Open doors and windows to ventilate room.

2. Let the fire out or eject and safely dispose of fuel from the stove.

3. Check for flue chimney blockage and clean if required.

4. DO NOT attempt to re-light the fire until the cause has been identified and
corrected.

If necessary, seek professional advice.

IMPORTANT: NEVER fit an extractor fan in the same room as this stove.

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CARBON MONOXIDE ALARMS

Due consideration should be given to the dangers of carbon monoxide poisoning
following incomplete combustion of solid fuels in an enclosed space. Carbon
monoxide detectors to BS EN 50291 are available for use in domestic premises and
details are available in the official HETAS guide that can be viewed on their website at
www.hetas.co.uk.

Where a new or replacement fixed solid fuel appliance is installed in a dwelling, a
carbon monoxide alarm should be provided in the room where the appliance is
located.

Carbon monoxide alarms should comply with BS EN 50291 and be powered by a
battery, designed to operate for the working life of the alarm. The alarm should
incorporate a warning device to alert users when the working life of the alarm is due
to pass. Mains-powered BS EN 50291 Type A carbon monoxide alarms with fixed
wiring (not plug-in types) may be used as alternative applications, provided they are
fitted with a sensor failure warning device.

The carbon monoxide alarm should be located in the same room as the stove:

• on the ceiling at least 300mm from any wall or, if located on a wall, as high up as
possible (above any doors and windows) but not within 150mm of the ceiling and:

• between 1m and 3m horizontally from the stove.

NOTE: Further guidance on the installation of carbon monoxide alarms is

available in BS EN 50292 and from manufacturers instructions. Provision
of an alarm should not be regarded as a substitute for correct
installation and regular servicing.

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USING YOUR STOVE

STOVE CONTROLS

WARNING: THE TEMPERATURE REACHED BY THESE ITEMS DURING
OPERATION MAY CAUSE AN INJURY TO AN END-USER. AS THESE
ARE INTENDED TO BE ADJUSTED DURING OPERATION, IT IS
RECOMMENDED THAT A PROTECTIVE MITT IS WORN WHEN
HANDING THESE PARTS.

The amount of heat
emitted by the stove is
regulated using the
following air control s.

The primary air supply
is controlled using the
two lower air controls
built into the ashpan
door.

A second air inlet
provides a constant,
pre-heated air supply
to the combustion just
above the fire. This is
controlled using the
upper air control
mounted near the top
of the stove. This air supply will not normally need to be regulated so will usually be
kept open.

An additional air inlet is provided in the base of the stove. This is controlled using the
knob at the bottom of the stove to provide a gentle updraught from the back of the
stove to the chimney flue.

The knob near the side of the stove is for riddling the grate section, causing loose ash
to fall into the ashpan.

Further air is introduced via a duct on the rear panel, the upper end of which
corresponds to a series of holes in the rear firebrick

SUITABLE FUELS

This stove can be used in smoke controlled zones to burn wood/logs and all fuel
should be dry and timber should be well seasoned so as to have a moisture content
below 20%. The use of damp wood will result in more soot and tar deposits being left

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in the chimney, flue and stove, and will not release heat if thermal energy is being
used to drive out moisture from the fuel.

The smoke control website includes details of fuels authorised for use in Smoke
Control Areas but does not provide locations of Smoke Control Areas - the user should
check with the Local Authority to determine if they are in a Smoke Control Area. The
current address of the smoke control website is https://www.gov.uk/smoke-control­area-rules.

Do not use the stove to incinerate other materials including household waste. Avoid
using ‘green’ unseasoned wood, treated wood such as telegraph poles, or plywood /
chipboard containing glues and resins which pollute the environment and cause the
fire to burn too quickly.

Such materials can produce excessive tar or creosote which can be damaging and in
extreme cases cause a fire inside the chimney.

The dryness of wood can be assessed by looking at the end of the log. Radial cracks,
deep enough to be considered as splits should be present in dry, seasoned logs.

The maximum length of fuel suitable for this stove is approx 25 cm so as to lay flat
over the embers and logs of greater than 7 cm diameter should be split.

Confirm with your fuel provider as to which type will suit best. Larger fuels will allow a
greater draught in the firebox which will speed up combustion.

For further information on type and availability of fuel, the Solid Fuel Association
(http:/www.solidfuel.co.uk) serves as an advice centre to domestic consumers
including all aspects of fuel types.

INITIAL SEASONING

CAUTION: THIS STOVE MUST BE SEASONED BEFORE USE. FAILURE TO
CARRY OUT THIS IMPORTANT PROCEDURE WILL RESULT IN PERMANENT
DAMAGE TO THE STOVE AND WILL VOID YOUR WARRANTY.

Following installation and before regular use, the stove must be seasoned to prevent
cracking of the metal casting. This procedure should also be followed if the stove has
not been used for prolonged periods (during the summer months for example) and is
carried out as follows:

1. Light a small fire in the middle of the stove, well away from the sides.

2. Allow the stove to warm up slowly and evenly with the air controls almost closed,
avoiding intense flames.

3. Keep the fire burning for three hours or so, gradually increasing the size of the fire
using larger logs which will burn naturally but slowly, keeping the stove on a low
setting.

4. After a couple of days burning at this level, increase the brightness & intensity of
the fire gradually over the next 10 days.

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Full strength fires should not be used until completion of approx 20 days of mild use.
Only from this time will the stove have been properly seasoned.

It should be remembered that this procedure should be carried out at the beginning
of each season of use in order to remove the moisture retained by the metal during
the period of non-use.

When used for the first time the fireplace may smell a little, due to gas being given
off. The gas is not toxic but the room should be thoroughly ventilated. Let the fire
burn with a high draught until no smells can be detected.

Burning the stove at a very high temperature the first few times may damage the
paint. Burn fires at a moderate level the first few days. DO NOT place anything on the
stove top during the curing process as this may result in damage to your paint finish.

Take care not to open the stove door too vigorously in case of causing smoke spillage.
If smoke spillage occurs after the fire door has been opened this could be due to poor
chimney draft. SEE TROUBLESHOOTING ON P27.

STARTING THE FIRE

1. Open the air control.

2. Lay firelighters or rolled up newspapers on the grate with a reasonable quantity of
dry kindling wood. Place 2 or 3 small logs on top.

3. Light the newspaper or firelighters using a long taper and close the door.

4. When the fire is burning strongly add further logs up to 10cm diameter.

5. When the stove is really hot, close the air control as required. Ensure there are
lasting flames until the wood becomes charcoal.

REFUELLING

1. Always open the door slowly to avoid a sudden rush of intake air and smoke
escaping into the room and add fuel.

2. Open the air controls and leave open for a few minutes to allow the gasses in the
wood to burn before closing the air controls.

• The rate of refuelling and heat available are dependant upon individual
requirements based upon the user’s experience. When re-loading, it is normally
necessary to burn the stove fast initially, to drive off any gasses and moisture,
before closing the air vents to control the burn rate.

• Ensure the door is kept closed to contain fumes except when lighting up, re­fuelling or removing ash.

• It is not recommended to leave the stove alight at night or to continue using the
stove in mild weather which gives poor combustion leading to a greater build up
of soot.

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• If overnight burning is required, it can best be achieved by first driving off any
gasses or moisture as usual, following a full charge of fuel and then closing the air
vents fully. Experience will indicate the optimum setting. However, by reducing the
burn rate to such a level that the fire is still burning the following day, the burning
process creates heavy, tarry chemicals which will become deposited on the inside
of the flue or chimney. This is an inefficient process which greatly increases the
risk of a chimney fire and makes it necessary to sweep the chimney more often.

ASH REMOVAL

Keep the stove free from a heavy buildup of ash. The frequency of this is dependant
upon the type and quality of fuel being used. Ash should be removed before it builds
up to the underside of the grate, at which point, the grate would be burning hot on
both sides, shortening its life expectancy.

When disposing of ashes, ensure they have cooled and always place in a metal
container. Be sure to remove the ash when the fire is at its lowest point, such as first
thing in the morning.

The CLARKE ASHVAC1200 Vacuum Cleaner is ideal for collecting hot ash and debris
from stoves.

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MAINTENANCE

CLEANING

The inside of the stove may require regular cleaning, especially during periods of peak
use, the frequency of this being indicated by experience. It is advisable to wear a dust
mask, protective gloves and safety glasses when cleaning.

Use a stiff brush and industrial type vacuum cleaner to dislodge and remove as much
material as possible, starting at the top of the stove and working down to the bottom.
Particular attention should be given to the air inlet controls which can become
obstructed. An ASHVAC1200 Vacuum Cleaner is ideal for this process.

GENERAL MAINTENANCE

Take this opportunity to check for any damaged parts inside the stove. In the event of
damage or broken components, replacements can be obtained from CLARKE Parts
& Service. On no account should unauthorised spare parts be used.

The stove and flueway should be inspected and maintained when in a cold condition.
NO unauthorised modification of this product should be carried out. This stove
requires regular maintenance by a competent engineer.

STOVE BODY

The stove is finished with a heat-resistant paint which can be cleaned with a soft
brush. Wait until the stove has cooled down before doing this. This finish can be
renovated with stove paint, although the paint may not be an exact match and it may
be necessary to repaint the complete stove.

If the stove is purely ornamental, painting will provide a durable, attractive finish. If
the stove is used for heating, a high temperature heat resistant paint (available from
your CLARKE dealer) must be used, in either aerosol or brush applied form. Should
rust become apparent, clean thoroughly with a wire brush and apply a suitable anti­rust treatment.

During prolonged periods out of use, the air inlet should be left open and the door left
slightly ajar in order to circulate fresh air and discourage condensation from forming
which could encourage corrosion.

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FIRE ROPE

Check the rope around the door and
glass. If rope is in poor condition, replace
with rope approved for this purpose.

Inspect the fireproof door seal where
fitted, to ensure there is an effective seal
around the door and re-fix it if loose
using stove rope adhesive. If in poor
condition it should be replaced.

GLASS PANELS

Clean any glass panel when cool,
avoiding abrasive substances which could scratch the glass and make subsequent
cleaning more difficult. Wet logs against a heated glass, a badly aimed poker or heavy
slamming of the door could crack the glass panel. The glass will not fracture with
heat. Never replace any broken glass with glass NOT approved for use with stoves.

The window glass should remain clean during normal use but it can become
blackened if the stove is being operated with either damp fuels or at a slow burn rate.
The blackening may be dispersed by burning briefly at a much higher temperature or
it may be cleaned off using specialist glass cleaner.

In the event of the glass being broken, it
can be removed by unscrewing the
retaining tabs, taking care not to damage
the fireproof rope seal. The replacement
glass should be carefully placed against
the seal and the retaining tabs re­tensioned. Take care to tension these
evenly or there is a risk of breaking the
new glass pane.

CHIMNEYS AND FLUE-WAYS

It is important that the chimney, flue-ways and any connecting flue pipe are swept
regularly. This means at least once a year for smokeless fuels and at least twice a
year for wood and other fuels.

Only wire-centred sweep’s brushes fitted with a guide wheel should be used. If it is
not possible to sweep all parts of the chimney through the stove, ensure there is
adequate access to cleaning doors.

If the stove is fitted in place of an open fire, then the chimney should be swept one
month after installation to clear any soot falls which may have occurred, due to the
difference in combustion performance between the stove and the open fire.

The flue and chimney should be inspected for a build-up of deposits especially
following prolonged periods without use. The entire chimney/flue should be swept
frequently from top to bottom by a registered chimney sweep to remove any build-up
of soot etc, the frequency being dependant upon the usage and the fuels being burnt.

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If the chimney is swept after a few weeks of regular use, the condition found will give
an indication of the frequency of sweeping required. On an annual basis, the chimney
is best swept just before the main winter burning season.

HETAS recommends that chimney sweeping is best carried out by an approved
chimney sweep who will normally be a member of the National Association of
Chimney Sweeps or the Guild of Master Sweeps, details of which can be found on the
HETAS website, www.hetas.co.uk.

ACCESSORIES

Refer to the CLARKE website www.clarkeinternational.com for a full range of
Flue Pipes & Cowls (both Vitreous Enamel or Stainless Steel) for use with this classic
cast iron stove. See also the following accessories on page 26.

1 Straight Flue pipe 6 45 deg elbow with door

2 Flue connector 7 Ventilated fire stop

3 90 deg Tee with soot box 8 Storm Collar

4 Twin wall standard cowl 9 Adjustable roof plate

5 Flue Pipe with door 10 Wall band

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Choose from the range of accessories suitable
for use with this stove.

Part No 6910000: Fire Cement (1Kg tub)

Part No 6912200, 6912215 & 6912220: Heat­powered Stove Fans CSF2, 4 & 5

Part No 3402152: Logbuster H4 (230v)

Part No 3402048: Stand also available

See also Part No 3402032: Logbusters H5 and
Part No 3402150: Logbuster V6

Part No 6910202: Glass Cleaner

Part No 6910204: Stove Cleaner Spray

Part No 6910206: Matt Black Stove Paint
(500ml)

Part No: 1801617: Paper Briquette Maker

Part No 6912112: Companion Set CS5

Part No 6471130: 1200W Ash Vacuum
Cleaner

An extensive range of flue components is also
available from your CLARKE stockist.

ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All
unwanted accessories and packaging should be sorted and taken to a
recycling centre for disposal in a manner which is compatible with the
environment.

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TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Fire difficult to start.

Fire goes out.

Fire burns too
quickly.

Stove smokes when
lighting up.

Low heat output. Incorrect fuels. Use recommended fuels. See p19

Wood green, too damp or
poor quality.

Logs are too large. When lighting, use small, dry kindling. To

Air starvation Open air control. See p19

Insufficient draught. Check that flue is not obstructed, sweep

Too much draught. Ensure the air control is closed.

Flue duct is cold. Burn paper and kindling wood to increase

Room is at negative air
pressure to the outside.

Use recommended fuel. See p19

maintain the fire use split logs.

flue if necessary.

Install a draught stabiliser. Consult your
dealer.

Do not continuously burn small wood,
sticks, carpentry offcuts, plywood etc

heat.

In houses equipped with mechanical
ventilation, open a window until the fire is
well established.

Smokes while
burning

Smoke spillage when
opening door.

Draught is insufficient Consult a chimney specialist. Check that

flue is not obstructed. Sweep if
necessary.

Downdraught present. Install an anti-downdraught cowl. Consult

your dealer.

Room is at negative pressure
to outside.

Chimney not tall enough to be
clear of roof line.

Poor sealing of flue-pipe
joints.

Flue is partially blocked with
soot.

House too tightly sealed. Ensure a fresh air supply is reaching the

In houses equipped with mechanical
ventilation, an outside air intake must be
installed in the chimney.

Increase height of chimney.

Re-connect flue or replace jointing
material

Arrange to have chimney swept.

stove.

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COMPONENT PARTS

1 Base panel 41 Stainless Steel Knob

2 Back panel 42 Handle Part

3 Left Side Panel 43 Bottom Air Inlet Plate

4 Right Side Panel 44 Fixing Plate

5 Frame 45 Bottom Air Inlet Rod

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6 Top Panel 46 Steel Baffle Plate 1

7 Rear Fire Brick 47 Steel Baffle Plate 2

8 Grate Frame 48 Connecting Plate

9 Grate 49 Ridding Rod

10 Ashpan Door 50 Serial Number Plate

11 Main Door 51 Nut

12 Air Wash Damper 52 Screw

13 Moving Grate 53 Screw

14 Fire Fence 54 Screw

15 Leg 55 Screw

16 Flue Collar 56 Screw

17 Flue Collar Cover Plate 57 Screw

18 Blanking Plate Locking Bar 58 Washer

19 Ashpan Handle 59 Washer

20 Rotating Air Vent 60 Washer

21 Bottom Air Inlet Damper 61 Screw

22 Fire Rope 62 Screw

23 Fire Rope 63 Screw

24 Fire Rope 64 Nut

25 Door Handle Catch 1 65 Pin

26 Roller 66 Pin

27 Nut 67 Pin

28 Ashpan 68 Screw

29 Door Glass 69 Screw

30 Door Glass Clips 70 Spring

31 Screw 71 Nut

32 Washer 72 Nut

33 Left & Right Side Fire Bricks 73 Washer

34 Vermiculite Baffle 74 Logo

35 Washer 75 Data Plate

36 Washer 76 Handle

37 Washer 77 Spanner

38 Nut 78 Spanner

39 Door Handle Catch 2 79 Baffle Frame

40 T Handle

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DECLARATIONS OF PERFORMANCE

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DECLARATIONS OF CONFORMITY - GLOVES

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