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PETROL POWER WASHER
MODEL NO: PLS360
PART NO: 7330375
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS DL 0325 REV 4
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INTRODUCTION
Thank you for purchasing this CLARKE Petrol Power Washer.
Before attempting to use this product, please read this manual thoroughly and follow
the instructions carefully. In doing so you will ensure the safety of yourself and that of
others around you, and you can look forward to your purchase giving you long and
satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12 months from
the date of purchase. Please keep your receipt which will be required as proof of
purchase.
This guarantee is invalid if the product is found to have been abused or tampered
with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be
returned to us without prior permission.
This guarantee does not effect your statutory rights.
UNPACKING
Unpack your power washer and check to ensure the following items are present.
Contact your CLARKE dealer immediately if any parts are missing or damaged.
1 x Petrol Power Washer 1 x Hose/Lance Storage Bracket
1 x Delivery Hose c/w Fittings 1 x Spark Plug Box Spanner
1 x Suction Hose c/w Pump Fittings 1 x Tommy Bar
1 x Detergent Hose c/w Fittings 1 x Engine Manual
1 x Lance/Nozzle Assembly 1 x Gun Assembly
4 x Wheel Axles 1 x Pressure Washer Hose
4 x Wheel/Pneumatic Tyres
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GENERAL SAFETY RULES
WARNING: WATER AT HIGH PRESSURE CAN BE DANGEROUS AND
CAN CAUSE DAMAGE TO PERSONS OR PROPERTY IF THE OPERATOR
IS CARELESS. NEVER ALLOW ANYONE TO OPERATE THIS
EQUIPMENT UNLESS THEY ARE THOROUGHLY RELIABLE, AND
FAMILIAR WITH THE SAFETY PRECAUTIONS.
1. DO NOT point the spray at other people, animals, electrical equipment or the
machine itself.
2. DO NOT hold your finger over the high pressure nozzle.
3. DO NOT let children or untrained personnel use this machine.
4. DO NOT operate the machine with any of the covers removed.
5. DO NOT try to repair this machine. Always refer to your CLARKE service
department for all repairs.
6. DO NOT supply any liquid other than water to the water inlet.
7. DO NOT use the detergent pickup facility to introduce flammable liquids/solvents,
e.g. paint thinners, petrol, oil as there is a risk of explosion.
8. ALWAYS release the remaining pressure in the system; turn off the water supply
and operate the trigger before you remove hoses or accessories.
9. ALWAYS keep the machine dry and away from the water spray.
10. ALWAYS use protective clothing and safety glasses. Loose particles and other
items can be propelled at high speed by the water spray.
11. ALWAYS hold the gun securely & expect it to ‘kick’ when you pull the trigger.
12. ALWAYS respect the requirements of the local water company. Pressure washers
may only be connected to the mains water supply if a system separator (also
known as a backflow preventer) is installed in the supply hose.
13. ALWAYS disconnect from the water supply, and make sure that you drain the
system when not in use. Keep in a cool dry location.
14. ONLY use detergents that are suitable for pressure washers, we recommend that
you use CLARKE Traffic Film Remover or CLARKE Wash and Wax (available from
your dealer).
15. WARNING High pressure water jets can be dangerous, the jet must not be
directed at a person or anything that they are wearing.
16. WARNING High pressure hoses, fittings and couplings are important for the
safety of the machine. Use only hoses, fittings and couplings recommended by the
manufacturer.
17. WARNING Water that passes through a system separator (also known as a
backflow preventer) is not safe to drink.
18. DO NOT use the pressure washer if there is damage to the inlet/outlet hose or the
machine.
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SAFETY SYMBOLS
ALWAYS: Read this manual and make sure that all warnings and
instructions are clear before you use this pressure washer.
DANGER: Risk of fire or explosion. Stop the engine before you refuel
the pressure washer. Keep flammable materials away from the work
area. Do not spray flammable liquids.
DANGER: R isk to brea thi ng. En gine exh aus t fumes can kill.
For outdoor use only. Work in a well ventilated area.
WARNING: Risk of injection or severe injury. DO NOT directly
discharge stream at persons or animals. Keep clear of
nozzle. This machine should only be used by qualified
operators.
WARNING: Risk of spray injury. Spray can propel objects.
Always wear ANSI approved Z87.1 Safety Glasses.
WARNING: Risk of chemical burn. NEVER spray acids,
corrosive or toxic chemicals. Use only cleaners formulated for
power washers.
WARNING: Risk of electrocution. NEVER direct the spray
toward any electrical device or electrical outlet.
WARNING: R i sk o f u n s a fe o p e r a t i o n. Ke e p children away
from this equipment. Gun kicks back. Hold with both hands.
WARNING: Risk of hot surfaces. Avoid contact with hot engine
exhaust components. Don't allow hoses to contact the engine
muffler during or after use.
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PRODUCT SPECIFICATIONS
Model Number PLS360
Part Number 7330375
Engine Model & Type G390FD, Petrol Air Cooled
Engine Power & Capacity 13HP, 8.2kW, 3600rpm, 389cc
Starting System Key/Electric
Fuel Capacity (Maximum) 6.5 Litre
Emissions (CO,HC, NOx, HC+NOx, CO2) 426.08, 4.88, 1.63, 6.51, 728.44 (g/kWh)
Max. Permissible Pressure 248bar / 3597psi
Working Pressure (From Mains Supply) 228bar / 3306psi
Working Pressure (From Barrel) 220bar / 3190psi
Water Inlet Pressure Range 3 - 6bar / 43 - 87psi
Max. Flow Rate (From Mains Supply) 17L/min / 1020L/hr
Working Flow Rate (From Mains Supply) 17L/min / 1020L/hr
Max. Flow Rate (From Barrel) 15.56L/min / 933.6L/hr
Working Flow Rate (From Barrel) 15.3L/min / 918lLhr
Water Type Clean Cold Water
Ambient Operating Temperature
Input Water Temperature
250C (770F)
10C (340F) - 300C (860F)
Water Supply Hose Diameter Suitable Snap Connector - 1/2” or 3/4” Hose
Water Supply Suction Depth Less Than 1m
Detergent Hose Length 1.5m
High Pressure Hose Length 10m
Sound Pressure Level (LPA) 84.89db
Sound Power level (LWA) 99.25dB
Guaranteed sound power level (LWA) 100dB
Sound Uncertainty Factor K 1.3dB
Vibration (Main Handle)
Uncertainty Factor
Less than 1.833m/s
1.5m/s
2
2
Max. Dimensions (L x W x H) 920mm x 1095mm x 695mm
Weight 66.6kg
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OVERVIEW
NO DESCRIPTION NO DESCRIPTION
1 Foldable Handle 10 Pressure Regulator
2 Gun 11 Chemical Detergent Inlet
3 Wand/Lance & Hose Bracket 12 Water Outlet
4 Wheels 13 Water Inlet
5 Engine 14 Suction Valve
6 Pump 15 Thermal Relief Valve
7 Adjustable Nozzle 16 10m High Pressure Hose
8 Spray Wand/Lance 17 Water Inlet Hose with Filter
9 Petrol Tank 18 Detergent Hose
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ASSEMBLY
FITTING THE WHEELS
1. Insert the axle as shown.
• Rotate the axle so that the spring
loaded pin pops through the hole
on the frame.
2. Fit the wheels to the axles and secure
with the locking nuts supplied.
NOTE: DO NOT overtighten the nuts,
the wheels must be able to
rotate freely.
ASSEMBLE THE LANCE
1. Connect the spray wand to the lance
and tighten securely.
FOLDING HANDLE
1. Lift the handle into the raised open
position.
2. Secure in place using the handle
locking knobs shown.
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THE HIGH PRESSURE HOSE
CONNECT THE HOSE TO THE GUN
1. Slide the connector on the hose
backwards.
2. Push the gun into the connector.
3. Release the connector.
NOTE: Make sure the connection is
secure.
CONNECT THE HOSE TO THE POWER WASHER
1. Slide the connector on the power
washer towards the machine.
2. Push the hose into the connector.
3. Release the connector.
NOTE: Make sure the connection is
secure.
CONNECT WATER INLET HOSE
1. Remove the travel cap if fitted.
2. Fit the hose adaptor as shown.
3. Connect the water supply hose to the
hose adaptor.
NOTE: The water source must provide
a minimum of 17 litres per
minute @ 20 PSI.
NOTE: Make sure the water inlet hose
is screwed on tightly.
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LANCE & HOSE STORAGE BRACKET
1. Fit the bracket into the position
shown and secure using the washers
and nuts supplied.
REMOVE THE TRAVEL PLUGS BEFORE USE.
1. Use a 17mm spanner to remove the
red travel plugs.
2. Inside the small bag attached are oil
breather plugs which need to be
fitted in its place.
• The oil breather plug must only be
inserted finger tight.
CONNECTING THE BATTERY
NOTE: The power washer comes with
the battery disconnected. The
battery is mounted on the rear of
the frame in its own chassis
1. Unscrew the blue negative ‘-’
terminal and attach the blue negative
cable, reconnect and tighten the
terminal.
2. Unscrew the red positive ‘+’ terminal
and attach the red positive cable,
reconnect and tighten the terminal.
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BEFORE USE
WARNING: TO CARRY OUT THIS CHECK, PLACE THE POWER
WASHER ON LEVEL GROUND WITH THE ENGINE SWITCHED OFF.
IMPORTANT: The engine is supplied without any oil in it and must be
filled to the correct level before use, see below.
NOTE: All oil levels should be checked when the engine is cold, as you may get a
false reading with a hot engine.
CHECKING THE PUMP & GEARBOX OIL LEVEL
1. Look at the sight glass on the pump
and gearbox to check the oil levels
inside.
• The oil should be half way up the
sight glass.
2. If required, top up with oil.
• We recommend the use of
SAE10W/30 oil.
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CHECKING THE ENGINE OIL LEVEL
WARNING: RUNNING THE ENGINE WITH INSUFFICIENT OIL WILL CAUSE
ENGINE DAMAGE.
1. Turn the oil filler cap/dipstick anticlockwise and remove it from the oil
filler tube.
2. Wipe the oil filler cap/dipstick with a
clean cloth.
3. Insert the oil filler cap/dipstick back
into the oil filler tube and then
remove it again. Do not screw it in
when doing this.
4. If the oil is low, fill the oil reservoir to
the edge of the oil filler hole.
• We recommend the use of
SAE10W/30 oil in the engine.
5. Replace the oil filler cap.
CHECKING THE FUEL LEVEL
WARNING: ALWAYS REFUEL IN A WELL VENTILATED AREA AWAY
FROM ANY SOURCES OF IGNITION AND HEAT.
WARNING: ALLOW THE UNIT TO COOL DOWN BEFORE REFUELLING.
WARNING: DO NOT LEAVE FUEL WITHIN THE REACH OF CHILDREN.
1. To check the fuel level, remove the fuel tank cap.
2. Just inside the fuel tank is a fuel strainer. Check this filter periodically and remove
any contaminants which may have accumulated.
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3. Refuel in a well-ventilated area
before starting the engine. If the
engine has been running, allow it to
cool. Refuel carefully to avoid spilling
fuel. Do not fill above the fuel strainer
shoulder.
4. After refueling, replace the fuel filler
cap securely.
RECOMMENDED FUEL
Use unleaded petrol with an octane
rating of 86 or higher. Do not overfill.
PRESSURE REGULATOR
When purchased, the pressure regulator
may be set to minimum.
Turn the pressure regulator on the pump
fully clockwise to allow water pressure to
increase when the pressure washer is
running.
If you find the pressure is too high, you
can adjust this later by turning the
regulator anti-clockwise.
SAFETY FEATURES
Bypass mode: In bypass mode, the pump recirculates the water because the trigger
of the spray gun is not being pulled. If the unit is left in bypass mode for more than
two minutes, the water temperature will rise to a dangerous level and could damage
internal components of the pump.
NOTE: Any damage to the pump due to these causes will not be covered under
warranty.
Thermal Relief Valve: In an effort to
prevent damage, pumps are equipped
with a thermal relief valve. This valve will
open when the temperature inside the
pump becomes too high. The valve will
then release a gush of water in an effort
to lower the temperature inside the
pump. Immediately after this occurs, the
valve will close.
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STARTING YOUR POWER WASHER
WARNING: FAILURE TO TURN ON THE WATER COULD CAUSE
DAMAGE TO THE PUMP.
Prior to starting, refer to your engine manual for proper starting procedures for your
engine type.
1. Make sure the engine has sufficient fuel. See page 12.
2. Check the engine oil level. See page 11-12.
3. Connect the high pressure hose and water inlet hoses. See page 9
4. Turn water supply on.
5. Set the fuel valve lever to the ‘ON’
position.
6. Set the throttle to the 1/3rd of the
way towards the fast setting.
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7. If you are starting the power washer
‘cold’ set the choke lever to the
CHOKE position (left). If the power
washer is warm then set the lever to
the ‘RUN’ position.
8. Turn the ignition key to the ‘ON’
position, then turn the key to the
‘START’ position and hold it there
until the engine starts. If the engine
fails to start within 5 seconds, then
release the key and wait at least 10
seconds before operating the starter
again.
9. When the engine starts, slowly move
the choke lever to ‘RUN’ position, as
engine warms.
NOTE: If the engine starts to falter,
move choke lever to ‘CHOKE’
position, then slowly back to
‘RUN’ position.
NOTE: Using the electric starter for more than 5 seconds at a time will
overheat the starter motor and can damage it.
NOTE: Allow the engine to run at no load, low pressure for 5 minutes after
each start-up so the engine can stabilize.
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USING THE POWER WASHER
1. Pull the trigger on the gun to start water flow.
• Stand on a stable surface and grip the gun/spray wand firmly with both
hands.
• Expect the gun to kick when the trigger is pulled.
2. Release the trigger to stop water flow.
NOTE: The power washer will automatically go into bypass mode. In bypass
mode, the pump recirculates the water because the trigger of the spray
gun is not being pulled. If the unit is left in bypass mode for more than
two minutes, the water temperature will rise to a dangerous level and
could damage internal components of the pump.
WARNING: DO NOT ALLOW THE UNIT TO OPERATE IN BYPASS
MODE FOR MORE THAN TWO MINUTES AT ANY TIME.
ADJUSTING THE SPRAY
The nozzle is adjustable to allow you to change the spray from a narrow jet of water
to a wide spray.
To adjust the nozzle, proceed as follows.
1. Hold the shaft of the spray wand in one hand.
2. Twist the nozzle with the other hand.
3. To vary the spray between narrow and wide, turn the nozzle counter-clockwise
through a half-of-a-turn.
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• Slide the nozzle forward for low pressure and backwards for high pressure.
ADJUSTING THE PRESSURE
There are 4 ways to adjust the pressure.
1. Adjust the pressure regulator on the
pump. Turn the pressure regulator
knob counter clockwise to lower
pressure. Once you have finished
using your power washer, return the
pressure regulator to its original
position.
2. Back away from the surface to be
cleaned. The further away you are,
the less the pressure will be on the
surface being cleaned.
3. Reduce the speed of the engine (RPM). Slow the engine down and the water
pressure will also go down.
4. Adjust the spray to a wider angle.
• Slide the nozzle forward for low pressure and backwards for high pressure.
APPLYING DETERGENTS AND CLEANING SOLVENTS
1. Push the detergent hose onto the
ribbed fitting as shown.
2. Place the other end of the detergent
hose with the filter on it, into a
container holding the chemical/
cleaning solution.
3. Slide the nozzle forward for low
pressure operation.
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NOTE: See page 30 for detergent and cleaning products available from your CLARKE
dealer.
SHUTTING DOWN
1. After each use, if you have applied detergents, place the detergent hose into a
container of clean water and run clean water through the detergent injection
system to flush the system thoroughly.
NOTE: Failure to do so could cause damage to the pump.
2. Method 1: Turn the ignition switch to
‘OFF’, then close the fuel valve.
3. Method 2: Close the fuel valve and
wait for the engine to stop.
4. Turn the water supply off.
5. Pull the trigger on the spray gun to
release any water pressure.
6. See storage section in this manual for
proper storage procedures.
NOTE: NEVER turn the water off with the engine running.
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WATER BUTT CONNECTION
This machine has the ability to draw its own water, meaning you can use water not
under pressure, such as rainwater collected in a water butt. To do this you must carry
out the following procedure.
1. Attach the filter to the end of the pipe
supplied.
2. Place the filter into the water butt.
3. Remove the hose adaptor and
replace it with the inlet connector
supplied.
4. Connect the pick-up pipe to the
pressure washer as shown.
• Tighten securely
5. Twist open the suction valve shown.
6. Start the power washer. See Starting
your Power Washer on page 13.
• Water is ejected from the nozzle.
7. When the water spray being ejected
is consistent and at high pressure,
close the suction valve.
8. Use the pressure washer as normal.
NOTE: DO NOT let the pressure washer run dry.
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MAINTENANCE
CHANGING THE PUMP OIL
CAUTION: PROLONGED EXPOSURE TO USED OIL IS DANGEROUS, ALWAYS
WASH YOUR HANDS THOROUGHLY AFTER HANDLING USED OIL.
1. Unscrew and remove the oil filler cap.
2. Place an oil collection tray (not
supplied) under the drain plug.
3. Unscrew the drain plug, and allow
the used oil to drain from the
crankcase into the oil collection tray.
NOTE: Drain the oil when the engine
is warm, this will ensure the oil
flows out quicker.
4. Replace the drain plug and its ring
seal.
5. With the power washer in a level
position, fill to the centre of the
sight-glass with the recommended
oil.
6. Replace the oil filler cap.
ENVIRONMENTAL PROTECTION
One of the most damaging sources of pollution is oil. DO NOT throw away used oil
with your domestic rubbish or down drains and sinks. Place it in a leak proof container
and take it to you local waste disposal site.
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CLEANING THE NOZZLE
If the nozzle becomes partially clogged or restricted by dirt or other foreign material,
excess pump pressure may develop. Clean the nozzle immediately by following the
instructions below.
1. Shut off the power washer and turn off the water supply.
2. Pull the trigger on the gun handle to relieve any water pressure.
3. Disconnect the lance from the gun.
4. Remove any obstructions and back flush with clean water.
5. Direct the water supply into the spray wand end for 30 seconds to back flush
loosened particles.
6. Reconnect the spray wand to the gun and turn on the water supply.
CLEANING THE WATER INLET
The water filter should be checked regularly and cleaned if necessary.
1. Remove any fittings to the water
inlet.
2. Remove the water filter from the
water inlet.
3. Clean the filter by flushing it with
water on both sides
4. Replace the water filter.
CHANGING THE SPARK PLUG
CAUTION: ALLOW THE ENGINE TO COOL BEFORE REMOVING THE SPARK
PLUG.
1. Remove the spark plug cap from the spark plug.
2. Use the supplied spark plug spanner to remove the spark plug.
3. Remove any carbon that has accumulated around the spark plug.
4. Check the spark plug gap, it should be between 0.7 and 0.8 mm. Adjust if
necessary.
5. Check the overall condition of the spark plug and replace if necessary.
6. Reinstall the spark plug and replace the spark plug cap.
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CHECKING THE AIR FILTER
CAUTION: DO NOT USE THE GENERATOR WITHOUT THE AIR FILTER
FITTED, THIS CAN DAMAGE THE ENGINE.
WARNING: DO NOT USE FLAMMABLE SOLVENTS OR PETROL TO
CLEAN THE AIR FILTER.
1. Remove the wingnut and remove the
air filter cover.
2. Remove the second wingnut shown.
3. Make sure that the air filter is clean
and not damaged.
• If the air filter is damaged contact
CLARKE spare parts department
for a replacement.
• If the filter is dirty, wash it in a
solution of warm water and mild
detergent and rinse thoroughly.
Leave the filter to dry completely; before immersing the filter in clean
engine oil and squeeze the filter to remove excess oil.
4. Replace the filter and the air filter cover.
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STORAGE
ENGINE
See the separate engine manual supplied, for information regarding the storage procedure.
PUMP
1. Drain all water from the high pressure hose, coil it and store it on the hose holder,
located on the rear of the power washer.
2. Drain all water from the spray gun and spray wand by holding the gun/wand
vertically with the nozzle pointing down, and pulling the trigger. Store in the gun
holder on the side of the power washer.
3. Store all other parts so that they are protected from damage.
4. Protect the power washer from freezing conditions to prevent damage to the
hoses, valves and pump.
STORAGE PROCEDURE
For long term storage, the petrol tank should be drained. Ensure that the engine is
cold before draining the tank. Remove the fuel tank cap and use a pump type syphon
to drain the petrol into an appropriate, clean container.
Dispose of excess petrol in an environmentally safe way. Your local recycling centre
can advise you on the best method of disposal. After the petrol tank has been
drained, start the engine and allow it to use any petrol that may remain in the engine
or fuel pipe. Make sure that the power washer has been thoroughly cleaned before
storing it in a clean dry place.
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TROUBLESHOOTING
If the following does not solve your problem, please contact the CLARKE service
department.
PROBLEM CAUSE SOLUTION
Engine will not
start, see engine
manual for
further engine
troubleshooting
Lack of pressure
(initial use)
continued
No fuel Add fuel (See Page 12)
Low oil Add oil (See Page 12-13)
Pressure builds up after
two pulls on the recoil
starter or after initial use
Spark plug wire not
attached correctly
Engine switch is in the
OFF position
Choke lever is set to the
choke position when the
engine is warm
Fuel valve closed Open the fuel valve
Throttle control lever is
not in the fast position
Choke lever is in the
CHOKE position
Squeeze the gun trigger to relieve the
pressure
Attach the spark plug wire
Set the engine switch to the ON position
Set the choke lever to the RUN position
(See Pages 14)
Move the throttle control lever to the
fast position
Move the choke lever to the RUN
position (See Pages 14)
High pressure hose is
too long
No or low
pressure (after a
period of normal
use)
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Worn seal Have it replaced by your dealer
Worn or obstructed
valves
Worn unloader piston Have it replaced by your dealer
Worn E-Z start valve Have it replaced by your dealer
Make sure the high pressure hose is
under 100 feet
Have it replaced by your dealer
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PROBLEM CAUSE SOLUTION
Lack of pressure
(initial use)
Water supply is not
adequate
Leak in the high
pressure hose fitting
Make sure your water supply can deliver
25 litres per minute at 20psi
Tighten the fitting, use sealant tape if
required
Nozzle is obstructed Clear the nozzle (See Page 21)
Water filter screen is
clogged
Remove and clean the water filter (See
Page 21)
Air in the supply hose Turn off the engine
Turn off the water supply,
Disconnect the water supply from the
pump inlet and turn on the water to
expel the air from the hose.
When all the air has been removed, turn
off the water supply and reconnect the
hose.
Turn on the water supply and pull the
trigger to expel any air in the gun/wand
Power washer
will not draw
detergents
Water leaking at
the gun / spray
wand connection
Water leaking at
the pump
Chemical filter is blocked Remove and clean the water filter (See
Page 21)
Chemicals being used
are too thick
High pressure hose is
too long.
Chemical build up inside
the chemical injector
Dilute the chemicals (The chemicals
should have the consistency of water)
Use a longer supply hose instead of a
longer high pressure hose
Have the parts cleaned or replaced by
your dealer
Worn or broken O-ring Have it replaced by your dealer
Loose hose connection Tighten
Loose connections Tighten
Piston packings worn Have it replaced by your dealer
Worn or broken O-ring Have it replaced by your dealer
Pump head or tubes
Have it replaced by your dealer.
damaged from freezing
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PROBLEM CAUSE SOLUTION
Oil leaking at the
Oil seals worn Have it replaced by your dealer
pump
Loose drain plug Tighten
Worn O-rings Have it replaced by your dealer
Pump pulsates Nozzle obstructed Clear the nozzle (See Page 21)
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EXPLODED DIAGRAM - PUMP
PARTS LIST- PUMP
1 Bolt, (Crankcase Cover) M6 x16 14 Ball Bearing
2 Oil Drain Plug 15 Scrap Ring
3 O-Ring, Oil Drain Plug 14.2 x 1.9 16 O-Ring, (Crankshaft Cover) 55.25
x 2.62
4 Vented Oil Cap 17 Retain Ring
5 Crankcase Cover 18 Oil Level Plate
6 Gasket, (Crankcase Cover),
103 x 83 x 2.65
7 Crankcase 20 O-Ring, (Oil Sight Glass) 38 x 1.8
8 Needle Bearing 21 Crankshaft Cover
9 O-Ring, Flange 51.8 x 2.2 22 Bolt, (Crankshaft Cover) M8 x 16
10 Flange 23 Connecting Rod
11 Bolt, (Flange) 51.8 x 2.2 24 Pin
12 Oil Seal, (Flange) 25 Ceramic Coated Plunger
13 Crankshaft 26 O-Ring,15
19 Oil Sight Glass
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27 Oil Seal, Plunger 52 Valve Seat
28 Location Ring 53 O-Ring, (Valve Seat)9.25 x 1.78
29 O-Ring, (Locating Ring) 26.7 x
1.78
54 Gasket, (Unloader Valve Housing)
18 x 2.4
30 Low Pressure Water Seal 55 Detergent Injector Fitting
31 Compression Ring 56 O-Ring, Injector Fitting 4.47 x 1.78
32 Compression Flake 57 Ball, (Injector Fitting)
33 High Pressure Water Seal 58 Spring, (Injector Fitting)
34 Supporting Ring 59 Water Outlet Banjo Bolt
35 Manifold 60 O-Ring, (Outlet Banjo Bolt) 12.2 x
2.4
36 O-Ring, (Checking Valve) 15.54 x
2.62
61 O-Ring, (Unloader Valve Housing)
11.3 x 2.4
37 Checking Valve Assembly 62 Unloader Valve Housing
38 O-Ring, Valve Cap 18 x 2.4 63 O-Ring, (Outlet Checking Valve)
4.2 x 2.4
39 Checking Valve Cap 64 Outlet Checking Valve
40 Outlet Plug, Manifold 65 Spring, Outlet Checking Valve
41 Inlet Plug, Manifold & Thermal
66 O-Ring, Outlet Fitting 14 x 1.9
Relief Valve
42 Washer, (Manifold) 67 Quick Disconnect Outlet Fitting
43 Bolt, (Manifold) M6 x 55 68 Gasket, Bypass Housing
44 Screw, (Knob Cap) M6 x 10 69 Water Inlet Banjo Bolt
45 Plastic Knob Cap 70 O-Ring, (Inlet Banjo Bolt)16.3 x
2.4
46 Pressure Adjusting Knob 71 Bypass Housing
47 Pressure Adjusting Spring 72 Swivel Nut, (Inlet Connector)
48 Spring Seat 73 Body, (Inlet Connector)
49 Screw, Jam Nut 74 Filter Washer, (Inlet Connector)
50 Pressure Jam Nut
51 Unloader Valve Assembly
28
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 29
EXPLODED DIAGRAM - GEARBOX
PARTS LIST- GEARBOX
1 Gearbox Case 12 Blocking Flake
2 Oil Plug 13 Bolt M8 x 30
3 O Ring 14.2 x 1.9 14 Combine Washer
4 Gasket, Oil Gauge 15 O Ring 55.25 x 2.62
5 Sight Gauge 16 Gearbox Cover
6 Oil Seal 17 Gasket Cover
7 Ball Bearing 61908 18 Pump Gear
8 Snap Ring D40 19 Ring
9 Ball Bearing 6008 20 Washer D8
10 Snap Ring D68 21 Bolt M8 x 20
11 Engine Gear
29
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 30
EXPLODED DIAGRAM - FRAME
PARTS LIST- FRAME
1 Pump 16 Engine
2 Bolt 17 Handle
3 Pressure Gauge 18 Handwheel Bolt
4 Key 19 Plain Washer
5 Anti Vibration Holder 20 Hose & Lance Storage Bracket
6 Plain Washer 21 Screw Nut
7 Spring Washer 22 Plain Washer
8 Bolt 23 Frame Body
9 Rubber Feet (Pump) 24 Axle
10 Plain Washer 25 Wheel Fix Lock Nut
11 Spring Washer 26 Plain Washer
12 Screw Nut 27 Battery
13 Plain Washer 28 Case
14 Screw Nut 29 Bolt
15 Rubber Feet (Engine) 30 Spring Washer
30
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 31
31 Plain Washer 35 Lance
32 Grommet 36 Gun
33 Frame Faceplate 37 High Pressure Hose
34 Key Start
DECLARATION OF CONFORMITY
31
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 32
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