Clarke PG7500ADVES User guide

6.5KVA PETROL GENERATOR

MODEL NO: PG7500ADVES

PART NO: 8857857

OPERATION & MAINTENANCE

INSTRUCTIONS

DL1225

INTRODUCTION

Thank you for purchasing this CLARKE 6.5KVA Petrol Generator.

Before attempting to use this product, please read this manual thoroughly and follow
the instructions carefully. In doing so you will ensure the safety of yourself and that of
others around you, and you can look forward to your purchase giving you long and
satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from
the date of purchase. Please keep your receipt which will be required as proof of
purchase.

This guarantee is invalid if the product is found to have been abused or tampered
with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be
returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the obligation
to deal with the WEEE in accordance with the WEEE regulations in relation
to the treatment, recycling & recovery and environmentally sound disposal
of the WEEE.

In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing Waste
Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.

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GENERAL SAFETY RULES

WARNING: EXHAUST FUMES CAN BE EXTREMELY DANGEROUS IF
INHALED

WORK AREA

• ALWAYS use in a well ventilated area.

• ALWAYS position the exhaust outlet away from people.

• NEVER use indoors or in a confined space.

• ALWAYS read these safety instructions before using the equipment.

• ALWAYS keep children away from the generator.

POSITIONING THE GENERATOR

1. ALWAYS leave a least a 1m gap between the generator and any surrounding
building or structures.

2. ALWAYS ensure the generator is on a solid, flat surface.

3. ALWAYS ensure the surrounding area is free from any material that could burn or
be damaged by heat.

4. NEVER move or tilt the generator whilst it is switched on.

FIRE PREVENTION

1. ALWAYS switch the engine OFF when refuelling.

2. ALWAYS refuel away from any source of heat.

3. ALWAYS refuel in a well ventilated area.

4. Only use standard unleaded petrol. DO NOT mix oil in with the petrol.

5. NEVER overfill the fuel tank, fill to the level specified, see page 12.

6. NEVER smoke whilst refuelling and avoid smoking or using a naked flame near
the generator.

7. NEVER start the engine if there is spilled fuel. Any spillage must be wiped clean
and the generator allowed to dry before attempting to start the engine.

PREVENTION OF ELECTRIC SHOCK

1. NEVER use the generator in wet conditions unless it is well protected/covered.
Under these conditions, adequate ventilation MUST be provided.

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2. NEVER operate the generator with wet hands.

3. NEVER use water or any other liquids to clean the generator.

ADDITIONAL SAFETY RULES FOR GENERATORS

1. ALWAYS ensure the applied load does not exceed the generator rating.
Overloading the generator is dangerous and could cause serious damage.

ALWAYS

2.
maintenance.

3. ALWAYS ensure the generator reaches operating speed before connecting a
load.

4. NEVER allow the generator to run out of fuel when a load is connected.

5. NEVER transport the generator with fuel in the tank.

6. DO NOT connect to a commercial or residential power supply; e.g. ring main.

7. NEVER allow the generator air vents to become blocked.

disconnect and turn off the generator when carrying out any

SYMBOLS

Read instruction
manual before use

Dangerous voltage

- risk of
electrocution

Flammable Caution - The user

Caution - High
noise level when in
use

Hot Surface - DO
NOT touch

Poisonous fumes ­DO NOT use the
generator in an
enclosed space.

should be aware of
a general hazard

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GENERATOR OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Fuel Tank 7 Fuel Valve

2 Control Panel 8 Fuel Gauge

3 Battery 9 Choke Lever

4 Oil Filler Cap 10 Spark Plug

5 Starter Handle 11 Muffler (Exhaust)

6 Air Filter

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CONTROL PANEL OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Engine Key Start 8 Oil Level Alert Light

2 DC 12V 8.3A Circuit Breaker 9 AC 230V 13A Socket

3 Voltmeter 10 AC 230V 32A Socket

4 AC Main Circuit Breaker 11 AC 110V 16A Circuit Breaker

5 DC 12V 8.3A Jumper Terminals 12 AC 110V 32A Circuit Breaker

6 AC 110V 16A Socket 13 AC 230V 13A Circuit Breaker

7 AC 110V 32A Socket 14 Earth Point

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UNPACKING AND ASSEMBLY

Unpack your generator and check to ensure the following items are present. Should
there be any deficiency or damage caused during transit contact your CLARKE dealer

immediately.

NO DESCRIPTION NO DESCRIPTION

1 2 x Wheels 6 2 x Axle, Washers & Split Pins

2 2 x Handles 7 2 x Ignition Keys

3 1 x Crocodile Clip Jump Cable Set 8 2 x Foot Assemblies

4 4 x Foot Assembly Nut and Bolts 9 1 x Spark Plug Box Spanner & Bar

5 2 x Handle Nut and Bolts

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BEFORE USING THE GENERATOR

Before using your generator check that:

• The generator is in good condition and free from any damage.

• The generator is clean and free from fuel or oil spillage.

• The generator is correctly located for use, see page 3.

• The generator is correctly earthed, see page 10.

• The fuel system is intact and there is no leakage.

NOTE: ALWAYS use a funnel to fill the fuel tank to avoid accidental spillage of

fuel. If fuel is spilled it must be cleaned up before use.

WARNING: ENSURE THERE IS ADEQUATE FUEL IN THE TANK WHEN
USING THE GENERATOR. RUNNING OUT OF FUEL OR STOPPING THE
ENGINE SUDDENLY WITH A LOAD CONNECTED COULD CAUSE
SERIOUS DAMAGE.

WARNING: ALWAYS CHECK THE OIL LEVEL BEFORE STARTING SEE
PAGE 11, FAILURE TO MAINTAIN THE CORRECT OIL LEVEL MAY
SERIOUSLY DAMAGE THE ENGINE.

FITTING THE FEET & WHEELS

Due to the weight of the generator it is recommended that 2 people undertake the
assembly.

1. Lay a protective cover on the ground and place the generator on to it.

2. Place the generator on its front end
and attach a foot to the frame using
the 2 x M8 x 50 bolts and 2 x M8
locking nuts, as shown.

3. Repeat this for the second foot.

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4. Slide a wheel on to an axle and then
one of the large washers and insert a
split pin and fan out to lock in place.

5. Slide this assembly into the wheel
support on the frame.

6. Place the smaller washer onto the
axle and insert the split pin.

7. Fan out the split pin to lock the wheel
assembly in place.

8. Repeat steps 4 - 7 for the second
wheel.

9. Place the generator onto its wheels
and feet.

FITTING THE HANDLES

1. Place the handle into position as
shown.

2. Secure the handle using the large
bolt and locking nut supplied.

3. Repeat steps 1 - 2 for the second
handle.

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CONNECTING THE BATTERY

For safety reasons, the generator battery is not connected when shipped. Follow these
steps to connect the battery.

1. Connect the negative wire to the
negative terminal on the battery as
shown.

2. Connect the positive wire to the
positive terminal on the battery as
shown.

3. Ensure both terminals are covered by
the plastic covers.

EARTH POINT

WARNING: FAILURE TO PROPERLY GROUND THE GENERATOR
BEFORE USE CAN RESULT IN ELECTROCUTION

Attach a suitable earth lead to a good earthing point - water pipe, ground spike etc.,
whenever you use this generator.

1. Ground the generator by connecting
a suitable grounding wire to the earth
point, as shown, which is located on
the control panel.

2. Connect the other end of the
grounding wire to a copper or brass
grounding rod or suitable grounding
point that is driven into the earth.

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CHECKING THE ENGINE OIL LEVEL

WARNING: TO CARRY OUT THIS CHECK, PLACE THE GENERATOR ON
LEVEL GROUND WITH THE ENGINE SWITCHED OFF.

WARNING: TAKE CARE NOT TO TOUCH ANY HOT PARTS OF THE
GENERATOR WHEN CHECKING THE OIL LEVEL.

CAUTION: FOR SAFETY SEASONS, THE GENERATOR IS SHIPPED
WITHOUT OIL IN THE ENGINE. DO NOT ATTEMPT TO START THE
ENGINE BEFORE FOLLOWING THE BELOW STEPS TO CHECK AND
INSTALL ENGINE OIL.

On the control panel is the Oil Level Alert
light. If this light illuminates, then follow
the below instructions.

1. Turn the dipstick anti-clockwise and
remove from the oil fill tube.

2. Wipe the dipstick with a clean cloth.

3. Insert the dipstick back into the oil fill
tube and then remove it again. DO
NOT screw in the oil filler cap/
dipstick when doing this.

4. If the oil level is at or below the ‘L’
mark on the dipstick, using a funnel,
add oil to the crankcase.

• Fill until the oil reaches the

threads in the oil fill tube.

• Oil capacity (See page 21).

• We recommend the use of the

following oil: CLARKE SAE30 Motor
Oil; Part No: 3050852

5. Replace the oil filler cap.

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CHECKING THE FUEL LEVEL

WARNING: ALWAYS REFUEL IN A WELL VENTILATED AREA AWAY
FROM ANY HEAT SOURCES.

WARNING: ALLOW THE UNIT TO COOL DOWN BEFORE REFUELLING.

WARNING: DO NOT LEAVE FUEL WITHIN THE REACH OF CHILDREN.

For safety seasons, the generator is shipped without petrol in the tank. Follow these
steps to check and install petrol.

RECOMMENDED FUEL

Only use standard unleaded petrol. DO NOT mix oil with the petrol.

1. Check the fuel level on the fuel
gauge. The fuel gauge will show as
red when you have fuel in the tank
turning white as the fuel level
decreases.

2. To add fuel, open the fuel filler cap.

3. Just inside the fuel tank is a fuel filter
which catches any contaminants as
you refuel.

4. Slowly add fuel to the fuel tank
(maximum safe fill level: 25L)
watching the fuel level gauge as you
do so.

NOTE: DO NOT overfill the fuel tank.

5. Replace the fuel filler cap securely.

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USING YOUR GENERATOR

STARTING THE ENGINE

1. Remove all connections from the AC
sockets.

2. Switch the AC Circuit Breaker to the
‘OFF’ position.

3. Set the fuel valve to the ‘ON’ position
as shown.

4. Move the choke lever left to the
‘CHOKE’ position.

NOTE: Move the choke lever right to

the ‘RUN’ position if starting the
engine in hot condition.

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5. Insert the key into the ignition.

6. Turn the key in the ‘START’ position.

NOTE: Once the engine starts the key

will turn back to the ‘ON’ position.

7. Once the engine has warmed up,
move the choke lever right to the
‘RUN’ position.

ALTERNATIVELY

8. Turn the key to the ‘ON’ position.

9. Pull the start handle gently until you
feel some resistance.

10. Then pull the start handle sharply
upwards.

NOTE: You may have to do this more

than once.

NOTE: NEVER let the handle snap

back, as this may cause damage
to the generator and injury.

11. Once the engine has warmed up,
move the choke lever right to the
‘RUN’ position.

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CONNECTING ELECTRICAL DEVICES

The generator can supply both 230V AC and 110V AC.

The sockets are laid out in the
following order: (from left to right):

1. 1 x 16amp 110v (Small Yellow)

2. 1 x 32amp 110v (Large Yellow)

3. 1 x 13amp 230V (Small Black)

4. 1 x 32amp 230V (Large Blue)

Follow the steps below to properly connect your device(s) to the generator.

1. Before connecting electrical devices, allow the generator to run for a few minutes
to stabilise the speed and voltage output.

2. Select the device with the highest wattage and make sure it is turned off. Plug the
device into the generator and then turn the device on. Allow the engine to
stabilise.

3. Repeat step 2 to plug in each additional device. DO NOT attempt to plug in and
start multiple devices at the same time.

GENERATOR CAPACITY

Make sure the generator can supply enough running (rated) and starting (max.) watts
for the items you will power at the same time. Follow these simple steps.

1. Select the items you will power at the same time.

2. Total the running (rated) watts of these items. This is the amount of power the
generator must produce to keep the items running.

3. Estimate how many starting (max.) watts you will need. Starting wattage is the
short burst of power needed to start electric motor driven tools such as a circular
saw or refrigerator. Because not all motors start at the same time, total starting
(max.) watts can be estimated by adding only the items with the highest
additional starting (max.) to the total rated watts.

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Example Only:

Tool/Appliance Running Watts Additional Starting Watts

Refrigerator 700 1350

Portable Fan 40 120

Laptop 250 250

46 in. Flat Screen TV 190 190

1180 Total Running Watts 1275 Highest Starting Watts

Total Running Watts: 1180
Highest Starting Watts: +1275
Total Starting Watts Needed = 2455

NEVER add more loads than the generator capacity. Take special care to consider surge
loads in generator capacity as previously described.

The chart below serves as a reference only for the estimated wattage requirements of
common electrical devices. however, DO NOT solely reply on this chart, all electronics
and appliances are built differently, ALWAYS check the wattage listed on the electrical

device before consulting this chart:

Tool/Appliance Rated (Running) Watts Surge (Starting) Watts

Hot Plate 2500 0

Saw - Circular 1500 1500

Saw - Mitre 1200 1200

Microwave 1000 0

Well Water Pump 1000 1000

Sump Pump 800 1200

Refrigerator 800 1200

Computer 800 0

Television 500 0

Box Fan 300 600

Light Bulb 75 0

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JUMPSTARTING A VEHICLE

ALWAYS carry out the following preliminary checks before connecting the generator

to the vehicle battery:

• Switch off the vehicle ignition and ALL ancillary equipment (lighting, radio etc.)

• Ensure the vehicle battery is rated at 12V and not damaged in any way.

• Ensure the area is well ventilated.

• Make sure that the battery terminals are clean and the clamps are firm and

secure.

• If fitted, remove any vehicle battery filler plugs and check the electrolyte

level. If necessary, top up with distilled water.

• Make sure that the generator is OFF.

1. Loosen the positive (red) terminal of
the DC 12V/8.3A connections.

2. Take the positive (red, +) ‘C’ clip of
the jump cable and slide it into the
terminal and tighten the terminal.

3. Loosen the negative (black, -)
terminal of the DC 12V/8.3A
connections.

4. Take the negative (black) ‘C’ clip of
the jump cable and slide it into the
terminal and tighten the terminal.

5. Connect the positive (red, +) clamp to the positive (red, +) battery terminal first.
Take care the clamp does not touch any moving parts or fuel lines.

6. Connect the black clamp to the earthed battery terminal, (this is usually the
negative (-ve) terminal and coloured BLACK) or to a suitable earthing point on the
vehicle chassis ensuring the connections are firm and secure.

STARTING THE ENGINE

1. Start the generator, see page 13.

2. Switch or press the vehicle ignition to ‘start’. If the engine does not start, switch
OFF the ignition and wait for at least 30 seconds before trying again.

3. If the vehicle does not start after 3 attempts, investigate any problems with the
vehicle electrical systems.

4. Once the engine is running, switch off the generator, see page 19, disconnect the
earthed (negative, -) clamp FIRST i.e. that connected to the chassis or negative (­ve) terminal etc, then disconnect the Positive (+) clamp from the battery terminal.

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You should remove the connections within 30 seconds of starting the
vehicle.

5. Leave the vehicle engine running for a while to let the alternator recharge the
battery.

NOTE: Take great care not to touch the red positive (+) clamp against the

black negative (-) clamp.

6. Disconnect the ‘C’ clips from the generator.

MAIN AC BREAKER

The Main AC Breaker will activate (switch
to the ‘OFF’ position) if the generator or
circuit is overloaded. If the Main AC
Breaker activates or any of the smaller
individual circuit breakers,

1. Remove any connected devices from
the generator.

2. Wait for a few minutes.

3. Reset the breaker to the ‘ON’
position.

4. Restart the generator.

5. Reconnect the devices to the
generator, making sure you do not
exceed the maximum capacity of the
generator.

CAUTION: MAKE SURE THAT THE APPLIANCE BEING CONNECTED IS
IN GOOD WORKING ORDER, IF IT BEGINS TO ACT ABNORMALLY OR
STOPS SUDDENLY, DISCONNECT IT FROM THE GENERATOR

CAUTION: MAKE SURE THE APPLIANCE DOES NOT EXCEED THE
MAXIMUM RATED LOAD FOR THE GENERATOR.

CAUTION: ANY DEVICE WHICH CONTAINS AN INDUCTIVE LOAD E.G.
DEVICES THAT CONTAIN A MOTOR MAY REQUIRE MORE CURRENT
ON STARTUP.

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SHUTTING DOWN THE GENERATOR

1. Disconnect all electric devices.

2. Make sure that the AC breaker is set
to the off (down) position.

3. Turn the ignition key to the ‘OFF’
position.

4. Turn the fuel valve to “OFF”.

NOTE: To stop the generator in an

emergency simply turn the ignition
key to the ‘OFF’ position.

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MAINTENANCE

Some adjustments will need to be made periodically to properly maintain the
generator. All service and adjustments should be made at least one time every year. It

is important that the maintenance chart below is followed:

Frequency

Item Action

Engine Oil

(Page 21)

Air Filter

(Page 23)

Spark Plug

(Page 22)

Idling Check - Adjust ***

Valve Clearance Check - Adjust ***

Fuel Tank Clean ***

Fuel Filter
(page 24)

Check Level *

Replace *

Check *

Clean **

Replace *

Clean - Adjust ****

Replace *

Check - Clean *

Each Time

of Use

Every 3

Months or

50 Hrs

Every 6

Months or

100 Hrs

Every Year
or 300 Hrs

Fuel Supply

Line

• ** = Recommended to be performed more often than in the schedule if

operated in a dusty environment.

• *** = Recommended to be performed by a CLARKE authorized dealer.

• **** = Adjust air gap to 0.6 - 0.7 mm.

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Check Every Two Years (Replace if Necessary***)

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CHANGING THE ENGINE OIL

CAUTION: PROLONGED EXPOSURE TO USED ENGINE OIL IS HARMFUL,
ALWAYS WASH YOUR HANDS THOROUGHLY AFTER HANDLING USED
ENGINE OIL.

1. Unscrew and remove the oil filler
cap/dipstick.

2. Place an oil collection tray under the
drain plug.

3. Unscrew the drain plug and allow the
used engine oil to drain from the
crankcase into the oil collection tray.

NOTE: Drain the engine oil when the

engine is warm, this will ensure
the oil flows out faster.

4. Replace the drain plug.

5. Fill the crankcase with new engine
oil.

• Fill until the oil reaches the

threads in the oil fill tube.

• Oil capacity: 1.1 Litre.

• We recommend the use of the

following oil: CLARKE SAE30 Motor
Oil; Part No: 3050852

6. Replace the oil filler cap/dipstick.

ENVIRONMENTAL PROTECTION

One of the most damaging sources of pollution is oil, DO NOT throw away used
engine oil in with your domestic rubbish or pour it down drains or sinks. Place it in a
leak proof container and take it to your local waste disposal site.

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CHANGING THE SPARK PLUG

CAUTION: ALLOW THE ENGINE TO COOL BEFORE REMOVING THE SPARK
PLUG.

1. Remove the side panel bolts and remove the side panel

2. Remove the spark plug cap from the
spark plug.

3. Use the spark plug spanner supplied
to remove the spark plug.

4. Remove any carbon that has
accumulated around the electrode.

5. Check the spark plug gap (a), it
should be between 0.7 and 0.8 mm,
adjust if necessary.

6. Check the overall condition of the
spark plug for erosion or pitting and
replace if necessary.

7. Reinstall the spark plug and replace
the spark plug cap.

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CHECKING THE AIR FILTER

CAUTION: DO NOT USE THE GENERATOR WITHOUT THE AIR FILTER
FITTED, THIS CAN DAMAGE THE GENERATOR.

1. Unclip and remove the air filter cover.

2. Remove the air filter element.

3. Make sure that the air filter is clean
and not damaged.

• If the air filter is damaged contact

CLARKE spare parts department
for a replacement.

• If the filter is dirty, wash in a

solution of warm water and mild
detergent and rinse thoroughly.
Leave the filter to dry completely,
once it is dry immerse in clean engine oil and squeeze to remove excess
oil.

WARNING: DO NOT USE INFLAMMABLE SOLVENTS OR PETROL TO
CLEAN THE AIR FILTER.

4. Replace the filter to its original position and replace the air filter cover.

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CLEANING/DRAINING THE FUEL TANK & FILTER

CAUTION: ALWAYS CARRY THIS PROCEDURE OUT IN A WELL
VENTILATED AREA AND AWAY FROM ANY NAKED FLAME.

• You will need a length of 7mm external diameter tubing.

1. Set the fuel valve to the ‘OFF’
position.

2. Disconnect the fuel supply line by
pinching the tube clip and pulling the
supply line off the fuel valve.

3. Attach the 7mm external diameter
tubing to the bottom outlet of the
fuel valve.

4. Place an approved petrol storage
container under the tubing and turn
the fuel valve to the ‘ON’ position.

• The fuel in the tank will drain into

the container.

5. Once the fuel tank is empty turn the fuel valve to the ‘OFF’ position and reconnect
the fuel supply line.

CLEAN FUEL TANK FILTER

Just inside the fuel tank is a fuel filter. Check this filter periodically and remove any
contaminants which may have accumulated.

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1. Remove the fuel tank cap.

2. Lift out the filter inside.

3. Clean the filter with solvent. If the
filter is damaged, contact CLARKE
Spare Parts department 020 8988 7400 for a replacement.

4. Replace the filter and fuel tank cap.

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

The generator
fails to start

The generator
fails to generate
electricity

The generator is
difficult to start

Ignition switch is off Set the ignition switch to ‘on’

Not enough oil in the generator Add more oil, see page 11

No fuel Add more fuel, see page 12,

make sure the fuel valve is in
the ‘ON’ position

Spark plug not working correctly Change the spark plug, see

page 22

The device you are trying to
power is faulty

The AC breaker is switched off Switch the AC breaker on

The air filter is dirty Clean the air filter, see page 23

Make sure the device you want
to power is working properly

If this does not solve your problem, please contact the CLARKE service department.

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SPECIFICATIONS - PG7500ADVES

Engine Engine Model/Type KM190F/Petrol

Power/Displacement 15HP/420cc

RPM 3600

Ignition type Spark Ignition

Fuel tank capacity (L) 25 (Safe Capacity)

Fuel consumption at 3/4 Load (L/h) 2.8

Maximum run time at 3/4 load (h) Approx. 9

Engine oil capacity (L) 1.1

Emissions (g/kWh) CO, HC+NOx 421, 7.2

Sound pressure level (LpA dB) 76

Sound power level (LwA dB) 96.1

Guaranteed sound power (LwA dB) 97

Uncertainty factor (K dB) 1.02

Generator Rated Frequency (Hz) 50

Rated AC Voltage per socket x 2 (V) 230 (1 x 13A, 1 x 32A)

Rated AC Voltage per socket x 2 (V) 110 (1 x 16A, 1 x 32A)

Rated DC Voltage per socket 1 x USB, 1 x Type C (V) 5

Rated Output Current (A) 54.5/26

Maximum Rated Output Current (A) 32

Max. Rated Output Power (W) 6500

Rated Output Power (W) 6000

Output Type Sine Wave

Starter Type Recoil

Operating Temperatures

IP Rating IP23M

Dimensions Length x Width x Height (mm) 800 x 680 x 620

Unpacked & Unfueled Weight (kg) 82

-5oC to 40oC

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WIRING DIAGRAM

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FRAME EXPLODED DIAGRAM

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FRAME PARTS LIST

No Description No Description

01 KM190F Engine 27 Main Frame

02 Fuel Control Valve 28 Shockproof Foot (Left) x 2

03 Fuel Tank 29 Bolt x 2

04 Fuel Tank Cap 30 Rubber Foot x 4

05 Fuel Filter 31 Nut x 16

06 Bolt x 2 32 Shockproof Foot (Right) x 2

07 Fuel Meter 33 Control Panel Cover

08 Nut x 4 34 Control Panel

09 Flat Washer x 4 35 Screw

10 Bushing x 4 36 Switch

11 Rubber Gasket x 4 37 Power Light

12 Bolt x 5 38 3 in 1 Digital Display Meter

13 Engine Cover 39 Flat Gasket & Spring Washer x 4

14 Terminal 40 AC230V Socket x 2

15 Carbon Brush 41 DC Terminal

16 Stator Bolt x 4 42 Bolt

17 Bolt x 3 43 Bridge Rectifier

18 Automatic Voltage Regulator 44 Single Pole Circuit Breaker

19 Bracket 45 Circuit Breaker

20 Rotor Bolt 46 AC110V Socket x 2

21 Flat Washer 47 Cotter Pin x 2

22 Stator 48 Bolt x 2

23 Rotor 49 Locknut x 2

24 Gasket (Exhaust Valve) 50 Handle Bracket x 2

25 Muffler 51 Handle Tube x 2

26 Bolt x 4 52 Handle Grip x 2

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53 Supporting Foot x 2 58 Front Axle

54 Nut x 2 59 Bolt x 8

55 Holder x 2 60 Flat Washer x 2

56 Bolt x 2 61 Front Wheel x 2

57 Axle Clap 62 Accumulator

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ENGINE EXPLODED DIAGRAM

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ENGINE PARTS LIST

No Description No Description

01 Reset Spring (Throttle Valve) 27 Wire Clamp

02 Control Assembly 28 Bearing

03 Nut x 4 29 Oil Alert

04 Cotter Pin 30 Bolt

05 Governor Arm 31 Governor Gear Set

06 Governing Pull Rod 32 Connecting Rod

07 Governing Spring 33 Crankshaft

08 Oil Control Set 34 Piston

09 Bolt x 2 35 Piston Pin

10 Recoil Starter Assembly 36 Piston Pin Clip x 2

11 Bolt x 13 37 Piston Ring

12 Outer Vent Casing 38 Bearing

13 Outer Vent Cover 39 Crankshaft Gasket

14 Nut 40 Oil Gauge Set

15 Starting Pulley 41 Crankshaft Cover Set

16 Fly Wheel 42 Bolt x 6

17 Fly Wheel Set 43 Cylinder Air Vent

18 Bolt x 2 44 Camshaft Assembly

19 Ignition Coil 45 Valve Lifter x 2

20 Oil Seal x 2 46 Exhaust Valve

21 Protection Panel (Outer Vent) 47 Intake Valve

22 Bolt 48 Cylinder Head Gasket

23 Gasket Bolt 49 Bolt x 4

24 Crank Case 50 Air Filter

25 Location Pin x 4 51 Air Filter Gasket

26 Oil Protector 52 Fuel Pipe Clamp

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

53 Fuel Pipe 67 Bolt x 2

54 Carburetor 68 Valve Rocker Arm x 2

55 Carburetor Gasket x 2 69 Nut x 2

56 Insulation Board 70 Nut x 2

57 Intake Gasket 71 Cylinder Head Gasket

58 Bolt x 2 72 Cylinder Head Cover

59 Cylinder Head 73 Waste Pipe

60 Bolt x 2 74 High Tension Cable Plate

61 Valve Lifter x 2 75 Bolt x 2

62 Spark Plug 76 Charge Coil

63 Oil Baffle Cover 77 Charging Coil

64 Plate Push Guide 78 Bolt x 2

65 Valve Spring x 2 79 Starting Motor Unit

66 Intake Valve Spring Retainer x 2 80 Battery Cable x 2

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

DECLARATION OF CONFORMITY - UKCA

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

DECLARATION OF CONFORMITY - CE

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]