Clarke Panther 9/25, 2242110 User guide

24L AIR COMPRESSOR

MODEL NO: PANTHER 9/25

PART NO: 2242110

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS

GC0522 - rev 1

INTRODUCTION

Thank you for purchasing this CLARKE 24L Air Compressor.

Read this manual fully before use and follow the instructions carefully. In doing
so you will ensure the safety of yourself and those around you and you can
look forward to your purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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SAFETY PRECAUTIONS

Before using your compressor it is in your own interest to read and pay attention
to the following safety rules.

1. Compressed air is dangerous. Do not point a jet of air at persons or animals and do
not discharge compressed air against the skin.

2. DO NOT operate your compressor with the guard removed.

3. Repairs must only be carried out by a qualified engineer. If problems occur, contact
your nearest Clarke dealer.

4. Before carrying out any maintenance, make sure that the pressure is released from
the air tank and that the compressor is disconnected from the electrical supply.

5. DO NOT leave pressure in the receiver overnight, or when transporting.

6. DO NOT adjust or tamper with the safety valves. The maximum pressure is factory set,
and clearly marked on the compressor.

7. DO NOT operate in wet or damp conditions. Keep the compressor dry at all times.
Similarly, clean air will allow the compressor to work efficiently. Do not use in dusty or
otherwise dirty locations.

8. Some of the metal parts can become quite hot during operation. Do not to touch
these until the compressor has cooled down.

9. Always set the pressure regulator to the recommended setting for the tool.

10. When spraying flammable materials e.g. cellulose paint, ensure that there is
sufficient airflow and keep clear of any source of ignition.

11. Before spraying any material always consult paint manufacturers instructions for
safety and usage.

12. Protect yourself. Goggles will protect your eyes from flying particles. Face masks will
protect you against paint spray and fumes.

13. DO NOT apply strain to electrical cables and make sure that air hoses are not kinked
or wrapped around the compressor.

14. When disconnecting air hoses or other equipment from your compressor, make sure
that the air supply is turned off at the outlet and vent all pressurised air from within
the tank and other equipment attached to it.

15. Make sure that children and animals are kept well away from the compressor and
any equipment attached to it.

16. Make sure that all individuals using the compressor have had the necessary training
and have read and fully understand these operating instructions.

17. Make sure that any equipment or tool used in conjunction with your compressor has
a safe working pressure exceeding that of the compressor.

18. Be careful when transporting the compressor to prevent tipping over

19. Permanently installed systems must be installed by a competent engineer.

20. These compressors produce noise levels in excess of 70dB(A). Persons working near
the compressor must be supplied with ear protection.

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SAFETY SYMBOLS

Read this instruction booklet carefully before positioning,
operating or adjusting the compressor.

This compressor contains surfaces which may reach a high
temperature during operation. Never operate with the
motor housing removed.

Wear safety goggles when using this compressor

Wear ear protectors when using this compressor

This compressor produces a high sound level during
operation. Ear protection should be worn.

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ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.

Always fit

Ensure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

Earth

(Green and

a 13 Amp

the cable is firmly held by the clamp

fuse.

Yellow)

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

OUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

THOR
SUPPLY.

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

If the plug has to be changed because it is not suitable for your socket, or
because of damage, it must be removed and a replacement fitted, following
the wiring instructions shown below. The old plug must be discarded safely, as
insertion into a power socket could cause an electrical hazard.

WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH

If the colours of the wires in the power cable do not agree with the markings
on the plug:

• The BLUE wire must be

connected to the
terminal which is
marked N or coloured
black.

• The BROWN wire must

be connected to the
terminal which is
marked L or coloured
red.

• The YELLOW AND

GREEN wire must be
connected to the terminal which is marked E or or coloured green.

We strongly recommend that this machine is connected to the mains supply
through a Residual Current Device (RCD)

If you are not sure, consult a qualified electrician. DO NOT try to do any
repairs.

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ASSEMBLY

ATTACH THE WHEELS

Use a spanner to attach the wheels
to the compressor.

Use the washers and spring washer in
the positions shown.

ATTACH THE FOOT

Insert the foot into the position shown.

ATTACH THE AIR FILTER

1. Screw the air filter into position.

• The air filter must be hand tight

only.

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INSTALL THE OIL BREATHER CAP

1. Remove the travel plug.

2. Insert the oil breather cap.

MOVING THE COMPRESSOR

CAUTION: THE COMPRESSOR IS HEAVY AND REQUIRES TWO PEOPLE TO
LIFT SAFELY.

• Stop the compressor and disconnect it from the power supply
before you move it.

• Always use the handle.

• To prevent damage, do not lift by (or put strain on) valves or hoses.

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BEFORE USE

Before you connect your compressor to the power supply, check the
following:-

• Set the ON/OFF switch to the
OFF position (pushed down).

• Make sure that the compressor
is on level ground.

• Make sure that the supply
voltage matches the voltage
shown on the data label.

CHECK THE OIL LEVEL

1. Make sure that the oil level is half
way up the oil sight glass.

2. If not, remove the oil cap and
add oil to the reservoir.

• Only use SAE30 compressor oil,

available from your Clarke
dealer.

• Only fill to the half way point on

the sight glass, overfilling may
result in damage.

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OPERATION

If the compressor has not been used for more than 24 hours, open the drain
valve on the bottom of the tank, and drain any condensate which has
collected. See page 12.

ATTACHING AIR TOOLS

WARNING: BEFORE CONNECTING AIR TOOLS, MAKE SURE THAT YOU
READ THE INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE THAT
THE TOOL IS SUITABLE FOR USE WITH THE COMPRESSOR AND HOSE
SPECIFICATIONS.

1. Attach the air hose to one of the
¼" BSP outlet valves.

2. Attach the air tool to the other
end of the air hose.

3. Turn the outlet valve handle to the
open position.

NOTE: Th

e outlet valve is shown
without the air hose
attached for clarity.

TURNING THE COMPRESSOR ON

1. Connect the compressor to the
power supply.

2. Lift the On/Off button.

• The compressor will operate

until the tank is fully pressurised.
It will then stop.

• The compressor will start up

again when the pressure in the
tank decreases below a pre-set
value.

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CHECK THE SAFETY VALVE

To make sure that the safety valve works correctly:

1. Unscrew the knurled end and pull
it firmly outwards.

• Air will be released when you

pull the
released.

2. If the valve does not operate, do
not use the compressor. The
compressor must be repaired by
an approved service agent.

3. Screw the knurled end cap back
into position before using the compressor.

cap out and stop when

WARNING: DO NOT REMOVE OR TRY TO ADJUST THE SAFETY VALVE.

SET THE OUTPUT PRESSURE

1. Use the pressure regulator to set
the output pressure of the outlet
valves.

• Clockwise to increase the

pressure.

• Counterclockwise to decrease

the pressure.

GAUGES

1. The tank pressure gauge shows
the current pressure in the tank.

2. The outlet pressure gauge shows
the ‘user
can be adjusted as shown above.

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set’ outlet pressure. This

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REMOVE TOOLS FROM THE AIR HOSE

WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU
REMOVE OR REPLACE A TOOL.

1. Push down on the On/Off button
to stop the compressor.

2. Turn the outlet valve handle to the
closed position.

3. Operate the tool to depressurise
th

e air hose.

4. Disconnect the tool from the hose.

TURNING THE COMPRESSOR OFF

1. Follow steps 1-3 in “Remove Tools
from the Air Hose” above.

2. Disconnect the compressor from
the power supply.

3. Slowly open one of the outlet
valves to depressurise

• You will hear a hissing sound as

the tank depressurises.

• Do not leave the compressor

unattended if the tank is pressurised.

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the tank.

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DRAINING THE TANK

CAUTION: YOU MUST DRAIN THE MOISTURE FROM THE TANK AFTER EACH
DAYS USE AND BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE.

1. Turn the compressor off and
disconnect from the power

sup

ply.

2. Slowly open one of the outlet
valves to

• You will hear a hissing sound as

•

3. Put a container below the drain valve to collect the condensate.

4. Open the drain valve slowly.

• Condensation will drain from the tank.

5. Close the drain valve when the tank has fully drained.

depressurise the tank.

the tank depressurises.

Do not leave the compressor
unattended if the tank is
pressurised.

RESET BUTTON

This compressor has a thermal
overload device.

If the motor gets too hot the thermal
overload device cuts the power
which prevents damage to the motor.

If the thermal overload device
operates, Let the motor cool down for
5 minutes and push the reset button.

If you start the compressor and the
overload cutout operates again, stop
the compressor and disconnect from the power supply and have your
compressor examined by a Clarke service agent.

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MAINTENANCE

CHECKING THE OIL LEVEL (DAILY)

1. Make sure that the oil level is half
way up the oil sight glass.

2. If not, remove the oil breather cap
and

add oil to the reservoir.

• Only use SAE30 compressor oil,

available from your nearest
Clarke dealer.

DRAIN THE TANK (DAILY)

After use, always open the drain valve to make sure that any condensate is
drained off.

CLEAN THE AIR FILTER (MONTHLY)

The air filter must be examined monthly, more often in dusty conditions,

1. Remove the filter cover from the
filter.

2. Remove the sponge filter.

3. Use a soft brush to clean the
sponge

• Clean the filter in warm soapy

• Rinse and let the filter dry

4. Make sure that the filter and filter
cove

• If the filter is damaged you must replace it.

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and the filter cover.

water If

completely before refitting.

necessary.

r are replaced into position.

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CHECK THE NON-RETURN VALVE (EVERY 6 MONTHS)

If the tank pressure decreases for no apparent reason, it is possible that the
non-return valve is leaking. To check,

1. Make sure that the tank is not
under pressure and the

essor is switched OFF.

compr

2. Examine the non-return valve,
a

nd replace the gasket and valve

if necessary.

CHANGING THE OIL

1. Switch off the compressor and disconnect from the mains supply.

2. Release any air pressure in the hoses.

3.

Hold a collection vessel under the
oil drain plug.

4. Unscrew the oil drain plug from
the compressor

• Collect the oil in the vessel.

•

If the oil does not drain out
completely, we recommend
tilting the compressor slightly.

5. When the oil has drained out, refit
the

oil drain plug.

6. Dispose of the old oil in an enviromentally responsible way.

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pump.

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SPECIFICATIONS

Max Pressure 8 Bar / 116PSI

Voltage 230 VAC (50Hz)

Output Power 1800W / 2.5HP

Air Displacement 9.3 CFM (262 l/min)

Receiver Capacity 24 L

Fuse Rating 13 A

Dimensions (L x W x H) 560 x 355 x 595 mm

Guaranteed Sound Power Level 97 dB(A)

Weight 25 kg

Outlet Size 1/4” BSP

Oil Type SAE30 Compressor Oil

Operating Temperature

Please note that the details and specifications contained herein, are correct

the time of going to print. We reserve the right to change specifications at

at
any time without prior notice.

o

C - 40oC

5

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TROUBLESHOOTING

CAUTION: DO NOT TRY TO REPAIR OR ADJUSTMENT IF YOU ARE
UNCERTAIN. IF YOU HAVE ANY QUERIES, CONTACT YOUR DEALER.

PROBLEM PROBABLE CAUSE REMEDY

The compressor
has stopp
and does not
start.

The compressor
does not
the set pressure
and overheats.

Compressor
does not

Air leaking from
the
valve when the
compressor is
not running.

Air pressure
from the

egulator will

r
not adjust.

The compressor
is noisy & makes
a

knocking

sound.

ed

reach

start.

non-return

Bad electrical
connections.

Overload cutout switch

s tripped.

ha

Motor windings burnt out. 1. Contact your Clarke dealer

Compressor head gasket
blown or valve broken.

The tank has already fully
pressurised.

Faulty non-return valve. 1. Drain receiver completely

The diaphragm within the
regulator body is broken.

Compressor damaged
and needs overhaul.

1. Check electrical
connections.

2. Clean and tighten if
necessary.

1. Switch off and wait approx
5 minutes.

2. Press the reset button and
swit

for a rep

1. Return the compressor to
your nearest Clarke service
agent.

1. Open drain valve to expel
air. Compressor should start
again when pressure
reduces.

of air.

2. Remove the valve end
plug,

3. Carefully clean the valve
se

4. Reassemble.

1. Replace regulator

1. Return the compressor to
your nearest Clarke service
agent.

ch on again.

lacement motor.

at and the gasket

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COMPONENT PARTS

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COMPONENT PARTS LIST

1 Crankcase 30 Cylinder Head 59 Air Reservoir

2 Crankshaft 31 Flat Washer 60 Hole Plug

3 Connecting rod 32 Spring Washer 61 Drain Valve

4 Screw 33 Bolt 62 Nut

5 Gasket 34 Elbow 63 Flat Washer

6 Crankcase cover 35 Nut 64 Sping Washer

7 Sightglass oil seal 36 Capacitor 65 Foot

8 Sightglass 37 Overload Protector 66 Screw

9 Screw 38 Flat Washer 67 Nut

10 Oil breather 38 Spring Washer 68 Flat Washer

11 Oil ring 40 Long Bolt 69 Sping Washer

12 Compression ring 41 Shroud 70 Wheel

13 Circlip 42 Bolt 71 Bolt

14 Gudgeon Pin 43 Bolt 72 Ball Valve

15 Piston 44 Bolt 73 Regulator

16 Oil Drain Bolt 45 Baffle 74 Connector

17 Cylinder Gasket 46 Circlip 75 Safety Valve

18 Cylinder 47 Fan 76 Pressure Switch

19 Valve Plate Gasket 48 Bearing Seat 77 Pressure Gauge

20 Val v e B l oc k 49 Wave Gasket 78 Pressure Gauge

21 Pin 50 Stator 79 Exhaust Pipe

22 Val v e P l at e 51 Ball Bearing 80 Nut

23 Val v e R e ed

24 Limit Stop 53 Ball Bearing 82 Discharge Pipe

25 Flat Washer 54 Oil Seal 83 Nut

26 Locking Gasket 55 Bolt 84 Handle

27 Cap Head Screw 56 Flat Washer 85 Power cable

28 Head Gasket 57 Spring Washer 86 Motor cable

29 Air Filter 58 Nut

52 Rotor 81 Check Valve

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DECLARATION OF CONFORMITY

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