Clarke PANTHER 10/240 Operation & Maintenance Instructions Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0113

24L AIR COMPRESSOR

MODEL NO: PANTHER 10/240

PART NO: 2242100

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INTRODUCTION

Thank you for purchasing this CLARKE 24L Air Compressor.

Read this manual fully before use and follow the instructions carefully. In doing
so you will ensure the safety of yourself and those around you, and you can
look forward to your purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

PARTS AND SERVICING

For Parts & Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: [phone]

PARTS & SERVICE FAX: [phone]

or e-mail as follows:

PARTS: [e-mail]

SERVICE: [e-mail]

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SAFETY PRECAUTIONS

Before using your compressor it is in your own interest to read and pay attention
to the following safety rules.

1. Compressed air is dangerous. Do not point a jet of air at persons or animals, and do
not discharge compressed air against the skin.

2. DO NOT operate your compressor with the guard removed.

3. Repairs must only be carried out by a qualified engineer. If problems occur, contact
your Clarke dealer.

4. Before carrying out any maintenance, make sure that the pressure is released from
the air reservoir, and that the compressor is disconnected from the electrical supply.

5. DO NOT leave pressure in the receiver overnight, or when transporting.

6. DO NOT adjust, or tamper with the safety valves. The maximum pressure is factory
set, and clearly marked on the compressor.

7. DO NOT operate in wet or damp conditions. Keep the compressor dry at all times.
Similarly, clean air will allow the compressor to work efficiently. Do not use in dusty or
otherwise dirty locations.

8. Some of the metal parts can become quite hot during operation. Do not to touch
these until the compressor has cooled down.

9. Always set the pressure regulator to the recommended setting for the tool.

10. When spraying flammable materials e.g. cellulose paint, ensure that there is
sufficient airflow and keep clear of any source of ignition.

11. Before spraying any material always consult paint manufacturers instructions for
safety and usage.

12. Protect yourself. Goggles will protect your eyes from flying particles. Face masks will
protect you against paint spray and fumes.

13. Do not apply strain to electrical cables and make sure that air hoses are not kinked
or wrapped around the compressor.

14. When disconnecting air hoses or other equipment from your compressor, make sure
that the air supply is turned off at the outlet and vent all pressurised air from within
the reservoir and other equipment attached to it.

15. Make sure that children and animals are kept well away from the compressor and
any equipment attached to it.

16. Make sure that all individuals using the compressor have had the necessary training
and have read and fully understand these operating instructions.

17. Make sure that any equipment or tool used in conjunction with your compressor, has
a safe working pressure exceeding that of the compressor.

18. Be careful when transporting the compressor to prevent tipping over

19. Permanently installed systems must be installed by a competent engineer.

20. These compressors produce noise levels in excess of 70dB(A). Persons working near
the compressor must be supplied with ear protection.

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ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

If the plug has to be changed because it is not suitable for your socket, or
because of damage, it must be removed and a replacement fitted, following
the wiring instructions shown below. The old plug must be discarded safely, as
insertion into a power socket could cause an electrical hazard.

If the colours of the wires in the power cable do not agree with the markings
on the plug:

• The BLUE wire must be
connected to the
terminal which is
marked N or coloured
black.

• The BROWN wire must
be connected to the
terminal which is
marked L or coloured
red.

• The YELLOW AND
GREEN wire must be

connected to the terminal which is marked E or or coloured green.

We strongly recommend that this machine is connected to the mains supply
through a Residual Current Device (RCD)

If you are not sure, consult a qualified electrician. DO NOT try to do any
repairs.

WARNING! Read these electrical safety

instructions thoroughly

before connecting the product to the mains supply.

WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live Yellow and Green = Earth

Plug must be BS1363/A approved.

Always fit

Ensure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

Earth

(Green and

a 13 Amp

the cable is firmly held by the clamp

fuse.

Yellow)

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ASSEMBLY

ATTACH THE WHEELS

Use a spanner to attach the wheels
to the compressor.

Use the washers and spring washer in
the positions shown.

ATTACH THE SUPPORT FOOT

Insert the support foot into the
position shown.

FIT THE AIR FILTER

1. If fitted, remove the travel plug.

2. Screw the air filter into position.

• The air filter must be hand tight
only.

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FIT THE OIL FILLER CAP

1. Remove the travel plug.

2. Insert the oil filler cap.

MOVING THE AIR COMPRESSOR

• Stop the compressor and disconnect it from the power supply
before you move it.

• Always use the handle.

• To prevent damage, do not lift by (or put strain on) valves or hoses.

CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING THIS
COMPRESSOR.

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BEFORE USE

Before connecting your compressor to the power supply, check the following:-

• Set the ON/OFF switch to the
OFF position (pushed down).

• Make sure that the compressor
is on level ground.

• Make sure that the supply
voltage matches the voltage
shown on the data label.

CHECK THE OIL LEVEL

1. Make sure that the oil level is half
way up the oil sight glass.

2.

If not, remove the oil cap and
add oil to the reservoir.

• Only use SAE30 compressor oil,

available from your Clarke
Dealer Part No. 3050801

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OPERATION

If the compressor has not been used for more then 24 hours, open the drain
valve (on the bottom of the reservoir) and drain any condensate which has
collected. See page 11

ATTACHING AIR TOOLS

1. Attach the air hose to the ¼" BSP
outlet valve.

2. Attach the air tool to the other
end of the air hose.

3. Turn the outlet valve handle to the
on position.

NOTE: Th

e outlet valve is shown
without the air hose fitted for
clarity.

TURNING THE COMPRESSOR ON

1. Plug the compressor into the
power supply.

2. Lift the On/Off button.

• The compressor will operate

until the reservoir is fully
pressurised. It will then shut
down.

• The compressor will start up

again when the pressure in the
reservoir decreases.

WARNING: BEFORE CONNECTING AIR TOOLS, MAKE SURE THAT YOU
READ THE INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE THAT
THE TOOL IS SUITABLE FOR USE WITH THE COMPRESSOR AND HOSE
SPECIFICATIONS.

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CHECK THE SAFETY VALVE

To make sure that the safety valve works correctly:

1. Pull on the ring attached.

• Air will be released when you
pull on the ring and

stop when

released.

2. If the valve does not operate in
this way, do not use the
compressor. The compressor must
be repaired by a qualified service
agent.

SET THE OUTPUT PRESSURE

When viewed from the front, the left hand outlet valve is adjustable. The right
hand outlet valve will only supply the full reservoir pressure and is not
adjustable.

1. Use the pressure regulator to set
the output pressure of the left
hand outlet valve.

• Turn clockwise to increase the

pressure.

• Turn counterclockwise to

decrease the pressure.

GAUGES

1. The reservoir pressure gauge
shows the current pressure in the
reservoir.

2. The outlet pressure gauge shows
the ‘user

set’ outlet pressure. This

can be adjusted as shown above.

WARNING: DO NOT REMOVE OR TRY TO ADJUST THE SAFETY VALVE.

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REMOVING TOOLS FROM THE AIR HOSE

1. Push down on the On/Off button
to stop the compressor.

2. Turn the outlet valve handle to the
off position.

3. Operate the tool to depressurise
th

e air hose.

4. Disconnect the tool from the hose.

TURNING THE COMPRESSOR OFF

1. Follow steps 1-3 in “Removing Tools
From The Air Hose” above.

2. Disconnect the compressor from
the po

wer supply.

3. Slowly open one of the outlet
valves to depr

essurise the reservoir.

• You will hear a hissing sound as

the reservoir depressurises.

• Do not leave the compressor

unattended if the reservoir is pressurised.

WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU
REMOVE OR REPLACE A TOOL.

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DRAINING THE RESERVOIR

1. Turn the compressor off and
disconnect from the power

sup

ply.

2. Put a container below the drain
va

lve to collect the condensate.

3. Open the drain valve slowly.

• Condensation will drain from

the reservoir

.

4. Close the drain valve when the
reservoir has fully drained.

RESET BUTTON

This compressor has a thermal
overload device.

If the motor gets too hot, the thermal
overload device cuts the power
which prevents damage to the motor.

If the thermal overload device
operates, let the motor cool down for
5 minutes and push the reset button.

If you start the compressor and the
overload cutout operates again, stop
the compressor and disconnect from the power supply and have your
compressor examined by a qualified service agent.

CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND
BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE.

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MAINTENANCE

DRAIN THE RESERVOIR (DAILY)

After use, always open the drain valve to make sure that any condensate is
drained off.

CLEAN THE AIR FILTER (MONTHLY)

The air filter must be examined monthly, more often in dusty conditions,

1. Remove the filter cover from the
filter.

2.

Remove the filter from the filter
cover.

3. Clean the filter using a soft brush.

• If necessary, the filter can be

car

efully cleaned in warm

soapy water.

• Rinse and let the filter dry

completely before refitting.

4. Make sure that the filter and filter
cove

r are replaced into position.

• If the filter is damaged, you must replace it.

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CHECK THE NON-RETURN VALVE (EVERY 6 MONTHS)

If the reservoir pressure decreases for no apparent reason, it is possible that the
non-return valve is leaking. To check,

1. Make sure that the reservoir is not
under pressure and the
compr

essor is switched OFF and
disconnected from the power
supply.

2. Examine the non-return valve,
and replace the gasket and valve
if necessary.

SPECIFICATIONS

Max Pressure 8 Bar

Vol ta ge 230 VAC (50/60Hz)

Air Displacement 9.5 CFM

Receiver Capacity 24 L

Fuse Rating 13 A

Dimensions (L x W x H) 568 x 320 x 607 mm

Guaranteed Sound Power Level 97 dB(A)

Weight 27.45 kg

Please note that the details and specifications contained herein, are correct at
the time of going to print. We reserve the right to change specifications at any
time without prior notice.

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TROUBLESHOOTING

CAUTION: DO NOT TRY TO REPAIR OR ADJUSTMENT IF YOU ARE
UNCERTAIN. IF YOU HAVE ANY QUERIES, CONTACT YOUR CLARKE
DEALER.

PROBLEM PROBABLE CAUSE REMEDY

The compressor
has stoppe

d and

does not start.

Bad electrical connections. 1. Check electrical connections.

2. Clean and tighten if necessary.

Overload cutout switch has
trippe

d.

1. Switch off and wait approx 5
minutes.

2. Press the reset button and
swi

tch on again.

Motor windings burnt out. 1. Contact your Clarke dealer for

a replacemen

t motor.

The compressor
do

es not reach
the set pressure
and overheats
easily.

Compressor head gasket
blown or valve br

oken.

1. Return the machine to your
nearest service agent.

Compressor does
no

t start.

The reservoir has already fully
pressurised.

1. Open drain valve to expel air.
Compressor should start again
when pressure reduces.

Air leaking from
the

non-return
valve when the
compressor is not
running.

Faulty non-return valve. 1. Drain receiver completely of

air

.

2. Remove the valve end plug,

3. Carefully clean the valve seat
an

d the gasket

4. Reassemble.

Air pressure from
the re

gulator will

not adjust.

The diaphragm within the
regulator body is broken.

1. Replace regulator

The compressor is
ver

y noisy and
makes a metallic
knocking sound.

Compressor damaged and
n

eeds overhaul.

1. Return the machine to your
nearest service agent.

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EXPLODED DIAGRAM

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PARTS LIST

No Description Part No

1 Blot M8x103 HTPAN1024001

2 Cylinder Cover HTPAN1024002

3 Cylinder Cover Gasket HTPAN1024003

4 Valve Plate HTPAN1024004

5 Val v e C l ac k HTPAN1024005

6 Valve Plate Gasket HTPAN1024006

7 Cylinder HTPAN1024007

8 Cylinder Gasket HTPAN1024008

9 Piston Ring HTPAN1024009

10 Piston HTPAN1024010

11 Circlip HTPAN1024011

12 Conncting Rod HTPAN1024012

13 Crank Case HTPAN1024013

14 Crank HTPAN1024014

15 Hex Bolt M8x22 (Left) HTPAN1024015

16 Rubber Gasket HTPAN1024016

17 Breath Pipe HTPAN1024017

18 Sealed Ring 13x2.5 HTPAN1024018

19 Crank Case Cover HTPAN1024019

20 Bolt M6x10 HTPAN1024020

21 Oil Leveler Gasket HTPAN1024021

22 Oil Leveler HTPAN1024022

23 Only-way Valve HTPAN1024023

24 Pressure Switch HTPAN1024024

25 Pressure Gauge HTPAN1024025

26 Quick Couplers HTPAN1024026

27 Regulator Valve HTPAN1024027

28 Distributor HTPAN1024028

29 Release Pipe HTPAN1024029

30 Safety Valve HTPAN1024030

31 Nut Rp1/2 HTPAN1024031

32 Washe r Foot HTPAN1024032

33 Drain Valve HTPAN1024033

34 Lock Nut M10 HTPAN1024034

35 Washe r 10 HTPAN1024035

36 Spring Washer 10 HTPAN1024036

37 Wheel HTPAN1024037

38 Wheel Bolt M10 HTPAN1024038

39 Tank HTPAN1024039

40 Lock Nut M8 HTPAN1024040

41 Lock Bolt M8x30 HTPAN1024041

42 Sealed Ring 18x2.4 HTPAN1024042

43 Stem Rp1/2 HTPAN1024043

44 Discharge Pipe HTPAN1024044

45

Stator HTPAN1024045

46 Brearing 6203 HTPAN1024046

47 Conugated Washer HTPAN1024047

48 Motor Cover HTPAN1024048

49 Bolt M5x105 HTPAN1024049

50 Fan HTPAN1024050

51 Circlip HTPAN1024051

52 Bolt St3.9x19 HTPAN1024052

53 Bolt M5x8 HTPAN1024053

54 Rotor HTPAN1024054

55 Brearing 6204 HTPAN1024055

56 Sealing Ring HTPAN1024056

57 Capacitance HTPAN1024057

58 Washer 8 HTPAN1024058

59 Nut M8 HTPAN1024059

60 Piston Pin HTPAN1024060

61 Fan Cover HTPAN1024061

62 Column ?3 HTPAN1024062

63 Air Filter HTPAN1024063

64 Curved Head HTPAN1024064

65 Plastic Handle HTPAN1024065

66 Bolt M5x12 HTPAN1024066

67 Power Cord HTPAN1024067

68 Thermal Protector

HTPAN1024068

No Description Part No

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DECLARATION OF CONFORMITY

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DECLARATION OF CONFORMITY

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